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Commercial Offer

HOT DIP GALVANIZING PLANT

Offfer NO.06/GI/2021-2022
ABOUT US
We would like to introduce Our selves. STEP Techno Solution LLP Is Managed by
Highly Qualified and Skilled Professionals with Experience of 25 Years in the Field,
Leveraging on Considerable Years of Experience, We Are Engaged in
Manufacturing, Designing and Supplying World Class Hot Dip Galvanizing Plant /
Surface Treatment Plants and Acid / Chemical Storage Equipment’s.
Our Organization Has A State-of-the-art Infrastructure Which Is Equipped With
Latest
Latest Butt welding Machines ( Only in Asia) , Tools & Testing Equipment Of Latest
Technology also having lab facility.

OUR QUALITY
MS – Welding As per
PP - Welding As per DVS standard
Internal designing and engineering of every single equipment.
Raw materials selection according to application.
In-house system to ensure flexibility, monitoring and quality.
On-site assembly and setup monitoring.
Latest Technology process training.
After sale, support and maintenance
Research and development of new technologies.

TESTING AND MANUFACTURING STANDARD


1. Testing
• Ultra Testing
• Radio Graphic Testing
• Hydro Testing will be offered to client for the Tanks, will be filled with the
water 24 Hours & checked for leakage
• Spark Testing
• Impact Test
• Third Party Testing available on chargeable basis

2. Welding
MS - Continues Fillet Welding
PP - Butt welding as per DVS (German Welding Society) 2207 norms.
PP - Extrusion Welding as per DVS (German Welding Society) 2207 norms.

3. Machinery

Butt Welding Machine : INDIA’S Longest BUTT WELDING Machine Based on DVS
Standard with the facility of ROLLING and FOLD Bending
Extrusion Machine : Imported Machine for Finished extrusion based on DVS
German Standard

4. Design

PP Tank Design : as per DVS (German Welding Society) 2205 norms.


AFE : As per HVAC Standard
5. Certification

DVS : German Welding Society.


IWS : Indian Welding Society
ISO : 9001: 2015
ISHARE : Indian Society of Heating Refrigerating and Air Conditioning
Engineers
USER BENEFIT OF STEP EQUIPMENT

1. FURNACE
• Uniform Temperature
• Low Fuel Consumption
• Longer Kettle Life
• Low Ash & Dross Formation

2. DRYER
• Heat recovery system
• Instead of exhausting the entire waste air stream, a portion is diverted back in to the
drying chamber.
• Significant energy savings can be realized by re-circulating a portion of the flue gases
from the furnace
• The recirculation flue gas stream is mixed with the required amount of fresh air, and
used again.
• The dryer system allows drying requirements to be controlled independently from
exhaust requirements.
• Motorized dilution air dampers control the amount of exhaust/fresh air.
• Any amount of exhaust above minimum process requirements is wasted energy.
• reduce the temperature delta with molten zinc

3. PRE – TREATMENT TANKS.


• Ready To Install
• Leak Proof
• Longer Life
• Corrosion Free
• Modification And Repairing Promising
• Fold bending at bottom
• Butt Welded Tank
• Tank Designed on German Software
4. ACID / ZINC FUME EXTRACTION SYSTEM
• VFD Driven and Energy Saving System
• Easy to Operate
• Clean Environment
• Crane & Shad corrosion Free
• Good health of Working person

5. ACID STORAGE TANK


• Ready To Install
• Leak Proof
• Longer Life
• Corrosion Free
• Suitable for Inside and outside installation
Sr. Unit Price Total Price
Galvanizing Plant Equipment: QTY
NO. INR. ₹ INR. ₹

Pulse Fired High Velocity Galvanizing Furnace- LPG Fuel-


2 Burners 1
5,859,875 5,859,875
1 Bath Size (6.5LX1.2WX1.8H)
Two Station Recirculating Drying Oven Using Waste
1
Heat from the Furnace 3,831,875 3,831,875
2
Client
Zinc kettle 50mm thk. (6.5LX1.2WX1.8H) 1
3 Scope
Degreasing tank (6.5LX1.2WX1.8H) 1
4 643,000 643,000
Pickling tanks (6.5LX1.2WX1.8H) 3
5 643,000 1,929,000
Lip Duct of Pickling Tank 3
6 195,000 585,000
Rinse tanks (6.5LX1.2WX1.8H) 2
7 643,000 1,286,000
Flux tank (6.5LX1.2/1.4WX1.8H) 1
8 777,000 777,000
Acid Fume Extraction System 2 Tanks 1
9 2,835,000 2,835,000
Zinc Fume Extraction System 1
10 2,975,000 2,975,000
Flux Filteration System 1
11 2,485,000 2,485,000
Zinc Recovery Sysytem 1
12 2,435,000 2,435,000
Flux Heating System 1
13 425,000 425,000
Supervision Installation of Below Galvanizing Plant
1
14 Equipment 450,000 450,000
Total Galvanizing Plant Equipment Price INR. ₹:
26,516,750
PURCHASER SCOPE OF SUPPLY

1. EXPENSES : Train fare /medical insurance/ lodging / boarding /food & conveyance of installation

team

2. FRIEGHT & TRANSPORTATION: Loading / Unloading / Transportation freight extra at actual to be

borne by purchaser.

3. SITE REQUIREMENT : Ladder/ scaffolding / masonry work / earth work / foundation work/ RCC

work /water/ power /compressed air / Valve from Water source to Tank /Cables / wiring and laying

/ Storage space for tools /Ladder & safety equipment / Loading / unloading / moving for erection

of equipment by crane/ Hydraulic crane/ long boom hydra/ pallet ruck to be arranged by purchaser

as and when required during installation.

4. SITE LABOUR: Helper Assistance to Team. Customer to provide reasonable facilities for all our men

employed on site.

WORK PERMIT: All necessary Work Permits shall be obtained by the Purchaser. The Purchaser shall

also make any arrangements which may be required with local authorities to permit the

Supervising Engineer to perform his duties.

5. SECURITY: The Purchaser shall be responsible for providing adequate guarding and protection of

the Site on which the equipment is being installed.

6. Our welding team shall be consisting of Employee, Vender, Hired Expert or Consultant.

COMMERCIAL TERMS CONDITIONS


1. PRICE
The above prices are calculated on the basis of Ex-Works Vatva, Ahmedabad, Gujarat, India.

2. PACKING & LOADING


3 % of Basic Order value
3. DELIVERY
Delivery period will be 12 to 14 Weeks from the date of technically and commercially clear
Purchase Order.
4. PAYMENT
Payment 50% advance & balance 50 % against inspection at our works before dispatch
5. FREIGHT & TRANSPORTATION
Loading / Unloading / Transportation freight extra at actual to be borne by purchaser
6. INSURANCE
Insurance to be borne by purchaser.

7. DOCUMENTATION CHARGES
Legalization of document and other documentation will attract extra charges at actual.
8. VALIDITY OF OFFER
Validity of offer till 7 days from the date of quotation.
9. LEGAL CONSTRUCTION
All dispute and legal matters are subjected to Ahmadabad (India) jurisdiction only.

10. WARRANTY
TWO (2) year for faulty workmanship and defective material. (On brought item we will
provide actual manufacturer warranty)

Please ask if required any technical and commercial clarification or you any query.
Looking forward to receiving your prompt reply.

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