USER INSTRUCTIONS

WORTHINGTON ® LNN, LNNV and LNNC Installation

centrifugal pumps
Operation
Single stage, double suction, horizontally split, volute type
centrifugal pumps Maintenance
PCN=71569074 08-13 (E). (Based on C953KH001.)
Original instructions.

These instructions must be read prior to installing,

operating, using and maintaining this equipment.
 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

CONTEN
NTS
Page Pag
ge

1  INTRO
ODUCTION A AND SAFETY Y ........................ 4  6 MAINTENA ANCE ...............................................24 
1.1  Genneral .......................................................... 4  6.1  Genera
6 al ........................................................24 
1.2  CE marking and d approvals ........................... 4  6   Mainten
6.2 nance schedule ................................25 
1.3  Disclaimer ...................................................... 4  6   Spare p
6.3 parts ..................................................27 
1.4  Coppyright........................................................ 4  6   Recommended spares
6.4
1.5  Dutty conditions ............................................. 4  nsumable items ................................27 
and con
1.6  Saffety ............................................................. 5  6   Tools re
6.5 equired ..............................................28 
1.7  Nammeplate and safety labelss ........................ 8  6   Fastene
6.6 er torques .........................................28 
1.8  Speecific machin ne performan nce ..................... 8  6   Renewa
6.7 al clearancess ....................................28 
1.9  Noiise level ..................................................... 9  6   Disasse
6.8 embly ................................................28 
6   Examin
6.9 nation of partss ....................................3 30 
2  TRANS SPORT AND D STORAGE ........................ 10 
6   Assemb
6.10 bly .....................................................331 
2.1  Con nsignment re eceipt and un npacking .......... 10 
2.2  Han ndling ....................................................... 10  7 FAULTS; C D REMEDIES ...............3
CAUSES AND 35 
2.3  Liftiing ........................................................... 10 
8 PARTS LISSTS AND DR RAWINGS ......................3 37 
2.4  Stoorage ........................................................ 10 
8.1  LNN an
8 nd LNNC – grrease lubrica ated, gland
2.5  Reccycling and end e of producct life................ 10 
packed and compon nent mechan nical seal
3  P DESCRIPTION ..................................... 11 
PUMP option – sizes up to 350 mm disccharge .......3 37 
3.1  Connfigurations .............................................. 11  8   LNN an
8.2 nd LNNC – grrease lubrica ated and
3.2  Namme nomencla ature ................................... 11  gland ppacked optionn – sizes grea ater than
3.3  Dessign of majorr parts .................................. 11  350 mm m discharge .......................................4
40 
3.4  Perrformance an nd operating limits ............... 12  8   LNNV ssleeve bearin
8.3 ng type – gre ease
lubricatted, compone ent mechaniccal seal
4  ALLATION ................................................. 12 
INSTA
and glaand packed option
o – sizess up to
4.1  Loccation ....................................................... 12 
350 mm m discharge .......................................4
43 
4.2  Parrt assembliess .......................................... 12 
8   LNNV ssleeve bearin
8.4 ng type – gre ease
4.3  Fouundation ................................................... 13 
lubricatted and glandd packed opttion –
4.4  Groouting ....................................................... 13 
sizes grreater than 3
350 mm disch harge .........4 46 
4.5  Initiial alignmentt ........................................... 13 
8   Genera
8.5 al arrangement drawing.....................4 48 
4.6  Piping ........................................................... 14 
4.7  Final shaft align nment check ........................ 18  9 ATION ..............................................4
CERTIFICA 48 
4.8  Electrical conne ections ................................. 18 
10 OTHER RE ELEVANT DO OCUMENTA ATION
4.9  Prootection syste ems ..................................... 19 
AND MANUALS................................................4 49 
5  COMMMISSIONING, START-UP P, OPERATIO ON 1   Supplem
10.1 mentary Use er Instructionss ................4 49 
SHUTDOWN ........................................... 19 
AND S 1   Change
10.2 e notes ..............................................4
49 
5.1  Pre
e-commission ning procedure .................... 19  1   Addition
10.3 nal sources o of information n ................449 
5.2  Pummp lubricantss .......................................... 20 
5.3  Dire
ection of rota ation ..................................... 21 
5.4  Guaarding ...................................................... 21 
5.5  Prim
ming and auxxiliary supplie es .................... 21 
5.6  Sta
arting the pum mp ....................................... 22 
5.7  Runnning the pum mp ...................................... 22 
5.8  Sto
opping and sh hutdown .............................. 23 
5.9  Hyddraulic, mech hanical and electrical
e dutyy .. 24 

Page 2 of 5
52 flowserve.coom
 LNN, LNNV, LNNC USER INSTRUCTIONS ENGLISH 71569074 08-13

INDEX
Page Page

Additional sources (10.3) ......................................... 49 Reassembly (see 6.10, Assembly)...........................31

Alignment of shafting (see 4.3, 4.5 and 4.7) Receipt and unpacking (2.1) ....................................10
Assembly (6.10) ....................................................... 31 Recommended fill quantities (5.2.3).........................20
ATEX marking (1.6.4.2) ............................................. 7 Recommended grease lubricants (5.2.2) .................20
CE marking and approvals (1.2) ................................ 4 Recommended oil lubricants (5.2.1) ........................19
Certification (9) ........................................................ 48 Recommended spares (6.4).....................................27
Change notes (10.2) ................................................ 49 Recycling (2.5) .........................................................10
Clearances (see 6.7, Renewal clearances) ............. 28 Replacement parts (see 6.3 and 6.4) .......................27
Commissioning and operation (5)............................ 19 Running the pump (5.7) ...........................................22
Compliance, ATEX (1.6.4.1) ...................................... 6 Safety action (1.6.3) ...................................................5
Configurations (3.1) ................................................. 11 Safety labels (1.7.2) ...................................................8
Copyright (1.4) ........................................................... 4 Safety markings (1.6.1) ..............................................5
Design of major parts (3.3) ...................................... 11 Safety, protection systems (see 1.6 and 4.9)
Direction of rotation (5.3) ......................................... 21 Sectional drawings (8) ..............................................37
Disassembly (6.8) .................................................... 28 Sound level (see 1.9, Noise level)..............................9
Disclaimer (1.3).......................................................... 4 Sources, additional information (10.3) .....................49
Dismantling (see 6.8, Disassembly) ........................ 28 Spare parts (6.3) ......................................................27
Drawings (8) ............................................................ 37 Specific machine performance (1.8) ..........................8
Duty conditions (1.5) .................................................. 4 Starting the pump (5.6) ............................................22
Electrical connections (4.8) ..................................... 18 Stop/start frequency (5.7.6) ......................................23
End of product life (2.5) ........................................... 10 Stopping and shutdown (5.8) ...................................23
Examination of parts (6.9) ....................................... 30 Storage, pump (2.4) .................................................10
Fastener torques (6.6) ............................................. 28 Storage, spare parts (6.3.2) .....................................27
Faults; causes and remedies (7) ............................. 35 Supplementary manuals or information
Foundation (4.3) ...................................................... 13 sources (10) ........................................................49
Forces and moments (4.6.2) ................................... 15 Thermal expansion (4.5.1) .......................................13
General arrangement drawing (8.5) ........................ 48 Tools required (6.5) ..................................................28
Grouting (4.4)........................................................... 13 Torques for fasteners (6.6) .......................................28
Guarding (5.4).......................................................... 21 Trouble-shooting (see 7) ..........................................35
Handling (2.2) .......................................................... 10 Vibration (5.7.5) ........................................................23
Hydraulic, mechanical and electrical duty (5.9) ....... 24
Impeller clearance (6.7) ........................................... 28
Inspection (6.2.1 and 6.2.2) ................................ 25/26
Installation (4) .......................................................... 12
Lifting (2.3) ............................................................... 10
Location (4.1) ........................................................... 12
Lubrication (see 5.1.1, 5.2 and 6.2.3)
Lubrication schedule (5.2.4) .................................... 21
Maintenance (6) ....................................................... 24
Maintenance schedule (6.2) .................................... 25
Name nomenclature (3.2) ........................................ 11
Nameplate (1.7.1) ...................................................... 8
Operating limits (3.4.1) ............................................ 12
Ordering spare parts (6.3.1) .................................... 27
Part assemblies (4.2) ............................................... 12
Parts lists (8) ............................................................ 37
Performance (3.4) .................................................... 12
Piping (4.6) .............................................................. 14
Pre-commissioning (5.1) .......................................... 19
Protection systems (4.9) .......................................... 19
Pump and impeller data (3.4.2) ............................... 12

Page 3 of 52 flowserve.com
 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

1 INTRO
ODUCTION
N AND SA
AFETY Whhere applicablle, the Directivves and any a additional
App provals, coveer important sa
afety aspectss relating to
1.1 Gen
neral maachinery and e equipment annd the satisfacctory provision
of ttechnical docu uments and safety
s instructtions. Where
These e instruction
ns must alw
ways be keptt app plicable this d
document inco orporates infoormation
close to th
he product's operating lo
ocation or releevant to thesee Directives a
and Approvalss.
directly with the produuct.
To confirm the AApprovals app plying and if th
he product is
Flowserve products
p are designed, de eveloped andd CE
E marked, che eck the serial number plate e markings
manufacturred with state e-of-the-art te
echnologies iin and
d the Certifica
ation. (See seection 9, Certtification.)
modern faccilities. The uunit is producced with grea
at
care and co ommitment to o continuous quality contrrol, 1.3
3 Disclaimer
utilising sop
phisticated qu
uality techniqques, and saffety Info
formation in these
t User Innstructions is
i believed to o
requiremen nts. be complete an nd reliable. H
However, in sspite of all of
o
e efforts of Fl
the Flowserve Co orporation to
o provide
Flowserve isi committed to continuou us quality commprehensive e instruction
ns, good eng gineering and d
improvement and being at service fo or any furtherr saffety practice should alwa ays be used.
information about the prroduct in its installation an
nd
operation o
or about its su
upport products, repair an nd Flo
owserve manu ufactures prod ducts to exaccting
diagnostic sservices. Inte
ernational Quality Management System m Standards a as
cerrtified and auddited by exterrnal Quality Asssurance
These instrructions are inntended to faacilitate org
ganisations. Genuine
G partss and accesso ories have
familiarization with the product
p and its permitted use. beeen designed, tested and in ncorporated in nto the
Operating the product in n compliance e with these pro
oducts to help p ensure their continued pro oduct quality
ure reliability in
instructionss is importantt to help ensu andd performance e in use. As Flowserve ca annot test
service and d avoid risks. The instrucctions may no ot parrts and accessories source ed from other vendors the
take into acccount local rregulations; e
ensure such incoorrect incorpooration of succh parts and aaccessories
regulations are observed by all, inclu uding those maay adversely affect
a the perfformance and d safety
installing the product. AAlways coord dinate repair fea
atures of the pproducts. The e failure to pro
operly select,
h operations p
activity with personnel, and follow all plant insttall or use autthorised Flow
wserve parts a and
safety requirements and d applicable safety
s and heealth acccessories is considered to be misuse. D Damage or
laws and re egulations. failu
ure caused byy misuse is not covered byy the
Flo
owserve warra anty. In addition, any modification of
These e instruction
ns must be rread prior to o Flo
owserve produ ucts or removval of original components
installing, operating, uusing and m maintaining th
the maay impair the ssafety of these products in their use.
equipmentt in any regio on worldwid de. The
equipmentt must not b be put into se ervice until all 1.4
4 Copyrig
ght
the conditiions relatingg to safety nnoted in the All rights reservved. No part of these insttructions mayy
instructionns, have bee en met. Failu ure to follow
w and be reproduced, stored in a rretrieval systeem or
apply the ppresent userr instruction ns is considdered nsmitted in a
tran any form or byy any meanss without prio
or
to be misuuse. Persona al injury, pro
oduct damage, perrmission of Flowserve.
F
delay or fa
ailure caused d by misuse e are not cov vered
by the Flowwserve warrranty. 1.5
5 Duty co
onditions
This product hass been selecte ed to meet the e specification
ns
1.2 CE marking
m a
and approv
vals of yyour purchase
e order. The a acknowledgem ment of thesee
It is a legal rrequirement tthat machinerry and equipm
ment connditions has been sent sepa arately to the Purchaser. A
put into servvice within certain regions of the world sshall coppy should be kkept with thesse instructionss.
conform with h the applicabble CE Markin
ng Directives
covering Ma achinery and, where appliccable, Low Vo oltage The prod duct must no ot be operate ed beyond
Equipment, Electromagn netic Compatibility (EMC), thee parameters s specified ffor the appliication.
Pressure Eq quipment Dire ective (PED) and
a Equipme ent for If th
here is any doubt as to the suitabillity of the
Potentially Explosive
E Atm
mospheres (AATEX). prooduct for thee applicationn intended, contact
Floowserve for advice, quo oting the serrial number.

Page 4 of 5
52 flowserve.coom
 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

If the conditions of servicce on your purrchase order are saffety requirem

ments and app
plicable safety and health
h
going to be changed (for example liqu uid pumped, law
ws and regulaations.
temperature e or duty) it is requested that the user seeeks
the written agreement
a of Flowserve be efore start up. 6.3 Safety action
1.6
Thiis is a summmary of cond ditions and a
actions to
1.6 Safe
ety pre
event injury to personne el and damaage to the
envvironment a and to equipment. For p products
1.6.1 Summary of sa afety markin ngs useed in potenttially explosive atmosphheres
These Userr Instructions ccontain speciific safety secction 1.6.4 a
also applies.
markings whhere non-obsservance of an n instruction wwould
cause hazards. The spe ecific safety markings
m are: NE
EVER DO MA AINTENANC
CE WORK
WH
HEN THE UN
NIT IS CONN
NECTED TO POWER
This symbol indicates e electrical safe
ety
instructionss where non-ccompliance w will involve a high GUARDS MUST NOT T BE REMOV
VED WHILE
risk to perso or the loss of life.
onal safety o THE PUMP IS OPERATION
O NAL

This ssymbol indica ates safety in

nstructions w
where DRAIN TH HE PUMP AN ND ISOLATE E PIPEWORK K
non-complia ance would a affect person
nal safety and
d BEFORE DISM MANTLING TH HE PUMP
could resultt in loss of life
e. e appropriate
The e safety precautions shou
uld be taken
whe
ere the pumpped liquids are hazardouss.
This symbol indicates “hazardous and toxic fluid”
safety instru
uctions where
e non-complia ance would affect
a FLUORO--ELASTOME ERS (When fitted.)
personal saafety and could result in lo
oss of life. Whhen a pump h has experienced tempera atures over
2500 ºC (482 ºF)), partial deco
omposition o
of fluoro-
mbol indicatess safety
This sym elastomers (exaample: Viton)) will occur. In this
instructions where non-ccompliance will
w involve some con
ndition these are extreme ely dangerouss and skin
risk to safe operation and personal saafety and would con
ntact must bee avoided.
damage the e equipment or
o property.
HANDLIN NG COMPON NENTS
This symbol
s indica
ates explosivve atmosphere Maany precision parts have ssharp cornerss and the
zone markin ng according
g to ATEX. Itt is used in sa
afety wea aring of apprropriate safetty gloves and
d equipment
instructionss where non-ccompliance in the hazard dous is required
r when handling th hese compon nents. To lift
area would cause the rissk of an expllosion. heaavy pieces ab bove 25 kg (5 55 lb) use a crane
apppropriate for the mass and in accordance with
This ssymbol is use ed in safety innstructions to
o currrent local reg
gulations.
remind not to rub non-m metallic surfacces with a drry
cloth; ensurre the cloth iss damp. It iss used in safeety THERMAL SHOCK
instructionss where non-ccompliance in the hazard dous Rapid changes in the tempeerature of the
e liquid within
n
area would cause the rissk of an expllosion. e pump can ccause therma
the al shock, whicch can resultt
in d
damage or brreakage of co
omponents a and should be
his sign is not a safety sym
Th mbol but indica
ates avooided.
an importan
nt instruction in the assembbly process.
NEVER A APPLY HEAT TO REMOV VE IMPELLER R
1.6.2 Personnel qua alification annd training Tra
apped lubricant or vapor co
ould cause a
an explosion.
All personnel involved in n the operatioon, installatio
on,
inspection aand maintena ance of the uunit must be HOT (and d cold) PARTS
qualified to carry out the
e work involvved. If the If h
hot or freezing
g componentts or auxiliaryy heating
personnel inn question do o not alreadyy possess the e suppplies can pre esent a dangger to operato ors and
necessary knowledge
k and skill, apprropriate training perrsons enterinng the immed diate area acttion must be
and instructtion must be provided. If required the e takken to avoid aaccidental coontact. If commplete
operator ma ay commissio on the manufacturer/supp plier prootection is not possible, th
he machine a access must
to provide aapplicable tra
aining. be limited to ma aintenance sttaff only, with
h clear visual
warnings and in ndicators to those entering the
Always coo h operations and
ordinate repair activity with immmediate area a. Note: bearring housingss must not be e
health and safety personnel, and follow all plant insulated and drive motors a and bearingss may be hot..

Page 5 of 5
52 flowserve.coom
 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

If the temperature is grreater than 880 °C (175 °F

F) or 6.4 Produc
1.6 cts used in p
potentially explosive
e
C (23 °F) in a restricted zzone, or exce
below -5 °C eed atm
mospheres
local regula
ations, actio
on as above shall be take en.
Measuress are requiredd to:
HAZA ARDOUS LIQ QUIDS  Avoiding exxcessive surfface temperaature
When the pump is handliing hazardous liquids care e must  Preventing build up of e
explosive mixxtures
be taken to avoid exposu ure to the liquid by approprriate  Preventing the generatio on of sparks
sitting of the
e pump, limitinng personnel access and b by  Preventing leakages
operator training. If the liiquid is flammmable and/or  g the pump to
Maintaining o avoid hazarrd
explosive, sstrict safety prrocedures mu ust be applied.
Thee following in nstructions foor pumps andd pump units
Gland pack
king must n
not be used w
when pumpiing whe en installed iin potentially explosive attmospheres
hazardous
s liquids. muust be followe ed to help enssure explosioon protection
n.
Forr ATEX, both h electrical an
nd non-electrrical
PREVEN NT EXCESSIVE EXTERN NAL equuipment musst meet the re equirements 94/9/EC.
PIPE LOAD D ways observe the regional legal Ex requ
Alw uirements eg
Do not use pump as a ssupport for piping. Do nott Ex electrical itemms outside the e EU may be required
mount expa ansion joints,, unless allow
wed by Flowsserve cerrtified to otherr than ATEX eeg IECEx, ULL.
orce, due to internal pressure,
in writing, sso that their fo
acts on the pump flange e. 1.6
6.4.1 Scope of complian
nce
ENSUREE CORRECT T LUBRICATION
Use equippment only in the zone for which it is
(See sectio
on 5, Commisssioning, starrt up, operatio
ion
app
propriate. Alw ways check th hat the driver, drive
and shutdown.)
cou
upling assemb bly, seal and pump equipm ment are
START TTHE PUMP W WITH OUTLE ET suittably rated an
nd/or certified for the classiification of the
e
VALVE PAR RTLY OPENE ED spe
ecific atmosph here in which they are to b be installed.
(Unless oth
herwise instru
ucted at a spe
ecific point in
n the
User Instrucctions.) Wh here Flowservve has supplie ed only the ba
are shaft
pummp, the Ex rating applies o only to the pum
mp. The partty
This is reco
ommended to o minimize th
he risk of ressponsible for a
assembling th he ATEX pum mp set shall
overloadingg and damaging the pump p motor at full or seleect the coupliing, driver and d any addition
nal
zero flow. Pumps
P may be started with the valve equuipment, with the necessarry CE Certificcate/
further openn only on installations wh
here this situa
ation Decclaration of C
Conformity esttablishing it iss suitable for
cannot occu ur. The pum mp outlet conttrol valve may the
e area in which h it is to be installed.
need to be adjusted to ccomply with tthe duty following
the run-up process.
p (Seee section 5, Commission ning Thee output fromm a variable ffrequency drive (VFD) can n
start-up, op
peration and sshutdown.) cauuse additionaal heating effe ects in the m
motor and so,
for pumps sets with a VFD, the ATEX Ce ertification fo
or
NEVER RUN
R THE PU
UMP DRY the
e motor must state that it is i covers the situation
wheere electrical supply is fro om the VFD. This
INLET VA
ALVES TO B BE FULLY OP PEN applies even if the VFD is
parrticular requirrement still a
WHEN PUM MP IS RUNN NING in a safe area.
Running the
e pump at zero flow or bellow the
recommend ded minimumm flow continu
uously will cau
use
damage to tthe seal.

DO NOT T RUN THE P PUMP AT

ABNORMA ALLY HIGH O OR LOW FLO OW RATES
Operating aat a flow rate h
higher than noormal or at a flow
rate with no back pressure on the pum mp may overlooad
the motor annd cause cavvitation. Low fflow rates ma ay
cause a reduction in pum mp/bearing lifee, overheating
g of
the pump, innstability and cavitation/vib
bration.

Page 6 of 5
52 flowserve.coom
 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

1.6.4.2 Ma
arking Thee temperaturre rise at the seals and beearings and
An examplee of ATEX eqquipment marrking is show wn duee to the minimmum permitteed flow rate is
i taken into
below. The he pump will be
e actual classsification of th acccount in the ttemperaturess stated.
engraved o
on the namep plate.
Thee responsibiility for com
mpliance with
h the
II 2 GD c IIC 135 ºC (T4) speecified maxiimum liquid temperature e is with the
pla
ant operator.
Equipment Group
I = Mining Temmperature cla assification “TTx” is used wh hen the liquid
II = Non-mining tem
mperature varries and when n the pump is required to b be
Category useed in differenttly classified potentially
p expplosive
2 or M2 = h
high level pro
otection atm
mospheres. In n this case the user is resp ponsible for
3 = normal level of prote
ection enssuring that thee pump surfacce temperatu ure does not
excceed that perm mitted in its acctual installed
d location.
Gas and/orr dust
G = Gas Avooid mechaniccal, hydraulicc or electricall overload byy
D = Dust using motor oveerload trips, ttemperature monitors or a
c = Constru
uctional safetty pow
wer monitor aand make routine vibratio on monitoring g
(in accordance with EN13463-5)
E che
ecks.
b = Control of ignition so
ource
(in accordance with EN13463-6)
E In d
dirty or dustyy environmen
nts make regu
ular checks
andd remove dirtt from areas around close
e clearances,
Gas Group beaaring housing gs and motorrs.
IIA – Propanne (typical)
IIB – Ethylen
ne (typical) Whhere there is a e pump being run against a
any risk of the
IIC – Hydroggen (typical) nerating high liquid and ca
clossed valve gen asing external
surrface temperaatures fit an exxternal surfacce
Maximum surface
s temperature (Tem
mperature Cla
ass) tem
mperature prootection device e.
(see section
n 1.6.4.3.)
If a
an explosive atmosphere
a exists duringg the
1.6.4.3 Av
voiding exce
essive surfac
ce temperatture insttallation, do not
n attempt to check the d direction of
rotaation by startting the pump
p unfilled. Evven a short
ENSU URE THE EQ
QUIPMENT TTEMPERATU
URE runn time may giive a high temmperature reesulting from
CLASS IS S
SUITABLE FOR
F THE HA
AZARD ZONE
E conntact between rotating and stationary componentss.
Pumps havve a temperatture class ass stated in thee 1.6
6.4.4 Preven
nting the buiild-up of exp
plosive
ATEX Ex ra
ating on the n
nameplate. T These are ba ased mixxtures
on a maxim
mum ambient of 40 °C (10 04 °F); refer tto
Flowserve for
f higher ammbient tempe eratures. ENSUREE THE PUMP
P IS PROPER
RLY FILLED
AN
ND VENTED A
AND DOES NOT RUN DDRY
The surfacee temperaturre on the pum mp is influencced
by the tempperature of thhe liquid hand
dled. The Enssure the pum mp and releva ant suction and discharge e
maximum permissible
p liq
quid temperaature dependds on pipeline systemm is totally fille
ed with liquid
d at all times
the ATEX te emperature cclass and mu ust not excee
ed the durring the pump p operation, so that an exxplosive
values in th
he table that ffollows: atm
mosphere is p prevented. In n addition it is essential to
o
Maximum surface Temperature limit of maake sure that seal chambe ers, auxiliary shaft seal
Temperature
e class
to EN1346
63-1
temperrature permitted
d liquid hand
dled sysstems and an ny heating an nd cooling syystems are
T6 85 °C (185 °F) 65 °C (149 °F) *
pro
operly filled.
T5 1000 °C (212 °F) 80 °C (176 °F) *
T4 1355 °C (275 °F) 115 °C (2399 °F) * If th
he operation of the system m cannot avo oid this
T3 2000 °C (392 °F) 180 °C (3566 °F) * con ndition, fit an appropriate dry run prote
ection device
e
T2 3000 °C (572 °F) 275 °C (5277 °F) *
T1 4500 °C (842 °F) 400 °C (7522 °F) *
(forr example liq quid detection
n or a power monitor).
* The table only takes the ATEX te emperature class into consideration. Pump
design or mateerial, as well as co
omponent design o or material, may fu
urther To avoid potenttial hazards ffrom fugitive emissions off
limit the maxim
mum working temp perature of the liqu
uid.
por or gas to atmosphere the surround
vap ding area
muust be well ve
entilated.

Page 7 of 5
52 flowserve.coom
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13

1.6.4.5 Pre
eventing spa
arks Wh
here there is a risk from such tools or materials,
ma
aintenance must
m be conduucted in a safe area.
To prrevent a poteential hazard from mechan
nical
contact, the uard must be non-sparking.
e coupling gu It iss recommendded that a ma
aintenance pplan and
sch hedule is ado
opted. (See section
s 6, Ma
aintenance.)
To avoid the
e potential ha
azard from random induce ed
current generating a spaark, the basep
plate must be
e 1.7
7 Namep
plate and safety
s labe
els
properly gro
ounded.
1.7
7.1 Namep plate
Avoid electrostatic charge: do no ot rub non-me
etallic Forr details of na
ameplate, se
ee the Declarration of
surfaces witth a dry cloth;; ensure cloth
h is damp. Conformity, or sseparate doccumentation included
i with
h
the
ese User Instructions.
For ATEX, tthe coupling m
must be seleccted to comp
ply
with 94/9/EC
C. Correct cooupling alignm
ment must bee 1.7
7.2 Safety labels
maintained..

Additional requiremen nt for metalliic pumps on n

non-metalllic baseplate es
When meta allic componeents are fitted
d on a non-
metallic basseplate they must be indivvidually earth
hed.

1.6.4.6 Pre
eventing lea
akage

The p pump must only

o be used tto handle liqu
uids
for which it has been ap
pproved to ha
ave the correect
corrosion reesistance.

Avoid entrap pment of liquiid in the pump p and associaated

piping due to closing of ssuction and discharge valve es,
which could cause dange erous excessive pressuress to
occur if therre is heat inpu
ut to the liquid
d. This can occcur if
the pump is stationary orr running.

Bursting of liquid contain

ning parts du
ue to freezing
g
must be avo ecting the pump
oided by draining or prote
and ancillarry systems.

Where there e is the potenntial hazard off a loss of a se

eal
barrier fluid or external flu
ush, the fluid must be mon nitored.

If leakage of
o liquid to atm mosphere caan result in a
hazard, insttall a liquid detection device Oil lubricated un
nits only:

1.6.4.7 Ma o avoid the hazard

aintenance to

CORRECT MAINT TENANCE IS

S REQUIRED
D TO
AVOID POTTENTIAL HA
AZARDS WHICH GIVE A
RISK OF EX
XPLOSION
1.8
8 Specific machine
e performa
ance
The responnsibility for c
compliance with
w mainten
nance Forr performancce parameterrs see section n 1.5, Duty
instructions is with thee plant operator. nditions. Wh
con hen the contraact requirement specifiess
the
ese to be inco orporated into
o User Instru
uctions these
To avoid pootential explo
osion hazardss during are
e included he ere. Where p performance data has
maintenancce, the tools, cleaning and d painting beeen supplied sseparately to the purchasser these
materials ussed must nott give rise to sparking or sho
ould be obtained and reta ained with the
ese User
adversely a
affect the amb bient conditio
ons. Instructions if re
equired.

Page 8 of 5
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13

1.9 Nois
se level milarly the mo
Sim otor noise assumed in the ““pump and
Attention must
m be given to the expossure of perso onnel mootor” noise is tthat typically e
expected from
m standard
to the noisee, and local leegislation will define whenn and
d high efficienncy motors wh hen on load d
directly driving
g
guidance to o personnel o on noise limittation is required, the
e pump. Note e that a motor driven by an inverter mayy
and when noise
n exposuure reduction is mandatoryy. sho
ow an increassed noise at ssome speeds..
This is typiccally 80 to 85
5 dBA.
If a pump unit onnly has been purchased fo or fitting with
The usual a approach is to control the exposure tim me to youur own driver then the “pum mp only” noise e levels in thee
the noise orr to enclose tthe machine to reduce em mitted tabble should be combined witth the level fo or the driver
sound. You u may have a already speccified a limiting obttained from thhe supplier. CConsult Flowsserve or a
noise level when the equipment wass ordered, noisse specialist if assistance is required in combining
thee values.
however if no
n noise requ uirements weere defined, tthen
attention is drawn to the
e following table to give an
It iss recommendded that whe ere exposure approaches
indication o
of equipment noise level so
s that you ca an
thee prescribed llimit, then site
e noise meassurements
take the appropriate acttion in your p
plant. sho ould be made
e.
Pump noise e level is dep
pendent on a number of Thee values are in sound pre essure level LpA at 1 m
operational factors, flow
w rate, pipewoork design an
nd (3.3
3 ft) from thee machine, fo
or “free field conditions
c
acoustic characteristics of the buildin
ng, and so th
he oveer a reflecting
g plane”.
values give
en are subjecct to a 3 dBA tolerance an nd
cannot be g
guaranteed. Forr estimating ssound powerr level LWA (re
e 1 pW) then
n
add
d 17 dBA to tthe sound pre essure valuee.

Typical s
sound pressure
e level LpA at 1 m reference 20 μPa,
μ dBA
Motorr size
and s
speed 3 550 r/m
min 2 900 r/min 1 750 r/min 14450 r/min
kW ((hp) Pump P
Pump and P
Pump Pum
mp and Pummp Pump a and Pump Pump and
only motor only mootor only moto or only motor
5.5 ((7.5) 76 77 72 7
75 66
6 67 64 65
7.5 ((10) 76 77 72 7
75 66
6 67 64 65
11(15) 80 81 76 7
78 70
0 71 68 69
15 ((20) 80 81 76 7
78 70
0 71 68 69
18.5 (25) 81 81 77 7
78 71
1 71 69 71
22 ((30) 81 81 77 7
79 71
1 71 69 71
30 ((40) 83 83 79 8
81 73
3 73 71 73
37 ((50) 83 83 79 8
81 73
3 73 71 73
45 ((60) 86 86 82 8
84 76
6 76 74 76
55 ((75) 86 86 82 8
84 76
6 76 74 76
75 (1100) 87 87 83 8
85 77
7 77 75 77
90 (1120) 87 88 83 8
85 77
7 78 75 78
110 ((150) 89 90 85 8
87 79
9 80 77 80
150 ((200) 89 90 85 8
87 79
9 80 77 80
200 ((270)     5
85 87 83 85
300 ((400) 87
7 90 85 86
500 ((670) 88
8  86 
–
1 000 ((1 300) 90
0  88 
1 500 ((2 000) 90
0  90 
 The noise le evel of machiness in this range willl most likely be o
of values which re
equire noise exposure control, bu
ut typical values a
are inappropriate
e.
Note: for 1 18
80 and 960 r/min n reduce 1 450 r/min values by 2 dBA. For 880 0 and 720 r/min reduce 1 450 r//min values by 3 dBA.

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52 flowserve.coom
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NGLISH 715
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13

2 TRAN
NSPORT A
AND STOR
RAGE

2.1 Con
nsignmentt receipt an
nd unpack
king
Immediatelyy after receiptt of the equipm
ment it must bbe
checked aga ainst the delivvery and ship
pping docume ents
for its completeness and that there ha as been no
damage in ttransportationn. Any shorta age and or
damage mu ust be reporteed immediately to Flowservve
and received in writing w
within one mon nth of receipt of Before lifting the driver alon
ne, refer to the
the equipme ent. Later cla
aims cannot b be accepted. ma
anufacturer’s instructions..

Check any crate, boxes and wrappin ngs for any 2.4
4 Storage
accessoriess or spare paarts that may be packed
separately wwith the equiipment or atta e
ached to side S
Store the pummp in a clean
n, dry locatio on
walls of the box or equip
pment. awway from vibra ation. Leavee piping connection covers
in place
p to keep her foreign material out off
p dirt and oth
Each produ uct has a uniq
que serial nuumber. Checck pummp casing. T Turn pump at intervals to prevent
that this num
mber correspponds with thhat advised a
and brin
nelling of the
e bearings annd the seal fa
aces, if fitted,
always quo ote this number in corresppondence as well from sticking.
as when ord dering spare parts or further accessorries.
The pump mayy be stored ass above for u up to 6
2.2 Han
ndling onths. Consu
mo ult Flowservee for preserva
ative actions
Boxes, crattes, pallets orr cartons may be unloade ed wh
hen a longer storage
s perio
od is needed.
using fork-liift vehicles or slings depe
endent on the
eir
size and coonstruction. 2.5
5 Recycling and en
nd of prod
duct life
At the end of thhe service life
e of the produuct or its
2.3 Liftiing parrts, the releva
ant materialss and parts should be
reccycled or dispposed of usinng an environ nmentally
A cran
ne must be used
u for all pu
ump sets andd accceptable metthod and loca al regulationss. If the
components in excess o of 25 kg (55 llb). Fully traiined prooduct containns substance es that are ha armful to the
personnel m must carry ou
ut lifting, in acccordance w
with envvironment, thhese should be b removed and disposed d
local regula
ations. of iin accordancce with curren nt regulationss. This also
inccludes the liquids and or ggases that may be used in n
To avoid distortion, th
he pump unit thee "seal systemm" or other uutilities.
should be liifted as show
wn.
Make sure e that hazarddous substannces are
dissposed of saffely and that the correct p
personal
prootective equippment is useed. The safetty
spe must be in acccordance witth the curren
ecifications m nt
reggulations at aall times.

Page 10 of 52 flowserve.com
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3 PUMP
P DESCRIP
PTION The typical nom menclature ab bove is the g
general guide
e
to tthe LNN configuration de escription. Identify the
3.1 Con
nfiguration
ns acttual pump sizze and serial number from m the pump
The LNN tyype pump is a single stage e, double sucction, nam meplate. Ch heck that this agrees with the
horizontal split
s volute type centrifugaal pump desiggned app plicable certification provided.
for water woorks, drainagge, general service and
applications. It can be ussed with moto
circulating a or, 3.3
3 Design
n of major parts
steam turbine and gaso oline or diesel engine drive
es.
3.1 Pump casing
3.3
an have the ffollowing con
The LNN ca nfigurations: The pump has its main casing gasket axxial to the
aft allowing maintenance
sha m to the rotatin
ng element b
by
rem
moving the toop half casing
g. Suction an nd discharge
e
bra
anches are inn the bottom half and therrefore remain
n
unddisturbed.

3.2 Impelle
3.3 er
The impeller is fully shroude
ed and may b
be fitted with
LNN ho
orizontal suctionaland discharge nozzles (inline) opttional hub rin
ngs.
LNN: horizonta inlet and outlet nozzzles

3.3 Shaft
3.3
The large diameter stiff shafft, mounted o
on bearings,
hass a keyed driive end.

3.4 Pump bearings an

3.3 nd lubricatioon
Ball bearings arre fitted as sta
andard and mmay be either
oil or grease lub
bricated, proteected by V-rin
ng seals.
LNNC
C bottom vertical
LNNC: bottom ve suction,
ertical horizo
inlet, horizontal ntal discharge
outle
et

Oil lubrication iss only available where the

e pump shaft
ft
is h
horizontal.

Bearing isolators or stationa ary labyrinthss may be

fitte aring covers to protect the
ed as an optiion in the bea
bea arings.

The LNNV as sstandard has a liquid lubriicated journa al

beaaring fitted att the non-drivve end. Thiss bearing is
LNNV ho
orizontal suction
n/discharge, verttical shaft (inline
e) lub
bricated by pu umped produ uct or from an n external
cle
ean source. A grease lubricated ball bearing
b option
There is alsso an advancced design de
esignated LN
NNA. maay be fitted att the non-drivve end.

3.2 Nam
me nomenc
clature 3.5 Bearin
3.3 ng housing
The pump ssize will be engraved on tthe nameplatte Twwo grease nip pples enable grease lubriccated
typically as below: beaarings to be replenished between majjor service
400-LNNA-875-AA inte
ervals. For oil
o lubricated bearings, a constant
c leve
el
oile
er is fitted.
Nominal disscharge bran
nch size
3.6 Stuffin
3.3 ng box hous sing
Configuratio
on – see 3.1 above The stuffing boxx housing ha
as a spigot (ra
abbet) fit
bettween the pu
ump casing a and bearing housing
h for
Nominal ma
aximum impe
eller diameter opttimum conceentricity. The
e design enab bles a
nummber of sealing options to
o be fitted.
Impeller hyd
draulic type *
Casing hydraulic type * 3.7 Shaft s
3.3 seal
The mechanicaal seal(s) atta
ached to the p
pump shaft
ppear on the
(* Normally the hydraulic type will ap sea
als the pump
ped liquid from
m the environnment.
performancce curve.) Gla
and packing may be fittedd as an option.

Page 11 of 52 flowserve.com
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NV, LNNC US
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13

3.3.8 Driiver 4.2 Pump an

3.4 nd impeller data
d
The driver iss normally an electric motoor. Different d drive Hydraulic
eller
Impe Nomin nal Mean raddial
configurations may be fittted such as in nternal minim
mum wear riing wear rin
ng
P
Pump size Im
mpeller
passag
ge size diametter clearanc
ce
combustion engines, turb bines, hydraulic motors etcc ttype
mm (in.)
( mm (in n.) mm (in..)
driving via ccouplings, beltts, gearboxess, drive shaftss etc. 20
00LNN300
A
22.4 (00.90) 215 (8..5)
20
00LNN325 24.3 (00.96) 240 (9..5)
20
00LNN375 25.5 (11.00) 215 (8..5)
3.3.9 Accessories 20
00LNN400 29.6 (11.20)
A and B 240 (9..5)
Accessoriess may be fitte
ed when spe
ecified by the 20
00LNN475 24.0 (00.95)
customer. 20
00LNN500 17.5 (00.70) 215 (8..5)
20
00LNN525 A 30,0 (11.20)
20
00LNN600 A and B 16.0 (00.63) 240 (9..5)
3.4 Perfformance and opera
ating limits
s 25
50LNN325 D 30.1 (11.20)
25
50LNN375 27.8 (11.10)
This producct has been seelected to me
eet the 25
50LNN475 32.5 (11.30) 0.4)
264 (10
A and B
specification
ns of your purrchase order. See section
n 1.5. 25
50LNN600 22.0 (00.87)
25
50LNN650 32.0 (11.26) 330 (13
3.0)
30
00LNN325 20.0 (00.78)
The following data is incluuded as additiional information to 30
00LNN450
A
30 (1.20)
300 (11.8)
help with your installation. It is typical, and factors su
uch 30
00LNN475 36.3 (11.40) 330 (13
3.0) 0.3 (0.012
2)
as temperatture, materialss, and seal typ pe may influennce 30
00LNN500 36.8 (11.40) 300 (11.8)
30
00LNN575 42.9 (11.70) 350 (13
3.8)
this data. If required, a de
efinitive statemment for your 30
00LNN600
A and B
30.0 (11.20) 300 (11.8)
pplication can be obtained ffrom Flowservve.
particular ap 30
00LNN625 25.0 (11.00)
30
00LNN750 27.9 (11.10) 330 (13
3.0)
35
50LNN375 A 25.0 (00.94)
3.4.1 Op
perating limitts 35
50LNN475 45.4 (11.80)
-20 to +80 ºC 35
50LNN575 41.2 (11.60)
Pumped liquid temperature llimits * A and B 380 (15
5.0)
(-4 to +176 ºF) 35
50LNN725 48.0 (11.90)
-20 to +40 ºC 35
50LNN900 33.0 (11.30)
Maximum am mbient temperatture * (-4 to +104 ºF) 40
00LNN600 A 46 (1.80)
40
00LNN600 D 45 (1.77)
up tto 3 % by volum me 420 (16
6.5)
Maximum so oft solids in susp
pension * 40
00LNN725 A 53.3 (22.10)
(reffer for size limitss) 40
00LNN725 B 45 (1.77)
Maximum pu ump speed refe
er to the namepllate 40
00LNN800 50 (1.97) 470 (18
8.5)
* Subject to w
written agreemen nt from Flowservve. 40
00LNNA875 A 40 (1.57)
440 (17
7.3) 0.34 (0.013)
40
00LNN900 45.7 (11.80)
40
00LNN925 F 50 (1.97) 496 (19
9.5)
4 INSTA
ALLATION
N 50
00LNN600
A
60 (2.36) 440 (17
7.3)
50
00LNN650 61 (2.40)
0.3 (0.012
2)
50
00LNN650 B 55 (2.16) 470 (18
8.5)
Equip pment operatted in hazard
dous locationns 50
00LNN650 C 61 (22.4)
must complly with the reelevant explossion protectio
on 50
00LNN700
A
48.3 (11.90) 440 (17
7.3)
50
00LNN775 53.3 (22.10)
regulations. See section 1.6.4, Prodducts used in n 50
00LNN775 B 49 (1.93)
potentially e
explosive atm
mospheres. 50
00LNN775 C 50 (1.97)
50
00LNN950 63.5 (22.50) 500 (19
9.7) 0.34 (0.013)
50
00LNN1000 45 (1.77)
4.1 Location 50
00LNN1150 A 40.6 (11.60)
The pump sshould be loccated to allow w room for 50
00LNN1250 37 (1.45)
60
00LNN750 80 (31.5)
access, venntilation, mainntenance and d inspection with 60
00LNN750 B 70 (2.75)
564 (22
2.2)
ample head droom for lifting and shou uld be as closse as 60
00LNN950 A and C 68.6 (22.70) 620 (24
4.4)
60
00LNN975 A 71.1 (22.80)
practicable to the supplyy of liquid to be pumped. 60
00LNN975 B 60 (2.36)
564 (22
2.2)
60
00LNN1200 A 61 (2.40)
0.45 (0.018)
Refer to the
e general arra
angement drrawing for the
e 60
00LNN1200 B 50 (1.97) 582 (22
2.9)
60
00LNN1200 C 55 (2.16)
pump set. 70
00LNN1225 A 88.9 (33.50)
70
00LNN1225 B 70 (2.75) 7.6)
700 (27
4.2 Partt assembliies 70
00LNN1225
90
00LNN1200
D
A
60 (2.36)
100 (33.94) 866 (34
4.1)
Motors mayy be supplied d loose on LN NNV pumps, 10
000LNN750 A 85 (3.35)
0.55 (0.022)
typically on motor frame e sizes 400 a and above. Itt is 10
000LNN750 C 90 (3.54) 658 (25
5.9)
10
000LNN800 A 80 (3.15) 0.5 (0.197
7)
the responssibility of the installer to ensure that th
he
motor is asssembled to th he pump and d lined up as Clearancces for non-mettallic wear rings are smaller,
detailed in section
s 4.5.22, Alignment methods.
m e standard metallic rings shown
typically 50 to 65% of those for the
aboove.

Page 12 of 52 flowserve.com
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13

4.3 Foundation 4.4

4 Groutin
ng
Wh
here applicab
ble, grout in tthe foundatio
on bolts.
There are e many methhods of installling
pump units to their foundations. The e correct metthod After adding pip pe work conne ections and reechecking the e
depends on n the size of tthe pump unit, its location
n and cou upling alignment, the base eplate should then be
noise vibrattion limitation
ns. Non-commpliance with the gro outed in accorrdance with g good engineerring practice.
provision off correct founndation and installation may
m Fab bricated steel, cast iron an
nd epoxy base eplates can bbe
lead to failu
ure of the pummp and, as such, would b be fille
ed with grout. Folded steel baseplates should
s be
outside the terms of the warranty. gro outed to locate
e their packinng pieces. If in any doubt,
pleease contact yyour nearest service
s centre
e for advice.
Ensure the following aree met:
a) The basseplate shou uld be mounte ed onto a firm
m Groouting provid
des solid contact between n the pump
foundattion, either ann appropriatee thickness o of uniit and founda
ation preventts lateral movvement of
quality concrete or ssturdy steel fframework. ((It run
nning equipm ment and dammpens resona ant vibrationss.
should NOT be disto orted or pulleed down onto o the
surfacee of the founddation, but shhould be Foundation boltts should onlly be fully tightened when
n
supportted to mainta ain the originaal alignment..) the
e grout has cured.
b) Install the baseplatee onto packin ng pieces eve enly
spaced and adjacen nt to foundatiion bolts. 4.5
5 Initial alignment
a
5.1
4.5 Therm
mal expansio
on

T
The pump an nd motor will normally
havve to be alignned at ambieent temperatu ure and
sho ould be corre w for thermal expansion a
ected to allow at
ope erating temperature. In pump
p installa
ations
invvolving high liiquid temperaatures, the unit should be
e
runn at the actua
al operating ttemperature, shut down
and d the alignme ent checked immediately.
c) Level w with shims be etween basep plate and paccking
pieces. 5.2
4.5 Alignm
ment method
ds
d) The pum mp and driverr have been a aligned before e
dispatch h however the e alignment o
of pump and m motor ump and drivver must be issolated
Pu
half couupling must be e checked. Iff this is incorre
ect, it ele
ectrically and the half couplings discon
nnected.
indicatees that the basseplate has bbecome twiste ed
and sho ould be correccted by re-shiimming. The alignment MUST be checked.
T
e) Verticall pumps shou uld be mountted following the Although the pu ump will have e been aligne
ed at the
practicees outlined fo or baseplate mounted pum mps. facctory it is mosst likely that tthis alignmen
nt will have
(Largerr sizes may n need the motor fitting after bee en disturbed during transsportation or handling. If
ng the pump - refer to secction 4.5.2.)
installin neccessary, align the motor tto the pump, not the pump
f) If the puump is driven n via a universal joint drivve to tthe motor.
shaft thhere may be a requiremen nt to offset thhe
pump sshaft with resspect to the d driver to optim mize Hoorizontal pummps – LNN an nd LNNC
the univversal joint drive shaft bearing life. Th his Alig
gnment is acchieved by ad dding or remo oving shims
offset wwill typically b
be in the rangge 0 to 4 deg grees undder the moto or feet and alsso moving thhe motor
depend ding on shaft design. Plea ase consult tthe horrizontally as required. In some casess where the
separatte User Instru uctions beforre installationn. alig
gnment cann not be achievved it will be n
necessary to
o
g) Any sup pport for the universal joinnt drive shaftt moove the pump p before recoommencing th he above
plumme er blocks must not exhibitt resonant proocedure. Alig gnment can b be achieved by use of thee
frequen ncies in the ra ange 0.8 to 1.2
1 N where mootor adjusterss if fitted.
N = pum mp running sspeed.
h) If not su
upplied, guarrding shall be e fitted as Veertical pumps – LNNV
necessary to meet tthe requirements of ISO Adding or removving shims be
etween the motor
m stool and
d
12100 anda EN953 a and or any ap pplicable loca al the
e pump casingg achieves alignment. The e motor/motoor
safety rregulations. sto
ool assembly may also havve to be move ed horizontallyy
at the
t interface with
w the pump p casing, as rrequired.

Page 13 of 52 flowserve.com
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 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

It should be noted that if the motor hass a spigot (rabbet) 4.5

5.3 Check
k for soft foo
ot
fit into the m
motor stool the
en it is not posssible to achie
eve
any horizontal movement at this interfface.

For couplings with narro

ow flanges usse a dial indiccator
as shown bbelow to checck both parallel and angular
alignment. The alignme ent values are
e maximumss for
continuous service.

Parallel

This is a check to ensure that there is no o undue

streess on the drriver holding down bolts; due to non-
Angular levvel baseplate or twisting. To check, re emove all
shiims and clean surfaces and tighten do own driver to
o
Maximum permissible
p m
misalignment at working thee baseplate. Set a dial ind dicator as sh hown in the
temperature
e: skeetch and loossen off the ho olding down bolt while
Parallel 0.2 mm (0.008 in.) TIRR notting any defle ection readinng on the diall test indicatoor
Anguular 0.1 mm ((0.004 in.) TIR - a maximum off 0.05 mm (0 0.002 in.) is cconsidered
accceptable but any more will have to be corrected byy
When checcking parallel alignment, th he total indiccator add ding shims. For example e, if the dial te
est indicator
read-out (TIR) shown is twice the va alue of the acctual sho ows the foot lifting 0.15 mm
m (0.006 in..) then this is
acement. Alig
shaft displa gn in the vertiical plane firstt, thee thickness of shim to be placed under that foot.
then horizon
ntally by moviing motor. Tigghten down a and repeat the same proccedure on all
othher feet until a
all are within tolerance.
While the pu ump is capabble of operatin
ng with the
maximum m misalignment sshown above e, maximum pump
p Complete piping as bellow and see ssections 4.7,
reliability is o
obtained by near
n perfect a
alignment of 0
0.05 Fin nment check u
nal shaft align up to and inclu
uding section
n
to 0.10 mm (0.002 to 0.004 in.) TIR pa arallel and 5, Commissionin
C ng, start up, o
operation andd shutdown
0.05 mm (0..002 in.) per 1 100 mm (4 in.) of coupling beffore connectinng driver and checking acttual rotation.
flange diameter as TIR a angular misaliggnment. Thiss
covers the ffull series of ccouplings available. 4.6
6 Piping
Pumps with h thick flange
ed non-space er couplings ccan P overs are fitte
Protective co ed to the pipe
e
be aligned bby using a sttraight-edge a
across the connnections to prevent foreign bodies en ntering during
outside diammeters of the
e coupling huubs and transportation a
and installatio
on. Ensure tthat these
measuring the gap betw ween the macchined faces covvers are removed from th he pump befo ore
using feelerr gauges, meeasuring wed dge or caliperrs. connnecting anyy pipes.

When the eelectric motorr has sleeve bearings it iss 6.1

4.6 Suctio
on and disch
harge pipe work
w
necessary to
t ensure tha at the motor iis aligned to run
on its magn
netic centerlin
ne. N
Never use th
he pump as a support for
pip
ping.
Refe
er to the moto
or manual forr details.
In o
order to minimize friction losses and h hydraulic
A button (sccrewed into o
one of the sh
haft ends) is noiise in the pip
pe work it is g
good practicee to choose
normally fittted between the motor an
nd pump sha aft pip
pe work that iis one or two o sizes largerr than the
ends to fix the
t axial position. pummp suction a and discharge e. Typically mmain pipe
woork velocities should not e exceed 2 m/ss (6 ft/sec)
If the mo
otor does not run in its sucction and 3 mm/s (9 ft/sec) on the dischharge.
entre the resultant additio
magnetic ce onal axial forcce
may overloa
ad the pump thrust bearin ng. Take into accouunt the availa
able NPSH wwhich must be
e
gher than the required NP
hig PSH of the pu
ump.

Page 14 of 52 flowserve.com
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 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

Maximum fo orces and mo oments allowe ed on the pummp The tables in 4.6.2 summarrize the maxim
mum forces
flanges varyy with the pum
mp size and tyype. To minim mize andd moments allowed
a on LNNN pump cassings. Referr
these forcess and momen nts that may, ifi excessive, to F
Flowserve fo
or other config
gurations.
cause misallignment, hot bearings, wo orn couplings,,
vibration and the possiblee failure of the
e pump casin ng, Ensure piping and fittingss are flushed
E
the following
g points should be strictly ffollowed: beffore use.
 Prevent excessive e external pipe e load
 Never d draw piping into place by applying forcce to Ensure piiping for haza
ardous liquid
ds is arranged
d
pump fllange connecctions to a
allow pump fflushing before removal o of the pump.
 Do not mount expan nsion joints sso that their force,
f
due to internal
i presssure, acts on n the pump
flange. It is recommmended that e expansion jooints
use thre
eaded rod to o limit any forces of this tyype

4.6.2 Ma
aximum forc
ces and mom
ments allowe
ed on pump flanges

4.6.2.1 LN
NN, LNNV ma
aximum forc
ces and mom
ments allow
wed
Maximum forrces (F) in kN (llbf) and momen
nts (M) in kNm (lbf•ft)
Type and size Suction Dis
scharge
Fx Fy Fz Mx My Mzz Fx Fy Fz Mx My Mz
200-LNN-300 to 5.34 6.68 4.45
4 5.02 2.44 3.8
80 3.78 4.90 3.12 3.53 1
1.76 2.58
200-LNN-600 (1 2000) (1 500) (1 000) (3 700) (1 800) (2 8000) (850) ((1 100) (700)) (2 600) (1 300) (1 900)

250-LNN-325 to 6.68 8.01 5

5.34 6.10 2.98 4.6
61 5.34 6.68 4.45 5.02 2
2.44 3.80
250-LNN-600 (1 5000) (1 800) (1 200) (4 500) (2 200) (3 4000) (1 200) ((1 500) (1 0000) (3 700) (1 800) (2 800)
300-LNN-325 to
300-LNN-4
450,
8.46 10.20 6
6.68 7.32 3.66 5.4
42 6.68 8.01 5.34 6.10 2
2.98 4.61
300-LNN-5
575,
(1 9000) (2 290) (1 500) (5 400) (2 700) (4 0000) (1 500) ((1 800) (1 2000) (4 500) (2 200) (3 400)
300-LNN-62
25 and
300-LNN-750
300-LNN-50
00 and 7.12 8.90 5
5.79 6.37 3.12 4.7
75 6.68 8.01 5.34 6.10 2
2.98 4.61
300-LNN-600 (1 6000) (2 000) (1 300) (4 700) (2 300) (3 5000) (1 500) ((1 800) (1 2000) (4 500) (2 200) (3 400)

350-LNN-375 to 0
10.70 12.90 8
8.58 9.12 4.90 6.7
74 7.12 8.90 5.79 6.37 3
3.12 4.75
350-LNN-900 (2 410
0) (2 900) (1 930) (6 725) (3 615) (4 9770) (1 600) ((2 000) (1 3000) (4 700) (2 300) (3 500)
400-LNN-6
600,
2
10.32 12.50 8
8.05 8.71 4.38 6.4
40 8.45 10.20 6.67 7.32 3
3.66 5.42
400-LNN-72
25 and
(2 320
0) (2 810) (1 810) (6 420) (3 230) (4 7220) (1 900) ((2 290) (1 5000) (5 400) (2 700) (4 000)
400-LNN-900
400-LNN-8
800,
12.27
7 14.82 9
9.47 10.15 5.14 7.4
40 8.45 10.20 6.67 7.32 3
3.66 5.42
400-LNNA-8775 and
(2 760
0) (3 330) (2 130) (7 490) (3 790) (5 4660) (1 900) ((2 290) (1 5000) (5 400) (2 700) (4 000)
400-LNN-925
500-LNN-600 to 7
12.27 14.82 9
9.47 10.15 5.14 7.4
40 10.32 12.50 8.05 8.71 4
4.38 6.40
1250
500-LNN-1 (2 760
0) (3 330) (2 130) (7 490) (3 790) (5 4660) (2 320) ((2 810) (1 8100) (6 420) (3 230) (4 720)

15.21 18.29 11.60 12.30 6.28 8.9

90 12.27 14.82 9.47 10.15 5
5.14 7.40
600-LNN-750
0)
(3 420 (4 110) (2 610) (9 070) (4 630) (6 5660) (2 760) ((3 330) (2 1300) (7 490) (3 790) (5 460)

16.19
9 19.45 2.31
12 13.01 6.66 9.4
40 12.27 14.82 9.47 10.15 5
5.14 7.40
600-LNN-950
(3 640
0) (4 370) (2 770) (9 600) (4 910) (6 9330) (2 760) ((3 330) (2 1300) (7 490) (3 790) (5 460)

600-LNN-97
75 and 3
14.23 17.14 0.89
10 11.58 5.90 8.4
40 12.27 14.82 9.47 10.15 5
5.14 7.40
600-LNN-1
1200 (3 200
0) (3 850) (2 450) (8 540) (4 350) (6 2000) (2 760) ((3 330) (2 1300) (7 490) (3 790) (5 460)
0
20.10 24.08 5.15
15 15.88 8.18 11.4
40 14.23 17.14 9
10.89 11.58 5
5.90 8.40
700-LNN-1
1100
(4 519
9) (5 413) (3 406) (11 712) (6 033) (8 40
08) (3 199) ((3 853) (2 448
8) (8 541) (4 352) (6 196)
18.14
4 21.77 3.73
13 14.45 7.42 10.4
40 14.23 17.14 9
10.89 11.58 5
5.90 8.40
700-LNN-1
1225
(4 080
0) (4 890) (3 090) (10 660) (5 470) (7 67
70) (3 200) ((3 850) (2 450
0) (8 540) (4 350) (6 200)

24.01 28.72 7.99

17 18.75 9.70 13.4
40 18.14 21.77 3
13.73 14.45 7
7.42 10.40
900-LNN-1
1200
(5 400
0) (6 460) (4 040) (13 830) (7 150) (9 88
80) (4 080) ((4 890) 0) (10 660) (5.470)
(3 090 (7 670)
1000-LNN-75 50 and 20.10
0 24.08 155.15 15.88 8.18 11.4
40 20.10 24.08 5
15.15 15.88 8
8.18 11.40
1000-LNN--800 0) (5 410) (3 410) (11 710) (6 030)
(4 520 (8 410) (4 520) ((5 410) 0) (11 710) (6 030)
(3 410 (8 410)
For load and m
momentum orien ntation, see follo
owing page.
Notes: see ennd of section 4.6
6.2.2.

Page 15 of 52 flowserve.com
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 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

Load and m
momentum orientation of LNN and Loa
ad and mom
mentum orientation of LNNC pumps
s
LNNV pummps
Fz

Mz
Fy
Fx Mx
Pump
P
PU a
axis
Fz M My
y
AX P
IS Discharge

Mz
Fx
DISCHARGE
E
Mx

My

Fy
SUCTIO
ON Suction

4.6.2.2 LN
NNC maximu
um forces an
nd moments
s allowed
Maximum forrces (F) in kN (llbf) and momen
nts (M) in kNm (lbf•ft)
Type and size Suction Dis
scharge
Fx Fy Fz Mx My Mzz Fx Fy Fz Mx My Mz
300-LNNC-475 8.46 10.20 6
6.68 7.32 3.66 5.4
42 6.68 8.01 5.34 6.10 2
2.98 4.61
and
0)
(1 900 (2 290) (1 500) (5 380) (2 690) (3 9990) (1 500) ((1 800) 0)
(1 200 (4 490) (2 190) (3 390)
300-LNNC-575
7.12 8.90 5
5.79 6.37 3.12 4.7
75 6.68 8.01 5.34 6.10 2
2.98 4.61
300-LNNC-500
(1 600
0) (2 000) (1 300) (4 690) (2 300) (3 4990) (1 500) ((1 800) 0)
(1 200 (4 490) (2 190) (3 390)

350-LNNC-4
475 to 10.70
0 12.90 8
8.58 9.12 4.90 6.7
74 7.12 8.90 5.79 6.37 3
3.12 4.75
300-LNNC-900 (2 400
0) (2 890) (1 920) (6 710) (3 600) (4 9660) (1 600) ((2 000) 0)
(1 300 (4 690) (2 300) (3 490)
17.10
0 20.40 4.00
14 14.20 8.44 10.4
40 12.90 15.60 10.50
0 10.90 6
6.14 8.05
600-LNNC-950
(3 840
0) (4 580) (3 140) (10 450) (6 210) (7 65
50) (2 890) ((3 500) (2 360
0) (8 020) (4 520) (5 920)
0
14.90 17.80 2.10
12 12.40 7.22 9.1
14 12.90 15.60 10.50
0 10.90 6
6.14 8.05
600-LNNC-975
(3 340
0) (3 990) (2 710) (9 120) (5 310) (6 7220) (2 890) ((3 500) (2 360
0) (8 020) (4 520) (5 920)
0
19.30 23.00 15
5.90 15.90 9.65 11.7
70 14.90 17.80 12.10
0 12.40 7
7.22 9.14
700-LNNC--1225 (4 330
0) (5 160) (3 570) (11 700) (7 100) (8 610) (3 340) ((3 990) (2 710
0) (9 120) (5 310) (6 720)
Notes:
1) F = Externa al force (tension
n or compression n). 9) PPumps must be on rigid foundations and basep plates must be
M = Extern nal moment, clocckwise or counte er-clockwise. ffully grouted.
Sign conve ention follows ISSO 1503 and ISO O 13709/API610 0. 10) Pump/baseplatte should not be e used as pipe anchor.
a
2) Forces and d moments may be applied simu ultaneously in any 11) Suction and disscharge piping should
s be ancho ored as close ass
direction. possible to the
e pump flanges to t reduce vibratiion and prevent
3) Values app ply to all materia
als. strain on the pump casing. Exxpansion joints area
4) The nozzle e loads applied tto the pump flannges must not exxceed recommended. They must be e properly tied annd located on th
he
the values given in tables 4 4.6.2.1 and 4.6.2.2 side of the pipee anchor away from
f the pump.
5) Higher load ds may be applicable, if directio
on and magnitud de of 12) The pump mou unting bolt torques specified mu ust be used to
individual lo
oads are known n, but these needd written approvval prevent relativee movement between the pump p casing and
from Flowsserve. baseplate. (Se ee section 6.6, F
Fastener torques.) The bolt
2
6) The pump nozzle is not to be used as a rig gid support for the material must h have a minimum m yield strength of 600 N/mm
2
piping line. (87 000 lb/in. )).
7) The piping loads applied to o the pump flangges can be minimized
using the aappropriate pipinng line supports..
Faiilure to comp
plying with the
e above can result in
8) The suction n and discharge e piping lines mu
ust not be conne ected
to the pump p nozzle with ann expansion joinnt (or similar flexxible dam
mage to the pump.
p
pipes), unleess they are rigidly blocked with
h tie rods.

Page 16 of 52 flowserve.com
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 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

4.6.3 Suction piping g g) Except in unusual circum mstances strrainers are

Refer to thee diagrams below for typiccal designs o of not recomm mended in inlet piping. If cconsiderable e
suction piping for both fllooded suctio on and suctioon lift. foreign mattter is expecte ed a screen installed at
a) The inle et pipe should be one or ttwo sizes larger the entrancce to the wet well is preferrable.
than the e pump inlet bore and pip pe bends sho ould h) Inlet straineers, when use ed, should ha ave a net ‘fre
ee
be as laarge a radiuss as possible. area’ of at leeast three tim
mes the inlet pipe area.
b) Pipe wo ork reducers sshould be con nical and havve a i) Fitting an issolation valvee will allow ea
asier
maximu um total anglee of divergencce of 15 degreees. maintenancce.
c) On sucction lift the piping should be inclined up u j) Never throtttle pump on suction side and never
towardss the pump in nlet with ecceentric reduceers place a valvve directly on n the pump in nlet nozzle.
incorpoorated to prevvent air lockss.
d) On possitive suction,, the inlet piping must havve a 6.3.1 Suction strainer
4.6
constan nt fall towards the pump. In a new installaation, great care
c should be
b taken to
e) Flow sh hould enter thhe pump sucction with unifform preevent dirt, sca
ale, welding beads
b and otther items
flow, to minimize no oise and wear. This is fromm entering thhe pump, as it is particula
arly importantt
particullarly importannt on large orr high-speed to p
protect the nuumerous closse running fitts from
pumps which should d have a min nimum of five e abrrasive matterr present in nnew piping
diamete ers of straighht pipe on the
e pump suctio on
betwee en the elbow and inlet flan nge. See secction Thee suction sysstem should beb thoroughly flushed
10.3, RReference 1, for
f more deta ail. g the suction strainer and making up
beffore installing
f) Do not install elbow ws at an angle e other than sucction piping to
o the pump. The suction strainer
perpend e shaft axis. Elbows para
dicular to the allel shoould be installed between n 5 to 20 pipe
e diameters
to the sshaft axis will cause uneven flow. upsstream from tthe pump suction flange.

Typical dessign – flooded

d suction The o
open area off the strainer should
hav um of a 3 to 1 ratio to the area of the
ve a minimu e
Discharge Conce ntric Eccentric Suc tio n
isol ati ng conic al conic al isolating pum
mp suction..
valve Noo n red ucer red ucer val ve
reeturn
vaal ve
>
>5D

S l op e up f rom
p um p s uc t i o n
Cone type
e strainer

Note: The e Flowserve rrecommendattion for suctio on strainers

Ideally reducers should be lim
mited to one pipee diameter change, con nical shaped steel plate. The plate has
nsists of a con
ie 150 mm (6 iin.) to 200 mm ((8 in.). Must havve a maximum ttotal
angle of diverg
gence of 15 deggrees. 6 mm (1/16 in.) perforations a
1.6 and is of suffiicient size and
d
thicckness for thee required flow
w. (See figuree above.)
Typical dessign – suction
n lift
Conc ent r i c her type of sttrainers may be used as long as they
Oth
Di s c har ge
i s ol at i ng
Non
r et ur n
c oni c al
r educ er
Ec c ent r i c
c oni c al
con
nform to the requirements
r s stated abovve.
v al ve v al ve r educ er Sl op e dow wn
f r om pump p
>5
5D s uc t i on Preessure gaugees should be installed on both sides of
the
e screen so th
hat the presssure drop acrross the
Loong
r a d i us
scrreen can be m
measured.
beend

Whhen the unit iss being starte

ed, the gauges on each
side of the screen should be e carefully wa
atched. An
increase in the differential pressure betw ween the two
gauuges indicatees that the sccreen is becooming clogge
ed
Notes: with
h dirt and scaale. At this point,
p the pum
mp should bee
1. S = Minimu um submergence >3E. shuut down, and the screen ccleaned and//or replaced.
2. Ideally reduucers to be limited to one pipe d
diameter change
e,
ie 150 mm (6 in.) to 200 mm m (8 in.). Must have a maximum total
angle of divvergence of 15 ddegrees. Thee strainer muust be removed after the initial
i run-in
time if the proce
ess does not allow its perrmanent use..

Page 17 of 52 flowserve.com
m
 LNN, LNN
NV, LNNC US
SER INSTRU
UCTIONS EN
NGLISH 715
569074 08-1
13

Speecial seals m
may require different auxiliary piping to
o
A spool piecee should be installed in the tha
at described a
above. Conssult separate User
suction lin
ne so that the
e suction sttrainer may be
b Instructions and
d or Flowservve if unsure o
of correct
installed an
nd removed d with a pres
ssure gauge e meethod or arran
ngement.
between thhe strainer a
and pump.
Forr pumping ho
ot liquids, to a
avoid seal da
amage, it is
4.6.4 Dis scharge pipiing reccommended that
t any exte
ernal flush/co
ooling supply
See section
n 4.6.3 for typ
pical pipe wo
ork design. be continued affter stopping the pump.

A non-returrn valve shouuld be located

d in the disch
harge 4.6
6.6 Final c checks
pipe work too protect the pump from eexcessive ba ack Check the tightnness of all bo
olts in the sucction and
pressure annd hence revverse rotationn when the un nit is discharge pipe work. Checkk also the tightness of all
stopped. fou
undation boltss.

Pipe work rreducers should have a maximum

m tota
al 4.7
7 Final sh
haft alignm
ment chec
ck
angle of divvergence of 9 degrees. Afte
er connecting g piping to th
he pump, rota
ate the shaft
sevveral times byy hand to ensure there iss no binding
Fitting an iso will allow eassier maintenan
olation valve w nce. andd all parts are
e free.
4.6.5 Auxiliary pipin
ng Recheck the co oupling alignm
ment, as prevviously
desscribed, to ennsure no pipee strain. If piipe strain
4.6.5.1 Dra
ains exissts, correct piping.
p
Pipe pump casing drains and gland leakage to a
convenient disposal point.
4.8
8 Electric
cal connec
ctions
4.6.5.2 Pu umps fitted w with gland packing
Electrical conn nections must be made byy
When suctio on pressure iss below ambient pressure it is
aqqualified Elecctrician in acccordance with
h relevant
necessary to o feed the glaand packing with
w liquid to
local national annd international regulations.
provide lubrrication and prevent the ing gress of air. T
This
is normally achieved
a with
h a supply fromm the pump
discharge vo olute to the sttuffing box. A control valvee or It is imporrtant to be aw
ware of the E
EUROPEAN
orifice plate may have be een fitted into the supply lin
ne to DIR
RECTIVE on potentially e explosive areas where
control the ppressure to thhe gland/stuffiing box. com
mpliance with h IEC60079-14 is an additional
req
quirement forr making elecctrical connecctions.

It is importtant to be awa
are of the EUROPEAN
DIRRECTIVE on electromagne etic compatibility when
wiriing up and insstalling equipment on site. Attention
must be paid to ensure that th he techniquess used during g
wiriing/installation
n do not incre
ease electrom
magnetic
emmissions or deccrease the ele ectromagnetic immunity off
If the pumpped liquid is d
dirty and cann
not be used for
f the
e equipment, w wiring or any connected deevices. If in
sealing, a sseparate cleaan compatiblee liquid supply to anyy doubt conta act Flowserve for advice.
the gland at 1 bar (15 pssi) above sucction pressurre is
recommend ded. Th
he motor musst be wired up p in
acccordance with
h the motor manufacturer's
m s instructions
4.6.5.3 Pu umps fitted w with mechan nical seals (no
ormally supplie
ed within the terminal box)) including any
Single sealss requiring re
e-circulation w
will normally be mperature, earth leakage, ccurrent and otther protectivve
tem
ary piping from pump casing
provided wiith the auxilia devvices as appro
opriate. Checck the identification
already fitte
ed. nammeplate to en
nsure the powwer supply is aappropriate.

If the seal requires an auxiliary quen nch then a A device tto provide em
mergency sto
opping must
connection must be mad de to a suitab
ble source off be fitted.
liquid flow, llow pressure
e steam or staatic pressure
e from
a header ta ank. Recomm mended presssure is 0.35 bar
(5 psi) or le
ess. Check G General arran ngement drawwing.

Page 18 of 52 flowserve.com
m
 LNN, LNN
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UCTIONS EN
NGLISH 715
569074 08-1
13

If not suppliied pre-wired d to the pump p unit, the 5 COMMISSSIONING,, START-U

UP,
controller/sttarter electriccal details will also be sup
pplied OP
PERATION
N AND SHUUTDOWN
within the ccontroller/starrter.
T
These opera ations must be carried
For electrical details on pump sets w
with controllers outt by fully qu
ualified perso
onnel.
see the sepparate wiring diagram.

See secttion 5.3, Direction of rotattion, 5.1

1 Pre-com
mmissioning proced
dure
before conn
necting the motor
m electrical supply.
to the e
5.1.1 Lubrication
Dettermine the mmode of lubriication of the
e pump set,
4.9 Prottection sy
ystems eg grease, oil, p
product lubriccation etc.
The ffollowing prottection systems are F
For oil lubrica
ated pumps, fiill the bearing
recommend ded particularly if the pum
mp is installed
d in a houusing with corrrect grade off oil to the corrrect level, ie
potentially eexplosive are
ea or is handling a hazard dous sigh
ht glass or co
onstant level ooiler bottle.
liquid. If in doubt consuult Flowserve.

If there is any possibilityy of the syste

em allowing th he
pump to run n against a cclosed valve o or below
minimum co ontinuous sa afe flow a prootection devicce
should be in nstalled to ennsure the temmperature of the
liquid does not rise to an n unsafe leve el. Whhen fitted with a constant levvel oiler, the bearing
b
houusing should bbe filled by unnscrewing or h hinging back
If there are any circumstances in wh hich the systeem the transparent bbottle and fillin
ng the bottle wwith oil.
can allow th he pump to ruun dry, or sta
art up empty,, a Whhere an adjusttable body De enco oiler is fittted this shoulld
power monitor should be fitted to sto op the pump or be set to the heig
ght shown in thet following d diagram:
prevent it frrom being sta
arted. This iss particularly
relevant if thhe pump is h
handling a fla
ammable liquid.

If leakage of
o product fro
om the pump or its associated
sealing systtem can causse a hazard it is
recommend ded that an a
appropriate le
eakage detecction
system is in
nstalled.

To prevent excessive su urface tempe eratures at

bearings it iis recommen nded that temmperature or The e oil filled botttle should th
hen be refitted so as to
vibration mo onitoring are carried out. (See sections retuurn it to the upright
u positio
on. Filling sh
hould be
5.7.4 and 5
5.7.5.) reppeated until o oil remains vissible within th
he bottle.
App proximate oill volumes are e shown in seection 5.2.4
If a defect of
o cooling cann lead to tem
mperature hig
gher reccommended fill f quantities.
than those acceptable a system of ccooling
surveillancee must be insstalled. Pummps with grease lubricate ed antifriction bearings are
e
norrmally supplie
ed fitted with grease nipple es and with
Except whe en explicitly required by th he customer in pre
e-greased bea arings.
the specificcations, when n a possibilityy of reverse
rotation exissts the custoomer must insstall a reversse Greease lubricate otor bearingss are generally
ed electric mo
rotation prootection devicce. pre
e-greased. R Refer to the m
motor UI for infformation on
the
e motor lubrica
ation schedule. Other driivers and
mer must install all equipm
The custom ment required
d to geaarboxes, if ap
ppropriate, sh
hould be lubrricated in
avoid waterr hammer. acccordance withh their manuals.

In the case of product lubriccated bearings

cheeck the source
e of product supply againstt the order.
Theere may be a requirement for
f an externa al clean supplyy,
a particular supp
ply pressure or the commen ncement of
lubrication supplyy before pump start-up.

Page 19 of 52 flowserve.com
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569074 08-1
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5.2 Pum
mp lubricants
5.2.1 Recommended
d oil lubricants
pump lubrication

Oil S
Splash / force ffeed / purge and pure **oil mis
st lubrication
Centrifugal

Visscosity cSt @ 40
0 ºC 32 4
46 68
-5 to 65 ººC -5 to 78 ºC -5 tto 80 ºC
Oil ttemperature ran
nge *
(23 to 1499 ºF) (23 to 172 ºF) (23 to
t 176 ºF)
Designation to ISO
O 3448 ISO VG 3 32 ISO VVG 46 ISO
O VG 68
and
d DIN51524 parrt 2 32 HLPP 46 HHLP 68 HLP
†
BP
P Castrol Energol HLP--HM 32 Energol H
HLP-HM 46 Energoll HLP-HM 68
†
ES
SSO NUTO HP P 32 NUTO O HP 46 NUTTO HP 68
Oil companies and lubricants

† ELFOLNA D DS 32 ELFOLN NA DS 46 ELFOLNA DS 68

ELF/Total
Azolla ZSS 32 Azollaa ZS 46 Azoolla ZS 68
LSC (for oil mist on nly –
† LSO 32 (synth hetic oil) LSO 46 (syynthetic oil) LSO 68 (synthetic oil)
lonng life)
†
ExxxonMobil (minerral oil) Mobil DTE E 24 Mobil DDTE 25 Mobbil DTE 26
ExxxonMobil (oil ba ath only –
† Moobil SHC524 (syn nthetic oil) *** Mobil SHC525 5 (synthetic oil) Mobil SHC5 526 (synthetic oil)
lonng life)
†
Q8 8 Q8 Haydn n 32 Q8 Haaydn 46 Q8 HHaydn 68
†
Shell Shell Tellus 32 Shell T
Tellus 46 Shelll Tellus 68
†
Chevron Texaco Rando HD D 32 Rando o HD 46 Rand do HD 68
†
Win ntershall (BASF G Group) Wiolan HS S32 Wiolann HS46 Wiolan HS68
†
Fucchs Renolin CL L 32 Renolinn CL 46 Renoolin CL 68
* Note that it no
ormally takes 2 hhours for bearing temperature to sstabilize and the final
f temperaturee will depend on the
t ambient, r/min, pumpage
temperature anda pump size. A Also some oils h
have a very low ppour point and goood viscosity indeex which extend tthe minimum tem mperature
capability of the oil. Always ch heck the grade capability
c where tthe ambient is lesss than -5 ºC (23
3 ºF).
** If preheated d pure oil mist lubbrication, LCS LSO 68 or LSO 100 synthetic oilss are permitted.
†
Use LSC forr oil mist. Oil para ameters provide flash point > 166
6 ºC (331 ºF), de ensity >0.87@15 5 ºC (59 ºF), pou ur point of -10 ºC
C (14 ºF) or lowe
er.
*** ExxonMobil SHC 524 syntthetic oil has a pour p point tempeerature of - 54 ºCC. This oil can bee used for ambie ent temperature a as low as -50 ºC..

5.2.2 Recommended
d grease lub
bricants atm
mosphere, the e oil will requirre changing more
m
Grease graade NL LGI 3** NLGI 2* freq
quently. Lubrricant and bea aring tempera
ature analysiss
Temperatu ure -20 tto 100 ºC -20 to 100 ººC cann be useful in optimizing luubricant changge intervals.
range (-4 to 212 ºF) (-4 to 212 ººF)
Designatio
on Thee lubricating o
oil should be a high qualitty mineral oil
P3K-20
KP KP2K-25
5
acc. to DIN
havving foam inhhibitors. Syntthetic oils ma
ay also be
BP Energre
ease LS-EP3 Energrease LS
S-EP2
use
ed if checks sshow that thee rubber oil se
eals will not
Elf Mu
ultis EP3 Multis EP2
2 be adversely afffected.
Fuchs RENOLIT EP3 RENOLIT E
EP2
Esso Bea
acon EP3 Beacon EP
P2 The e bearing outter ring tempe erature may b be allowed to
o
Mobil Mob
bilux EP3 Mobilux EP
P2 rise
e to 50 ºC (90
0 ºF).above ambient,
a but sshould not
Q8 Remb
brandt EP3 Rembrandt E
EP2 excceed 93 ºC (2200 ºF). If the e oil tempera
ature is
mo onitored then it shall not exxceed 82 °C (180 °F).
Shell Alva
ania EP2 Alvania EP
P2
A ccontinuously rrising temperrature or an aabrupt rise in
Texaco Multtifak EP3 Multifak EP
P2 temmperature will indicate a faault.
SKF LGEP 2
* NLGI 2 is ann alternative gre
ease and must n not be mixed with other 2.3.2 Grease
5.2 e lubricated
d bearings
grades.
Wh ge between
hen grease niipples are fitted, one charg
** Standard pre
e-packed grease e for fitted antifricction bearings. N
NLGI 3
greases are preferred for pumps with vertica ally mounted sha aft. gre
ease changess is advisable e for most ope
erating
con
nditions, i.e. 2 000 hours interval.
5.2.3 L
Lubrication schedule Normal intervalss between grrease change
es are 4 000
urs or at least every 6 mon
hou nths.
5.2.3.1 Oill lubricated b bearings
Normal oil cchange interva als are 4 000 operating ho
ours Thee characteristics of the insstallation and severity of
or at least every 6 month hs. Where Mo obil SHC oils are serrvice will dete
ermine the freequency of lubrication.
used this will increase upp to 12 000 opperating hourss
Lubbricant and bearing tempe erature analyssis can be
where oil is kept below 60 ºC (140 ºF)). For pumps ono useeful in optimizzing lubricantt change intervals.
hot service oor in severelyy damp or corrrosive

Page 20 of 52 flowserve.com
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569074 08-1
13

The bearingg temperaturre may be allo

owed to rise to
55 ºC (99 ºF
F) above ambient but shoould not exceeed N
Never mix grreases containing differen
nt
95 C (204 F). basses, thickene
ers or additive
es.

5.2.4 Recommended
d fill quantitties 5.3
3 Directio
on of rotattion
Toop-up grease
Size Appro ox. oil
g (oz)
capa acity,
E
Ensure the p
pump is givenn the same
(LNN,
LNNV Single ro
ow
Angular coontact both be earings rota
ation as the pump
p directio
on arrow casst on the
and LNNC)) thrust bearing litre (ffl. oz.) pummp casing.
ball bearing
doublle
200-LNN-300
0
200-LNN-325
5 8 (0.28)) 16 (0.5
56) 0.37 ((12.5) To avoid dry running the pump must eith her be filled
200-LNN-375
5 with liquid or haave the flexib
ble coupling disconnected
d d
200-LNN-400
0 beffore driver is switched on.
200-LNN-475
5
200-LNN-500
0
250-LNN-325
5
12 (0.42
2) 24 (0.8
84) 0.48 ((16.2) IIf maintenancce work has been carriedd
250-LNN-375
5
300-LNN-325
5
outt to the site's electricity su
upply, the dire
ection of
200-LNN-5255
rota
ation should be re-checke ed as above in case the
200-LNN-6000 suppply phasing has been alttered.
250-LNN-4755
250-LNN-6000
300-LNN-4755 15 (0.53
3) 30 (1.0
06) 0.60 ((20.3) 5.4
4 Guarding
300-LNN-4500
300-LNN-5000
300-LNN-5755 Guarding is supplied ffitted to the p
pump set.
350-LNN-3755
250-LNN-6500
300-LNN-6000
In mmember countries of the EU and EFT TA, it is a lega
al
300-LNN-6255 req
quirement tha at fasteners ffor guards muust remain
350-LNN-4755 21 (0.74
4) 42 (1.4
48) 0.68 ((23.0) capptive in the guard to comp ply with the M
Machinery
350-LNN-5755
350-LNN-7255 Dirrective 2006/442/EC. Whe en releasing ssuch guards,,
400-LNN-6000 the
e fasteners m must be unscrrewed in an a appropriate
300-LNN-7500
350-LNN-9000
way to ensure tthat the fasteeners remain captive.
400-LNN-7255
500-LNN-6000
34 (1.2)) 68 (2.4) 2.00 ((67.6) Whhenever guarrding is remo oved or disturrbed ensure
500-LNN-6500
500-LNN-7000 tha
at all the prote
ective guardss are securelly refitted
500-LNN-7755 prio
or to start-up
p.
1000-LNN-75
50
400-LNN-8000
400-LNN-8755 5.5
5 Priming
g and auxiliary supp
plies
400-LNN-9000
400-LNN-9255
500-LNN-9500 46 (1.63
3) 92 (3.2
26) 4.50 ((152) E
Ensure all ele
ectrical, hydrraulic,
600-LNN-7500 pne
eumatic, seaalant and lubrrication syste
ems (as
600-LNN-9500
600-LNN-9755 app
plicable) are connected aand operation nal.
1000-LNN-80
00
500-LNN-115
50 E
Ensure the in nlet pipe and pump casing g
500-LNN-125
50 are
e completely full of liquid before
b startin
ng continuouss
600-LNN-120
00 70 (2.48
8) 140 (4.96) 7.00 ((237) dutty operation.
700-LNN-122
25
900-LNN-120
00

500-LNN-100 00 81 (2.86
6) 162 (5.72) 4.50 ((152) 5.5
5.1 Suction pressure a
above atmo
ospheric
Note: where thhe pump is lubriicated by oil misst the amount off oil pre
essure
mist supplied ((m³/h) is normallly calculated to be at least the
bearing bore ddiameter (mm) x the number of bearing rows / 2 25. Horizontal pumps: open ven nt connection n (1) on top o
of
hould consist of at least 0.025 - 0.04 % oil conte
The oil mist sh ent. the
e pump upper casing to alllow the trapp ped air to
Where oil mistt is utilized to lub
bricate bearingss the pressure in
n the
bearing housinng must not excceed 0.01 bar (0.15 psi). esccape. Let liquid run out u m air bubbles.
until free from

For most op perating cond

ditions a qua
ality grease having
a lithium so
oap base and d NLGI consisstency of No 2 or
No 3 is recoommended. The drop po oint should
exceed 175 5 ºC (350 ºF).

Page 21 of 52 flowserve.com
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13

( 1) Possi bl e
pr i mi ng 5.7
7 Runnin
ng the pum
mp
poi nt s
5.7
7.1 Venting the pump

Vent the p
pump to enabble all trappe
ed air to
esccape taking d
due care with
h hot or hazardous liquidss.

Under normal o operating con

nditions, afterr the pump
hass been fully p
primed and vvented, it should be
Vertical pummps: open ve ent connectioon (1) at the front
f unnnecessary too re-vent the p
pump.
of the uppeer half casing and disconn nect the seal flush
line at the mechanical
m seal/stuffing box
b to allow tthe 5.7
7.2 s fitted with packed glan
Pumps nd
trapped air to escape. L Let liquid run
n out until free
e +P
from air bubbbles.

5.5.2 Suction lift witth foot valve e fitted

Fill suction pipe and cassing with liquid at a pressure
of 1 to 2 baar from an extternal source
e. Vent as
described in n section 5.5
5.1.

5.5.3 Suction lift witthout foot va alve

Pump casinng vents on the suction voolute must be
e
connected tto an externa
al vacuum puump priming
system. If in
i doubt pleaase consult Flowserve.
F
P
Possible -P
priming
points To vacuum he pump hass a packed glland there must be some
If th
pump leaakage from th he gland. Gla and nuts sho
ould initially b
be
fingger-tight onlyy. Leakage should take place soon
afteer the stuffingg box is presssurized.

The gland
d must be adjjusted evenlyy to give
visible leakage and concenttric alignment of the gland d
ring
g [4131] to avvoid excess temperature. If no
lea
akage takes p place the paccking will beg
gin to
oveerheat. If ove
erheating takkes place thee pump
shoould be stoppped and allowwed to cool bbefore being
5.6 Starrting the p
pump re-sstarted. Wheen the pump is re-started d, check to
enssure leakagee is taking pla
ace at the packed gland.
a) Ensuure flushing and/or
a cooling
g/
heatingg liquid supplies are turneed ON before If h
hot liquids are
e being pump ped it may be
e necessary
starting
g the pump. to sslacken the ggland nuts to achieve leakkage.
b) CLOSE E the outlet va alve.
c) OPEN a all inlet valve
es. The e pump shou uld be run forr 30 minutes with steady
d) Prime tthe pump. leaakage and the e gland nuts tightened byy 10 degrees
at a time until le
eakage is redduced to an aacceptable
e) Ensure all vennt connection ns are closed
d levvel, normally a minimum o of 120 drops per minute iss
before sstarting. reqquired. Bedd ding in of the packing mayy take anothe er
f) Start motor and che eck outlet preessure. 30 minutes.
g) If the prressure is sa
atisfactory, SL
LOWLY open n
outlet ccontrol valve. Care musst be taken w
when adjusting the gland
on an operatingg pump. Safe ety gloves arre essential.
h) Do nnot run the pu
ump with the Loo
ose clothing must not be worn to avoid being
outlet vvalve closed for
f a period longer than 3
30 cau
ught up by thhe pump shafft. Shaft guaards must be
seconds. rep
placed after the gland adju
ustment is coomplete.
i) If NO pressure, or L LOW pressurre, STOP the
pump. Refer to secction 7, Faultss; causes and N
Never run gla
and packing dry, even forr
remedie es, for fault d
diagnosis. a sshort time.

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5.7.3 Pumps fitted w with mechan nical seal ese standard values can vvary with the rrotational
The
Mechanicall seals requirre no adjustmment. Any slight spe
eed and the ppower absorbed by the pum mp. For any
initial leakage will stop w
when the sea
al is run in. spe
ecial case, co
ontact your ne
earest Flowsserve office.

Before pum mping dirty liq

quids it is advvisable, if Meeasuring vibra ation at regula
ar intervals will show any
possible, to
o run in the puump mechan nical seal using detterioration in p
pump or systeem operating conditions.
clean liquid to safeguard d the seal facce.
Ho orizontal Vertical pumpss
Vibration veloccity –
pummps mm/s mm/s (in./sec))
External flush or quen
nch should bbe unfiltered r.m
m.s.
((in./sec)
started befoore the pumpp is run and allowed
a to flo
ow for Normal N  5.6
5 (0.22)  7.1 (0.28)
a period aftter the pump has stopped d. Alarm N x 1.25  7.1
7 (0.28)  9.0 (0.35)
Shutdown trip N x 2.0  11.2 (0.44)  14.2 (0.56)
Never run a mechanical seal dry, even
for a short ttime. 7.6 Stop/start frequen
5.7 ncy
Pump sets are normally suittable for the number of
5.7.4 Bearings equually spaced stop/starts p
per hour show wn in the
tab
ble below. Ch heck actual ccapability of the
t driver and
If the pumps are w
working in a potentially
p con
ntrol/starting system befo
ore commissio oning.
explosive aatmosphere, ttemperature or vibration
monitoring at the bearin
ngs is recomm
mended. Motor rating k
kW (hp) M
Maximum stop//starts per hour
Up to 15 ((20) 15
If bearing te
emperatures are to be mo onitored it is Be
etween 15 (20) aand 90 (120) 10
essential th
hat a benchm mark temperature is record ded 90 (120) to 15
50 (200) 6
at the comm missioning sttage and afte er the bearing g Above 150 (200) Re
efer
temperature e has stabilizzed. Wh here duty and
d standby pum
mps are installed it is
 Record the bearing temperature e (t) and the reccommended that they are rrun alternatelyy every weekk.
ambiennt temperaturre (ta)
 Estimatte the likely m maximum am mbient 5.8
8 Stoppin
ng and shutdown
tempera ature (tb)
 Set the alarm at (t+ttb-ta+5) C [((t+tb-ta+10) F] a) Close the
e outlet valvee, but ensure e
and thee trip at 100 C (212 F) fo
or oil lubricattion that the pummp runs in th
his condition ffor no more
and 1055 C (220 F) for grease lubrication
l than a few sseconds.
b) Stop the pu ump and Isolaate the motor.
It is importa
ant, particularrly with greasse lubrication
n, to c) Switch off flu
ushing and/or cooling/heatting liquid
keep a checck on bearing g temperaturres. After staart up supplies at a time approppriate to the p
process. If the e
the tempera ature rise sho ould be gradual, reaching ga pump is use ed on a waterr application keep
k it filled
maximum after
a approxim mately 1.5 to 2 hours. Th his with water ootherwise draiin the pump ccompletely.
temperature e should then n remain connstant or
marginally reduce
r with ttime. (Refer to section 6.2.3.2 d) For prolo onged shut-downs and
especially w
when ambien nt temperaturres are likely
for further in
nformation.)
to drop belo
ow freezing p point, the pummp and any
cooling andd flushing arra angements m must be
5.7.5 No ormal vibration levels, allarm and trip p
drained or o
otherwise pro otected.
For guidancce, pumps gen nerally fall un
nder a
e) If the pump is to left to sta
and for an exxtended period
d
classification
n for rigid sup
pport machine es within the
the pump shhaft needs to be turned ma anually one
Internationaal rotating macchinery stand dards and the
and one quaarter (1 ¼) revvolutions eve ery week.
recommend ded maximum m levels below w are based oon
those standards.
8.1 Flushin
5.8 ng requirem ment
Alarm an
nd trip valuess for installed The e hydraulic a
and or mecha anical perform
mance of
pumps shou uld be basedd on the actua al measurem ments pummps exposed d to water co
ontaining morre than 500
(N) taken on site on the bearing houusings of the ppmm of chloridee can degrade e due to acceelerated
pump in thee fully commiissioned as new
n conditionn. corrrosion effectts. In order to minimize thhese effects,
Flo
owserve reco ommend that the end userr takes the
The examp ple (N) value is given for th
he preferred following precautions:
operating flow region (tyypically this may
m extend to o 70 a) If the pump p is going to b
be idle for 48
8 hours or
to 120 % off the pump be est efficiencyy point); outside more, the ssuction and discharge valvves on the
the preferre
ed flow regionn the actual vvibration pump mustt be closed to o isolate the pump
p
experienced d may be mu ultiplied by upp to two. internals fro
om the liquid pumped.

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b) Open th he casing dra ain connectioon (located on the 9.3 Pump speed
5.9
bottom of the lower half casing) to drain all th he Changing pump p speed effectts flow, total h
head, power
water ccontaining the e chloride ele
ement from th he abssorbed, NPSH HR, noise andd vibration. Fllow varies in
inside oof the pump. dire
ect proportionn to pump spe eed, head varries as speed
c) Close th he casing dra ain connectio
on and open the ratiio squared annd power varie es as speed ratio
r cubed.
casing fill connectioon (on the upp per half of the The e new duty, hhowever, will a
also be depen ndent on the
casing)) to allow the casing to be e filled with fre
esh sysstem curve. Iff increasing th
he speed, it iss important
water ccontaining no o more than 5 50 ppm of the
erefore to ensure the maxim mum pump w working
chloridee. pre
essure is not e exceeded, thee driver is nott overloaded,
d) Once th he casing is full
f of fresh w water, partiallly NPPSHA > NPSH HR, and that no
oise and vibra ation are
close thhe drain conn nection while
e the fill withhin local requ
uirements and d regulations.
connecction remainss connected tto the source e of
fresh wwater. The ca asing must th
hen be flushe ed for 5.9
9.4 Net po ositive suctio
on head (NP PSHA)
a period d of 1 hour. NPPSH available e (NPSHA) is a measure o of the head
e) Once flushing is com mpleted, the drain connecction avaailable in the pumped liquuid, above itss vapor
and fill connection m must remain open. The in nside pre
essure, at the e pump suctio
on branch.
of the ppump will be open to the a atmosphere.
f) If the puump remainss idle for 30 days
d or more e, the NPPSH required (NPSHR) is a measure off the head
pump ro otor must be turned. req
quired in the p
pumped liquid
d, above its vapor
v
g) When th he pump is pllaced back into service, follow pre
essure, to pre
event the pum
mp from cavita ating. It is
the normmal startup prrocedure. Taake care not to o imp
portant that N
NPSHA > NPS SHR. The ma argin between n
operatee the pump wiith the suctionn valve closed d. NPPSHA > NPSH HR should be a
as large as ppossible.

LIMITATIONS If any change in NPSHA is pro oposed, ensurre these

 The sysstem designe er and or the end user mu ust ma argins are not significantly eeroded. Referr to the pump
advise Flowserve off any chemiccal treatment that perrformance currve to determiine exact requ uirements
will be added
a to the water. w has changed. If in doubt please consu
parrticularly if flow ult
 If this p
process is nott followed, th
he warranty te
erms youur nearest Flo owserve office for advice an
nd details of
of the ccontract will b
be voided. thee minimum allo owable margin for your appplication.

5.9 Hyd
draulic, me
echanical and electrrical 5.9
9.5 Pumpe ed flow
duty Flo
ow must not ffall outside th
he minimum and
a
This producct has been ssupplied to m
meet the maaximum continuous safe fflow shown on the pump
performancce specificatio
ons of your p
purchase order, perrformance cu
urve and or d data sheet.
however it is
i understood d that during the life of the
e
product the
ese may chan nge. The following notes may 6 MAINTEN
NANCE
er decide how
help the use w to evaluatee the implications
of any chan
nge. If in dou
ubt contact yoour nearest 6.1
1 Genera
al
Flowserve office.
o
It is the pllant operatorr's responsibiility to ensure
e
5.9.1 Specific gravitty (SG) tha
at all maintenance, inspecction and asssembly work
Pump capa acity and total head in meters (ft) do no ot is ccarried out byy authorized and qualified d personnel
change with h SG, howevver pressure d displayed on na who have adequately familia arized themsselves with
pressure ga auge is directtly proportion
nal to SG. Po ower the
e subject mattter by studying this manu ual in detail.
absorbed iss also directlyy proportionaal to SG. It iss (Se ee also sectioon 1.6.)
therefore im
mportant to ch heck that anyy change in S SG
will not overload the pum mp driver or oover-pressurrize Anyy work on the e machine m must be performed when itt
the pump. is a
at a standstilll. It is impera
ative that the
e procedure
for shutting dowwn the machine is followe ed, as
5.9.2 Vis scosity desscribed in section 5.8.
For a given flow rate thee total head rreduces with
increased viscosity
v and increases w with reduced Guuard fastenerss must remain captive duuring
viscosity. Also
A for a given flow rate tthe power dismantling of g
guards as deescribed in se
ection 5.4.
absorbed inncreases with h increased vviscosity, andd Onn completion of work all guuards and sa
afety devices
reduces witth reduced viiscosity. It iss important th
hat muust be re-insta
alled and maade operative
e again.
checks are made with yyour nearest Flowserve
F offfice
if changes in
i viscosity aare planned.

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Before resta arting the ma achine, the re

elevant of the packing or followe er. Mechaniccal seals
instructionss listed in secction 5, Commmissioning, sstart should pressent no leaka age.
up, operatioon and shut d down, must b be observed. f) Check for a any leaks fromm gaskets an nd seals. The
correct funcctioning of the shaft seal must be
Oil and greease leaks m
may make th he ground checked regularly.
slippery. MMachine maintenance must
m always g) Check bearring lubricantt level, and iff the hours
begin and finish by cleeaning the g
ground and the run show a lubricant cha ange is required.
exterior off the machin
ne. h) Check that the duty con ndition is in th
he safe
operating ra ange for the pump.
If platforms, stairs and guard rails are required
r for i) Check vibra ation, noise leevel and surfface
maintenance e, they must bbe placed for e easy access to t temperature e at the bearrings to confirrm
areas where e maintenance e and inspection are to be satisfactoryy operation.
carried out. The positioning of these acccessories must j) Check the ttightness of tthe connectio ons.
not limit acce
ess or hinder lifting of the p
part to be servviced. k) Check dirt aand dust is rem
moved from a areas around
close clearaances, bearing g housings annd motors.
When air orr compressed d inert gas iss used in the l) Check coup pling alignmennt and re-align
n if necessaryy.
maintenancce process, th he operator a and anyone in i the m) Verify the ccorrect operation of the syystem.
vicinity musst be careful and have the e appropriatee
protection. Thee equipment used for ma
aintenance an
nd
disassembly in an ATEX zone must be in conformity
ay air or compressed inerrt gas on skin
Do not spra n. ements zone..
with the require

Do not direcct an air or gas jet toward

ds other peop
ple. Ou onnel can help with
ur specialist sservice perso
eventative ma
pre aintenance reecords and pprovide
Never use air
a or compresssed inert gass to clean clotthes. conndition monitoring for temmperature and d vibration to
o
ide
entify the onset of potentiaal problems.
Before workking on the ppump, take mmeasures to
prevent an uncontrolled start. Put a warning boaard If a
any problemss are found th he following ssequence of
on the startting device w
with the wordss: acttions should ttake place:
"Machine u under repairr: do not staart". a) Refer to section 7, Faullts; causes an nd remedies,,
for fault diagnosis.
With electric drive equip
pment, lock th
he main switcch b) Ensure equ uipment comp plies with the
e
open and wwithdraw any fuses. Put a warning boa ard recommend dations in thiss manual.
on the fuse box or main switch with tthe words: c) Contact Flo owserve if thee problem pe ersists.
"Machine u under repairr: do not con nnect".
6.2
2.1 Routin
ne inspection
n (daily/wee
ekly)
Never cleann equipment with inflammmable solventts or
carbon tetra
achloride. Prrotect yourse
elf against toxxic T
The followingg checks sho ould be made e
fumes when n using clean
ning agents. andd the appropriate action taken to reme edy any
devviations:
6.2 Main
ntenance schedule a) Check operrating behaviiour. Ensure e noise,
vibration an nd bearing te emperatures a are normal.
It is re
ecommended d that a main ntenance plan b) Check that there are no o abnormal flu uid or
and schedu ule is adoptedd, in line with
h these User lubricant lea aks (static an
nd dynamic sseals) and
Instructionss. It should in nclude the fo ollowing: that any sea alant systemms (if fitted) arre full and
a) The pump must be completely vvented and operating n normally.
drained d and rendere ed inert beforre any c) Check that shaft seal leaks are withiin acceptable e
disasse embly operation. limits.
b) Any auxxiliary system ms installed mu ust be monitoored, d) Check the llevel and con ndition of oil lubricant.
l
if necesssary, to ensuure they functiion correctly. On grease lubricated pu umps, check running
c) During cleaning of the pump enssure the hours since e last rechargge of grease or complete
compattibility betwee en the cleaning products and grease change.
the gasskets. e) Check any auxiliary sup pplies eg hea ating/cooling,
d) Verify the condition of the gaske ets. if fitted, are functioning ccorrectly.
e) Gland p packing mustt be adjusted d correctly to give
visible leakage
l and concentric a alignment of tthe f) er to the manuals of any associated
Refe a
gland fo ollower to pre
event excesssive temperatture equipment for routine ch
hecks neede
ed.

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6.2.2 Periodic inspe

ection (six m
monthly) c) Connect grease gun to the nipple.

a) Checck foundation n bolts for security

of attacchment and corrosion.
c
b) Check pump running records forr hourly usag ge to
determine if bearing g lubricant requires chang ging.
c) The cou upling should
d be checked d for correct
alignme ent and wornn driving elemments. d) Press greasse into the be earing housinng until the
first signs o n the gap between the
of it appear in
d) R
Refer to the m
manuals of a
any associate
ed housing and shaft, then stop greasin ng.
equipm
ment for periodic checks needed.

6.2.3 Re-lubrication
Lubricant and bearing te emperature a analysis can be
ptimizing lubrricant change
useful in op e intervals. In
n
general, hoowever, the fo
ollowing is recommended. e) V-rings sho ould be seate ed at the prop per distance
from the se ealing surface e to avoid oveerheating.
6.2.3.1 Oill lubrication f) The maximum allowable e operating teemperaturess
for anti-fricttion bearingss will vary from
m unit to unitt,
Maintaining the correct oil level is very
depending on ambient a and fluid temperature.
important.
The rise ab bove ambientt should not n normally
exceed 55 C (99 F) orr a combined d maximum o of
If the pump is supplied w
with a constant level oiler thhe oil
level will be automaticallyy maintained and as long a as oil 95 C (204 F).
is visible in the o need to refill. If
t glass botttle there is no g) A continuou usly rising tem
mperature orr an abrupt
however a ssight glass has been fitted then regula ar temperature e rise indicattes a problemm. If these
checks sho ould be madee to ensure th he level is symptoms occur,
o stop th
he pump imm mediately and d
maintained at the centre e of the glasss window. investigate the cause.

Refer to secction 5.1.1 fo

or methods of oil fill, sectio
on
TEMPERATURE

5.2.1 for oil grade recommmendationss and 5.2.4 fo or the

schedule an nd temperatuure limits.

6.2.3.2 Gre
ease lubrica
ation

See secttion 5.2.2 for grease

dations.
recommend TIME

Regrease - via grease nipples

n everyy 2 000 hourss or Gre
ease change e - every 4 000 hours or sooner
s
sooner dep pending on thhe severity off the application. dep
pending on th of the application.
he severity o
a) It is imp
portant not to
o under or ovver grease the e a) Remove the e bearing housing from thhe rotor
bearing gs as this will lead to overrheating and assembly.
premature failure. G Grease lubriccated bearing g b) Brush the bearing housin ng with hot ke
erosene (100
housing gs have greaase nipples fittted in the to 115 °C/2112 to 240 °F) or other non--toxic solventt.
bearing g covers. c) Clean and flush
f out the housing withh a light
mineral oil.

b) Move th o the gap between

he axial seal ring back so
the pu
ump shaft and d bearing covver can be se
een.
d) Do not use waste oil to clean the housing.

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To clean the bearings: to d

do this may lead to accele erated wear of the coating
a) Wipe offf as much grease as posssible with a clean durring operation and corrossion of the exxposed base
lint-free
e cloth. meetal, dependin ng on the maaterial and puumped liquid.
b) Brush b hot kerosene (80 to 90 °C/ 175 to
bearings with h Spe ecial attentio
on must be paaid to the coa ating edges.
outer bearing rring.
195 °F) while gently sspinning the o Anyy loss of coa ating material is considereed to be
c) Spin ea ach ball to en
nsure that it iss clean. norrmal wear an nd tear on the
e pump and iis not
connsidered as w warranty. Floowserve has applied the
coaatings accord ding to the su
upplier's instrructions but
willl not be held responsible for coating wwear or crackks
tha
at may develo op over time..

6.3
3 Spare p
parts
6.3
3.1 Ordering of spares s
To remove badly oxidize ed grease that refuses to Flo
owserve keepp records of aall pumps thaat have been
n
come off: suppplied. Whenn ordering sppares the following
a) Supporrt the rotor in a vertical po
osition and info
ormation sho
ould be quoteed:
immersse the bearing g in hot kerosene or a mixture 1) Pump p serial numbber.
hol and light mineral solve
of alcoh ent. 2) Pump p size.
b) Gently spin the bearing outer rin ng. 3) Part n
name – taken n from section 8.
4) Part n
number – takken from secttion 8.
5) Numb ber of parts re
equired.

The
e pump size and serial nu
umber are sh
hown on the
pum
mp nameplatte.

To ensure continued satisfactory operation,

rep
placement pa arts to the original design specificationn
c) Dry and d reflush the bearing with clean light o oil.
shoould be obtaiined from Flo owserve. Anyy change to
d) It is imp
portant not too under or ovver grease the e
the
e original dessign specifica ation (modificcation or use
bearing gs as this will lead to overrheating and
of a non-standa ard part) will iinvalidate the
e pump’s
premature failure. It is recomme ended that th
he
saffety certification.
bearing gs be filled wiith grease ussing a suitablle
spatula a. In addition the housings should be no
3.2 Storag
6.3 ge of spares
more th han half filled
d.
Spa ares should be stored in a clean dry aarea away
fromm vibration. Inspection a
and re-treatmment of
6.2.4 Me echanical se eals
meetallic surface
es (if necessa
ary) with presservative is
No adjustm
ment is possib
ble. When leakage reach hes
reccommended a at 6 monthly intervals.
an unaccep
ptable level th
he seal will n
need replacem
ment.

6.2.5 Gla and packing g 6.4

4 Recom
mmended sspares and
d
g box split gla
The stuffing and can be ccompletely co
onsumable
e items
removed fo or re-packing or to enable the addition of
extra rings of packing. Forr start-up purrposes:
1 - complete e set of gland
d packing
g box is norm
The stuffing mally suppliedd with a lante
ern 2 - shaft slee
eves
ring to enabble a clean or pressurizedd flush to the 1 - set of gaskets and se eals
centre of the packing. Iff not required
d, this can bee (optional: 2 - mechanica al seals)
replaced byy an extra twoo rings of packing.
Forr 2 years ope eration:
There mustt always be a small leakage, normallyy a 1 - set of bearings (line and
a thrust)
minimum off 120 drops p per minute to
o atmosphere
e to 2 - sets of glland packingg
lubricate an
nd cool the pa
acking is req
quired. 2 - shaft slee
eves
2 - sets of gaaskets and sseals
6.2.6 Inte ernal coatinng 2 - lantern rings
p has an interrnal coating, this coating must
If the pump m 2 - casing wwear rings
ed periodically. Any wearr or cracks off the
be inspecte (optional: 2 - mechanica al seals
coating foun
nd must be immmediately rrepaired. Fa ailure 2 - impeller we
ear rings)

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For 4 yearss operation:

1 - set o
of bearings (liine and thrusst) N
Non-metallic gaskets incu ur creep
2 - sets of gland paccking rela
axation - befo
ore commisssioning the pu ump check
2 - shaftt sleeves andd retighten fa
asteners to tig
ghtening torq
ques stated.
2 - sets of gaskets and seals
ern rings
2 - lante 6.6
6.2 Other bolt
b location
ns
2 - casin
ng wear ringss Torque Nm (lbf•ft) fo
or other bolt loc
cations
1 - impeeller Class 6.8 A193 Gr
G
(optionaal: 2 - mecha anical seals B
Bolt size Cla
ass 8.8 Class 5.8
plex
dup B7M
2 - impelle
er wear rings)) 1 (⅝ in.)
M 16 160
0 (120) 120 (90) 100 (8
80) 135 (10
00)
M 20
2 (¾ in.) 3100 (230) 233 ((180) 194 (150) 262 (20
00)
6.5 Too
ols required M 24
2 (⅞ in.) 5355 (400) 401 ((300) 334 (2
250) 451 (34
40)
A typical range of tools tthat will be re
equired to M 27 (1 in.) 7855 (580) 589 ((440) 491 (3
370) 662 (49
90)
maintain theese pumps iss listed below w. M3
30 (1⅛ in.) 1 10
00 (820) 825 ((610) 688 (5
510) 928 (69
90)
36 (1⅜ in.)
M3 1 850
0 (1 370) 1 388 ((1 030) 1 156 (860) 1 561 (1 1 160)
Readily ava
ailable in stan
ndard tool kitts, and depen
ndent M4
42 (1⅝ in.) 3 000
0 (2 220) 2 250 ((1 660) 1 875 (1 390) 2 531 (1 8
870)
on pump sizze: 48 (1⅞ in.)
M4 4 500
0 (3 320) 3 375 ((2 490) 2 813 (2
2 080) 3 797 (2 8
810)
 Open e ended spanne ers (wrenche
es) to suit up to
M 48 sccrews/nuts For thee tightening se
equence also
o refer to good
d
 Socket spanners (w wrenches), up p to M 48 scrrews industry practice
e. See section 10.3, Referrence 6, for
 Allen ke eys, up to 100 mm (A/F) moore detail.
 Range of screwdrive ers
 Soft ma allet 6.7
7 Renewal clearances
As wear takes p place between n the impellerr and casing
More specia alized equipmment: wea ar ring the ovverall efficienccy of the pump set will
 Bearing g pullers deccrease. To m maintain optim mum efficiencyy it is
 Bearing g induction he eater reccommended that rings are replaced and d the impeller
 Dial tesst indicator ren
novated when n the radial cle earance detaiiled in section
n
 C-span nner (wrench)) - for removiing shaft nut.. 3.4
4.2 has double ed to 0.6 to 0.8 mm (0.024 4 to 0.032 in.),
(If difficculties in sourrcing are enccountered, deppending on pu ump size. On n the LNNV itt is
consultt Flowserve.) reccommended that the produ uct lubricated bearing is
ren
newed at a dia ametrical clea arance of 0.5 mm (0.02 in.)).
6.6 Fasttener torq
ques
6.8
8 Disassembly
6.6.1 Pump split cas se bolts and
d pump foot
bolts Refer to ssection 1.6, S
Safety, before
e dismantling
g
The standaard bolt class is A4-80, 8.8
8 or higher wwith the
e pump.
lubricated th
hread (600 M MPa and 6400 MPa yield
strength resspectively or higher). Unless otherwisse B
Before disma
antling the pu
ump for
specified onn the pump G GA drawing, tthe following ove
erhaul, ensurre genuine Flowserve rep placement
torques shaall be appliedd on the pump foot bolts and
a parrts are availa
able.
pump split case
c bolts:
Reffer to sectiona
al drawings fo
or part numbe ers and
Torque Nm (lbf•ft) for pump
p foot and split casing bo
olts identification. See section 8, Parts lists an
nd drawings.
D
Duplex and A
A193 Gr
Bolt size Class 8.8 A
A4-80
super duplex B7M 6.8
8.1 Rotor unit
u
M 16 (⅝ in.) 160 (120) 113 (90) 135 (100) 150 (120)
M 20 (¾ in.) 310 (230) 218 (170) 2
262 (200) 291 (220) 6.8
8.1.1 LNN an nd LNNC
M 24 (⅞ in.) 535 (400) 376 (280) 4
451 (340) 502 (380) a) Isolate moto or and lock off
o electrical ssupply in
M 27 (1 in.) 785 (580) 552 (410) 6
662 (490) 736 (550) accordance e with local re
egulations.
M 30 (1⅛ in.) 1 100 (820) 773 (580) 9
928 (690) 1 0331 (770) b) Isolate sucttion and disccharge valvess.
M 36 (1⅜ in.) 1 850 (1 370) 1 301 (960) 156 61 (1 160) 1 73
34 (1 280) c) Remove co oupling guard ds and disconnnect the
M 42 (1⅝ in.) 3 000 (2 220) 2 109 (1 560) 2 5
531 (1 870) 2 813 (2 080) coupling haalves.
M 48 (1⅞ in.) 4 500 (3 320) 3 164 (2 340) 3 7
797 (2 810) 4 219 (3 120) d) Drain pump p casing. Re emove any au uxiliary piping
g
if applicable
e.
e) Unscrew an nd remove be earing housin ng setscrewss
[6570.4].

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f) Unscrew and removve nuts [6580 0.1 or 6580.4

4] If replacemeent is necessa
ary they can be
b pressed
above ssplit flange on upper half casing. Drivve out out of the re
espective cove
ers. Take care not to
pin [6810] (if fitted) from casing
dowel p c flange
e damage O-rring seals, wh hen fitted, on shaft keywayys
halves. Remove up pper half casiing [1214]. etc.
g) Take ou
ut complete rrotor unit and d place onto two
t
supportt blocks. c) Th
he bearing ho ousings, ball bearings,
and shaft se eals can be removed
r with
hout removall
6.8.1.2 LN NNV of the uppe er half casing, providing th
he pump is
This pump is best removved from the system
s to carrry out fitted with a spacer coup pling.
complete strrip down. It sshould be set down with the d) After unboltting the bearring housing, move it backk
shaft horizontal to enable e the rotor to be
b removed. using a wed dge, as beloww:
a) Isolate motor and lo ock off electrical supply inn
accorda ance with loccal regulation ns.
b) Isolate suction and discharge va alves.
1214
c) Removve coupling guards and disconnect the e
coupling halves.
d) Drain p pump casing and, if appliccable, remove e any
auxiliarry piping.
e) Removve motor com mplete with motor stool and set
down carefully in a ssafe location n.
3200
f) Retain any shimmin ng between sstool and pum mp
casing.
8.3
6.8 Line be
earing
g) Removve bolts securring pump su uction and
discharrge flanges.
6.8
8.3.1 LNN an nd LNNC – d drive end
h) Sling pu ump as show wn in section 2.3 and take e the
Remove bearing [3011.2] fro om shaft usin ng a bearing
strain. Remove setscrews securing the pum mp
pulller ensuring pulling force
e is applied to
o the inner
basepla ate to the pum mp casing.
racce only.
i) Remove e the pump to o a safe location and
manoeu uvre the pump osition.
p shaft into a horizontal po
6.88.3.2 LNNV – non-drive end
j) Unscrew and removve setscrewss [6570.4 and d
If th
he bearing bush is showin
ng signs of w
wear it must
6570.5]] securing the e bearing housing and en nd
be removed by pressing outt of the lowerr bearing
cover [33200 and 326 66]. Remove e end cover.
hou using [3200]..
k) Unscrew and removve nuts [6580 0.5] above sp plit
flange o on upper halff casing. If fiitted to casing
If th
he non-drive end is fitted with the grea ase lubricate
ed
flange h halves, drive out dowel piin [6810].
balll bearing opttion, dismanttle circlip [654
44] and disc
l) Using ja acking screw ws, remove upper half cassing.
spa acer [3645] frrom the shafft and remove e ball bearing
g,
m) Carefullly remove no on-drive end stuffing box
[30011.2] for LNNN or [3011.1]] for LNNV, using a
housing g [4110] com mplete with be earing housinng
bea aring puller e
ensuring pulling force is applied to the
[3200] and
a bearing bush [3300]. The impelle er
innner race only.
now ressts on the ca asing ring.
n) Carefullly take out co omplete roto or assembly.
8.4 Thrustt bearings
6.8
Protectt the bearing surface on th he outside
Unscrew and re emove the se
elf-locking be
earing nut
diamete er of the bearing sleeve [3 3400] from
[37
712] and remove the bearring [3011.1] using a pulle
er
damage e and place rotor
r on two support blocks.
as in 6.8.3.1 ab
bove.
o) If supplied with optio onal grease llubricated bo ottom
line beaaring, carefullly remove th he complete rrotor
On pum mps with an u un-sleeved sh
haft, check if a
assemb bly after l) ab
bove and the upper half ca asing
beaaring distance e ring is fitted between the bearing and
has bee en removed.
e shaft shoulder. If so, this MUST be rettained for
the
refiitting during a
assembly.
6.8.2 Bearing housin ng
a) Remove bearing co over setscrew ws [6570.6] and
8.5 Shaft s
6.8 seal - gland packing
remove e key [6700.2 2] from shaft e end.
a) Remove gla and nuts [65880.2] and gla and [4120].
b) Remove e shaft seal riing [4305.2] and
a pull off be earing
b) Lever out glland ring [413
31] using its g
grip groove.
housingg [3200] from the rotor. If o optional bearing
c) Remove gla and packing [4130] and la antern rings
isolatorss or stationaryy labyrinths a
are fitted in the
e
[4134] using a bent wiree.
bearing covers they can be withdrrawn complette
with the
e covers.

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6.8.6 Shaft seal - co

omponent me
echanical se
eal b) When remo oving the roto
or unit, the ca asing wear
rings [1500] will be attacched to it as they are fixed
Refeer to any speccial instructio
ons supplied with by two diam metrically opp
posite pins [6 6811.1]
the mechan nical seal. inserted into the casing ring and loca ated in
a) Removve seal cover screws [657 70.7] and pulll off grooves in tthe lower half casing.
seal cover [4213] co omplete with the stationarry c) If impeller rings
r [2300] a
are also fitted d, they are
seal rin
ng that is held
d in place by the O-ring se eal. shrunk onto o the impeller and fixed with
w grub
b) The me echanical seal cover can allso be remove ed by screws [681 14.1] betwee en their diame etral mating
placing a wedge intoo the gland ch hamfer, as bellow: surfaces.
d) To remove tthe impeller riings, remove the locking
screws and heat up the rring until it slid
des off easily..
4110
4110
6.9
9 Examin
nation of p
parts
U
Used parts m must be inspe ected before
asssembly to ensure the pum mp will subseequently run
operly. In parrticular, fault diagnosis is essential to
pro
nical seal asssembly [4200
c) Mechan 0.1] can now
w be enhhance pump and plant reliability.
remove
ed.
9.1 Casing
6.9 g, seal housing and imp peller
6.8.7 artridge mec
Shaft seal – ca chanical sea
al Inspect for excessive wear, p
pitting, corrosiion, erosion o
or
dammage and anyy sealing surfface irregularities. Replacce
ed with optio
If fitte onal cartridge
e mechanical seal, as necessary.
refer to anyy separate usser instruction ns supplied.
9.2 Shaft a
6.9 and sleeve (if fitted)
Remove nu uts [6580.2] to
o detach seaal assembly ffrom Replace if grooved, pitted or worn.
stuffing boxx housing [4110] and slide
e off completee
seal assemmbly [4200]. 9.3 Gasketts and O-rin
6.9 ngs
Afte
er dismantlin
ng, discard an
nd replace.
6.8.8 Shaft sleeve
6.99.4 Bearin ngs
6.8.8.1 LNNN, LNNC bo oth ends and d LNNV driv ve It iss recommendded that bearrings are nott re-used afte
er
end anyy removal fro
om the shaft.
a) Loosen n grub screw [6814.2] and d unscrew sh haft
nut [2910]. Remove e shaft sleeve [2450] usinng its The e plain liquid lubricated bearings may be re-used iif
pulling groove. botth the bearing g bush and b bearing sleevve show no
b) If after removing the e seal cover, or cartridge seal, sign of wear, grrooving or co orrosion attacck. (It is
there iss no shaft nutt [2910] visible, this meanns reccommended tthat both the e bush and sleeve are
that an unsleeved sshaft is fitted. See section nal repplaced at the same time.)
drawing g for details.
c) The sha aft nut and spacer are acccessible afteer 6.99.5 Bearin ng isolators, labyrinths o or lip seals
removin ng the stuffin
ng box housin ng [4110] andd (if ffitted)
should be removed as described d in a) above
e. a) The lubricant, bearings and bearing housing
o be inspecte
seals are to ed for contam mination and
6.8.8.2 LN NNV non-driv ve end damage. Iff oil bath lubrrication is utilized, these
a) Removve capscrew [6579][ and end cap [6415 5] provide useeful informatioon on operatting
from sh haft end. conditions wwithin the bearing housing.
b) Removve lower bearring sleeve [3 3400] and low wer b) If bearing d damage is no ot due to normmal wear and d
sleeve [2400]. nt contains ad
the lubrican dverse conta aminants, the e
c) If fitted with optional grease lubrricated ball cause shou uld be correctted before th he pump is
bearing eeve should be removed as
g the shaft sle returned to service.
detailedd in Section 66.8.8.1. c) Labyrinth se eals and bea aring isolatorss should be
inspected foor damage b but are norma ally non-
6.8.9 Imp peller and w
wear rings wearing parts and can u usually be re--used.
a) The imp peller and we
ear rings can
n now be rem
moved d) Bearing sea als are not to
otally leak fre
ee devices.
if requirred. Oil from the
ese may causse staining a adjacent to the
bearings.

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6.10 Ass
sembly b) The rotor always rotatess towards the e expanding
To assemblle the pump cconsult the ssectional he volute.
section of th
drawings, ssee section 8, Parts list an
nd drawings. c) The two sha aft sleeves aand shaft nutss clamping
the impellerr define its po
osition on the
e pump shaftt
Ensure threeads, gasket and O-ring mating
m faces are and hence in the pump casing.
clean and thhat ball bearrings are C3 fit.
f Apply thrread d) The correctt axial positioon of the impe
eller and
sealant to non-face
n sealing pipe thre
ead fittings. mechanicall seals can be checked w with the
grooved checking markss on the pum mp shaft.
6.10.1 We ear rings
a) Impelle er rings (when n fitted) shou
uld be heatedd up
using a hotplate or hot
h oil bath a and then slippped
onto thee impeller annd pressed do own to the
shoulde er. (Do NOT use a steel hammer
h to knock
k
them innto position.)
b) Drill andd tap 3 holess approximately 120 degrrees
apart in
nto the diame eter between the mating ffaces
of the ring and impe eller and inseert grub screwws.
6.10.3 Shaft s seal - packed d gland
(The exxisting half ta
apped holes ffrom the removed
a) Fit impeller key and slide impeller on nto shaft.
impeller ring cannott be re-used.)
b) Insert O-ringg into shaft sle
eeves and sliide sleeves
6814.1
along shaft and into the impeller hubss. Lightly
lubricate the
e shaft and O-ring for easie
er assembly.

No O-rings are fitted beneath

LNNV product lubricated d bearing sle
eeves (see
2300 2200
sectional drrawing). On unsleeved shaft versionss
an O-ring iss fitted at eacch end of the
e spacer.
c) Slip the
e casing wear rings over tthe impeller h hubs c) Tighten and d adjust shaft nuts so that ttheir distances
before mounting the nto the lower half
e rotor unit in to the groovved marks are e equal at botth ends.
casing, ensuring the e pins in the rings locate into
i d) Lock the sh haft nuts in pllace with grubscrews.
the holees in the casing. Tighten cap pscrew (LNNV).
d) Check tthe running cclearance be etween impelller e) Slide the sttuffing box hoousings over the shaft and
and cassing ring aga ainst the apprropriate pump fit the O-ring [4610.6].
size in ssection 3.4.2
2.
This O-ring must be rreplaced at
each and every dismanttling.
f) gland ring [4131] over the sleeve.
Place the g

6.10.4 Shaft s
seal - compo
onent mecha
anical seal
1500
0
6811
1.1 Refer to any special instructions
i ssupplied with
h
the
e mechanical seal.
6.10.2 Imp peller setting a) Slide the rottating assemb bly of the mechanical seal
a) When re e-assemblingg the impeller on the shaft, it is along the shhaft sleeve unttil the retaining ring has
importaant to mount th
he impeller so
o that the van
ne tips reached the e correct settin
ng distance alo ong the sleeve.
point aw
way from the apparent floww direction. Tighten the grub screws tto lock it into p position.
b) Insert O-ring g into shaft sle
eeves and sliide sleeves
along shaft and into the impeller hubss. Lightly
lubricate the
e shaft and O-ring for easie er assembly.
c) Tighten and d adjust shaft nuts so that tthe distances
to the groovved marks are e equal at botth ends.
d) Lock the sh haft nuts in pllace with grub screws.
Tighten cap p 7screw (LN NNV).
e) Slide the sttuffing box ho ousings over the shaft and
fit the O-ring [4610.6].

This O-ring must be rreplaced at

each and every dismanttling.

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f) Slip the mechanical sseal covers [4 4213] togetheer This allows the thicknesss to be varied
d in 0.05 mm
with theeir installed sta
ationary seal parts and O-rings (0.002 in.) increments byy peeling off llayers to
over thee shaft. achieve thee required axial clearance.
g) If cartrid
dge mechaniical seals are e to be fitted.

R
Refer to any special instruuctions suppplied
with the
e mechanicall seal. Cartriidge seals arre
usually fitted direct tto the pump shaft as show
wn in
section 8.1.2.

6.10.5 Ball bearings - LNN, LNNC C j) For oil lubriccated units onnly, place sha
aft seal ring
Before mou unting the bearings, proce eed as follow ws: [4305.3] in tthe shaft groooves for correct positioningg.
a) Fit the shaft
s seal rin
ngs [4305.1] onto
o the shafft k) The bearing g should be he eated up to 1000 C (212 F))
and slidde the bearin ng cover [326 60.1] over the e using a hotpplate, hot oil ba
ath or inductio
on heater andd
shaft. IIf supplied also fit shaft seeal ring [4305 5.3] then slippedd onto the sha aft to the shoulder.
into shaaft. l) On the thru ust bearing side, mount th he self-lockingg
b) Pumps with grease lubricated bea arings have V V-ring ring type nu ut.
seals on n the outside of the bearing cover only.
Pumps with oil lubriccated bearingss have, in add dition, 3011.1
shaft seeal rings [43005.3 and 4305 5.4] on the insside
of the bearing coverss. If V-rings are
a fitted, the inner
V-rings have two sm mall perforationns in the lip. Inner
V-rings engage in the e grooves in tthe shaft.
c) If new o optional bearring labyrinth seals are to be 3712
fitted, p
press them in nto their respeective coverss m) Bearing arrrangements u using a pair o
of angular
before tthe covers are assembled d to the shaft ft. contact beaarings should
d be mounted d with the
Take ca are not to dam mage O-ring seals. Ensu ure shoulders of
o the inner riings arranged
d face to face
e
liquid flinger [2540] is fitted to sh
haft before as shown:
bearing g cover [3260 0.1] is slid onto the shaft.

d) IIf new optional bearing iso olators are to

o be
fitted in the bearing covers referr to separate
instructtions supplied d with the isoolators.
e) Determ mine the thickness of the la aminated shiim on
the thruust bearing side. Provisio onally position the
bearing g into the bea aring housing g seated against
the circclip and thrusst washer. 6.10.6 Bearin ngs - LNNV
f) Measurre distance 'Y Y' on the beaaring cover. a) Proceed as Section 6.10 0.5 for the grease lubricated d
g) Measurre distance 'Z Z' to face of b
bearing houssing. ball thrust bearing at the drive end, en nsuring shim
h) Shim th hickness to give correct clearance will be thickness is selected to giveg correct cllearance.
'Y' minu us 'Z' = 0.1 to
o 0.2 mm (0.0 004 to 0.008 in.) b) If fitted with liquid lubricatted bearing aat non-drive
Place ccorrect shimss on the shaftt. end press a new bearing g bush [3300] into the lowe er
bearing hou using [3200.1]], making sure e the face of
the bush is fflush with the e end of the ho ousing.
c) Secure the lower bearin ng housing in nto the
stuffing boxx housing.
d) Slide the stu uffing box hou using, complette with bearing g
bush, over th he shaft and ffit the O-ring [4
4610.6].
e) If fitted with
h optional gre ease lubricate ed bottom
bearing, slid de liquid flingger assemblyy [2540.1;
4610.3; 681 14.3] and bea aring cover assembly
a
[3260.1; 25 500] onto sha aft.
f) The bearing g should be he eated up to 1000 C (212 F)
using a hotp plate, hot oil ba
ath or inductio
on heater and d
i) The shim
s is lamin
nated materiaal with then slipped d onto the sha aft to the shoulder.
an original thicknesss (T) of 1.0 mm
m (0.039 in.)) and g) Secure to sshaft with discc spacer [364 45.1] and
laminate thickness of
o 0.05 mm (0 0.002 in.). circlip [65444.1].

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6.10.7 Ro otor unit 6.10.9 Bearin ng housing

a) After co ompletion of p preceding ste
eps, carefully a) Insert the ccirclip [6544] a
and disc spa
acer [3645] att
place th he rotor into tthe lower halff pump casing g. the thrust b
bearing end.
Make sure the fixing g pins of the casing
c rings ffit
correctly in the casin ng grooves an nd ensure co orrect Thhe circlip and
d thrust washher must not
fit of loccating pins at the stuffing bbox housing. be fitted at the line bearring end.
b) Althoug gh both stuffin ng box housiings are iden ntical LNN and LN NNC - thrust bearing at non-drive end d.
the loca ating pins in tthe lower hallf casing are LNNV - thru ust bearing aat drive end.
differen nt for drive annd non-drive sides. The
stuffing box housing g should be rotated
r so thaat the
correct slot engagess with the pin n. The long p pin
with sm mall diameter must engage in the small
deep slot whilst the short larger diameter pin n
engage es in the shallower wider g groove. 3645
6544
6.10.8 Casing gaskett
a) The gassket must be e cut from asbbestos-free ssheet
materia 1/-0.05 mm (1/32 in.) thickn
al of 0.8 + 0.1 ness,
by following the actuual inner cassing contour o of the
3126
lower half casing. S HI M
b) Speciall care must b be exercised at the bores and LIQUID
D
stuffing box housing g. 0.1 to 0.2 mm
0 SEALAANT
c) The gassket must be e accurately ccut and fit flush (
(0.004 to 0.008 in.)
with the
ese bores to prevent leakkage at the O O-ring.
Clearance bettween bearing outer race and be
earing cover
d) Position n gasket careefully onto the cleaned
surfacee of the lowerr half casing. b) On oil lubriccated units e
ensure that th he shaft seal
e) Coat the casing bottom half flange surface of the rings [4305.3] are locate ed in the groo oves in the
wall bettween suctioon and discha arge side with ha shaft.
contactt adhesive, as below: c) Slip the beaaring housing gs over their respective
bearings an nd insert themm into the reccesses of the e
pump casin ng.
1500 d) Fit bearing h
housing setsccrews [6570.4 4] and tighten
n.
e) Apply liquid
d sealant to bbearing coverr flange.
f) Ensure corrrect seating ofo shim.
g) Turn bearinng cover to co orrect positioon:
For the grease lubricate ed units – the e grease
To assist a
assembly, parrticularly on nipple can b be found towwards the top half of the
larger sizes
s be advisable to use furthe
it may b er bearing cassing.
adhesivve at key points around th his flange. ed units – the
Oil lubricate e oil plug sitss towards
f) Push ga asket flush a
against fit of sstuffing box bottom halff of the bearinng casing.
housingg and secure e gasket locally again usin ng h) Tighten bea aring cover aat bearing housing and
the aboove adhesive e paste. push the sh haft seal ring [4305.1] aga ainst the
bearing covver.

Thhe sealing su
urface of the sshaft seal
ring must be covered with grease an nd pushed
gently up to
o the bearing
g cover, otherrwise it may
run hot!

g) Place u mp, ensuring

upper half cassing onto pum g
dowels or stuffing box and bearing housing mmake 4
4305.1
correct alignment.
n upper half casing
h) Tighten c flange
e nuts/screwss to
correct torque.

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i) Refit plugs, vents, ooiler etc. as aapplicable.

j) ubricated unitts at the drive
On oil lu e end, place th
he
eal ring [4305.4] over the shaft and position
shaft se
in the groove to seal against the ende cover.
k) Fit the end
e cover [32 260.2] and th he shaft seal ring
[4305.22], lubricate itt with greasee and push it up to
the endd cover.
l) At the nnon-drive end d, fit the bearring end cove
er
[3266] and
a tighten th he screws [6 6570.5].

6.10.10 Stu
uffing box as
ssembly

6.10.10.1 Gland packing

p
en lantern ring
Insert innerr two rings off packing, the
halves and finally 2 or 3 more rings of o packing.
Loosely fit tthe gland [4120] and conn nect flush line.

6.10.10.2 Compo
onent mecha
anical seal
[4200.1]

er to separate
Refe e User instrucctions supplied
with the me
echanical seaal.

Fasten seal covers [42113] complete with O-ring

[4610.9] using screws [66570.7]. Con
nnect flush lin
ne.
Connect anny auxiliary piping.

6.10.10.3 dge mechaniical seal [4200]

Cartrid

ptional cartrid
If op dge seals are
e fitted, refer tto
separate Usser instructioons supplied with the seall, for
securing annd activating the seal.

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7 FAUL
LTS; CAUS
SES AND R
REMEDIES
S
FAULT SYMPPTOM
Pump o ve rh ea ts and s eiz es
 Bearings have short life
 Pump vi brat es or i s noi sy
 Mechanical seal has short life
 Me cha nic al s eal lea ks ex ces si ve ly
 Pump requi res e xcess i ve p ow e r
 Pump loses prime after starting
 Insufficient pressure developed
 Insufficient capacity delivered
 Pump does not deliver liquid

PROBABLE
E CAUSES POSS
SIBLE REMEDIE
ES

A
A. System troub
bles
  Pump not prrimed.
Checkk complete filling
g. Vent and/or p
prime.
    Pump or sucction pipe not co
ompletely filled w
with
liquid.
    Suction lift to
oo high or level too low.
Checkk NPSHA>NPSH HR, proper submergence,
    Insufficient m
margin between suction pressurre and lossess at strainers and fittings.
vapor pressu ure.
   Excessive amount of air or g
gas in liquid. Checkk and purge pipe
es and system.
   Air or vapor pocket in suctio
on line. Checkk suction line de
esign for vapor pockets.
p
  Air leaks into
o suction line. Checkk suction pipe is airtight.

  o pump through mechanical sea

Air leaks into al, Checkk and replace faulty parts.
sleeve jointss, casing joint orr pipe plugs. CONSSULT FLOWSER RVE.
  Foot valve to
oo small. Investtigate replacing the foot valve.
  Foot valve partially
p clogged. Clean foot valve.
    Inlet of suction pipe insufficiiently submerge
ed. Checkk out system dessign.
   Speed too lo
ow. CONS
SULT FLOWSER
RVE.
 Speed too h
high. CONS
SULT FLOWSER
RVE.

   Total head of
o system higherr than differentia
al head
of pump. Checkk system losses.
Total head of
o system lower tthan pump design Remeedy or CONSULT T FLOWSERVE
E.

head.
 Specific gravvity of liquid diffe
erent from desig
gn.
Checkk and CONSULT
T FLOWSERVE.
   Viscosity of liquid differs from that for which
h
designed.

  Measu
ure value and ch
heck minimum p
permitted.
Operation att very low capaccity.
Reme
edy or CONSULT T FLOWSERVE E.

   Measu
ure value and ch
heck maximum permitted.
Operation att high capacity.
Reme
edy or CONSULT T FLOWSERVE E.

B. Mechanical tro
oubles

      Checkk the flange connections and eliiminate strains

Misalignmen
nt due to pipe sttrain.
using elastic coupling
gs or a method p
permitted.

 Checkk setting of base

eplate: tighten, a
adjust, grout
Improperly d
designed founda
ation.
base as
a required.

     Checkk shaft run-outs are within accep

ptable values.
Shaft bent.
CONSSULT FLOWSER RVE.

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FAULT SYMPPTOM
Pump o ve rh ea ts and s eiz es
 Bearings have short life
 Pump vi brat es or i s noi sy
 Mechanical seal has short life
 Me cha nic al s eal lea ks ex ces si ve ly
 Pump requi res e xcess i ve p ow e r
 Pump loses prime after starting
 Insufficient pressure developed
 Insufficient capacity delivered
 Pump does not deliver liquid

PROBABLE
E CAUSES POSS
SIBLE REMEDIE
ES
    Rotating parrt rubbing on sta
ationary part inte
ernally. Checkk and CONSULT
T FLOWSERVE, if necessary.
     Bearings wo
orn. Replace bearings.
   Wearing ring
g surfaces worn. Replace worn wear ring/surfaces.

   maged or eroded
Impeller dam d. Replace or CONSULT T FLOWSERVE
E for improved
material selection.
 Leakage und
der sleeve due tto joint failure. Replace joint and che
eck for damage.
  Shaft sleeve
e worn or scored
d or running off center.
c Checkk and renew deffective parts.

   Mechanical seal improperly installed. Checkk alignment of fa

aces or damage
ed parts and
assem
mbly method use ed.

   pe of mechanica
Incorrect typ al seal for operatting CONS
SULT FLOWSER
RVE.
conditions.

     ng off center beccause of worn be

Shaft runnin earings Checkk misalignment and
a correct if neecessary. If
or misalignm
ment. alignm
ment satisfactoryy check bearingss for excessive
wear.
     Impeller out of balance resu
ulting in vibration
n.
   Abrasive sollids in liquid pum
mped. Checkk and CONSULT
T FLOWSERVE.
  alignment of parrts preventing se
Internal misa eal ring
and seat from mating propeerly.

  Mechanical seal was run dryy. Checkk mechanical seeal condition and
d source of dry
runnin
ng and repair.

  Internal misa
alignment due to
o improper repa
airs Checkk method of assembly, possible damage or
causing impeller to rub. state of
o cleanliness du
uring assembly.
Reme edy or CONSULT T FLOWSERVE E, if necessary.

   Excessive thhrust caused by a mechanical fa

ailure Checkk the wear condition of impeller,, its clearances
inside the pu
ump. and liq
quid passages.
  Excessive grease in ball bearings. Checkk greasing method.

  Lack of lubriication for bearin

ngs. Checkk hours run since last change off lubricant, the
sched
dule and its basiss.

  Improper insstallation of bearrings (damage d

during Checkk method of assembly, possible damage or
assembly, in
ncorrect assemb bly, wrong type o
of state of
o cleanliness du
uring assembly and type of
bearing etc.)). bearin
ng used. Remed dy or CONSULT T
FLOW WSERVE, if nece essary.

  earings due to ccontamination.

Damaged be Checkk contamination source and rep
place damaged
bearin
ngs.

C. MOTOR
R ELECTRICAL
L PROBLEMS
    Wrong direcction of rotation. Reverrse 2 phases at motor terminal box.
b
  Motor runnin
ng on 2 phases only. Checkk supply and fusses.
   Motor runnin
ng too slow. Checkk motor terminall box connection
ns and voltage.

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8 PART
TS LISTS A
AND DRAW
WINGS

8.1 LNN N and LNN NC – greasse lubricated, gland packed an

nd compo
onent mech
hanical
seal optio
on – sizes
s up to 350
0 mm disc charge

6700.2
4595.5

4305.2

4595.6
4305.1

4305.3
6569.3

3011.2

4305.4

6515.2
3260.2
3853

2100

6570.6
3260.11
3260

6814.2
4131

4120 2910
4420

6570.4
4610.66
4610
4110

6811.3
4134
4130

6700.1
6521
4595.33
4595

1213
2200

6811.1
1214
1500

6811.2
4610.11

4200
4610

6580.2
4590

6572.3
2450

'A'
3011.1
4510.1
3126

3200
4213

3712

3266
6569.4

6544

3645
6570.5

 LLeak proofing m
material Casco 14
45 or Marston Hydrosil
H 100RTVV silicone compo
ound.
* N
Note: items 4305
5.3 and 4305.4 - oil lubricated arrangement onlyy.
(Dra
awing taken from
m C751/010.)

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8.1.1 Parts list - LNN

N and LNNC
C - sizes up tto
scharge
350 mm dis
Item Deescription 65
580.2 Nut
1213 Caasing half lower 67
700.1 Key
1214 Caasing half upperr 67
700.2 Key
1500 Caasing wear ring 68
810 Dowel pin
p
2100 Shhaft 68
811.1 Cylindriical pin
2200 Im
mpeller 68
811.2 Cylindriical pin
2450 Shhaft sleeve 68
811.3 Cylindriical pin
2910 Shhaft nut 68
814.2 Grub sccrew
3011.1 Baall bearing
3011.2 Baall bearing View on A
Arrow A
3126 Shhim 6570.1 6
6570.3 572.1
65 657
70.2
3200 Beearing housing 681 0 6572.2 6580.1 6575
3260.1 Beearing cover
3260.2 Beearing cover
3266 Beearing end cover
3645 Disc spacer
3712 Beearing nut
3853 Grrease nipple
4110 Stuffing box housing
4120 Gland
4130 Gland packing
4131 Fo
ollower (gland rinng)
4134 La
antern ring
4213 Meechanical seal ccover
4305.1 Shhaft seal ring
4305.2 Shhaft seal ring
4305.3 Shhaft seal ring
4305.4 Shhaft seal ring
4420 Seealing pipe 45
595.1 6515.1 6569.2
4510.1 Jo
oint ring
6569.1 4595.4 4595
5.2
4590 Gaasket
4595.1 Jo
oint ring
4595.2 Jo
oint ring 8.1.2 Optionns parts list - LNN and L
LNNC - sizes
s
4595.3 Jo
oint ring up to 350 mm d
discharge
4595.4 Jo
oint ring Ite
em Descrip ption
4595.5 Jo
oint ring 23300 Impeller wear ring
4595.6 Jo
oint ring 25540 Flinger (liquid)
4610.1 O--ring 38855 Constant level oiler
4610.6 O--ring 42200 Mechan nical seal (cartrid
dge)
6515.1 Drrain plug 43305.1 Shaft seeal ring
6515.2 Drrain plug 43305.3 Shaft seeal ring
6521 Veent plug 43330.1 Labyrinnth ring
6544 Circlip 43330.2 Labyrinnth ring
6569.1 Pluug 43330.3 Labyrinnth ring
6569.2 Pluug 43330.4 Labyrinnth ring
6569.3 Pluug 45510.3 Joint rin
ng
6569.4 Pluug 45595.4 Joint rin
ng
6570.1 Sccrew 45595.6 Joint rin
ng
6570.2 Sccrew 46610.4 O-ring
6570.3 Sccrew 46610.5 O-ring
6570.4 Sccrew 65515.2 Drain plug
6570.5 Sccrew 65529 Ventilattion device (brea ather)
6570.6 Sccrew 65569.2 Plug
6572.1 Stud 65572.3 Stud
6572.2 Stud 65580.3 Nut
6572.3 Stud 68814.1 Grub sccrew
6575 Ja
ack screw 8161 Deflectoor heat sink
6580.1 Nuut

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8.1.3 Scrap views options Bearing is

solators
4330.1 4330.2
Carttridge seals

4200

65772.3 6580.2

Scrap sectio on showing carttridge

seal fitted directly to pump
p shaft Bearing la
abyrinth seals
2540 4330
0.3 4610.4 4610.5 4330.4
4

peller rings
Imp

6814.1 2300

Oil lubrication
Deflecto
or heat sink
4510.3 6529 4305.3 4305.1

3855 6515.2 4595.6 4 6569.2

4595.4
See also secction 8.1 for possitioning of drive
e end shaft seal rings
[4305.1, 4305..2, 4305.3 and 4 4305.4]

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8.2 LNN
N and LNNNC – greas
se lubricated and gla
and packe
ed option – sizes gre
eater than
n
350 mm d
discharge
e

(Drawing taken from A-1975663.)

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8.2.1 Parts list - LNN

N and LNNC
C - sizes grea
ater
than 350 m
mm discharg ge
Item Deescription 65
580.2 Nut
1213 Caasing half lower 65
580.3 Nut
1214 Caasing half upperr 65
580.4 Nut
1500 Caasing wear ring 65
580.5 Nut
2100 Shhaft 67
700.1 Key
2200 Im
mpeller 67
700.2 Key
2450 Shhaft sleeve 68
810 Dowel pin
p
2910 Shhaft nut 68
811.1 Cylindriical pin
3011.1 Baall bearing 68
811.2 Cylindriical pin
3011.2 Baall bearing 68
811.3 Cylindriical pin
3126 Shhim 68
814.2 Grub sccrew
3200 Beearing housing
3260.1 Beearing cover View on A
Arrow A
3260.2 Beearing cover
3266 Beearing end cover
3645 Disc spacer
3712 Beearing nut
3853 Grrease nipple
4110 Stuffing box housing
4120 Gland
4130 Gland packing
4131 Fo
ollower (gland rinng)
4134 La
antern ring
4213 Meechanical seal ccover
4305.1 Shhaft seal ring
4305.3 Shhaft seal ring
4420 Seealing pipe
4590 Gaasket
4595.1 Jo
oint ring
4595.2 Jo
oint ring Stuffing box arrangement
a
4595.3 Jo
oint ring
4595.4 Jo
oint ring
4595.5 Jo
oint ring
4595.6 Jo
oint ring
4595.7 Jo
oint ring
4610.1 O--ring
4610.2 O--ring
4610.6 O--ring
6515.1 Drrain plug
6515.2 Drrain plug
6521 Veent plug
6541 Lo
ock washer
6544 Circlip
6569.1 Pluug
6569.2 Pluug
6569.3 Pluug
6569.4 Pluug
6570.4 Sccrew
6570.5 Sccrew
6570.6 Sccrew
6570.9 Sccrew
6572.1 Stud
6572.2 Stud
6572.3 Stud
6572.4 Stud
6572.5 Stud
6575 Ja
ack screw
6580.1 Nuut

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8.2.2 Op ptions parts list - LNN an

nd LNNC - s
sizes Oil lubrication
greater tha
an 350 mm d discharge
Item Deescription
1630 Th
hrottling bush
2300 Im
mpeller wear ringg
2450 Shhaft sleeve
2540 Fliinger (liquid)
3011.1 Baall bearing
3855 Coonstant level oile
er
4200 Meechanical seal (cartridge)
4200.1 Meechanical seal
4213 Meechanical seal ccover
4305.1 Shhaft seal ring
4305.3 Shhaft seal ring
4330.1 La
abyrinth ring
4330.2 La
abyrinth ring
4330.3 La
abyrinth ring
4330.4 La
abyrinth ring
4510.3 Jo
oint ring
4595.4 Jo
oint ring
4595.6 Jo
oint ring
4595.8 Jo
oint ring Bearing is
solators
4610.3 O--ring
4330.1 43300.2
4610.4 O--ring
4610.5 O--ring
4610.9 O--ring
6515.2 Drrain plug
6529 Veentilation device
e (breather)
6569.2 Pluug
6570.7 Sccrew
6572.3 Stud
6580.3 Nuut
6814.1 Grrub screw
6814.3 Grrub screw

Mechanical sea
M als and cartridg
ge seals
with and w
without shaft sle
eeve

Impellerr rings

Two single row ang

gular contact b
ball bearings

6814.1 2300

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8.3 LNNNV sleeve bearing ty

ype – greaase lubrica
ated, comp
ponent me
echanical seal and
gland packed optio
on – sizes
s up to 350
0 mm discharge
6544 3712 4
4305.2 2100 6700.2 32
260.2 4510.2 6570.9 320
00 4595.6 6515.2

3645

4595.5
6570.6
6569.3

3011.1 6814.2
3126
2910
3260.1
6572.3
4305.1

3853 6580..2

4610.2
6570.4
4213

4137
4200

4120
4610.6

4420
4131

6811.3
4110

4130

4134
6521

4595.3 2450

2200
6700..1

1214

1500 1213

4590
6811.1
2400

6700.3 3400

4595.7 3300

6570.5 6569.4 3266 3200.1 65

579 6415 6570.8 681
11.2

 LLeak proofing m
material Casco 14
45 or Marston Hydrosil
H 100RTV
V silicone compo
ound.
S Screw secured with
w Casco ML ttype 119 or Locttite 270.
(Dra
awing taken from
m C751/011.)

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8.3.1 Parts list – LNNV - sizes up

u to 350 mm
m
discharge
Item DDescription 65
570.9 Screww
1213 CCasing half loweer 65
572.1 Stud
1214 CCasing half uppe er 65
572.2 Stud
1500 CCasing wear ringg 65
572.3 Stud
2100 SShaft 65
575 Jack sscrew
2200 Impeller 65
579 Sockeet head cap scre
ew
2400 SSleeve 65
580.2 Nut
2450 SShaft sleeve 65
580.5 Nut
2910 SShaft nut 67
700.1 Key
3011.1 BBall bearing 67
700.2 Key
3126 SShim 67
700.3 Key
3200 BBearing housing g 68
810 Dowel pin
3200.1 BBearing housing g 68
811.1 Cylind
drical pin
3260.1 BBearing cover 68
811.2 Cylind
drical pin
3260.2 BBearing cover 68
811.3 Cylind
drical pin
3266 BBearing end covver 68
814.2 Grub sscrew
3300 BBearing bush
3400 BBearing sleeve View on a
arrow A
3645 DDisc spacer 6810 6572.2 6580.5 6 575
3712 BBearing nut
6
6570.1 70.3
657 6572..1 6570.2
3853 GGrease nipple
4110 SStuffing box houusing
4120 GGland
4130 GGland packing
4131 FFollower (gland ring)
4134 LLantern ring
4137 DDrip pan
4213 MMechanical seal cover
4305.1 SShaft seal ring
4305.2 SShaft seal ring
4420 SSealing pipe
4510.2 JJoint ring
4590 GGasket
4595.1 JJoint ring
4595.2 JJoint ring
4595.3 JJoint ring
4595.4 JJoint ring
4595.5 JJoint ring 6569.1 4595
5.1 6515.1 4595.2 95.4
459 6569.2
4595.6 JJoint ring
4595.7 JJoint ring
4610.2 OO-ring
4610.6 OO-ring
6415 CCap
6515.1 DDrain plug
6515.2 DDrain plug
6521 VVent plug
6544 CCirclip
6569.1 PPlug
6569.2 PPlug
6569.3 PPlug
6569.4 PPlug
6570.1 SScrew
6570.2 SScrew
6570.3 SScrew
6570.4 SScrew
6570.5 SScrew
6570.6 SScrew
6570.8 SScrew

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8.3.2 Opptions parts list – LNNV - sizes up to

o
scharge
350 mm dis
Item DDescription
2300 Impeller wear rin ng
2500 RRing
2540.1 FFlinger (liquid)
3011.2 BBall bearing
3200 BBearing housing g
3266 BBearing end covver
3645.1 DDisc spacer
4510.1 JJoint ring
4610.3 OO-ring
6544.1 CCirclip
6570.5 SScrew
6814.1 GGrub screw
6814.3 GGrub screw

Imp
peller rings

6814.1 2300

Grease lubric
cated bottom bearing

6814.3

2500 46110.3
25440.1
1
3645.1
30111.2

6544.1 32000
3266 4510.1 6570.5
Note: Cartridge
C seal, bbearing isolatorss and bearing lab
byrinth
seals maay also be fitted
d as options to th
he LNNV. See section
s
8.1.2 ab
bove for details.

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8.4 LNN NV sleeve bearing ty

ype – grea
ase lubrica
ated and g
gland pack
ked option
n – sizes
greater th
han 350 m
mm discharge

(Drawingg taken from A-11975665.)

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8.4.1 Parts list – LNNV - sizes greater

g than
scharge
350 mm dis
Item DDescription 6570.6 Scrrew
1213 CCasing half loweer 6570.8 Scrrew
1214 CCasing half uppe er 6570.9 Scrrew
1500 CCasing wear ringg 6572.1 Stu
ud
2100 SShaft 6572.2 Stu
ud
2200 Impeller 6572.3 Stu
ud
2400 SSleeve 6572.4 Stu
ud
2450 SShaft sleeve 6572.5 Stu
ud
2910 SShaft nut 6575 Jacck screw
3011.1 BBall bearing 6579 Soccket head cap sscrew
3126 SShim 6580.1 Nutt
3200 BBearing housing g 6580.2 Nutt
3200.1 BBearing housing g 6580.3 Nutt
3260.1 BBearing cover 6580.4 Nutt
3260.2 BBearing cover 6580.5 Nutt
3266 BBearing end covver 6700.1 Keyy
3300 BBearing bush 6700.2 Keyy
3400 BBearing sleeve 6700.3 Keyy
3645 DDisc spacer 6810 Dowwel pin
3712 BBearing nut 6811.1 Cyllindrical pin
3853 GGrease nipple 6811.2 Cyllindrical pin
4110 SStuffing box houusing 6811.3 Cyllindrical pin
4120 GGland 6814.2 Gruub screw
4130 GGland packing
View on
n arrow A
4131 FFollower (gland ring)
4134 LLantern ring
4137 DDrip pan
4305.1 SShaft seal ring
4305.2 SShaft seal ring
4305.3 SShaft seal ring
4420 SSealing pipe
4590 GGasket
4595.1 JJoint ring
4595.2 JJoint ring
4595.3 JJoint ring
4595.4 JJoint ring
4595.5 JJoint ring
4595.6 JJoint ring
4595.9 JJoint ring
4610.1 OO-ring
4610.2 OO-ring
Stuffing box arrangement
4610.6 OO-ring
4610.7 OO-ring
4610.8 OO-ring
4610.10 OO-ring
6415 CCap
6515.1 DDrain plug
6515.2 DDrain plug
6521 VVent plug
6541 LLock washer
6544 CCirclip
6569.1 PPlug
6569.2 PPlug
6569.3 PPlug
6569.4 PPlug
6569.5 PPlug
6570.4 SScrew
6570.5 SScrew

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8.4.2 Op ptions parts list – LNNV - sizes grea

ater
than 350 m
mm discharg ge Mecha
anical seals and
d cartridge sea
als with
Item DDescription and without shaft sleeve
1630 TThrottling bush
2300 Impeller wear rin ng
2450 SShaft sleeve
2500 RRing
2540.1 FFlinger (liquid)
3011.2 BBall bearing
3200 BBearing housing g
3266 BBearing end covver
3645.1 DDisc spacer
4200 MMechanical seal, cartridge
4200.1 MMechanical seal
4213 MMechanical seal cover
4510.1 JJoint ring
4610.3 OO-ring
4610.9 OO-ring 8
8.5 General arrang
gement dra
awing
6544.1 CCirclip TThe typical ge
eneral arrang gement draw wing and any
6570.5 SScrew sspecific drawings required d by the contract will be
6570.7 SScrew
ssent to the Pu
urchaser sep parately unlesss the
6814.1 GGrub screw
ccontract speccifically calls ffor these to b
be included
6814.3 GGrub screw
nto the User Instructions. If required, copies of
in
Impe
eller rings oother drawinggs sent separrately to the Purchaser
sshould be obttained from tthe Purchase er and
retained with these User Instructions.

9 CERTIF
FICATION
CCertificates determined froom the Contrract
requirements are provided d with these instructions
wwhere applica able. Examp ples are certifficates for CE
E
mmarking, ATE EX marking eetc. If require
ed, copies of
oother certifica
ates sent sep
parately to the
e Purchaser
sshould be obttained from tthe Purchase er for retentio
on
6814.1 2300 wwith these Usser Instructions.

ated bottom bearing

Grease lubrica

6814.3

2500 4610.3
2540.1
1
3645.1
3011.22

6544.1 3200
3266 4510.1 6
6570.5
Note: Component seal and cartridge sea al, bearing isolattors
and bearin
ng labyrinth seals may also be ffitted as options to
the LNNV.. See section 8.2.2 above for d
details.

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10 OTHE
ER RELEV
VANT
DOCUMEENTATION
N AND MANUALS

10.1 Sup
pplementary User Instructions
s
Supplemen ntary instructions such as for a driver,
instrumenta ation, controller, seals, se
ealant system
m
etc. are proovided as sep parate docum ments in theirr
original form
mat. If furthe
er copies of thhese are
required the ey should be obtained fro om the suppliier
for retentionn with these User Instructtions.

10.2 Cha
ange notes
s
If any chang
ges, agreed w with Flowserve e, are made to o
the product a
after its supply, a record off the details
should be mmaintained withh these User Instructions.

10.3 Add
ditional sources of in
nformation
Reference 1:
NPSH for R
Rotordynamicc Pumps: a re eference guid
de,
Europump G Guide No. 1,, Europump & World
Pumps, Elssevier Sciencce, United Kin
ngdom, 19999.

Reference 2 2:
Pumping Ma anual, 9th edittion, T.C. Dickkenson,
Elsevier Advvanced Techn nology, United d Kingdom,
1995.

Reference 3
3:
Pump Handdbook, 2nd eddition, Igor J. Karassik et al,
McGraw-Hill Inc., New Y
York, 1993.

Reference 44:
ANSI/HI 1.11-1.5, Centriffugal Pumps -
Nomenclatu ure, Definitions, Applicatio
on and
Operation.

Reference 5:
ANSI B31.3
3 - Process P
Piping.

Reference 6:
ESA – Guiddelines for sa
afe seal usag
ge (Flanges and
a
gaskets).

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Notes:

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Notes:

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 LNN, LNNV, LNNC USER INSTRUCTIONS ENGLISH 71569074 08-13

FLOWSERVE REGIONAL
Your Flowserve factory contacts: SALES OFFICES:

Nominal pump discharge <= 350: USA and Canada

Flowserve Pumps Flowserve Corporation
Flowserve GB Limited 5215 North O’Connor Blvd.,
Lowfield Works, Balderton
Suite 2300
Newark, Notts NG24 3BU
Irving, Texas 75039-5421, USA
United Kingdom
Telephone +1 972 443 6500
Telephone (24 hours) +44 1636 494 600 Fax +1 972 443 6800
Sales & Admin Fax +44 1636 705 991
Repair & Service Fax +44 1636 494 833 Europe, Middle East, Africa
Email newarksales@flowserve.com Flowserve Worthington S.r.l.
Via Rossini 90/92
Nominal pump discharge > 350: 20033 Desio (Milan), Italy
Flowserve Pompes Telephone +39 0362 6121
13 Rue Maurice Trintignant, CS10001
Fax +39 0362 303 396
72234 Arnage Cedex, France
Telephone (24 hours) +33 43 40 57 75 Latin America and Caribbean
Sales & Admin +33 43 40 57 57 Flowserve Corporation
Repair & Service Fax +33 43 40 58 17 6840 Wynnwood Lane
Houston, Texas 77008, USA
Your local Flowserve representative: Telephone +1 713 803 4434
Fax +1 713 803 4497
North America:
Flowserve Pump Division Asia Pacific
5310 Taneytown Pike, PO Box 91 Flowserve Pte. Ltd
Taneytown, MD 21787-0091, USA 10 Tuas Loop
Singapore 637345
Telephone +1 410 756 2602
Customer Service Fax +1 410 756 2615 Telephone +65 6771 0600
Parts inquiry/order PH +1 800 526 3569 Fax +65 6862 2329

South America:
Flowserve do Brasil Ltda
Av. Don Hélder Camara 5451
20771-001 Rio de Janerio, Brasil
Telephone +55 21 599 4000
Fax +55 21 599 4124

To find your local Flowserve representative

please use the Sales Support Locator System
found at www.flowserve.com