Professional Documents
Culture Documents
ON
FOLDED PLATE SHELL STRUCTURES
Submitted by
AZIZ SHEIKH
Guided by
Prof. S.M. AKHTAR
Er. Adil Ahmed
Ar. MANSI BEDI
External Examiner(s)
DECLARATION
I, AZIZ SHEIKH, hereby declare that the Report entitled FOLDED PLATE SHELL STRUCTURE
submitted in the partial fulfilment of the requirement for the award of the degree of Bachelor of
Architecture is my original research work and that the information taken from secondary
sources is given due citations and references.
AZIZ SEIKH
Roll. No: 17BAR041
ACKNOWLEDGMENT
I would firstly like to thank Almighty God, without which this project work would not be completed. I
feel pleasure in expressing my deep sense of gratitude to my dissertation guides, Prof. S.M. Akhtar,
Ar. Mansi Bedi Mangla for their valuable guidance, constant encouragement, constructive criticism
and valuable suggestions throughout the course of the present study. I would like to express my
gratitude towards my parents for their advice and active support and all those persons who gave me
the possibility to complete and submit the project on time. I want to thank the department of
Architecture & Ekistics, JMI for giving me permission to commence on this project in the first
instance, to do the necessary work and to accesses the departmental data.
Aziz Sheikh
CONTENTS
FIG.
NO. NAME REFERENCE
1 NATURAL SHELLS GOOGLE IMAGES
14 CHAPEL https://www.pinterest.com/pin/546342998539337241
CONSTRUCTION
MODEL
FOLDED PLATE SHELL STRUCTURE
CHAPTER 1 INTRODUCTION
I. INTRODUCTION
Shell structures are also called plate structures. They are lightweight constructions using shell
elements.
Typical applications include aircraft fuselages, boat hulls, and the roofs of large buildings.
A thin shell is defined as a shell with a thickness which is small compared to its other dimensions and
in which deformations are not large compared to thickness.
A primary difference between a shell structure and a plate structure is that, in the unstressed state,
the shell structure has curvature as opposed to the plate’s structure which is flat.
Where a flat plate acts similar to a beam with bending and shear stresses, shells are analogous to a
cable which resists loads through tensile stresses.
The ideal thin shell must be capable of developing both tension and compression.
II. DEVELOPMENT
The development of masonry domes and vaults in the middle Ages made possible the construction
of more spacious buildings. In more recent times the availability of reinforced concrete has
stimulated interest in the use of shells for roofing purposes. Power and chemical engineering.
Construction of suitable boilers.
These thin shells were constructed from plates suitable formed and joined by riveting. Structural
engineering. An important problem in the early development of steel for structural purposes was to
design compression members against buckling.
A striking advance was the use of tubular members in the construction of the Forth railway bridge
in 1889 steel plates were riveted together to form reinforced tubes as large as 12 feet in diameter,
and having a radius/thickness ratio of between 60 and 180. Vehicle body structures.
The construction of vehicle bodies in the early days of road transport involved a system of
structural ribs and non-structural paneling or sheeting. The modern form of vehicle construction, in
which the skin plays an important structural part, followed the introduction of sheet-metal
components, preformed into thin doubly curved shells by large power presses, and firmly
connected to each other by welds along the boundaries.
The use of the curved skin of vehicles as a load bearing member has similarly revolutionized the
construction of railway carriages and aircraft. In the construction Composite construction. The
introduction of fiberglass and similar lightweight composite materials has impacted the
construction of vehicles ranging from boats, racing cars, fighter and stealth aircraft.
The exterior skin can be used as a strong structural shell. Miscellaneous Examples. Other examples
of the impact of shell structures include water cooling towers for power stations, grain silos, armor,
arch dams, tunnels, submarines, and so forth.
The main advantages of reinforced concrete shell structures are the following: their efficient resistant
mechanism allows that the maximum structural advantage, in terms of both internal forces and
displacements, is obtained with a minimum of materials; their architectonic value is characterized by
being able to cover large columns-free areas with an aesthetical and functional structure.
Advantages Disadvantages
Very light form of construction. To span Shuttering and sealing problem easily occurs,
30.0 m shell thickness required is 60mm 2. Concrete being the porous material may
They further take advantage of the fact that Skilled labor and supervision is required.
arch shapes can span longer.
Aesthetically it looks good over other forms of It is impossible to build a story that has a
construction. shell roof, thus shells are always used as a
“terminating roof”
Folded plate structures are composed of a number of flat plates connected to each other. They have
many uses: in roofing of large spans in an architecturally appealing appearance; as box girders in
bridges and overpasses; as bunkers in silo structures.
Folded plates are assemblies of flat plates rigidly connected together along their edges in such a way
that the structural system capable of carrying loads without the need for additional supporting beams
along mutual edges. Engineer Eugene Freyssinet performed the first roof with the folded structure in
1923 as an aircraft hangar at Orly Airport in Paris.
The principle of folding as a tool to develop a general structural shape has been known for a long time.
Folded structure systems which are analogous to several biological systems such as found at
broadleaf-tree leaves, petals and foldable insect wings, are adopted to be employed in a new,
technical way. Leaf of Palm Tree Beetle Insect With Foldable Wings Seashell.
Folding system represent one category of plane structural surfaces, alongside with plates and slabs.
Their special structural behavior is due to their structural subdivision arrangement in pairs which
correlate with each other and so they are connected through a shear connection. The structural
characteristics of folding structure depends on the shape of the folding, on their geometrical basic
shape, on its material, on the connection of the different folding planes and on the design of the
bearings. The characteristics of the folding structures are interactive related to each other.
(SOURCE - https://www.semanticscholar.org/paper/ORIGAMI-Folded-Plate-Structures)
At first, the external forces are transferred to the shorter edge of one folding element.
There, the reaction as an axial force is divided between the adjacent elements.
Then the forces transferred to the bearings.
Classification of folded structures based on the material they are made of:
• A folded plate may be used for walls as a thin structural element by casting each plate flat on
the floor and grouting the joints full of concrete. a wall of this type can be made much thinner
than a flat wall.
6) RIGID FRAME
• An arch with straight segments is sometimes called a Rigid Frame.
• It is not as efficient as the curved arch because the bending moments are greater.
• Ties across the plates are required at the knees and at the crown in order to distribute the
forces at the ends of each segment.
RIGID FRAM
CANOPIES
CONTINIOUS WALLS
EDGE SUPPORT
V. APPLICATIONS
There are several benefits of folded plate construction. They are simpler to manufacture than other
shells such as cylindrical shells, with relatively simple formwork required, and usually use less
material. However, folded plates require more materials than curved shells since there is normally
more bending involved.
Folded plate structures have an intrinsic rigidity and high load-carrying capacity which makes them
economical over long spans that need to be free of internal columns and other obstructions.
Reinforced concrete is a material that allows the formation of folds of full panel elements, and
as a stiffening truss reinforced concrete diaphragm can be applied. The largest number of
examples of roof folded structures has been realized in this material.
Folded structures formed of wood represent constructions that are easy to transport,
manipulation and installation. This type of prefabricated folds on the basis of the primary
support structure of the fold segment can be categorized as: panel, truss.
Elements of folded structure can be formed of wooden trusses. By combining the trusses we can
get different forms of folded structures. Connection of trusses is done on site. Band sticks in the
deflections and hips of this older structure and infilling bars are made of solid timber or glued
laminated wood.
Glass as a building material has found greater use as a structural element. By using glass
independently or in combination with other materials, wall, roof and floor constructions can be
made. Independent glass plate under the force of pressure is deformed. Folded structures can
be made from the plate glass elements joined together and set to stiffen each other. Nowadays
the production of folded structures of glass does not have wider application in practice,
however, there is research on this issue.
Folded structures performed in steel can surmount a large span. Creases on the basis of the
primary load-bearing steel structures of the fold segment can be divided into: panel and lattice.
9 JAMIA MILLIA ISLAMIA
FOLDED PLATE SHELL STRUCTURE
One of the most significant buildings constructed as a folded form is the Air Force Academy
Chapel in Colorado Springs, in the U.S. Folded construction of this building consists of 100
tetrahedral elements, triangular plates metal panels mounted on the spot.
Products made of polyester resin had been widely used in the second half of the twentieth
century. There are examples in practice of the folded structures derived from a single at plate-
like elements or in combination of spatial elements of folds with at plate elements.
Instead of applying a single material, roof folded structures can also be made in combination of
two materials: glass and metal and polyester resin (used for folded rhomboid plates) and steel
(used for reinforcement of the structure) has been documented in building practice.
Ceiling between the stories is constructed as a wooden folded structure and it represents a
trapezoidal crease whose elements are of veneer or composite OSB boards, and horizontal parts
of a folded structure of solid wood. One example of this type of ceiling can be applied to spans
of up to 30 m; as a ceiling structure in family homes and as a roof construction for industrial
buildings.
Ceiling between the stories can be made of trapezoidal steel sheet. Trapezoidal sheet may
independently receive and transmit load; and together with concrete is a composite structure.
(SOURCE - http://www.doiserbia.nb.rs/img/doi/0354-4605/2012/0354-46051201001S.pdf)
CHAPTER 3 CONCLUSION
A shell is bounded by two curved surfaces, the faces and the surface which passes midway between
Architecturally the concept of utilizing one structure for both external and internal spatial form
means that the structure defines the architectural form and identity and this may not be suitable
in all contexts, but when e.g. a unique, iconic expression is the aim, it could be argued from a
tectonic viewpoint that the interior would gain from following where the exterior and its structure
go.
The principle of folding structures is an established principle of construction in nature whose potential
has rarely been used in architecture. Based on folding structures, high stressed and wide-spanning
light weight structures can be realized. More than the complex requirements for their constructive
detailing, the limited possibilities to describe them geometrically with mathematical geometric
functions have constraint their realization.
After the development of the software tools the research has now to aim to approach the application
of folding structures in context of the sustainable use of material and to gain new impulses for this
principle of structure shaping.
I. INTRODUCTION
At an elevation of 6500 feet on the East of the Rocky Mountains, the 3,000 acre Academy also contains
housing for 8,000 people, a supply center, a hospital, an airfield, and an academic complex rising up
the slope of the site. This program is split on three levels due to the slope, with the Administration
Building, the Social Center, and the Cadet Chapel on the uppermost level. These spaces are used by
both cadets and visitors, which with the beautiful peaks of of the Chapel rising towards the sky,
attracts more than a million a year.
Designed by SOM as part of the Master Plan and design of the entire U.S. Air Force Academy campus,
the Cadet Chapel was created as a single symbolic religious structure that accommodates the
individuality of three major American faiths, thus requiring three distinct chapels.
In creating a monumental religious building, the design incorporated a monumental structure system.
Seventeen rows of spires rise 150 feet high coming to seventeen points shooting towards the sky
above, using repetition to enhance the powerful essence of each massive spire. These spires are used
with a tubular steel frame of 100 identical tetrahedrons that make up the structure.
13 JAMIA MILLIA ISLAMIA
FOLDED PLATE SHELL STRUCTURE
II. STRUCTURE
The tetrahedrons are each 75 feet long and weigh five tons. They are enclosed with aluminum panels and
spaced a foot apart. The gaps in between these tetrahedrons are filled with colored glass, reflecting the light
of the chapel.
FIG. 10 – PLAN
(SOURCE - https://www.archdaily.com/63449/ad-classics-usafa-cadet-chapel-skidmore-owings-
merrill-2/5037e10728ba0d599b00019c-ad-classics-usafa-cadet-chapel-skidmore-owings-merrill-2-
image?next_project=no)
The south facade is the entrance of the chapel, which begins with a granite stairway climbing to a one-story
landing that leads to a band of gold anodized aluminum doors. Although a single building, the chapel houses
three distinct main worship areas on two main levels, a Protestant Chapel, Catholic Chapel, and Jewish
Chapel, along with two all-faiths rooms and two meeting rooms. The Protestant Chapel is located on the
upper level and the Jewish and Catholic chapels and one all-faiths room are located beneath it. Another level
below lies the larger all-faiths room and the meetings rooms.
The Protestant Chapel is the largest chapel and is designed to seat 1200 people. The nave is 92 feet tall at its
highest peak, and measures 64x168 feet. The tetrahedrons form the walls of the chapel with stained glass
windows in between them that progress from darker to lighter as they approach the altar, creating a
beautifully lit majestic space.
The Catholic Chapel below the main level seats 500 people, and contains arches and stonework that suggest
the architecture of the Romanesque Cathedral. The Jewish Chapel is distinguished with a round wooden
screen that hides all of the structure, which is unlike what occurs in the Protestant Chapel above it.
III. CONSTRUCTION
• The most striking aspect of the Chapel is its row of seventeen spires. The original design called for
twenty- one spires, but this number was reduced due to budget issues.
• The structure is a tubular steel frame of 100 identical tetrahedrons, each 75 feet (23 m) long, weighing
five tons, and enclosed with Aluminum panels. Architect: Walter Netsch, Length: 280 ft., Height: 150
ft., Width: 84 ft.
REFERENCES
https://www.researchgate.net/publication/286984155_Application_of_folded_structures_in
_modern_architecture_and_engineering_constructions
https://www.designingbuildings.co.uk/wiki/Folded_plate_construction#:~:text=There%20are
%20several%20benefits%20of,is%20normally%20more%20bending%20involved.
https://constructionor.com/folded-plate-structures/
https://inspiration.detail.de/sportausbildungszentrum-muelimatt-in-bruggwindisch-
106155.html
https://www.ketchum.org/ShellTandF/
https://www.researchgate.net/publication/265054137_FOLDED_PLATE_STRUCTURES_AS_B
UILDING_ENVELOPES
http://www.doiserbia.nb.rs/img/doi/0354-4605/2012/0354-46051201001S.pdf
https://faculty.arch.tamu.edu/media/cms_page_media/5409/lect25_U5AtQtU.pdf
https://link.springer.com/chapter/10.1007/978-94-017-1227-
9_11#:~:text=Folded%20plate%20structures%20are%20composed,silo%20structures%3B%20
as%20sheet%20piles.
https://www.researchgate.net/publication/50838835_The_application_of_folded_plate_prin
ciples_on_spatial_structures_with_regular_irregular_and_free-form_geometries