Service Information

Document Title: Function Group: Information Type: Date:

Description 000 Service Information 2014/6/26
Profile:

Description
Hauler A30C consists of two main parts, the tractor unit and the trailer unit.
The two units are joined through the hitch which allows movement around a vertical axis for steering, the steering joint, and
around an horizontal axis, the frame joint, for independent movement of the two vehicle parts.
The tractor unit consists of a six-cylinder diesel engine, transmission and dropbox as well as a drive axle. The cab is rubber
mounted in the frame. The drive axle is spring-mounted relative to the frame.
The trailer unit consists of frame, tippable dump body and front and rear drive axles, which are connected through a bogie
suspension.
The hauler has a permanent 4-wheel drive and 6-wheel drive which can be engaged and disengaged.
It has a longitudinal differential lock in the dropbox and differential locks in the drive axles.

Figure 1
Figure 2
Type and product No., Articulated Hauler A30C

1 TD103KBE – "8188140" (s/n 2903–2958, US –60026) 4 FL 650 E – "22504"

TD104KAE (s/n 2959–, US 60027–) 5 AH63J – "23728" (s/n –2900)
2 PT1663 – "11037930" AH63R – "23768" (s/n 2901–, US 60001–)
3 AH63I – "23727" (s/n –2900) 6 AH63K – "23729" (s/n –2900)
AH63Q – "23767" (s/n 2901–, US 60001–) AH63S – "23769" (s/n 2901–, US 60001–)
 Service Information

Document Title: Function Group: Information Type: Date:

Brake and compressed-air 030 Service Information 2014/6/26
systems
Profile:

Brake and compressed-air systems

Brake system

General
Compressed air is used for: brake system (service brakes and
parking brake), retarder engagement, differential locks, 6-wheel
drive, horn and seat suspension.

Service brakes
Dual circuit air-hydraulic disc brakes. One circuit for the tractor
unit and one for the trailer unit. Braking force distribution 50 %
tractor unit, 50 % trailer unit.

Parking brake
Type Air-mechanically controlled disc brake, acting on the trailer unit
propeller shaft.

Compressor
Type Single-cylinder gear driven piston compressor
Designation LK3802
Displacement 213 cm³ ⁽¹³ ³⁾
Flow at 33.3 r/s (2000 rpm) and 700 kPa (7 bar) (102 275 cm³ ⁽¹⁶ ⁸ ³⁾per minute
psi) counter pressure

Air-pressure regulator
Unloading pressure 790–830 kPa (7.9–8.3 bar) (115–120 psi)

Safety valve
Opening pressure 930 kPa (9.3 bar) (135 psi)

Air-pressure regulator, retarder

Pressure reduction for 650 kPa (6.5 bar) (94 psi)

4-way protection valve

Opening pressure, all circuits 620–650 kPa (6.2–6.5 bar) (90–94 psi)

Foot brake valve

Maximum working pressure 800 kPa (8 bar) (116 psi)
Permissible difference in brake pressure between the 25 kPa (0.25 bar) (3.6 psi)
circuits
Valve for parking brake
Maximum working pressure 800 kPa (8 bar) (116 psi)

Brake cylinder for propeller shaft parking brake

Type Spring brake cylinder
Spring force, at stroke of 35 mm (1.38 in) 1100 kgf (247 lbf)
Release pressure 550 kPa (5.5 bar) (80 psi)
Stroke 57.2 mm (2.25 in)

Brake disc, service brakes (tractor and trailer units)

Thickness, new 16 mm (0.63 in)
Thickness, min. 13 mm (0.51 in)
Diameter 470 mm (18.50 in)

Brake caliper
Number per wheel 2 on tractor unit, 1 on trailer unit

Brake linings, service brakes (tractor and trailer

units)
Thickness 16 mm (0.63 in)
Thickness, min. 3 mm (0.12 in)

Brake disc, parking brake

Thickness 25 mm (0.984 in)
Thickness, min. 20 mm (0.79 in)

Brake pad, parking brake

Thickness, new 22 mm (0.87 in)
Thickness, min. 3 mm (0.118 in)

Air reservoirs
Wet reservoir 6 litres (0.21 ft3)
Front circuit reservoir 30 litres (1.06 ft3)
Rear circuit reservoir 30 litres (1.06 ft3)
Safety valve, opening pressure 930 kPa (9.3 bar) (135 psi)
 Service Information

Document Title: Function Group: Information Type: Date:

Cooling system 030 Service Information 2014/6/26
Profile:

Cooling system
General

Cooling fan, 8-blade Hydrostatically powered, stepless speed control by the

coolant temperature and the engine speed.
Make VOAC
Type Fixed displacement piston motor
Displacement 19 cm³ ⁽¹ ¹⁶ ³⁾per revolution
Amount of leak-off oil at 20 r/s (1200 rpm) 2 dm³ ᵗ ᵉ ⁽⁰ ⁵ ᵍᵃ ⁾ per minute

Fan speed at a coolant temperature of <70 °C (158 °F) and an 11.7–15.0/s (700–900 rpm)
engine speed of <24 r/s (1440 rpm)
Alternative:
Pressure at a coolant temperature of <70 °C (158 °F) and an 2.3–3.5 MPa (23–35 bar) (334–508 bar)
engine speed of <24 r/s (1440 rpm)

Fan speed at a coolant temperature of <70 °C (158 °F) and an 22.5–24.2 r/s (1350–1450 rpm)
engine speed of >24.5–26.2 r/s
(1440–1570 rpm)
Alternative:
Pressure at a coolant temperature of <70 °C (158 °F) and an 6.0–7.5 MPa (60–75 bar) (870–1088 psi)
engine speed of >24.5–26.2 r/s (1440–1570 rpm)
Oil temperature 20–30 °C (68–86 °F)

Fan speed at a coolant temperature of >96 °C (205 °F) approx. 1900 rpm
Pressure 19.0 MPa (190 bar) (2756 psi)

Thermostat

Thermostat, Number of 1 pc
marked 1676306
Begins to open at 82 °C (180 °F)
Fully open at 95 °C (203 °F)

Excess pressure valve, opening pressure (cap, expansion tank) 50 kPa (0.50 bar) (7.3 psi)

Hydraulic pump for fan (engine-dependent)

See [Invalid linktarget] .
 Service Information

Document Title: Function Group: Information Type: Date:

Dimensional drawing 030 Service Information 2014/6/26
Profile:

Dimensional drawing
The letters in the figures refer to the text on [Invalid linktarget] .
Figure 1
 Service Information

Document Title: Function Group: Information Type: Date:

Time Guide 070 Service Information 2014/6/26
Profile:

Time Guide
A30C

1 Standard parts, service

16 Lubricant, fuel, other fluid

16206 1.00 Engine, changing oil and filter

16232 3.00 Brake system, changing oil/fluid and filter
16234 1.00 Hydraulic oil tank, changing oil and filter excl. cleaning tank
16236 1.50 Hydraulic oil tank, changing oil and filter incl. cleaning tank
16238 1.50 Transmission, changing oil and filter
16250 1.00 Dropbox, changing oil
16260 3.00 Axles, changing oil 6x6

17 Service
17001 0.75 Washing, external cleaning

17101 1.00 Arrival inspection

17102 1.25 Delivery inspection

17202 7.00 Guarantee inspection 100 hours

17204 10.00 Guarantee inspection 1000 hours

17302 0.25 Maintenance service, daily

17304 0.75 Maintenance service, 50 hours
17307 4.00 Maintenance service, 250 hours
17310 4.00 Maintenance service, 500 hours
17312 7.00 Maintenance service, 1000 hours
17314 16.00 Maintenance service, 2000 hours

2 Engine with mounting and equipment

21 Engine

21002 2.00 Compression test, engine at operating temperature

21070 8.50 Engine, removing
21071 45.00 Engine removed, general overhaul
21072 11.00 Engine, fitting
21073 5.50 Engine and transmission, removing
21074 7.00 Engine and transmission, mounting

21412 0.75 Valve, adjusting

21496 1.50 Valve cap, replacing

23 Fuel system

23301 0.50 Fuel system, bleeding

23304 0.75 Feed pump, checking feed pressure

23601 0.50 Idling speed, checking and adjusting

23602 0.50 Stall speed, checking
23603 0.25 Idling speed, checking and adjusting with contronic
23604 0.25 Stall speed, checking with contronic
23630 1.50 Injection timing, checking and adjusting
23631 1.00 Injection timing, checking

23702 2.00 Injectors, replacing all

25 Inlet system, exhaust system

25570 0.50 Turbo charger, removing

25571 1.50 Turbo charger, replacing
25572 1.00 Turbo charger, fitting

25601 0.50 Air cleaner, cleaning filter element

25602 0.25 Air cleaner, checking pressure drop indicator
25603 0.50 Air cleaner, primary filter replacing
25604 0.50 Air cleaner, secondary filter replacing

26 Cooling system

26102 0.25 Coolant, checking anti-freeze resistance

26104 1.50 Coolant, replacing
26108 2.50 Radiator, replacing
26110 1.00 Radiator, adjusting
26172 0.50 Coolant filter, replacing

26271 2.00 Coolant pump, removed, reconditioning

26301 0.75 Fan motor, removing

26302 1.00 Fan motor, replacing piston rings
26303 1.00 Fan motor, fitting
26304 1.00 Fan motor, checking working pressure
26305 0.25 Fan motor, adjusting working pressure
26306 1.00 Fan hydraulically driven, removing pump
26307 1.00 Fan hydralically driven, fitting pump
26309 0.75 Fan hydraulically driven, replacing oil return filter
26310 0.50 Thermostat valve (removed), reconditioning
26312 0.50 Fan belt and/or alternator belt, replacing
26313 0.50 Fan belt and/or alternator belt, checking and adjusting tension
26322 0.50 Fan belt and/or alternator belt, compressor belt, replacing all belts

26502 1.50 Intercooler, change

26912 1.50 Engine heater, fitting new

3 Electrical system, warning system, information system, instruments

31 Battery

31101 0.50 Batteries, checking charging capacity

31102 1.50 Batteries, replacing

32 Alternator, charge regulator

32102 0.50 Alternator, replacing incl. function check (no measuring instrument)
32174 1.50 Charging test in machine (with measuring instrument)

33 Starting system

33199 1.25 Starter motor removed, replacing carbon brush kit

35 Lighting

35202 0.50 Headlights, adjusting against wall or screen

35208 0.50 Headlamp reflector and/or glass, replacing one incl. adjusting
35224 0.50 Headlamp assy, replacing one incl. adjusting

35316 0.50 Rear lamp, replacing one

35318 0.50 Rear lamp, replacing glass or bulb

35601 1.00 Rotating beacon, fitting new

35656 0.50 Work lighting, replacing one head lamp assy
35657 0.50 Work lighting, replacing one insert

36 Other electrical equipment

36102 0.50 Flasher unit, replacing relay

36110 0.50 Flasher switch, replacing
36117 0.50 Flasher lamp, replacing glass or bulb

36202 0.50 Horn, replacing

36203 0.50 Reverse alarm, replacing
36216 0.50 Horn switch, replacing

36302 1.50 Windscreen wiper front, replacing front

36303 0.50 Windcreen wiper, replacing switch
36304 0.50 Windscreen flusher pump, replacing

36404 0.50 Switch, replacing

36408 0.50 Brake light switch, replacing

36720 0.50 ECU, replacing

4 Power transmission

42 Transmission, hydraulic control

42149 0.75 Transmission, replacing turbine speed sender unit

42150 0.75 Transmission, resistance measuring of cableharness
42151 0.50 Transmission, resistance measuring of solenoides
42154 4.00 Seal for rear output shaft, replacing
42157 0.50 Retarder valve, replacing of seal
42159 0.50 Transmission retarder valve, adjusting air pressure
42160 0.50 Transmission, resistans testing control system
42161 1.00 Induction sensor for output shaft, replacing
42165 5.00 Control system, replacing
42168 5.50 Transmisson, removing (upwards)
42169 5.50 Transmission, fitting (from above)
42170 7.00 Transmission, removing
42172 8.00 Transmission, fitting
42178 2.00 Transmission, remove and fitting from a non mounted engine
42179 0.25 Transmission, replacing breather filter

43 Gearbox, mechanical

43402 2.00 Dropbox, replacing seal for front output shaft

43404 2.00 Dropbox, replacing seal for rear output shaft
43415 4.00 Dropbox, replacing seal for input shaft
43416 1.00 Dropbox, oil pump, replacing
43461 0.75 Differential lock longitudinal, adjusting engagement
43473 4.50 Dropbox, fitting
43474 4.00 Dropbox, removing

43702 1.75 Checking of main, torque converter and lubricating oil pressure

45 Propeller shaft

45104 1.50 Propeller shaft, rear, replacing

45105 1.00 Propeller shaft for rear bogie
45107 0.75 Propeller shaft, in frame joint, replacing
45110 0.75 Propeller shaft, front, replacing
45113 1.50 Propeller shaft, removed reconditioning
45114 3.50 Propeller shaft between transmission and dropbox, replacing

46 Front axle, rear axle

46143 4.00 Hub, replacing seal

46516 0.50 Dog clutch 6x6, checking and adjusting

46805 0.50 Differential lock rear, adjusting engagement

5 Brake

51 Wheel brake

51001 1.50 Brake linings, checking wear

51002 0.25 Brake disc for service brake, checking

51101 0.50 Brake pads for service brake, checking

51102 4.50 Brake disc, replacing one, front axle
51104 3.00 Brake pads, replacing on both sides of axle
51105 1.50 Brake pads, replacing one wheel (front axle)
51145 2.00 Brake caliper, replacing one
51181 1.00 Brake caliper, removed, reconditioning

51201 0.50 Brake linings, checking wear rear axle

51202 4.50 Brake disc, replacing one, rear axle
51204 3.00 Brake pads, replacing on both sides of axle
51205 1.50 Brake pads, replacing one wheel (rear axle)
51245 2.50 Brake caliper, replacing one
51281 1.00 Brake caliper, removed, reconditioning

52 Hydraulic brake system

52037 1.00 Brake system, bleeding

55 Parking brake

55002 0.50 Parking brake, adjusting

55005 2.50 Parking brake, replacing brake disc
55009 0.50 Spring brake cylinder, replacing
55010 1.00 Spring brake cylinder removed, reconditioning
55012 1.00 Parking brake (air), replacing brake caliper
55013 0.75 Parking brake caliper removed, reconditioning
55014 1.00 Parking brake, replacing brake pads

55103 1.00 Parking brake, control valve (removed) reconditioning

56 Compressed-air brake

56104 1.00 Compressor, replacing

56122 0.25 Pressure regulator, replacing
56310 1.00 Relay valve (load unit, reconditioning incl. removing and fitting
56373 1.00 Foot brake, replacing brake pads

6 Steering

64 Steering

64226 3.00 Steering gear, replacing

64310 3.50 Steering linkage, check and adjusting

64501 0.50 Steering cylinder bearing, checking clearance

64503 0.50 Steering system, check working pressure
64506 5.00 Steering cylinder, replacing
64554 1.00 Steering cylinder, replacing link bearings
64560 3.00 Steering cylinder, repacking in machine
64580 2.00 Steering valve neutral position and valve slide axial clearance, checking
64581 3.00 Steering valve removed, reconditioning
64582 3.00 Steering valve, replacing
64584 0.50 Damping cylinder, checking spring force
64585 1.00 Damping cylinder, replacing seals

64793 2.00 Auxiliary steering, replacing hydraulic pump

64795 0.50 Auxiliary steering, adjusting working and standby pressure

65 Loading unit

65527 3.00 Front triangular stay link bearing bracket, adjusting

65528 3.00 Rear triangular stay link bearing bracket, adjusting

7 Frame, springs, damping, axle suspension, wheel/track unit

71 Frame

71120 3.00 Load unit frame, checking dimensions

72 Suspension

72701 5.00 Spring element front, replacing all

74 Frame link

74105 0.50 Frame joint, checking clearance

74106 4.00 Frame joint, measuring and adjusting clearance
74136 2.00 Frame joint, replacing bearings
74140 7.00 Separating and assembling tractor unit and load unit

74207 10.00 Frame joint, replacing metallic bearing

74238 1.50 Articulated joint, checking clearance
74240 9.00 Steering joint, replacing bearings
74244 1.00 Articulated joint, replacing bushing
74246 1.50 Frame joint, replacing metallic bearing (machine separated)

75 Axle suspension

75410 3.00 A-frame tractor unit, replacing rubber bushing

75421 1.00 Front torsion bar, adjusting
75431 1.00 Rear torsion bar, adjusting

75611 6.00 Bogie beam, replacing rubber bushing (one side)

75612 1.00 Torsion bar rubber bushing (bearing), replacing (front)
75614 1.00 Torsion bar rubber bushing (bearing), replacing (rear)
75615 3.00 Torsion bar, checking and adjusting
75624 1.00 Bogie beam, replacing rubber spring, one side (front)
75626 3.00 Bogie beam, replacing rubber spring, one side (rear)

76 Shock absorber; Axle locking; Anti roll bar; Level/Side control

76101 2.00 Shock absorber front, replacing all

77 Wheels, tracks

77101 0.50 Wheel, removing and fitting

8 Machinery house, cab

84 Trim part outside, glass, sealing moulding

84302 1.00 Windscreen, replacing

84312 1.50 Rear window, replacing
84313 1.00 Side window, replacing
84348 1.00 Door window, replacing

85 Cab interior/Upholstery

85202 1.00 Air spring for operator´s seat, replacing

87 Air conditioning unit

87304 1.50 Radiator, replacing

87306 1.50 Fan motor, replacing
87308 1.00 Heat control valve, replacing

87402 1.50 Refrigerant, draining

87403 0.50 Cooling unit, performance test
87404 7.00 Cooling unit, fitting new incl. filling up
87405 2.00 Refrigerant, filling excl. vaccum pumping
87406 4.00 Compressor, replacing incl. draining and fitting

9 Hydraulic system, digging/handling equipment, miscellaneous equipment

91 Working hydraulics, servo hydraulics

91284 1.25 Tipping cylinder, replacing each

91303 0.50 Oil pump, checking and adjusting standby pressure

91304 0.50 Oil pump, checking and adjusting working pressure
91308 2.00 Oil pump, ground dependent, replacing

95 Load carrier

95101 0.50 Tipping control, adjusting

95102 2.00 Tipping valve, replacing wire
95103 0.50 Load body position indicator, adjusting
95104 5.00 Dumping (hoist) cylinder, replacing
95106 3.50 Dumping (hoist) cylinder removed, reconditioning
95110 2.00 Control valve, replacing
95140 3.00 Dump body joint, replacing tipping bearing
95141 1.50 Dump body, adjusting against body
 Service Information

Document Title: Function Group: Information Type: Date:

Drawings of 080 Service Information 2014/6/26
E-tools which can <br />be
made in your own
workshop
Profile:

Drawings of E-tools which can

The measurements on the drawings are given in mm unless otherwise stated.
E 1057C Stand

Figure 1
E1057C Stand

1 Bolt, 2 pcs M10 x 16 (part No. 7 Plate 13 Shaft Ø 25 mm, length = 130
940148) mm
 2 Ball bearing, 3 pcs SKF 6305 8 Plate 14 Flat bar, 2 pcs 8 x 40 mm
11023

3 Washer, 4 pcs 25/35 mm, thickn. 9 Bolt, 2 pcs M5 x 25 (part No. 15 Flat bar, 2 pcs 8 x 40 mm
= 2 mm 955249)

4 Plate, 2 pcs 35 x 40 mm, thickn. 10 Nut, 2 pcs M5 (part No.

= 3 mm 955780)

5 Bolt, 4 pcs M8 x 16 (part No. 11 Alternative position for support

955294) leg

6 Washer, 4 pcs 8.5/16 mm (part 12 Support leg, adjustable length,

No. 955894) 540–680 mm

E 1059, Puller

Figure 2
E 1059 Puller

1. Bolt, 3/4" x 4", fully threaded

2. Material, flat bar 8 x 40 mm
3. Material, flat bar 12 x 50 mm
4. Threads to be removed by drilling
5. Nuts, 3/4" UNC

E 1326, Press tool

Figure 3
E 1326 Press tool

E 1625 Key
Figure 4
E 1625 Key

1. Pipe Ø = 8 mm
2. Hexagon key, 1/4"

E 1626 Key

Figure 5
E 1626 Key

1. Pipe Ø = 8 mm
2. Hexagon key, 3/16"

E 1643, Lifting clamp

Figure 6
E 1643 Lifting clamp

Max. load 500 kg (1100 lb)

According to Swedish Plant Inspection Ltd the tool should be test loaded with a 50 % overload.

1 Lifting clamp, 1 pc see weld drg. E 1643-1 5 Bolt 1 pc M6S 20 x 110 fzb
2 Wheel, 1 pc see weld drg. E 1643-2 6 Lock nut, 1 pc M20 fzb
3 Lock pin, 1 pc see weld drg. E 1643-3 7 Washer, 4 pcs BRB 21 x 36 x 3 fzb
4 Drawbar pin, 1 pc d=Ø8

Welding and detail drawings, see [Invalid linktarget] , [Invalid linktarget] and [Invalid linktarget]
E 1643-1, welding drawing
Figure 7
E 1643-1

1 Square Two mtrl 2132 12 x 60 x 6, lg = 840 6 Flat bar Two mtrl 2132 100 x 6, lg =
tube 140
2 Square Two mtrl 2132 120 x 60 x 6, lg = 1394 7 Plate Two mtrl 1312 3 x 54 x 114
tube
3 Square 1 pc mtrl 2132 120 x 60 x 6, lg = 200 8 Flat bar 1 pc mtrl 2132 50 x 10, lg =
tube 400
4 Plate Two mtrl 2132 10 x 48 x 150 9 Round bar Two mtrl 2172 Ø 19, lg =
480
5 Plate 1 pc mtrl 2132 10 x 75 x 180

E 1643-2, detail drawing

Figure 8

1. Round bar, 1 pc

E 1643-3, detail drawing

Figure 9

2 Chain link, 1 pc, or round bar, Ø 10, length = 257

3 Round bar, 1 pc, Ø 20, height 10, length = 90

Alternative material: 2172

E1644 Lifting yoke

Figure 10
E1644 Lifting yoke

1 1 pc Pipe, material 2172 or 2134 50/40, length = 480

2 Two Plate, material 2132, 6 x 80 x 200
3 1 pc Plate, material 2132, 10 x 68 x 250

Max. load 500 kg (1100 lb)

According to Swedish Plant Inspection Ltd the tool should be test loaded with a 50 % overload.

Welding classification WB

Cutting classification SK2

E 1645, Dump body support

Figure 11
E 1645, Dump body support

1 Dump body support, 1 pc see welding and detail drawings, [Invalid linktarget] and [Invalid linktarget]
2 Pin, 1 pc see detail drawing, [Invalid linktarget]
3 Lock screw, 1 pc see detail drawing, [Invalid linktarget]
E 1645-1, welding drawing

Figure 12
E 1645-1

Parts list, see detail drawing, [Invalid linktarget] .

E 1645-2, detail drawing

Figure 13
E 1645-2. Parts list, see following page

1 Plate 1 pc, material 2132 6 x 207 x 990

2 Round bar 1 pc, material 2172 Ø 12, length = 317
3 Square tube 1 pc, material 2132 80 x 80 x 6, length = 464
4 Square tube 1 pc, material 2132 80 x 80 x 5, length = 390
5 Flat bar 1 pc, material 2132 80 x 10, length = 132
6 Plate 1 pc, material 2132 6 x 84 x 115
7 Plate 1 pc, material 2132 6 x 78 x 115
8 Flat bar 1 pc, material 2132 110 x 10, length = 187
9 Flat bar 3 pcs, material 2132 50 x 6, length = 23
10 Flat bar 1 pc, material 2132 100 x 8, length = 200
11 Rubber cushion Part No. 11049133-9, length = 90
13 Flat bar 1 pc, material 2132 50 x 6, length = 103
14 Weld nut M6M 16
15 Flat bar 1 pc, material 2132 40 x 8, length = 80

E 1645-3, detail drawing

Figure 14
E 1645-3

1. Pipe, 1 pc, material 2172 Ø 45/28, length = 200

2. Round bar, 2 pcs, material 2172, Ø 12, height = 10, length = 80
3. Bolt, 1 pc, M6S, 16 x 80 fully threaded
4. Spring pin FRP6 x 60
 A. Pin
B. Lock screw

E 1750, Setting tool

Figure 15
E1750, Differential lock adjusting tool

1. BRB Ø30 x Ø 8 x 2 To be welded in hole

2. Flat bar 30 x 8, L = 300

∗ punched into material

E1751, Trestle (lifting device)

Figure 16
E1751, Trestle (lifting device)

1 E 1751-1 6 E 1751-8
2 E 1751-4 7 E 1751-6
3 E 1751-5 8 E 1751-3
4 E 1751-2 9 M12 x 30
5 E 1751-7

E 1751-1, -2, -3, detail drawing

Figure 17

1 IPE 100 3 Nut M12 (3x)

2 Square pipe 60 x 60 x 4, L = 96 4 Square pipe 60 x 60 x 4, L = 250

E 1751-4, detail drawing

Figure 18

1. Ball bearing, 4 pcs, 6004 RS

2. Circlip, 4,pcs, Sqa 20
3. Bolt, 4 pcs, M10x20
4. Washer, 4 pcs, BRB 10,5x2x22
5. Square pipe, 80x80x6
6. Flat bar 80x70x10

E 1751, -5, -6, detail drawing

Figure 19
E1751-5, -6, detail drawing

E 1751-7, detail drawing

Figure 20
E1751-7, detail drawing

E 1751-8, assembly drawing

Figure 21
E 1751-8, assembly drawing

1. E 1751-8
2. Lock catch
3. Straight connecting link with spring ISO 16B-1, 1"
4. CHB-bolt, steel, 8 x 40
5. Cotter pin 2 x 25
6. Bolt M12 x 30

E 1751-8, detail drawings

Figure 22
E1751-8, detail drawing

E 1752, Lifting yoke

Figure 23
E1752, Lifting device
 Service Information

Document Title: Function Group: Information Type: Date:

Tools for the drive train 080 Service Information 2014/6/26
Profile:

Tools for the drive train

WARNING
Please pay attention to the safety instructions in the Operator’s and Service Manuals.

Here follows a description of tools for the drive train. The tools may be ordered from Volvo Construction Equipment Parts.

Figure 1

1 Gear wheel part No. 999 3590

2 Spanner part No. 999 3581, 60 mm
999 3882, Depth 60 mm,
999 3881, 65 mm,
999 3582, 67 mm (2 5/8"),
999 3585, 75 mm.

Special tools for drive flanges

Three tool types are used.
Gear wheel, spanner and tooth segment, see [Invalid linktarget] and [Invalid linktarget] .

Figure 2
 1. Tooth segment, part No. 999 3586
2. Tooth segment, part No. 999 3587
3. Tooth segment, part No. 999 3847
4. Tooth segment, part No. 999 3868

Variants of these tools are shown in the following table.

Tool Part No. Note

Gear 999 3590 Used with all spanners
Spanner 999 3581 size 60 mm
999 3882 size 60 mm depth
999 3881 size 65 mm
999 3582 size 67 mm (2 5/8”)
999 3585 size 75 mm
Tooth segment 999 3586 999 3847 supplied together with spacers.
999 3587 The spacers are required for certain combinations to
999 3847 achieve correct fit against the gear wheel
999 3868

The tools are combined according to [Invalid linktarget] .

Figure 3

1. Combination 1, gear wheel 999 3590, tooth segment 999 3586, spanner varies.
2. Combination 2, gear wheel 999 3590, tooth segment 999 3587, spanner varies.
3. Combination 3, gear wheel 999 3590, tooth segment 999 3847, spanner varies.
4. Combination 4, gear wheel 999 3590, tooth segment 999 3868, spanner varies.
Propeller shafts on machine with 6x6 drive
[Invalid linktarget] shows the drive train and the connections between the shafts.

Figure 4
Parts of drive train

1 Output propeller shaft, transmission 6 Input propeller shaft, hitch

2 Input propeller shaft, transmission 7 Output propeller shaft, hitch
3 Forward output propeller shaft, dropbox 8 Input propeller shaft, 1st bogie axle
4 Input propeller shaft, front axle 9 Output propeller shaft, 1st bogie axle
5 Rearward output propeller shaft, dropbox 10 Input propeller shaft, 2nd bogie axle

Summary of tools for the machine type

The following table shows a summary of all tool combinations for the respective propeller shafts. In the column ”Item in
[Invalid linktarget] ” the item numbers refer to the numbers in [Invalid linktarget] . The three first digits of the part numbers
have been omitted to make the table easier to read.

A30C
Item in Gear wheel Tooth segment Spanner
[Invalid linktarget] 999... 999... 999...
1 3 pcs hex soch bolts 10 mm, standard tools
2 3590 3868 3585
3 3590 3847 3882
with spacers (60 mm depth)
4 3590 3847 3581
with spacers
5 3590 3847 3581
with spacers
6 3 pcs hex soch bolts 10 mm, standard tools
7 3 pcs hex soch bolts 10 mm, standard tools
8 3590 3586 3881
9 3590 3586 3881
10 3590 3586 3881
 Thank you for your purchase.
Have a nice day.

file:///C|/Users/app/Documents/yeqiwen-END.txt[2014/6/26 10:36:02]