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According to Eqs. (7.4), (7.10) and (7.11), for all types of synchronous motors this
gives operation with a constant pull-out torque. Rated voltage is reached at the base
speed. For higher speeds, the machine is operated at a rated terminal voltage and
Variable Frequency Control of Multiple Synchronous Motors, and the pull-out
torque decreases with an increase in frequency.
Variable Frequency Control of Multiple Synchronous Motors:
A drive operating in true Variable Frequency Control of Multiple Synchronous
Motors is shown in Fig. 7.9. Frequency command f* is applied to a voltage source
inverter through a delay circuit so that rotor speed is able to track the changes in
frequency.
A flux control block changes stator voltage with frequency to maintain a constant
flux below rated speed and a constant terminal voltage above rated speed. This
scheme is commonly used for the control of multiple synchronous reluctance or
permanent magnet motors in fiber spinning, textile and paper mills where accurate
speed tracking between the motors is required.
1.1 Modes of Variable Frequency Control:
Variable Frequency Control of Multiple Synchronous Motors may employ any of
the two modes:
(i) true synchronous mode or Separate controlled mode.
(ii) self-controlled mode, also known as self-synchronous mode.
In true synchronous mode, the stator supply frequency is controlled from an
independent oscillator. Frequency from its initial to the desired value is changed
gradually so that the difference between synchronous speed and rotor speed is
always small. This allows rotor speed to track the changes in synchronous speed.
When the desired synchronous speed (or frequency) is reached, the rotor pulls into
step, after hunting oscillations.
Variable Frequency Control of Multiple Synchronous Motors control not only
allows the speed control, it can also be used for smooth starting and regenerative
braking, as long as it is ensured that the changes in frequency are slow enough for
rotor to track changes in synchronous speed. A motor with damper winding is used
for pull-in to synchronism.
In self-control mode, the stator supply frequency is changed so that synchronous
speed is the same as rotor speed. This ensures that rotor runs at synchronous speed
for all operating points. Consequently, rotor cannot pull-out of step and hunting
oscillations are eliminated. For such applications, the motor may not require a
damper winding.
A typical power circuit of a voltage source inverter is shown in Fig. 4.41. Three
combinations are possible, to provide a variable voltage variable frequency supply
to a synchronous motor (Fig. 4.42). The voltage control can be obtained external to
the inverter using a phase-controlled rectifier. The link voltage is variable. This has
the disadvantage that commutation is difficult at very low speeds. As the output
voltage is a square wave the inverter is called variable voltage inverter or square
wave inverter. The second alternative is to have voltage control in the inverter itself,
using principles of PWM or PSM. The inverter is fed from a constant link voltage.
A diode rectifier would be sufficient on the line side. This does not have difficulties
of commutation at low speeds. Very low speeds up to zero can be obtained. The third
alternative is to interpose a dc chopper in between the rectifier and the inverter. The
system may appear cumbersome at first sight, but it has advantages. Three simple
converters are used to give the desired result. It is possible to reduce the size of link
inductance by having a synchronous control of the chopper.
A voltage source inverter feeding a synchronous motor can have either separate
control or self control. In the former the speed of the motor is determined by external
frequency from a crystal oscillator. Open loop control is possible. The motor has
instability problems and hunting, similar to a conventional motor. In the latter the
inverter is controlled by means of firing pulses obtained from a rotor position sensor
or induced voltage sensor. The motor is in the CLM mode and has better stability
characteristic (Fig. 4.43).
The output voltage of the inverter is non-sinusoidal. The behaviour of the motor
supplied from the inverter is entirely different from the behaviour of the motor
operating on a conventional sinusoidal supply. A knowledge of the behaviour is
essential. The steady-state performance enables one to have a proper choice of the
thyristors, and also to determine the effects of non-sinusoidal waveforms on torque
developed and machine losses.
The stator current drawn by the motor when fed from the square wave inverter has
sharp peaks and is rich in harmonic content. These harmonics can cause additional
losses and heating of the motor. They also cause pulsating torques which are
objectionable at low speeds. Thus the performance with respect to additional heating
due to harmonics, and pulsating torques is similar to that of an induction motor.
When a PWM inverter is used, these harmonic effects are reduced. The stator
currents are less peaky and have reduced harmonic content. Accordingly additional
losses due to harmonics, consequent motor heating and torque pulsations are
decreased. These effects become minimal.
The discussion on regeneration given for induction motors holds good for these cases
also. With the square wave inverter another phase controlled rectifier is required on
the line side. Dynamic braking can be employed. When a PWM inverter is used, two
cases may arise. The inverter may be fed from a constant dc source in which case
regeneration is straight forward. The dc supply to the inverter may be obtained from
a diode rectifier. In this case an additional phase controlled converter is required on
the line side.
A square wave inverter drive must have a phase controlled converter on the line side.
Due to phase control the line power factor is very poor. A diode rectifier is sufficient
in the case of PWM inverter. The line pl. improves to unity. In either case the
machine p.f. can be improved by field control. With a view to minimizing the
inverter size as well as losses in the inverter and motor, it is advantageous to operate
the motor at UPF.
A VSI drive provides reasonably good efficiency. Converter cost is high and
multimotor operation is possible. Open loop (separate) control may pose stability
problems at low speeds. CLM mode is very stable. PWM drive has a better dynamic
response than a square wave drive. This finds application as a general purpose
industrial drive for low and medium powers.
A drive system employing a Current source Inverter Fed Synchronous Motor has the
following features:
1. A four quadrant drive can be accomplished very easily.
2. A self control, which synchronises the gating pulses of the inverter with rotor
position, provides an improved steady-state and dynamic performance.
3. The natural commutation using machine voltages is possible in a speed
ranging from 10% base speed. At starting and low speeds forced
commutation is required, which may be provided by additional commutation
circuit of the inverter or by interrupting dc link current.
Armature induced voltages are too small to commutate inverter thyristors at low
speeds, including standstill. Thyristors T 7 and T 8 and capacitor C are used to
commutate inverter thyristors at low speeds. Around 10% of the base speed gate
pulses are withdrawn from T 7 and T 8 , and the load commutation is employed.
Due to the presence of L d , inverter is essentially current source inverter. Therefore,
each traction motor is fed by its own inverter. If there are four traction motors, four
such inverters will be required.
Further, because of current source characteristics, the inverters can be connected in
series but not in parallel. Thus, when four traction motors are used one alternative
will be to connect all four inverters in series fed by a common chopper. Such a series
connection will have adverse effect on adhesion. Alternatively, one can connect two
inverters in series, and each such series pair is then fed by its own chopper.
This Load Commutated Inverter CSI Fed Synchronous Motor Drive has
following features in comparison to PWM VSI induction motor drive:
• Because of an additional power stage (i.e. chopper), the converter efficiency is
lower, but the motor efficiency is higher
• Due to the presence of large inductance Ld, the drive has slow dynamic response
giving inferior adhesion.
• Larger weight and volume.
• Each motor should have its own inverter and these inverters can be connected in
series but not in parallel. When large traction motors are involved the drive
becomes expensive and Series connection also has adverse effect on adhesion.
• Inverter is more reliable due to absence of shoot through fault.
• Because of torque pulsations produced by harmonics, the acceleration is not
smooth. This also has adverse effect on adhesion.
5. Stepper Motor
By various combinations of phase number, and stator and rotor pole numbers, various step
sizes are realized. As an example, a four-phase, 8/6-pole, single-stack Variable Reluctance
Stepper Motor is shown in Fig. 8.2. Winding is shown only for phase A. The rotor turns
with a step- angle of 15°. For clockwise rotation, phases are switched in the sequence of
A, B, C, D, A and for anticlockwise rotation, they are switched in the reverse sequence of
A, D, C, B, A.
When phase A is energised, the rotor turns until a pair of its poles (1 and 4 here) align with
the axis of phase A (Fig. 8.2). If B is excited, the rotor turns by 15° in the clockwise
direction until rotor poles 3 and 6 are aligned with the axis of phase B. Here also, the
microstepping can be adapted to reduce the step size. For clockwise rotation with a step
size of 7.5° the sequence A, A + B, B, B + C, C, C + D, D, D + A, A can be used.
In order to have self starting capability and bidirectional rotation, the stator and rotor pole
numbers have to be different.
Multi-Stack (or in-Stack) Variable Reluctance Motor:
These are used to obtain smaller step sizes, typically in the range of 2 to 15°. Although
three stacks are common, a multi-stack motor may employ as many as seven stacks.
A m-stack motor can be viewed as consisting of m identical single stack variable reluctance
motors with their rotors mounted on a common shaft. The stators and rotors have the same
number of poles (or teeth), and therefore, same pole (tooth) pitch. While the stator poles
(teeth) in all m stacks are aligned, the rotor poles (teeth) are shifted by 1/m of the pole pitch
from one another. All the stator pole windings in a given stack are energised
simultaneously, unlike the single-stack motor, where only the winding on single pair of
poles are energised. Since all the stator pole windings in a given stack are excited
simultaneously, the stator winding of each stack forms one phase. Thus the motor has the
same number of phases as the number of stacks.
Figure 8.3 shows the cross-section of a three stack (three-phase) motor parallel to the shaft.
In each stack, stators and rotors have 12 poles. While the stator poles in the three stacks
are aligned, the rotor poles are offset form each other by one-third of the pole pitch or 10°.
Relative positions of stator and rotor poles for the three stacks when phase A (i.e. stator of
stack A) is excited is shown in Fig. 8.4(a). Rotor poles of stack A are aligned with the stator
poles. Now if phase A is de-excited and B excited, rotor poles of stack B will get aligned
with the stator poles. Thus, rotor will move by one-third of the pole pitch in anticlockwise
direction (Fig. 8.4(b)). Now if phase B is de-excited and C excited, rotor will move by
another one-third of pole pitch in the anticlockwise direction. When phase C is de-excited
and A excited, rotor will have moved by one pole pitch compared to its position in Fig.
8.4(a).
The operation of a motor where stator stacks are aligned but rotor stacks are offset from
each other is considered above. In alternative design the rotor stacks are aligned and stator
stacks are offset.
Let N be the number of rotor poles (or teeth) and in the number of stacks or phases. Then
The variable reluctance motors, both single and m-stack types, have high torque to inertia
ratio, giving high rates of acceleration and fast response. They do not have detent or
residual torque-torque acting on the rotor to oppose its movement when no current is
flowing in the stator coils. Detent torque is important in some applications, e.g. when the
power is switched off it helps the rotor to retain its position.
If the values of load torque and pulsing rate are such that the point of operation lies
to the left of curve I, then the motor can start and also synchronize without missing
a pulse.
For example for the load torque T L1 , the motor can start and also synchronize without
missing a pulse if the stepping rate is less than s 1 .
Once the motor has started and synchronised, the stepping rate can be increased for
the same load torque without missing a step. For load torque T L1 after starting and
synchronisation, the stepping rate can be increased up to s 2 without missing a step
or without loosing synchronism.
However, if the stepping rate is increasing beyond s 2 then the motor will lose
synchronism. Thus, area between curves I and II represents, for various torque
values, the range of stepping rate which the motor can follow without losing a step
provided it has already been started and synchronised before hand.
This area is known as Slew Range and the motor is said to operate in Slewing
Mode.
Slew range is useful for speed control and it is not suitable for position control. At
the stepping rate corresponding to slew range, the motor cannot be started or
reversed without losing steps. To attend slewing speed, whether from rest or from
bidirectional mode, the motor must first be accelerated carefully using a
lower pulse rate.
Similarly, to stop or to reverse in slewing range, motor must first be carefully
decelerated to some speed within its bidirectional capability.
Such acceleration and deceleration operation without losing any step is
called ramping.
The phase current builds up at the rate decided by the phase winding’s electrical time
constant. When the phase is to be de-energized, switch is turned off, which transfers the
current to freewheeling diode D F . The current drops to zero, again at the rate decided by
the time constant of the phase winding. Motor torque, which is a function of i ph , builds up
and decays in the same manner.
In order to maximize torque capability of a step motor, Drive Circuits for Stepper Motor
should be such that the current builds up and decay as fast as possible, ideally as shown by
dotted lines in Fig. 8.9(b). This is especially important when high stepping rates are
required, as demonstrated in Fig. 8.9(c). The Drive Circuits for Stepper Motor are designed
to incorporate this requirement.
5.2.1 Unipolar Drive for Variable Reluctance Motors:
In case of variable reluctance motors, phase currents need only be switched on or off and
the current polarity does not matter. Unipolar drive, which is capable of supplying current
only in one direction, is sufficient. A simple unipolar drive circuit suitable for low power
two phase variable reluctance motor is shown in Fig. 8.10.
When switch S 1 is closed, phase A winding is connected to the dc source V d and the
phase current builds up and when it is opened the phase current decays in the freewheeling
path consisting of phase A, D F and R F . The external resistor R E reduces the electrical time
constant, thereby speeding up the current build-up. Value of external resistor R E is chosen
to fix the value of the electrical time constant and then the source voltage V d is chosen to
produce the rated current I R in the phase winding. Thus
The phase winding is energised with a positive current when S 1 and S 2 are turned on. The
external resistance R E reduces the electrical time constant allowing rapid build-up of phase
current. V d and R E are chosen to satisfy Eq. (8.1). The phase is de-energised by turning off
S 1 and S 2 . Winding current now flows through the path consisting of D 3 , source V d and
D 4 . The major proportion of energy stored in phase winding inductance is fed back to the
source and phase current decays rapidly to zero. Due to the presence of external resistance
R E , the drive circuit is inefficient, although it is more efficient than the unipolar drive
circuit of Fig. 8.10.
By eliminating R E , and using the chopper principle, an efficient bipolar drive circuit is
obtained. The circuit is then operated as follows.
To energise the phase winding with a positive current, S 1 and S 2 are turned on. The phase
current builds up rapidly. When it exceeds the rated current by a prescribed amount (Figs.
8.11 (b) and (c)), S 1 is turned off. The phase current freewheels through S 2 and D 4 . After
a fixed interval, S 1 is turned on again. Thus, phase current fluctuates around the rated value
I R . When phase is to be de-energised, both S 1 and S 2 are turned off. Winding current flows
through the path consisting of D 3 , source V d and D 4 . Phase current decays rapidly and
energy stored in the winding inductance is recovered by the supply.