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Astec Industries

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NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

Because KOLBERG-PIONEER, INC., and JCI may use in its catalog & literature, field photographs of its products which may have been modified by the owners, products furnished by
KOLBERG-PIONEER, INC., and JCI may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change without
notice. All sales of the products of KOLBERG-PIONEER, INC., and JCI are subject to the provisions of its standard warranty. KOLBERG-PIONEER, INC., and JCI does not warrant or
represent that its products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety pollution,
electrical, wiring, etc. Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put by
the user. In some photographs, guards may have been removed for illustrative purposes only. This equipment should not be operated without all guards attached in their normal posi-
tion. Placement of guards and other safety equipment is often dependent upon the area and the use to which the product is put. A safety study should be made by the user of the ap-
plication, and, if required, additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before operating the products.
RUGGED YET EFFICIENT
STAY WELL FED
KPI-JCI allows you to stay well fed with

our broad selection of high-quality feed

solutions. Since the 1930s, KPI-JCI

has set the standard of efficiency,

productivity and durability in feeder

performance which translates into

more than 70 years of experience

packed into every unit. By building the

best crushers, screens, washers and

other processing equipment, we know

what makes a world class feeder.

This knowledge, coupled with our firm

understanding of how to apply the

proper feed solution, means your specific

operational needs are met best by KPI-

JCI. From new to existing installations,

whether portable or stationary applica-

tions—don’t starve your operation!

Stay well fed with a full line of KPI-JCI

feeders, and stay ahead of the pack.

TABLE OF CONTENTS

VIBRATING FEEDERS . . . . . . . . . . . . . . . . . . . . 3
M

APRON FEEDERS . . . . . . . . . . . . . . . . . . . . . . . . 5
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HOPPER FEEDERS . . . . . . . . . . . . . . . . . . . . . . 7
M

SUPPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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1. 2.
SIZES UP TO 60” X 24’
VIBRATING
BOLT-IN HD VIBRATING ADJUSTABLE OVERSIZED
WEAR LINERS MECHANISM GRIZZLY BARS SPRINGS

Perfectly suited for almost any crusher


feeding duty or where head room is
limited, KPI-JCI vibrating feeders are
the foundation for your plant’s productivity.
Our super-tough construction resists
twisting and ensures long-term reliability.
Equipped with the most rugged bear-
ings in the industry, our vibrator
mechanism creates an efficient 3-way
motion, moving material forward and
upward, along an elliptical path. With
many designs available, choose from
a standard or step-deck grizzly that is
adjustable or non-adjustable or select
from one of our solid pan models. In
addition, some models allow you to
choose from standard or huck-bolt
fasteners for added durability. To match
your needs even more accurately, add
a receiving hopper, deck liner and
support frame structure, select one
of several power options and further
increase performance with our variable–
speed drive. Stay well fed with the maxi-
mum productivity of KPI-JCI vibrating

CAPABILITIES feeders, and stay ahead of the pack.

PERFECT FIT IN FRONT OF PRIMARY CRUSHERS


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OR WHERE HEADROOM IS LIMITED APPROXIMATE TPH CAPACITY


30”(.76m) 36”(.91m) 42”(1.07m) 50”(1.27m) 60”(1.5m)
RPM TPH mt/h TPH mt/h TPH mt/h TPH mt/h TPH mt/h
M

LARGE GRIZZLY AREA EFFICIENTLY REMOVES 600 828 754

FINES WHICH MINIMIZES CRUSHER WEAR 650 623 898 818


700 315 287 473 431 671 611 967 881
750 270 246 337 307 507 462 720 656 1035 943
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SELF-RELIEVING GRIZZLY BAR DESIGN REDUCES 800 290 264 360 328 541 493 767 698

PLUGGING INCREASING PRODUCTIVITY 850 305 278 382 348 575 524
900 325 296 404 368 609 555
950 345 314 427 389 642 585
M

VIBRATING MECHANISM GENERATES 3-WAY 1000 365 332

MOTION TO EFFICIENTLY MOVE MATERIAL


3. 4.
SIZES UP TO 50’ LONG
APRON
HD HEAD AND OVERLAPPING SEGMENTED ROLLERS ABSORB
TAIL ASSEMBLIES FABRICATED STEEL PANS SPROCKET LOAD SHOCK

For the roughest most punishing


applications, KPI-JCI apron feeders
push back with the strongest durability
available. Our standard, heavy-duty and
extra heavy-duty models are all built with
forged steel and employ an overlapping
feeder pan design to increase rigidity
and deliver the toughness you need.
With widths up to 72” and lengths to 50’,
KPI-JCI apron feeders fit seamlessly into
most any portable or stationary opera-
tion. The uniquely interlocking flanges at
each pan intersection eliminate wasteful
spillage—add side boards for further
spillage reduction even under the
largest capacity loads. Optional support
structures, receiving hoppers, and
central lubrication system help KPI-JCI
apron feeders more precisely fit your
application. No matter how heavy, sharp
or abrasive your material, stay well fed
with the extreme durability of KPI-JCI
apron feeders, and stay ahead of the pack.

CAPABILITIES
APPROXIMATE TPH CAPACITY
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KPI-JCI’S COMPLETE LINE ENSURES YOUR


SPECIFIC NEED IS FULFILLED
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ROLLER CONFIGURATION PROTECTS YOUR


INVESTMENT FROM LOADING DAMAGE
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DESIGN FEATURES MINIMIZE MATERIAL


SPILLAGE AND INCREASE PRODUCTIVITY
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EXCELS AT FEEDING THE WETTEST AND


STICKIEST OF MATERIALS EFFICIENTLY

5. 6.
CHOOSE FROM MULTIPLE STYLES
HOPPER
SERIES 12 FEEDER SERIES 1400 FEEDER HOPPER-FEEDER TRUCK UNLOADER
CONVEYOR CONVEYOR
Maximize the effectiveness of your
entire operation with the seamless
compatibility of material feed products
from KPI-JCI. From highly portable
feeder conveyors and semi-mobile
skid-mounted hoppers to semi-
portable surge bins, cold feed plants
and stationary truck unloaders, nobody
understands the process better than
us. Our entire line of feed solutions has
been designed using several decades
of experience in building aggregate
processing and recycle equipment,
meaning we know how to keep equip-
ment properly fed. Couple this experi-
ence with versatile and innovative
engineering capabilities and you receive
the flawless compatibility only KPI-JCI
feeding equipment can deliver. Enabling
you to run at peak performance with the
ability to keep material moving at the
rate your operation requires. KPI-JCI
Hopper Feeders ensure you stay well fed,
allowing you to stay ahead of the pack.
APPROXIMATE TPH CAPACITY
BeltSpeed FPM
H(inches) 10 20 30 40 50 60

CAPABILITIES 8
9
30
34
60
68
90
101
120
135
150
169
180
203
10 38 75 113 150 188 225

24”
11 41 83 124 168 206 248
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MAXIMIZES YOUR EFFICIENCIES BY IMPROVING 12


12
45
45
90
90
135
135
180
180
225
225
270
270
MATERIAL FEED POINTS 13 49 98 146 195 244 293
14 53 105 158 210 262 315
8 40 80 120 160 200 240
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SOLUTIONS FIT INTO EXISTING OPERATIONS 9


10
45
50
90
100
135
150
180
200
225
250
270
300

30”
SEAMLESSLY 11
12
55
60
110
120
165
180
220
240
275
300
330
360
13 65 130 195 260 325 390
14 70 140 210 280 350 420
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QUALITY IS GUARANTEED WITH AN INDUSTRY 8 50 100 150 200 250 300


9 56 113 169 225 281 338
LEADING WARRANTY PROGRAM FROM KPI-JCI

36”
10 62 125 187 250 312 375
11 69 137 206 275 344 412
12 75 150 225 300 375 450
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EXCELS AT EFFICIENTLY FEEDING PORTABLE 13


14
81
87
162
175
244
262
325
350
406
437
487
525

7.
AND STATIONARY SYSTEMS 8.
LOCAL, AVAILABLE AND KNOWLEDGEABLE
MORE UPTIME
KPI-JCI feeders are supported by Your
One Source local KPI-JCI Feeders Dealer.
Equipped with factory-trained technicians,
aggregate specialists and off-the-shelf
parts support, your local dealer is pre-
pared to ensure you don’t starve your
operation. Stay well fed with the maximum
productivity and extreme durability of
KPI-JCI feeders, and stay ahead of the
pack—contact your local KPI-JCI dealer
today, or visit www.kpijci.com to find the
dealer nearest you!

CAPABILITIES
LOCAL SERVICE SUPPORT 24/7
M
M M

LOCAL APPLICATION SUPPORT 24/7

LOCAL OFF-THE-SHELF PARTS SUPPORT 24/7


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LOCAL EQUIPMENT INVENTORIES FOR RENT


AND PURCHASE

9. 10.

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