COP MD20 Training material

The toughest rock drill for mining – COP MD20

“The new COP MD20 is a robust time and

cost saver with increased life length not only
on the rock drill but also on the drill rig and
drill tools, giving an almost unbeatable Total
Cost of Ownership”

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COP MD 20 Data

• Power 20 kW
• Frequency 80 Hz
• Stoke length 25 mm
• Impact energy 250 J
• Rotation motors 07 (160cc)
• Shank adapters R38, R38E, T38, T38E
• Gearhouse lubrication Oil cooled
• Weight 186 kg

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COP MD20 data

Weight: 186 kg 4
Improved dual dampening system Less maintenance
Gives you an improved life time on
shanks and other consumables

Improved resistance Longer recommended service

to free hammering interval
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New hose layout
Less hose consumption
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Mating surfaces protected by
seals
Rigid housings

Less risk for corrosion and

wear
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Optimized for mine drift
applications

Lower cost per drill

Faster blast/bolt hole meter/ percussion
drilling hour 8
Front. Connect plate can be used for left or right side

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ALR Always 1 outlet should be open.
Left, right or bottom should be open for lubricant and air outlet/return.
ALR- Air Lubricant Return

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Left side outlet Right side outlet Standard arrangement
Grease nipples in front head

Grease the flushings seals

For longer life

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Tell tale holes
Indicating broken flushing seal

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Front guide x2

• To support the shank adapter better

• To get longer life on flushing seals

Not only on
the rock drill
but also on the
drill rig and
drill tools

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ROBUST STOP RING

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Preload tapered bearings for Rotation chuck

Pre-load the
tapered bearings
with a big nut.
500 Nm with a
torque wrench.
Quick and easy
to preload the
tapered bearings

Special tool 3115 6000 69

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PPS Seals with two alternative assembly ways

Lasts longer than

usual Rotomatic.
Alternative
assembly to
reduce wear on
Rotation chuck

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Driver

4 corner design

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Rotation chuck Bushing & Dampening piston

Design to make a shorter rock drill

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Damper liner

Damper liner for better

dampening system

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Wear plate
To prevent Gearhousing wear and to enable easy dismantling of Damper liner

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Rotation motor attached direct on gearhousing

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Oil cooled / lubricated gear
Internal leakage from the Rotation motor

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Piston liner

• Liner for the piston in the cylinder

• Wave springs to get a ”better fit” for the piston guides
• Constant pressure mecanism

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Piston with brake flange
To improve free hammering

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Piston valve and liner for piston valve

• Liner for piston valve

• Constant pressure mecanism
• In line with piston and short way for the hydraulic oil.

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Accumulator High pressure. Right side (intake)

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Accumulator low pressure. Left side (return)

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Difference between High and Low accumulator

Ø50

Ø48

High Pressure
3115 6000 93
Low Pressure
3115 6000 94 28
Hose connections

Standard arrangement Mirrored arrangement 29

Hose routing

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Seals of main bodies

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Special tools

Adapter plate 3115 5875 00

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Special tools

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Overhaul kits COP MD20

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Overhaul kits COP MD20

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Overhaul kits COP MD20

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COP MD20 training
Rock drill functions

Percussion
Dampening
Lubrication
Rotation
Flushing

Confidential | © 2017 by Epiroc. All rights reserved. 37

Exploded view

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Cut away

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Percussion mechanism 0

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Percussion Mechanism 1

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Percussion Mechanism 2

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Percussion Mechanism 3

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Percussion Mechanism 4

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Percussion Mechanism 5

Same pressure
Big area Small area

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Percussion free hammering

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Percussion free hammering
Breaking chamber

Shank adapter 47
pulled out
Dampening, floating position

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Dampening, impact

49
Dampening absorbing reflex

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51
Lubrication 1

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Lubrication 2

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Lubrication 3

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Rotation

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Flushing seals, lubricated with grease

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Flushing

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Damaged flushing seals 1

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Damaged flushing seals 2

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Summary – COP MD20
Features and benefits

• Completely new design focusing on increased

productivity, efficiency and robustness
• 1000 hour recommended service intervals
– Less service occasion
– Lower running cost
• New hose layout and new hose reel on feed with
individual grooves
– Lower hose consumption
– Less breakdown
• Improved version of dual dampening system
– Less vibrations
– Higher penetration rate
– Improved lifetime of drilling consumables
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Summary (continued) – COP MD20
Features and benefits

• Lower vibration level

– Less stress on feed and boom components
– Better comfort for operator
• Optimized for mine drifting – giving faster
blast/bolt hole drilling
• Improved resistance to free hammering
– Less breakdown
• Mating surfaces protected by rubber seals
– Better protection against contamination

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Restrictors and plugs-COP MD20

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Restrictors and plugs-COP MD20

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Restrictors and plugs-COP MD20
New restrictor outlet gear box

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Restrictors and plugs-COP MD20

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Restrictors and plugs-COP MD20

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United. Inspired.
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and commitment drives us to keep moving forward.
Count on Epiroc to deliver the solutions you need
to succeed today and the technology to lead tomorrow.
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