Sanroc Mini P/H/E

Operating and maintenance instructions and spare parts list

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A8 - 1/6

Sandvik rock drilling tools

Grinding machine for button bits
 General
The Sanroc Mini P, Sanroc Mini H and Sanroc Mini E are new semi-
automatic grinding machines intended for grinding all kinds of button bit
quickly and efficiently. They are capable of handling threaded and cone-type
button bits up to Ø 127 mm and DTH button bits up to Ø 250 mm (max.
shank diameter 130 mm). A bit holder for larger drill bits is available as an
accessory. The machines are designed to be installed near the place of
work, e.g. they can be mounted to a wall or on the drill rig itself. To cool the
grinding cup efficiently, the machine is equipped for water flushing, with the
supply taken from the water mains as standard. Alternatively, it can be
equipped with a flushing/cooling container (optional). In either case, a
suitable flow of coolant is metered, via the flushing head on the grinding
spindle, into the air-flow that is used to flush away the grinding residue.
When a coolant container is used, the cooling medium should consist of
water with a little soap-solution added to lubricate the flushing head. If the

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machine is to be used in sub-zero temperatures, some blue spirit (the
screen-wash used in motor vehicles) should also be added to the water in
the container. When it is risk for Sub-zero temperatures, see service
and maintenance page 8.
The Sanroc Mini is easy to use and very fast. By means of a bit holder borne
on articulated arms, the operator is able to quickly align each button in turn Sanroc Mini P
beneath the grinding cup.
The machine has a fixed grinding head with an angled spindle housing. Both
the spindle and its housing are rotated by a pneumatic motor (Mini P),
hydraulic motor (Mini H) or electric motor (Mini E). The spindle rotates
around its axis while the spindle housing rotates in an orbital manner. This
“double rotation” ensures that the diamond grains in the grinding cup always
cut fresh material with each revolution of the grinding cup, which gives a high
removal rate and quick grinding sequence.
N.B. Do not weld on the mounting frame of the machine, since this can
impair the function of the machine.

Connecting the Sanroc Mini P

(air-motor version)
Bolt the machine to a suitable surface. Connect a
24 V DC power supply to the machine. Connect a
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water hose (3/8") to the hose nipple (13, page 28)

208
or a coolant tank (Optional) for cooling and
20 160
flushing. Connect the air hose to the regulator/
filter/lubricator unit that comes with machine. N.B.
Max. water pressure: 8 bar and air pressure: 135

13 bar. Set the air pressure to 6.5 bar. Fill the

Ø 13
Sanroc Mini H
lubricator with air tool oil. The oil setting screw on Ø 13
top of the lubricator should be opened
1.5-2 turns. N.B. To prevent particles of dirt
from entering the motor, always blow clean 599
the compressed-air hose before connecting it 380
to the machine. The air motor must receive
continuous lubrication during operation.
N.B. Do not use rock-drill oil. Use Sandvik
Mining and Construction Tools air-tool oil
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(ordering No. 797-5870-90) or similar air-tool oil.

See recommended oils on page 6. Ø 13

In case of emergency, SAE 10W/30 engine oil

can be used.
Poor lubrication can impair the function of Dimensional drawing
the speed regulator and result in motor (mm) of mounting holes
overspeed. for the machine to drill rig,
pedestal or wall.

Sanroc Mini E

2
Connecting the Sanroc Mini H
(hydraulic-motor version)
Bolt the machine to a suitable surface. Connect a 24 V DC power supply to the machine. Connect a water hose (3/8") to
the hose nipple (13, page 28) or a coolant tank (optional) for cooling and flushing. Connect the air hose to the regulator/
filter/lubricator unit that comes with machine. N.B. Max. water pressure: 8 bar and air pressure: 13 bar. Set the air
pressure to 6.5 bar. Fill the lubricator with air tool oil. The oil setting screw on top of the lubricator should be opened
1.5-2 turns. N.B. To prevent particles of dirt from entering the valves, always blow clean the compressed-air hose
before connecting it to the machine.
Since there are great differences in the hydraulic systems of different drill rigs, the Sanroc Mini H does not comes with
accessories as hoses nipples and flow divider valves. It is recommended that a 9.5 mm (3/8”) ID hydraulic hose rated
SAE 100 R2AT be used to connect the pressure port of the machine with the hydraulic system of the drill rig. The return-
oil hose should be 9.5 to 13 mm (3/8" to 1/2”) ID, rated SAE 100 R1AT or better. Always try to arrange the hoses
connected to the machine in a vertical loop to avoid additional forces on the balance cylinder of the grinding head.
For further information on installation, please contact your nearest Sandvik Mining and Construction Tools
representative.
Variable Pump, Pressure Compensated
Depending on the hydraulic system of the drill rig there are System.
2 main ways to connect the machine. Max. System pressure 230 bar (3330 psi)
Grinder Sanroc Mini H
1. Variable pump, compensated system.
Connect the A-port on the grinder to a suitble pump of the drill rig.
The plug of port B must not be removed. The check valve is
11 lpn R3/8"
connected to the return filter. If the pump is equipped with load B (R3/8")
sensing the LS port should be connected. A (R3/8")
Please consult your drill rig supplier or nearest LS (R3/8")
Sandvik Mining and Construction Tools representative. LS

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2. Fixed displacement pump system.

The LS port is not used and should be plugged. A flow divider valve Fixed Displacement Pump, system
should be used if the hydraulic pump delivers more than 12 litres/ Max. Flow rate: 40 litres/min (10.6 US gallon).
min the excess oil will return to tank via the pressure relief valve in Max. System pressure 230 bar (3330 psi).
the hydraulic system. This will cause excessive heat generation
when grinding and should be avoided. Connect the flow divider Drill Rig Hydraulic System
Open Center Circuit
valve to a pump with maximum flow of 40 litres/min. Minimum flow
P (R3/8") Grinder Sanroc Mini H
is 12 litres/min. Connect a hose from the B port and a hose from
the check valve to the return line. Port B is also connected to the T Priority Adjustable
Flow Divider 797-5414-01
11 lpn R3/8"
port of the divider valve. Port A is connected to the P port of the
flow divider valve. When connected the flow through the grinder
motor is adjusted on the flow setting knob of the flow divider valve. B (R3/8") LS (R3/8")
By monitoring the spindle speed the knob is set to a position just A (R3/8")
T (R3/8")
below the position where the speed stops increasing when the the In (R1/2")
Rig pump flow rate: B (R3/8")
knob is turned to increase the flow. Min. 11 litres/min.
Max. 40 litres/min.

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Connecting the Sanroc Mini E

(Electric-motor version)
Bolt the machine and the electric box to a suitable surface. Before
connecting the machine to the electric mains, check the rating of
the machine on the electric data plate. Connect the electric cable to
the machine as indicated in the electrical circuit diagram supplied
with the machine. N.B. Electrical installation should be carried
out by a suitably qualified electrician. Connect a water hose
(3/8") to the hose nipple (13, page 28) or a coolant tank (Optional)
for cooling and flushing. Connect the air hose to the regulator/filter/
lubricator unit that comes with machine.
N.B. Max. water pressure: 8 bar and air pressure: 13 bar.
Set the air pressure to 6.5 bar. Fill the lubricator with air oil. The oil
setting screw on top of the lubricator should be opened 1.5-2 turns.
Start the grinding machine and check that the grinding spindle
rotates in the direction indicated by the arrow on the casing of
the electric motor.
N.B. To prevent particles of dirt from entering the valves,
always blow clean the compressed-air hose before connecting
it to the machine. 3
 a
Grinding cups
Always use grinding cups supplied by Sandvik. They are specially
designed for use with the machine in respect of:

– shaft tolerance and pitch criteria (a)

– adaptation to the grinding spindle to give the correct button geometry
after grinding (b)
– specially shaped cup to give correct button geometry without grinding
down the diameter of the bit (c)
– a specially composed mix of diamond quality, size and distribution in
a special matrix (d).
If the grinding cup becomes clogged with grinding residue, it is important to
clean it as follows in order to maintain good grinding results:
d
– Press and turn the grinding cup into a discarded piece of grinding b
wheel. This will remove the grinding residue and re-expose the
diamonds. c
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Long-term storage
Clean the machine and plug all connection ports. Store the machine in a dry and unfrozen place.

Technical data
Sanroc Mini P Mini H Mini E
Hydraulic pressure ......................... - Min.-Max. 140-210 bar -
Oil consumption ............................. - 12 l/min -
Incoming air pressure .................... Max. 13 bar Max. 13 bar Max. 13 bar
Working air pressure ...................... Min. 6.5 bar Min. 6.5 bar Min. 6.5 bar
Air consumption ............................. 40-60 l/s 2-3 l/s 2-3 l/s
Incoming water pressure ................ Max. 8 bar Max. 8 bar Max. 8 bar
Working water pressure ................. Min.-Max. 4-8 bar Min.-Max. 4-8 bar Min.-Max. 4-8 bar
Water consumption ........................ 2-4 l/min 2-4 l/min 2-4 l/min
Rated power (motor) ...................... 1.7 kW 3 kW 1.5 kW
Electricity supply ............................ 24V DC, 5A 24V DC, 5A 24V DC, 5A
Coolant/flushing medium ............... Water Water Water
Hydraulic connection ...................... - R 3/8" female -
Air connection ................................ 1/2" air hose 3/8" air hose 3/8" air hose
Water connection ........................... 3/8" hose 3/8" hose 3/8" hose
Dimensions: HxWxD mm ............... 730x350x300 730x350x300 730x350x300
Weight ............................................ 43.5 kg 40 kg 43 kg
Complete machine Ordering No.
Sanroc Mini P without cooling unit .............................................................. 796-6200
Sanroc Mini P with cooling unit .................................................................... 796-6201
Sanroc Mini H without cooling unit .............................................................. 796-6230
Sanroc Mini H with cooling unit .................................................................... 796-6231
Sanroc Mini E without cooling unit .............................................................. 796-6210-XX
Sanroc Mini E with cooling unit .................................................................... 796-6211-XX
XX specifies electrical rating. See electrical data on page 6
Accessories
Arm-locking mechanism complete (for bit holder arms) .............................. 797-5510-30
Pneumatic bit-locking system, complete ...................................................... 797-5510-40
Bit holder for large drill bits, complete ......................................................... 797-5510-20
Carrier for guidebit, complete ........................................................................ 797-5502-50
Cooling/flushing tank unit, complete ............................................................ 797-5488-75
Lubricator with filter and regulator for fixed mounting (Mini P) ................... 797-2997-30
Lubricator with filter and regulator for fixed mounting (Mini H/E) ................ 797-2997-14
Guard cover .................................................................................................... 797-5510-06
Mounting bracket (for drill rig) ........................................................................ 797-5510-05
Air pressure reducing valve (max. 28, min. 7 bar) ....................................... 797-5910-28
Priority flow divider for fixed pumps (Mini H) .............................................. 797-5414-01
Assembly tool for O-ring (see page 9) ......................................................... 797-5452
Grease gun ..................................................................................................... 797-5870-20
Grinding gauge for buttons up to 16 mm ....................................................... 795-1396
Grinding cups ................................................................................................. See product catalogue
Service-exchange unit
Factory reconditioned grinding head ................................................................ 797-5130-10

4
Grinding
With controls clearly marked to indicate function, the Sanroc Mini grinding machine is very easy to use.
The machine is controlled by means of 2-4 buttons located on the control box on the front of the machine, and by a timer,
also on the front of the machine. The START button (green) and STOP button (red) are used to start and stop the
machine. They also switch the cooling water and protective air-curtain on/off at the same time. The LOCK button (black)
is used to lock and unlock the articulated arms of the bit holder. This is an optional function. The BIT button (black) is
used to lock and unlock the bit in the bit holder. This is an optional function. The timer is used to set the desired
grinding time for each button. It can be set anywhere between 3 and 30 seconds. When the machine has ground a
button for the pre-set period of time, the grinding spindle stops and the feed pressure changes to balance pressure.
The balance pressure enables the grinding head to be moved up/down easily by hand.

To grind a drill bit, proceed as follows:

1. Switch on the main valve for air and/or water and check that the correct pressures are available.
2. Adjust the balance pressure on the pressure regulator located on the far upper left-hand side of the machine
support frame.
3. Place a drill bit in the bit holder and clamp it into position by tightening the knob (41, page 14, standard) or
pressing the BIT button to activate the pneumatic bit-clamping device (optional).
4. Move the bit-holder with the drill bit by hand until the first button you wish to grind is located vertically beneath the
grinding cup and lock the arms with the knob (59 page 14) or LOCK button (Pneumatic arm locking, Optional).
N.B. Peripheral buttons are installed in the drill bit at an angle. To enable them to be located vertically under the
grinding cup, the angle of the bit-holder must be changed. To do this, release the locking lever (36, page 14), adjust
the bit holder to the correct angle and tighten the locking lever. Release the bit clamp and turn the bit until the
peripheral button to be ground is located vertically beneath the grinding cup. Clamp the bit in place.
5. Check the diameter and shape of the buttons (spherical, conical or ballistic) and select the
corresponding type of grinding cup.
6. Fit the grinding cup into the grinding spindle. Check that the O-ring in the grinding spindle are not damaged. Smear
the shaft of the grinding cup with a thin layer of grease. Press the shaft into the spindle and make sure that the
spanner flat on the grinding cup centres in the grinding spindle. Lock the grinding cup into the spindle by pressing
the locking clip into the seated position. If you follow this procedure every time you change the grinding cup, there
should be no problems with the grinding spindle.
7. Set the timer to give a suitable grinding time (3-30 seconds). Timer (3-120 seconds) Optional, see page 35.
8. Pull down the grinding head so that the grinding cup covers the button to be ground.
9. Lock the arms (23 and 29, page 14) with the knob (59 page 14) or by pressing LOCK button (black)on the control
panel (Pneumatic arm locking, Optional). N.B. The button itself serves as a guide for the grinding cup. In the case
of severely worn buttons, i.e. those that have been worn flat, this guiding function does not exist. When grinding flat
buttons therefore, be sure to lock the arms before pressing the START button, so that the bit holder does not move.
10. Start the grinding by pressing the START button (green) on the control panel. Check that the flushing starts at the
same time, and that it continues throughout grinding. A small flow is sufficient to flush away the grinding residue and
keep the grinding surface cool. If the machine is fitted with a coolant container (optional), adjust the coolant
flow-rate by means of the needle valve on the cover of the container.
11. Check the feed pressure on the feed-pressure gauge on the top-right of the inner mounting frame. It should be
somewhere between 0.5 and 3.5 bar and can be adjusted on the feed-pressure regulator above the gauge. The
idea is to find the most economical feed pressure with regard to grinding time, grinding-cup service life and grinding
result. Having the correct feed pressure also reduces the noise level, due to less vibration. Small buttons need less
feed pressure. Larger buttons need more feed pressure. Sometimes, e.g. when grinding large buttons, it may be
necessary to raise the feed pressure above 3.5 bar to reduce the grinding time. If the grinding head vibrates during
grinding, this indicates that the feed pressure is too low. To adjust the feed pressure, pull out the wheel on the
regulator and turn it clockwise to raise the pressure or anti-clockwise to lower the pressure. Change the pressure by
0.5 bar at a time until you are satisfied with the function. The feed pressure can be read off the feed-pressure gauge
during grinding.
12. When the grinding time set on the timer elapses, the machine stops completely. The timer resets itself automatically
and the feed pressure switches to balance pressure, so that the grinding head can be moved up/down easily by
hand. Grinding can be terminated at any time by pressing the STOP button (red) on the control panel.
13. Raise the grinding head so that you can see the button that has just been ground. Check with a grinding gauge that
it has been restored to the correct shape. Increase or decrease the setting on the timer as necessary. Once it is set
correctly, it should not be necessary to change the setting, provided that all buttons in the bit are worn evenly.
If button wear is not even, however, it may be necessary to change the timer setting several times during the
grinding of a bit. After a button has been ground, turn the drill bit and/or move the bit holder to centre the next
button under the grinding cup, and so on.
14. If the machine is equipped with a coolant container (optional), it must be kept full to ensure that flushing always
functions satisfactorily. Without the coolant, the heat generated during grinding will reduce the service life of the
grinding wheel drastically.
When you are finished grinding, remove the grinding cup from the spindle and clean the machine of all
grinding residue.

5
 Cont. Grinding
Summary
a) Choose a grinding cup of the right shape and size to suit the buttons in the bit, and fit it into the grinding spindle.

b) Clamp the drill bit in the bit holder.

c) Centre the first button beneath the grinding cup and lower the grinding cup over the button.

d) Lock the bit-holder arms with the knob or pneumatic arm-locking mechanism (optional).

e) Set the timer.

f) Press the start button (green). Check that the water flushing comes on at the same time.

g) When the time setting expires, the machine stops.

h) Centre the next button under the grinding cup and repeat points (b - f) above.

Recommended lubricants
Oil
Oil for grinding head (change oil see page 10).
Use Sandvik Mining and Construction Tools oil for grinding head, ordering No. 797-5870-15 (0.7 litre) or
SWE STATOIL Hydraway HMA22, SHELL Tellus S22, MOBIL Mobil DTE22, BP Bartran HV22

Air-motor oil
Use Sandvik Mining and Construction Tools air-tool oil, ordering No. 797-5870-90, or
SWE STATOIL AB Motis, SHELL TELLUS 46, MOBIL Almo 525, BP Bartran SHF-S46.
Do not use rock-drill oil.

Grease
Grease for flushing head, bit holder arms, etc: Use Sandvik Mining and Construction Tools water-resistant
Litium complex grease, ordering No. 797-5773-20 (1 kg) or SWE STATOIL AB Molyway Li 712,
SHELL Retinax HDX2, MOBIL Mobilgrease Special, BP Energrease L21-M.

Electrical data
(third figure group XX to machine ordering number to be replaced with two digits representing
voltage/phases/frequency of 1.5 kW motor, as shown below)
Third fig. Voltage Phases Frequency, Motor Motor overload protection Transformer
group Hz Voltage Ordering code Amp. Ordering code Voltage Ordering code

-50 230 1 50 230 797-5735-50 8,7 797-5323-11 230,400/24 797-5915-10

-51 260 3 50 260 797-5735-51 5,0 797-5323-12 260/24 797-5915-11
-52 380-420 3 50 230/400 797-5735-52 2,5-3,4 797-5323-13 230,400/24 797-5915-10
-55 440 3 50 440 797-5735-55 3,1 797-5323-13 440/24 797-5915-12
-56 550 3 50 550 797-5735-56 2,5 797-5323-13 550/24 797-5915-13
-57 660 3 50 660 797-5735-57 2,1 797-5323-15 660/24 797-5915-14
-58 500 3 50 500 797-5735-58 2,8 797-5323-13 500/24 797-5915-15
-59 220-240 3 50 230/400 797-5735-52 5,6-5,9 797-5323-12 230,400/24 797-5915-10

-60 220 3 60 230/400 797-5735-52 4,7 797-5323-12 230,400/24 797-5915-10

-61 380-415 3 60 230/400 797-5735-52 2,9 797-5323-13 230,400/24 797-5915-10
-63 440 3 60 230/400 797-5735-52 2,6 797-5323-13 440/24 797-5915-12
-64 480 3 60 500 797-5735-58 2,4 797-5323-15 500/24 797-5915-15
-65 550 3 60 550 797-5735-56 2,1 797-5323-15 550/24 797-5915-13

6
Electrical circuit diagram

El-box 2 Phases 230V Mini E

El-box
3 Phases 260-660 V Mini E
Motor
Motor

Transformer Transformer

Rectifier- Rectifier-
bridge bridge
L2 L3 L1L2 L3

Emergency stop Emergency stop

-
+ +24V DC

24V DC -
- Emergency stop 24V DC Mini P/H
Fuse +
3 1 2
Top block Connection box
Red
TIMER 1 1.1
Black MV3 Feed valve
9 1.2
1.3 Compressed-air or
START MV2
4 1.4 hydraulics valve
1.5
1.6
STOP Control
box Lower block
8 Green
2.1
White MV1 Flushing valve
LOCK 2 2.2
2.3
MV4 Arm-locking valve
3 2.4
6 Brown
BIT 2.5 Pneumatic bit-lock
Blue MV5 valve
2.6

7
 Service and maintenance
Mini P/H/E - general
• Machines equiped with water flushing can't be used outdoors if it is sub-zero temperatures.
• Machines equipped with flushing/cooling container (optional) is at risk in sub-zero temperatures.
Anti-freese fluid can be mixed in cooling media to control sub-zero conditions.
Mini P - general
• To prevent dirt from entering the air motor, always blow clean the air hose before connecting it to the machine.
• Before disconnecting the air hose, always switch OFF the air supply and vent the machine by opening the
start valve.
• At the end of every grinding session, disconnect the air hose and pour a little air-motor oil into the air-intake port. Fit
back the air hose and run the motor without load for a few moments. This will deposit a film of oil over the motor
parts, which serves as good protection against rust, particularly if the machine not going to be used for a while.
Mini P - daily
• Grease the flushing head via the grease nipple (60, page 18). Recommended grease, see page 6.
• Check the oil level in the oil-mist lubricator. Drain the water condensate from filter/regulator unit. Check that
lubrication of the air motor is effective. (The exhaust air should contain a little oil mist.)
• Clean the machine at the end of every shift. Do not allow grinding residue to accumulate on the machine.
• Check and fill cooling tank if necessary.
• Check all hoses and connections. Tighten any loose connections. Replace any damaged parts.
• Remove the grinding cup at the end of every grinding session.
Mini H/E - daily
• Grease the flushing head via the grease nipple (60, page 18). Recommended grease, see page 6.
• Check the oil level in the oil-mist lubricator. Drain the water condensate from filter/regulator unit.
• Clean the machine at the end of every shift. Do not allow grinding residue to accumulate on the machine.
• Check and fill cooling tank if necessary.
• Check all hoses and connections. Tighten any loose connections. Replace any damaged parts.
• Remove the grinding cup at the end of every grinding session.
Mini P/H/E - weekly
• Check all threaded unions and connections.
• Drain the water condensate from the pressure-stabilizing accumulator (53, page 28).
• Grease the bit holder axis via the grease nipple (57 and 58, page 14) on the arms.
Recommended grease, see page 6.
• Check the oil level in the grinding head. Fill as necessary up to the sight-glass hole.
• Check that no bolts or nuts have worked loose.
Mini P/H/E - monthly
• Check that there is no radial play in the grinding spindle.
• Change the O-ring in the grinding spindle if it is badly worn.
• Check that there is no leakage in the flushing head.
Mini H - monthly
• Grease the bearing via the grease nipple (6, page 24) on the bearing housing.
See page 6 for recommended grease.
Mini P/H/E - every 2 years
• Change the oil in the grinding head. (See page 10 for instructions.)
Fill with Sandvik Mining and Construction Tools grinding-head oil (0.6 litre), ordering No. 797-5870-15
(0.7 litre), or other recommended oil (see page 6).

N.B. In the case of the Mini P, remember to check the oil level in the in-line lubricator regularly, and also to drain
the water condensate from the filter/regulator unit.

Support for service and maintenance

A8 - 2/12
A8 - 1/12

Part No. 797-5502-39

8
Fitting and removal of O-ring

1)

2) Clean O-ring grove.

Remove the O-ring.

Grease a new O-ring to avoid damage when Use the tool 1 to insert the O-ring into the
fitting. Place the O-ring on the assembly tool. hole. Now press the O-ring into place using
the head on tool 2.

Remove the tool carefully.

1) and 2) included in assembly tool 797-5452

9
 Overhauling instructions
GRINDING HEAD The grinding head has two main rotating units, the spindle housing (37) and the
grinding spindle (38). The spindle housing is driven by the motor output shaft via four
gear-wheels (14, 16, 23 and 26). It is borne in two ball bearings (8 and 12), which are
mounted in the housing (1) and front cover (9). The grinding spindle is borne in a needle
bearing (45) and ball bearing (47) inside the spindle housing and is driven by the motor via a
drive link (28), shaft (30) and gear-wheels (31 and 42).
See exploded view on page 18.
Disassembly and Drain the oil by removing the plug (36) from the spindle housing (37). To speed up oil
assembly drainage, also remove the filler cap (7). Remove all hoses and electrical connections from
the grinding head and electric motor. Remove the grinding-head/motor assembly from the
parallel arms (3 and 11, page 14). Clamp the grinding head (1) carefully in a vice fitted with
copper jaw linings. Remove the screws that secure the motor to the grinding head and lift off
the motor. Release the grinding head from the vice. Remove the screws (11) and then
remove the front cover (9) from the grinding head. Remove the spindle housing (36) and
grinding spindle (38). Inspect all parts for wear. Change any that are worn and assemble
the grinding head in reverse order. Fill with the recomended oil (0.6 litre).
See exploded views on pages 18.
Changing the Drain the oil by removing the oil plug (36). Remove the seal (49) and the circlip (48).
spindle Pull the spindle out of the spindle housing. Remove the gear (42) by loosening the screw
upper part (39). The new spindle comes with the inner ring of bearing (45), and circlip (44) fitted on the
spindle. Fit a new bearing (47) and the circlip (46) on the spindle. Refit the cotter (41), the
gear (42) and the washer (40). Use some soft thread locking glue on the screw (39). The
flat side of the gear (42) must be turned towards the top end of the spindle. Insert the
spindle in the spindle housing. Fit the circlip (48). Fit a new seal (49). Use a tube or a socket
to get the seal in correct position. Screw the lower spindle and flushing head (with new seals
and bearings) to the upper spindle as described in section (Overhauling and changing the
flushing head and lower spindle) below. Refit the oil plug (36) and remove the oil level sight
plug (2). With the grinding head in vertical position fill 0.6 litres of gear oil. The excess oil will
escape through the hole of the sight plug. Refit the sight plug.
See exploded view on page 18.
Changing the large Inspect the large ball bearing (8) for wear and change it if necessary. The bearing can be
bearing pressed or tapped out using a suitable dolly.
See exploded view on page 18.
Changing the oil in Draining the oil: Remove the plug (36) and filler cap (7).
the grinding head: Filling with oil: Fit back the plug (35) and remove the sight-glass plug (2). Fill with the
recommended oil (see page 6) up to the sight-glass hole (0.6 litre). Fit back the sight-glass
plug and the filler cap.
See exploded view on page 18.
Overhauling and Disconnect the hose that is connected to the flushing head. Lock upper spindle (38) with a
changing the wrench, with opening 17 mm, and unscrew lower spindle (50) with tool (52). Push flushing
flushing head and head from the lower spindle. Remove bearings and seals from flushing head. Clean and
lower spindle polish spindle (50) thoroughly and remove any flash from the surface the spindle.
Type 3: If the spindle is too worn replace the spindle. Push new seals into flushing head and lock
with lockings rings. Push a new upper bearing (54) with the seal side pointing upwards.
And a new lower bearing (57) with the seal side pointing downwards. Grease spindle and
thread and push the flushing head assembly onto the spindle. Screw the lower spindle (50)
with flushing head onto into upper spindle (38). Make up lower spindle (50) with tool (52).
Worked by hand only. Use the grease gun to grease the bearings in the flushing head.
Fill until grease is coming out of the small hole on the opposite side of the flushing head.
GREASE ONCE A DAY!!
See “Fitting the flushing head” on page 11 and exploded view on page 18.

10
Fitting the flushing head

Type 3

Keywidth 17 mm

Grease Gun, Part No. 797-5870-20

Grease, Part No. 797-5773-20

Light Grease

Grease Daily !

11
 Trouble shooting
Fault: The spindle housing rotates but the grinding
spindle does not rotate.
Fault: The grinding cup does not stay in the spindle.
Fault: There is radial play in the grinding spindle.
Fault: 24 V DC power is connected to the
machine, but there is no current to the
solenoid valves.
12
Action: Change the drive link (28, page 18).
Action: The O-ring (51, page 18) is contaminated with
grease or grinding spindle. oil; clean or change O-ring
(It becomes also worn after repeated changing of the
grinding cup.).
See fitting and removal of O-ring, page 9.
Action: The lower spindle bearing (47, page 18) and/or the
spindle (38, page 18) itself is worn out and needs
to be changed.
Action: Check if the red diod on the control box lights
if not, check the fuse in the emergency-stop box and
drill rig, change if necessary.
SAFETY - avoiding grinding accidents and
protecting your health
WARNING
• Always wear goggles while operating the machine.
• Always wear properly fitting protective clothing with no loose-hanging parts that might get caught up in the
grinding spindle.
• Wear an approved dust mask during grinding.
• Wear ear protectors during grinding.
• Keep your hands away from the grinding point when the machine is operational.
• Only use grinding cups approved by Sandvik Tamrock Tools.
• Check that the grinding cup is always held securely in the grinding spindle.
• Check that flushing of the grinding cup always functions well during grinding.
(Excessive heat generation destroys the diamonds.)
• Before carrying out service work on the machine, or filling with coolant/flushing media or oil, always make sure there
is no pressure in the air or hydraulic systems.
• Use only hoses and fittings approved for the working pressures and working media of the machine.
• Only use original spare parts when repairing the machine.

Working pressures WARNING

Sanroc Mini H
The hydraulic pressure must not exceed ....................... 210 bar.
The air pressure must not exceed ................................. 7.5 bar.

Sanroc Mini P/E

The air pressure must not exceed ................................. 7.5 bar.

Service WARNING
Follow the installation instructions carefully and check that the grinding cup rotates in the direction indicated by the arrow.
Sanroc Mini H: Note that there is a flow limiter on the pressure port for incoming hydraulic oil, which serves to limit the
maximum speed of the motor.
Check all hoses and fittings regularly and change any defective parts.
Service should be carried out regularly by suitably trained personnel in order to ensure the function of the machine.
When overhauling the machine, check all threaded unions for damage.
Use original spare parts only.

Noise and vibration levels

Noise level (Sanroc Mini P) ............................................ 84 dBA (ISO 3744)
Noise level (Sanroc Mini H/E) ........................................ 78 dBA (ISO 3744)
Vibration level ................................................................ < 2,5 m/s2 (ISO 8662-1)

13
 1.2 65 66
1.3 45.1
45.2

1.1 62
61
1

50 14
10 45
4
15 5
3 57 5 16
51
57
57 4
18
15 6 9
14 13 8
57 7
57 16 22
64
13
12 52
11 56
12 55
63 20 17
64
17 21 25
27
19
24
2
35 34
23 47
53 54
48
49 46
26 31
29
58
57 39
79 30
24
78 42
72 43
28 32 38
70.1 40
58
73 33 43
60
70
57
71 59

74 37 44
143

75
36
9

76
41
77

14
Spare parts list
Grinding machine

Item Part No. Quantity Description Remarks

– 796-6200 1 Grinding machine, without cooling unit compl. Sanroc Mini P

– 796-6230 1 Grinding machine, without cooling unit compl. Sanroc Mini H
– 796-6210-XX 1 Grinding machine, without cooling unit compl. Sanroc Mini E, Suffix XX, see page 6

1 797-5502-10 1 . Support frame

1.1 797-5502-49 1 . . Top sheet
1.2 797-5968-16 4 . . Screw MC6S 8x16
1.3 797-5995-08 4 . . Washer BRB 8
2 797-5503-21 3 . Spacer Supplied with complete machine
3 797-5502-02 1 . Parallel arm, upper Item 4, is fitted before delivery.
4 797-5758-15 4 . . Flanged bushing
5 797-5502-47 4 . Flanged bushing
6 797-5502-54 1 . Piston-rod yoke
7 797-5788-13 2 . O-ring Ø 13x3
8 797-5927-10 2 . Bearing
9 797-5502-55 2 . Bearing housing
10 797-5825-08 4 . Screw MC6S 5x8
11 797-5502-03 1 . Parallel arm, lower Item 12, is fitted before delivery.
12 797-5758-15 4 . . Flanged bushing
13 797-5502-47 4 . Flanged bushing
14 797-5968-35 4 . Screw MC6S 8x35
15 797-5993-08 4 . Nut M6M 8
16 797-5968-35 4 . Screw MC6S 8x35
17 797-2999-16 2 . Cylinder Ø 25 x 160 mm
18 797-5980-10 2 . Nut
19 797-2999-02 1 . Bracket, L.H
19 797-2999-03 1 . Bracket, R.H
20 797-5976-12 4 . Screw M6S 6x12
21 797-5995-06 4 . Washer BRB 6,4
22 1 . Grinding head, complete See page 18
23 797-5502-09 1 . Arm, inner
24 797-5758-21 4 . Flanged bushing 20/28x20-35x4
25 797-5502-07 1 . Shaft
26 797-5502-29 1 . Screw
27 797-5882-20 1 . Screw MF6S 8 x 20
28 797-5502-08 1 . Shaft
29 797-5502-11 1 . Intermediate arm
30 797-5747-30 1 . . Bushing 30/34x40
31 797-5882-20 1 . Screw MF6S 8x20
32 797-5502-29 1 . Screw
33 797-5502-15 1 . Bit holder
34 797-5502-19 1 . Stop washer
35 797-5882-20 1 . Screw MF6S 8x20
36 797-5964-02 1 . Locking lever
37 797-5995-10 1 . Washer
38 797-5502-21 1 . Bottom plate
39 797-5502-26 1 . Insert plate
40 797-5502-28 1 . Tension piece
41 797-5502-33 1 . Pressure screw, complete M16
42 797-5993-08 1 . Nut M8 Nyloc
43 797-5995-12 2 . Washer BRB 13/24
44 797-5502-27 1 . Thread bushing M 16/24
45 797-5502-17 1 . Bracket, emergency stop Emergency STOP, see page 34.
45.1 797-5897-10 4 . Screw MCS 4x10
45.2 797-5994-04 4 . Nut M6M 4
46 797-5502-18 2 . Bracket, air-curtain valve Air-curtain valve, see page 28.
47 797-5966-10 2 . Screw M6S 5x10
48 797-5502-13 1 . Bracket, hose Hose, see page 28.
49 797-5966-10 1 . Screw M6S 5x10
50 797-5502-16 3 . Bracket, regulators Regulators, see page 28.
51 797-5825-06 6 . Screw MC6S 5x6
52 797-5502-34 1 . Bracket, Control box Control box, see page 34.
53 797-5976-20 2 . Screw MC6S 6x20
54 797-6015-50 1 . Control box Control box, see page 7 and 34.
55 797-5940-08 2 . Screw MC6S 4x8
56 797-5994-04 2 . Nut M4
Please state machine type and serial number when ordering spare parts. 15
 1.2 65 66
1.3 45.1
45.2

1.1 62
61
1

50 14
10 45
4
15 5
3 57 5 16
51
57
57 4
18
15 6 9
14 13 8
57 7
57 16 22
64
13
12 52
11 56
12 55
63 20 17
64
17 21 25
27
19
24
2
35 34
23 47
53 54
48
49 46
26 31
29
58
57 39
79 30
24
78 42
72 43
28 32 38
70.1 40
58
73 33 43
60
70
57
71 59

74 37 44
143

75
36
9

76
41
77

16
Spare parts list
Grinding machine

Item Part No. Quantity Description Remarks

57 797-5750-06 12 . Lubricator, straight M6

58 797-5750-16 2 . Lubricator, 90° M6
59 797-5839-10 1 . Lock knob
60 797-5790-10 1 . Washer
61 797-5720 2 . Clamp, grease gun
62 797-5825-06 2 . Screw M6S 5x6
63 797-5720-05 1 . Locking device, complete
64 797-5883-08 4 . Screw MF6S 5x8
65 797-5735-XX 1 . Electric motor See page 26.
65 797-5454-10 1 . Air motor See page 22.
65 797-5775 1 . Hydraulic motor See page 24.
66 797-5919-20 4 . Screw M6S 12x20

70 797-5502-30 1 Arm-locking cylinder, complete Optional (part of arm-locking complete)

70.1 797-5948-11 1 . Angle coupling
71 797-5502-24 1 . Piston rod
72 797-5853-12 1 . O-ring
73 797-5502-22 1 . Arm-locking cylinder
74 797-5502-23 1 . Piston
75 797-5765-70 1 . O-ring
76 797-5993-10 1 . Lock nut M10 Nyloc
77 797-5742-90 1 . Protective cover
78 797-5793-12 1 . Seal ring
79 797-5790-16 1 . Toothed washer

Please state machine type and serial number when ordering spare parts. 17
 65

19
14 20 7
15 16
7.1
18 29
28
17
22 32
4 6 30
21

5 31
3
39
1
67 40
66 42 33
43 34
44 33
2 34
21 45 35
23
26

27
25
12 24 41
38
13
10 8 49

54
64
37
56
55
36 63
46 53
11 62
9 47 61 60
64
48

55
56
57
134
9

50

51
58
59

52

18
Spare parts list
Grinding head

Item Part No. Quantity Description Remarks

– 797-5130 1 Grinding head, complete Type 3

1 797-5463-22 1 . Housing
2 797-5723-13 1 . Sight-glass plug Oil level
3 797-5864-17 1 . Angle coupling
4 797-5463-39 1 . Tube, plastic L=30 mm
5 797-5863-12 1 . Hose L=60 mm
6 797-5900-07 1 . Coupling
7 797-5757-17 1 . Cap, ventilated Oil filling
7.1 797-5772-27 1 . Connector
8 797-5993-18 1 . Ball bearing, upper
9 797-5463-21 1 . Front cover
10 797-5886-39 1 . O-ring 139.5x3
11 797-5882-40 4 . Screw MF6S 8x40
12 797-5746-80 1 . Ball bearing, lower
13 797-5890-75 1 . Seal ring
14 797-5463-42 1 . Gear-wheel 42 teeth
15 797-5739-30 1 . Cotter
16 797-5463-54 1 . Gear-wheel 54 teeth
17 797-5463-26 1 . Intermediate shaft
18 797-5739-12 1 . Cotter
19 797-5883-12 1 . Screw MF6S 5x12
20 797-5463-35 1 . Washer
21 797-5857-03 2 . Ball bearing
22 797-5879-15 1 . Cotter
23 797-5463-18 1 . Gear-wheel 18 teeth
24 797-5883-12 1 . Screw MF6S 5x12
25 797-5463-34 1 . Washer
26 797-5463-14 1 . Inner gear-wheel 114 teeth
27 797-5770-08 3 . Lock screw SK6SS 6x8
28 797-5732-16 1 . Drive link
29 797-5739-12 1 . Cotter
30 797-5463-25 1 . Shaft
31 797-5463-85 1 . Gear-wheel 85 teeth
32 797-5739-12 1 . Cotter
33 797-5857-03 2 . Ball bearing
34 797-5997-12 3 . Lock ring
35 797-5887-30 1 . O-ring 6.2x3
36 797-5937-13 1 . Plug R 1/4" Oil drainage
37 797-5463-23 1 . Spindle housing
38 797-5464-01* 1 . Grinding spindle, upper part, Type 3
39 797-5883-12* 1 . Screw MF6S 5x12
40 797-5463-34 1 . Washer
41 797-5879-15* 1 . Cotter
42 797-5463-18 1 . Gear-wheel 18 teeth
43 797-5891-29* 1 . Circlip SGH 29
44 797-5725-17* 1 . Lock ring SW 17
45 797-5868-17* 1 . Needle bearing
46 797-5997-20* 1 . Lock ring
47 797-5856* 1 . Ball bearing
48 797-5891-47* 1 . Circlip SGH 47
49 797-5890-23* 1 . Seal ring
50 797-5464-02* 1 . Grinding spindle, lower part, type 3
51 797-5888-24* 1 . O-ring 9.3x2.4 90Nbr
52 797-5464-07* 1 . Assembly tool, Grinding spindle
– 797-5464-40 1 . Grinding head type 3, complete Flushing system, see page 28.
53 797-5464-05* 1 . . Housing
54 797-5857-12* 1 . . Ball bearing
55 797-5890-12* 2 . . Seal ring
56 797-5891-22* 2 . . Locking ring SGH 22
57 797-5988-17* 1 . . Ball bearing
58 797-5464-06* 1 . . Washer
59 797-5997-20* 1 . . Locking ring SGA 20
60 797-5750-06* 2 . . Grease nipple M6

Please state machine type and serial number when ordering spare parts. 19
 65

19
14 20 7
15 16
7.1
18 29
28
17
22 32
4 6 30
21

5 31
3
39
1
67 40
66 42 33
43 34
44 33
2 34
21 45 35
23
26

27
25
12 24 41
38
13
10 8 49

54
64
37
56
55
36 63
46 53
11 62
9 47 61 60
64
48

55
56
57
134
9

50

51
58
59

52

20
Spare parts list
Grinding head

Item Part No. Quantity Description Remarks

61 797-5414-10 1 . . Connector 1/8"x1/8"

62 797-5949-02 1 . . Seal washer 1/8"
63 797-5464-25 1 . . Protection Rubber
64 797-5851-24 2 . . Strip, plastic 5x250
65 797-5463-11 1 . Packing
66 797-5970-02 2 . Handle
67 797-5976-20 4 . Screw MC6S 6x20

– 797-5464-55 1 Kit, for change to split spindle, type 3 Item. 38, 39, 41and 43-64
Parts marked * included

Please state machine type and serial number when ordering spare parts. 21
 47
8-13 55 46 59
bar 51
53
52 54
6,5-
48 8 ba
58 r 57
49
16
50 56

40 15
35
36
37
13
41
38 43
42 39
41 44
12
14
45

33 11

34
27 10
1
26 9

25
8
24
7
136

23
9

22 28
5
18
20 4

21
20
19 2
17
30
3 32

29

31

22
Spare parts list
Air motor and air connection

Item Part No. Quantity Description Remarks

– 797-5454-10 1 Motor, complete

1 797-5422 1 . Motor housing
2 797-5425-05 1 . Motor flange
3 797-5976-25 4 . Screw
4 797-5822-32 1 . Seal ring
5 797-5495-04 1 . Lock nut
6 797-5856 1 . Ball bearing
7 797-5783-01 1 . Shims As necessary
8 797-5279 1 . Spacer ring
9 797-5311 1 . Washer (lower)
10 797-5792-30 1 . O-ring
11 797-5313 1 . Cylinder
12 797-5314-05 1 . Rotor
13 797-5329 8 . Vane
14 797-5782-04 1 . Lock pin
15 797-5423 1 . Washer (upper)
16 797-5823-01 1 . Ball bearing
17 797-5308 1 . Regulator plate Left-hand thread
18 797-5820 2 . Ball bearing
19 797-5995-05 4 . Washer
20 797-5821 4 . Ball bearing
21 797-5824-22 2 . Cotter pin
22 797-5334-01 1 . Regulator lifter
23 797-5333 1 . Regulator housing
24 797-5307-30 1 . Spring
25 797-5306 1 . Washer
26 797-5819-10 1 . Screw Left-hand thread
27 797-5422-05 1 . Silencer plate
28 797-5888-18 1 . O-ring
29 797-5463-27 1 Intermediate flange
30 797-5788-65 1 O-ring
31 797-5976-20 3 Screw MC6S 6x20
32 797-5919-20 4 Screw M6S 12x20
33 797-5710-10 4 Screw
34 797-5422-10 1 Exhaust tube
35 797-5861-21 1 Hose connection For 1/2" hose
36 797-5752-22 1 T-piece
37 797-5941-21 1 Valve Solenoid valve, items 37-38 (MV2)
38 797-5941-22 1 . Electric coil
39 797-5941-23 1 Cable connector
40 797-5724-21 1 Angled threaded union
41 797-5924-21 2 Nut ML6M 1/2"
42 797-2992-21 1 Angled threaded union
43 797-5806-21 1 Threaded union
44 797-5869-13 1 Coupling
45 797-5957-08 X Plastic tube Ø 8 mm (Connected to item 1 page 28)
46 797-2997-30 1 Lubricator/regulator/filter, complete
– 797-2997-27 1 . Lubricator/regulator/filter
47 797-2997-27-02 1 . . Regulator unit
48 797-2997-27-10 1 . . Valve, complete
49 797-2997-27-17 1 . . Filter container, complete
50 797-2997-27-32 1 . . Container, complete
51 797-2997-27-38 1 . . Plastic housing, complete
52 797-5874-12 1 . . Pressure gauge
53 797-5806-27 1 . Connector 3/4"-1/2"
54 797-5861-21 1 . Hose nipple For 1/2" hose
55 797-5861-37 1 . Hose nipple For 3/4" hose
56 797-5810-24 2 . Hose clamp
57 797-5939-21 X . Hose 1/2"
58 797-5825-65 2 Screw MC6S 5x65
59 797-5502-45 1 Bracket

– 797-5310-50 1 Overhauling kit, motor Items 4,6,10,13 and 16

– 797-5334-51 1 Regulator kit Items 18 – 26

Please state machine type and serial number when ordering spare parts. 23
X = metre goods. Please state length in metres when ordering, e.g. Ordering No. 797-5957-08 Qty. X 2 (2 metres plastic tube)
 35
36 29
33
50
43 34 29.1
47
51 42
32.1
32 31 30
28
Max
13 b
ar 25 26 27
52
44 23
41 2 1
22
48 20 2.1
6.5 bar 21
46
45 49 19
16
24
15 26
3
4 25

18 6
17
5

37
7
8
135
9

10

11
13
12
14
40

38

39

24
Spare parts list
Hydraulic motor and air connection

Item Part No. Quantity Description Remarks

1 797-5775 1 Hydraulic motor

2 797-5976-30 4 Screw
2.1 797-5995-06 4 Washer
3 797-5879-10 1 Cotter Lambourgini, motor
3 797-5717-03 1 Cotter Marzocchi, motor
4 797-5990-12 1 Seal ring Lambourgini, motor
– 797-5891-22 1 Lock ring Lambourgini, motor
4 797-5775-10 1 Seal kit Marzocchi, motor
4 797-5822-14 1 Seal ring Marzocchi, motor
– 797-5891-24 1 Lock ring Marzocchi, motor
– 797-5495-20 1 Thrust bearing, complete
5 797-5495-01 1 . Bearing housing
6 797-5750-06 1 . Grease nipple M6
7 797-5997-20 1 . Lock ring
8 797-5935-42 1 . Ball bearing
9 797-5495-05 1 . Shaft (spindle)
10 797-5856 1 . Ball bearing
11 797-5891-47 1 . Lock ring
12 797-5495-04 1 . Lock nut
13 797-5888-18 1 . O-ring 18.3x2.4
14 797-5822-50 1 . Seal ring
15 797-5774 1 Connection flange Lambourgini, motor
15 797-5774-01 1 Connection flange Marzocchi, motor
16 797-5761 1 O-ring
17 797-5825-20 4 Screw MC6S 5x20
18 797-5995-05 4 Washer
19 797-5949-06 1 Sealing washer
20 797-5768-02 1 Check valve R 3/8" female thread
21 797-5414-88 1 Housing, Constant-flow valve
22 797-5888-14 1 O-ring 14.3x2.4
23 797-5976-55 2 Screw MC6S 6x55
24 797-5768-11 1 Flow limiter
25 797-5414-87 2 Plug R 3/8"
26 797-5949-06 2 Sealing washer
27 797-5888-14 1 O-ring 14.3x2.4
28 797-5414-84 1 Housing, Magnetic valve
29 797-5976-65 2 Screw MC6S 6x65
29.1 797-5995-06 2 Washer BRB 6
30 797-5414-79 1 Valve Solenoid valve, 30-31 (MV2)
31 797-5414-83 1 . Electric coil
32 797-5951-12 1 Cable connector
32.1 797-5853-19 1 O-ring
33 797-5414-87 1 Plug R 3/8"
34 797-5949-06 1 Sealing washer
35 797-5414-13 1 Straight connector R 3/8"
36 797-5949-06 1 Sealing washer
37 797-5788-65 1 O-ring 64.5x3
38 797-5463-27 1 Intermediate flange
39 797-5976-16 3 Screw MC6S 6x16, Glued (Loctite blue)
40 797-5919-20 4 Screw M6S 12x20
41 797-5777-23 1 Hose connection 1/4"-3/8"
42 797-2997-14 1 Lubricator/regulator/filter
43 797-2997-14-02 1 . Regulator unit, complete
44 797-2997-14-10 1 . Valve, complete
45 797-2997-14-17 1 . Filter container, complete
46 797-2997-14-32 1 . Container, complete
47 797-2997-14-38 1 . Plastic housing, complete
48 797-5874-12 1 Pressure gauge
49 797-5940-60 2 Screw MSCS 4x60
50 797-5502-46 1 Bracket
51 797-5812-13 1 Elbow coupling 1/4"-8
52 797-5957-08 1 Plastic tube Ø 8 mm (Connected to item 1 page 28)

– 797-5495-50 1 Repair kit, thrust bearing Items 4, 8, 10 and 14

– 797-5495-60 1 Hydraulic motor with thrust bearing Items 1-39

Please state machine type and serial number when ordering spare parts.
25
X = metre goods. Please state length in metres when ordering, e.g. Ordering No. 797-5957-08 Qty. X 2 (2 metres plastic tube)
 12
5
9
13 4

8-13
14 bar
6
3

10
6,5-8 bar 1
8
7 11

2
51
9

26
Spare parts list
Electric motor and air connection

Item Part No. Quantity Description Remarks

1 797-5735-XX 1 Electric motor Suffix XX, se page 6

2 797-5919-20 4 Screw M6S 12x20
3 797-5777-23 1 Hose connection 1/4"-3/8"
4 797-2997-14 1 Lubricator/regulator/filter
5 797-2997-14-02 1 . Regulator unit, complete
6 797-2997-14-10 1 . Valve, complete
7 797-2997-14-17 1 . Filter container, complete
8 797-2997-14-32 1 . Container, complete
9 797-2997-14-38 1 . Plastic housing, complete
10 797-5874-12 1 Pressure gauge
11 797-5940-60 2 Screw MSCS 4x60
12 797-5502-46 1 Bracket
13 797-5812-13 1 Elbow coupling 1/4"-8
14 797-5957-08 1 Plastic tube Ø 8 mm (Connected to item 1 page 28)

Please state machine type and serial number when ordering spare parts.
27
X = metre goods. Please state length in metres when ordering, e.g. Ordering No. 797-5957-08 Qty. X 2 (2 metres plastic tube)
 A1

7 F1

6 27 77
76
70 71
42 44
44 44 43
26 49 50
44 43 78
5 52 72 79
51 2 82
4 45 75 80
73 85
84
46 81
3 53 74
1 141
40 48 86
98 41 142 47 83 87
54
144 155 C
55 E2 56
151 152
145 143 156
56 3 164
9 57
18 88
C 150
D 146 89
154
21 153
157
22
B 64
93
23 59
90
19 91
20 58
92
94 136 D
24 9 11
10
25 60 95 12
68 28 15
65
30 29
66 F2
67 13
69 97 14
F1 99 61 62 31
32 16
100 34
96 63
148
101 33 17
149 37
147 35 38
39
36
106
102 F2 163
103 135
105 113 134 162
115
140

114 161
136
9

107 123 104 116

129 124 118
160
130 120 117
126 121
108 127
132
B

159 158
125
128 122
109
110 133
131
111
112
119

127
126
130 129

28
Spare parts list
Air system and flushing

Item Part No. Quantity Description Remarks

Air- and water system, standard

1 797-5901-10 1 Coupling Air connection valves
2 797-5901-10 1 Coupling
3 797-5957-06 X Plastic tube Ø6 mm L=250 mm
4 797-5899-10 1 Coupling
5 797-5414-10 1 Threaded union
6 797-5733-06 1 Quick coupling,male
7 797-5733-08 1 Quick coupling,female
8 797-5869-13 1 Coupling
9 797-5957-06 X Plastic tube Ø6 mm L=250 m
10 797-5901-13 1 Coupling
11 797-5502-12 1 Restrictor
12 797-5962-23 1 Ball valve
13 797-5502-18 2 Bracket
14 797-5966-10 2 Screw M6S 5x10
15 797-2913-03 1 Coupling
16 797-2913-06 1 Hose Flushing tube, 9 Links
17 797-2913-05 1 Nozzle Air curtain
18 797-5709-10 1 T- coupling
19 797-5910-16 1 Pressure regulator Positioned on max. 3.75 bar
20 797-5937-10 2 Plug 1/8"
21 797-5502-16 1 Bracket
22 797-5883-12 2 Screw MC6S 5x12
23 797-5993-05 2 Locking nut
24 797-5948-09 1 Angle coupling
25 797-5957-06 X Plastic tube Ø6 mm L=250 mm
26 797-5899-10 1 Coupling
27 797-5733-03 1 Quick coupling,female
28 797-5869-10 1 Coupling
29 797-5941-10 1 Valve, complet Solenoid valve, item 29-31 (MV1)
30 797-5941-24 1 . Electric coil
31 797-5951-12 1 . Cable connector
32 797-5414-33 1 Coupling
33 797-5806-11 1 Threaded union
34 797-5502-13 1 Bracket
35 797-5784-15 1 Screw M6S 6x15
36 797-5483-15 1 Hose
37 797-5483-17 1 Coupling
38 797-5949-02 1 Seal washer
39 1 Flushing head See page 18
40 797-5901-10 1 Coupling
41 797-5769-06 1 Plug Ø6 mm
42 797-5502-69 1 Distributor
43 797-5772-01 2 Threaded union
44 797-5926-10 4 Cup washer
45 797-2992-10 1 Angle connector
46 797-5414-10 1 Coupling
47 797-5937-11 1 Plug
48 797-5949-02 1 Seal washer
49 797-5910-18 1 Pressure regulator
50 797-5502-16 1 Bracket
51 797-5825-06 2 Screw MC6S 5x6
52 797-2992-10 1 Angle coupling
53 797-5733-01 1 Quick coupling,female
54 797-5733-06 1 Quick coupling,male
55 797-5901-10 1 Coupling
56 797-5957-06 X Plastic tube Ø6 mm L=245 mm
57 797-5786-06 1 T-coupling
58 797-5957-06 X Plastic tube Ø6 mm L=90 mm
59 797-5812-10 1 Angle coupling
60 797-5502-25 1 Accumulator
61 797-5825-06 2 Screw MC6S 5x6
62 797-5949-02 1 Seal washer
63 797-5962-10 1 Ball valve
64 797-5957-06 X Plastic tube Ø6 mm L=340 mm

Please state machine type and serial number when ordering spare parts.
29
X = metre goods. Please state length in metres when ordering, e.g. Ordering No. 797-5957-08 Qty. X 2 (2 metres plastic tube)
 A1

7 F1

6 27 77
76
70 71
42 44
44 44 43
26 49 50
44 43 78
5 52 72 79
51 2 82
4 45 75 80
73 85
84
46 81
3 53 74
1 141
40 48 86
98 41 142 47 83 87
54
144 155 C
55 E2 56
151 152
145 143 156
56 3 164
9 57
18 88
C 150
D 146 89
154
21 153
157
22
B 64
93
23 59
90
19 91
20 58
92
94 136 D
24 9 11
10
25 60 95 12
68 28 15
65
30 29
66 F2
67 13
69 97 14
F1 99 61 62 31
32 16
100 34
96 63
148
101 33 17
149 37
147 35 38
39
36
106
102 F2 163
103 135
105 113 134 162
115
140

114 161
136
9

107 123 104 116

129 124 118
160
130 120 117
126 121
108 127
132
B

159 158
125
128 122
109
110 133
131
111
112
119

127
126
130 129

30
Spare parts list
Air system and flushing

Item Part No. Quantity Description Remarks

65 797-5786-06 1 T-coupling
66 797-5957-06 X Plastic tube Ø6 mm L=285 mm
67 797-5812-10 1 Angle coupling
68 797-5957-06 X Plastic tube Ø6 mm L=200 mm
69 797-5812-10 1 Angle coupling
70 797-5910-16 1 Pressure regulator
71 797-5502-16 1 Bracket
72 797-5825-06 2 Screw MC6S 5x6
73 797-5806-10 1 Threaded union
74 797-2992 1 Angle coupling
75 797-5874-10 1 Pressure gauge
76 797-5806-10 1 Threaded union
77 797-2992-10 1 Angle coupling
78 797-5414-10 1 Threaded union
79 797-5414-31 1 Coupling, adjustable
80 797-5949-02 1 Seal washer
81 797-5889 1 Valve Solenoid valve, items 81-82 (MV3)
82 797-5889-34 1 . Electric coil
83 797-5941-23 1 Cable connector
84 797-5987-10 1 Silencer
85 797-5934-10 1 Washer Nylon
86 797-5733-01 1 Quick coupling,female
87 797-5733-06 1 Quick coupling,male
88 797-5901-10 1 Coupling
89 797-5957-06 X Plastic tube Ø6 mm L=200 mm
90 797-5786-06 1 T-coupling
91 797-5957-06 X Plastic tube Ø6 mm L=370 mm
92 797-5812-10 1 Angle coupling
93 797-5957-06 X Plastic tube Ø6 mm L=250 mm
94 797-5812-10 1 Angle coupling
95 797-2999-16 2 Cylinder, feed/balance See page 14
96 797-2999-02 1 Bracket, L.H.
97 797-2999-03 1 Bracket, R.H.
98 797-5937-10 1 Plug
Flushing/cooling unit, optional
– 797-5488-75 1 Flushing/cooling unit, complete
99 797-5733-13 1 . Quick coupling, male
100 797-5899-23 1 . Coupling
101 797-5957-08 X . Plastic tube Ø 8 mm L=3000 mm
102 797-5733-08 1 . Quick coupling,female
– 797-5488-20 1 . Cover, complete
103 797-5488-05 1 . . Cover
104 797-5765-39 1 . . O-Ring
105 797-5733-13 1 . . Quick coupling, male
106 797-5934-13 1 . . Washer Nylon
107 797-5743-05 1 . . Coupling
108 797-5957-04 X . . Plastic tube Ø4 mm L=500 mm
109 797-5899-04 1 . . Coupling
110 797-5982-03 1 . . O-ring 3,5x1,5
111 797-5488-07 1 . . Venturi 0,7 mm
112 797-5987-09 X . . Sound damper
113 797-5743-05 1 . . Coupling
114 797-5957-04 X . . Plastic tube Ø4 mm L=375 mm
115 797-5869-13 1 . . Coupling
116 797-5957-08 X . . Plastic tube Ø8 mm L=425 mm
117 797-5869-13 1 . . Coupling
118 797-5733-08 1 . . Quick coupling,female
– 797-5488-10 1 . Water container, complete 10 L
119 797-5488-01 1 . . Water container 10 L
120 797-5488-03 1 . . Safety valve
121 797-5934-11 1 . . Washer Nylon
122 797-5488-12 1 . . Nut
123 797-5488-02 1 . . Air valve
124 797-5934-11 1 . . Washer Nylon

Please state machine type and serial number when ordering spare parts.
31
X = metre goods. Please state length in metres when ordering, e.g. Ordering No. 797-5957-06 Qty. X 2 (2 metres plastic tube)
 A1

7 F1

6 27 77
76
70 71
42 44
44 44 43
26 49 50
44 43 78
5 52 72 79
51 2 82
4 45 75 80
73 85
84
46 81
3 53 74
1 141
40 48 86
98 41 142 47 83 87
54
144 155 C
55 E2 56
151 152
145 143 156
56 3 164
9 57
18 88
C 150
D 146 89
154
21 153
157
22
B 64
93
23 59
90
19 91
20 58
92
94 136 D
24 9 11
10
25 60 95 12
68 28 15
65
30 29
66 F2
67 13
69 97 14
F1 99 61 62 31
32 16
100 34
96 63
148
101 33 17
149 37
147 35 38
39
36
106
102 F2 163
103 135
105 113 134 162
115
140

114 161
136
9

107 123 104 116

129 124 118
160
130 120 117
126 121
108 127
132
B

159 158
125
128 122
109
110 133
131
111
112
119

127
126
130 129

32
Spare parts list
Air system and flushing

Item Part No. Quantity Description Remarks

Cont. Flushing/cooling unit, optional

125 797-5488-12 1 . . Nut
126 797-5902-32 2 . . Banjo coupling
127 797-5934-11 4 . . Washer Nylon
128 797-5488-12 1 . . Nut
129 797-5902-12 2 . . Hollow bolt
130 797-5852-16 2 . . O-ring
131 797-5863-08 X . . Plastic tube Ø8 mm L=460 mm, transparent
132 797-5488-09 1 . Bracket
133 797-5726-40 1 . Rubber band L=520
134 797-5733-13 1 Quick coupling, male
135 797-5899-23 1 Coupling
136 797-5957-08 X Plastic tube Ø8 mm L=3000 mm

Arm-locking system, optional

– 797-5510-30 1 Arm-locking system, complete
141 797-5414-31 1 . Coupling, adjustable Remove the plug, item 47
142 797-5949-02 1 . Seal washer
143 797-5889-10 1 . Valve, arm locking Solenoid valve, items 143-144 (MV4)
144 797-5889-24 1 . . Electric coil
145 797-5941-23 1 . Cable connector
146 797-5901-10 1 . Angle coupling
147 797-5957-06 X . Plastic tube Ø6 mm L=700 mm
148 797-5948-11 1 . Angle coupling
149 797-5502-30 1 . Arm-locking cylinder, complete See page 16

Bit-locking system, optional

– 797-5510-40 1 Pneumatic bit-locking, complete
150 797-5957-06 X . Plastic tube, Ø 6 mm L=240 mm Remove the plug, item 41
151 797-5901-05 1 . Straight coupling
152 797-5889-12 1 . Valve, bit locking Solenoid valve, items 152-153 (MV5)
153 797-5889-24 1 . . Electric coil
154 797-5941-23 1 . Cable connector
155 797-5722-25 1 . Screw M3x25
156 797-5987-10 1 . Silencer
157 797-5901-10 1 . Straight coupling
158 797-5957-06 X . Plastic tube Ø6 mm L=1100 mm
159 797-5748-10 1 . Angle coupling, throttle-check
160 797-5816-16 1 . Compressed-air cylinder
161 797-5924-16 1 . Nut
162 797-5924-10 1 . Nut
163 797-5993-10 1 . Nut Locking
164 797-5934-10 1 . Washer Nylon

Please state machine type and serial number when ordering spare parts.
X = metre goods. Please state length in metres when ordering, e.g. Ordering No. 797-5957-06 Qty. X 2 (2 metres plastic tube) 33
 42

49
62 50
64 63 47
43
54 58

60
51 55 57
59 48 53 52 56

44
61 45
Mini E
23

Mini P/H
23

40

17
21
26 22
19
21
18 41 20
28 30 16
27
15
13
29 6
7 24
9 25
10

12 14
1
2 8
3 9
4
5 11

33
57
9

34
Spare parts list
Electrical system

Item Part No. Quantity Description Remarks

– 797-6015-50 1 Control box, complete

1 797-5502-31 1 . Box
2 797-6015-18 1 . Knob, Timer
3 797-5949-02 1 . Sealing washer
4 797-5852-16 1 . O-ring
5 797-6015-17 1 . Potentiometer
6 797-6015-13 1 . Push-button, START Green
7 797-6015-14 1 . Push-button, STOP Red
8 797-5742-11 1 . Blanking cap Black, Standard
8 797-5909-01 1 . Rocker switch
– 797-5908 1 . Protection
9 797-6015-15 1-2 . Push-button, LOCK/BIT Black, Optional
10 797-0057 1 . Decal
11 797-5323-27 1 . Connection nipple
12 797-5323-28 1 . Nut
13 797-6015-16 1 . Light-emitting diode (LED)
14 797-6015-20 1 . Printed circuit board Timer (3-30 sek.), Standard
– 797-6015-40 1 . Printed circuit board Timer (3-120 sek.), Optional
15 797-5940-08 2 . Screw MFS 4x8
16 797-6015-10 1 . Cable, complete Electr-box–Parallel arm/emergency stop
17 797-6015-25 1 . Cable, complete Connection terminal–Feed
– 797-6015-26 1 . Cable, complete Connection terminal–Motor
– 797-6015-27 1 . Cable, complete Connection terminal–Flush
– 797-6015-28 1 Cable, complete Connection terminal–Lock (arm-locking)
– 797-6015-29 1 Cable, complete Connection terminal–Bit (bit lock)
18 797-6015-22 2 Connection terminal Flat plug
19 797-6015-30 1 Emergency STOP, complete
20 797-6015-03 1 Fuse holder
– 797-6015-04 1 Fuse 2A
21 797-5323-25 2 Connection nipple
22 797-5323-35 1 Nut
23 797-6005-17 X Cable (4x0,75), L=3m Mini E
23 797-6005-18 X Cable (2x0,75), L=3m Mini P/H
24 797-5502-36 1 Protection, plastic
25 797-5502-37 1 Holder
26 797-5722-25 1 Screw MFS 3x25
27 797-5994-03 1 Nut M6M 3
28 797-5995-03 1 Washer BRB 3
29 797-6015-21 1 Protection cover
30 797-5946-08 2 Screw MSCF 5x8
33 797-6005-16 1 Cable (7x0.5), L=1m
40 797-5735-XX 1 Electric motor Third figure group XX, see page 6
41 797-5919-20 4 Screw M6S 12x20
42 797-5323-01 1 Electric box Sanroc Mini E
43 797-5323-29 1 Key
44 797-5323-26 1 Cable passage, large Gänga 22,5
45 797-5323-36 2 Nut Gänga 22,5
– 797-6005-31 1 Angle connector
– 797-6005-20 1 Cable hose
47 797-5323-03 1 Contactor
48 1 Motor safety breaker See Table page 6
49 1 Transformer See Table page 6
50 797-5913 1 Rectifier bridge
51 797-5323-32 1 Strip
52 797-5323-41 6 Connection terminal 2,5 mm2
53 797-5323-42 3 Connection terminal 4 mm2
54 797-5323-44 1 Earth terminal 4 mm2
55 797-5323-43 1 Fuse terminal
56 797-5914-50 1 Fuse 5A
57 797-2974-13 1 Relay
58 797-2974-15 1 Bracket for relay
59 797-5323-51 1 Plug 3 Phases
– 797-5323-56 1 Plug 2 Phases
60 797-5323-52 1 Point 3 Phases
– 797-5323-57 1 Point 2 Phases
61 797-6005-13 X Cable 3 Phases
– 797-6005-12 X Cable 2 Phases
62 797-5323-53 1 Point for pins
63 797-5323-55 1 Locking hoop
64 797-5323-54 1 Plug with pins

State machine type and serial number when ordering spare parts.
35
X = metre goods. Please state length in metres when ordering, e.g. Ordering No. 797-6005-18 Qty. X 3 (3 metres cables)
 SANDVIK Mining and Construction Tools AB
SE -81181 Sandviken Sweden Tel +46-26-262000 Telefax +46-26-262300 www.sandvik.com

HR - 13003 - ENG 2005

36