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(Reaffirmed 2015)
IS 8196 : 2004
[Superseding IS 8198 (Parts 1 to 4) : 1984]
Reaffirmed 2010
(Reaffirmed 2014)
(Reaffirmed 2019)
(Reaffirmed 2013)
(Reaffirmed 2010)
ICS 23 020 30
(Reaffirmed 2009)
(Reaffirmed 2008)
(Reaffirmed 2007)
(Reaffirmed 2006)
© BIS 2004
(Reaffirmed 2005)
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH +ZAFAR MARG
NEW DELHI 110002
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Gas Cylinders Sectional Committee, ME 16
FOREWORD
This Indian Standard was adopted by Bureau of Indian Standards, after the draft finalized by the Gas Cylinders
Sectional Committee had been approved by the Mechanical Engineering Division Council
Steel cylinders for compressed gases like atmospheric gases, hydrogen gases, high pressure liquefiable gases and
dissolved acetylene gas were earlier covered in IS 8198 (Part 1), IS 8198 (Part 2), IS 8198 (Part 3) and IS 8198
(Part 4) respectively, which were published in 1984 Since various items given in these standards were identical
in nature, therefore in order to make them more user friendly, these standards have been amalgamated into a
single standard Accordingly this standard supersedes IS 8198 (Part 1), IS 8198 (Part 2), IS 8198 (Part 3) and IS
8198 (Part 4) The other parts of IS 8198 shall remain in force which are given as under
Part 5 Liquefied petroleum gas (LPG)
Part 6 Liquefied chlorine gas
Part 7 Ammonia gas
Part 8 Common organic refrigerated gases
Part 9 Sulphur dioxide gas
Part 10 Methyl bromide gas
Part 11 Methyl chloride gas
Part 12 Gases for medical use
For safe handling of cylinders containing compressed gases, one should be thoroughly conversant with the
properties and characteristics of these gases There are several precautions and safe practices which are to be
observed on account of the nature of the gas and also because of the pressure to which the cylinders are subjected
Manufacturers, fillers, and users of the gas cylinders covered by this standard should be familiar with the precautions
laid down m this standard m order to ensure safe and efficient operatmg conditions For general information on
different gases conveyed in cyhnders SP 9 1973 'Technical data sheet for gases conveyed in cylinders' may
also be referred to
Manufacture, possession and use of any gas, when contained in cylinders of more than 500 ml water capacity in
a compressed or liquefied slate, are regulated under the Gas Cylinder Rules, 1981, of the Government of India
This standard has been prepared m consultation and agreement with the statutory authority under those rules
The composition of the Committee responsible for the preparation of this standard is given in Annex B
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IS 8198 : 2004
Indian Standard
STEEL CYLINDERS FOR COMPRESSED GASES
(ATMOSPHERIC GASES, HYDROGEN, HIGH
PRESSURE LIQUEFTABLE GASES AND DISSOLVED
ACETYLENE GASES) — CODE OF PRACTICE
1 SCOPE IS No Title
This standard covers filling. inspection, testing, 8866 1978 Filling ratios and corresponding
maintenance and use of portable steel cylinders for the developed pressure for high pressure
storage and transportation of atmospheric gases, liquefiable gases contained in gas
hydrogen gas, high pressure liquefiable gases and cylinder
dissolved acetylene gases in eylinders exceeding 8868 1988 Periodical inspection interval of gas
500 ml water capacity cyhnders m use (first revision)
9200 1988 Methods of disposal of unserviceable
2 REFERENCES compressed gas cylinders (first
revision)
The standards listed below contain provisions, which
through reference in this text constitute provision of 3 TERMINOLOGY
this standard At the time of publication, the editions For the purpose of this standard, definitions given in
indicated were valid All standards are subject to IS 7241 shall apply
revision and parties to agreements based on this
standard are encouraged to investigate the possibility 4 PROPERTIES AND PHYSICAL CONSTANTS
of applying the most recent editions of the standards OF ATMOSPHERIC GASES
indicated below
The important properties and physical constants of
IS No Title atmospheric gases are described briefly in Tables 1
3234 2002 Valve fittings for compressed and 2, respectively
gas cylinders excluding liquefied
5 APPROVED SPECIFICATION AND GENERAL
petroleum gas (LPG) cylinders —
GUIDANCE FOR MANUFACTURE
Specification (third revision)
3745 1978 Specification for yoke type valve 5.1 The cylinders used for the storage and transportation
connection for small medical gas of gases shall conform to one of the specification
cylinders (first revision) approved by the statutory authority A 1ist of approved
4379 1981 Identification of contents specifications for filling in this country is given in
of industrial gas cylinders (first Annex A
revision) 5.2 Cylinders manufactured in accordance with
5844 1970 Recommendations for hydrostatic approved specification shall be provided with an
stretch testing of compressed gas additional wall thickness to allow for corrosion during
cylinders service It shall be borne m mind that corrosion is not
7241 1981 Glossary of terms used in gas related to the thickness of the container so that any
cylinder technology (first revision) additional thickness allowed for corrosion should be
8433 1984 Code of practice for visual inspection constant, rather than a given proportion of thickness
of dissolved acetylene gas yiinders
5.3 Further additional wall thickness shall also be
(first revision)
considered necessary in order that the cylinder can
8451 1984 Code of practice for visual inspection
safely withstand stresses due to honzontal acceleration
of high pressure gas cyhnders (first and retardation in normal road transportation for
revision) liquefiable gases The cylinder shall be so designed
8775 1978 Filling pressure and corresponding that the maximum permissibie equivalent stress shall
developed pressure for permanent not be exceeded when the stresses in the cylinder due
gases contained in gas cylinders to vertical accelerations are superimposed upon
1
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IS 8198 : 2004
(Clause 4)
II) Physical It is colourless It is colourless, odour- It is colourless These gases Burns m air with a pale blue almost invisible Colourless odour- Compound of carbon and
odourless and less and tasteless gas It odourless and are colourless, flame The ignition temperatures of hydro- less and tasteless hydrogen It is a colourless
tasteless mixture is slightly soluble in tasteless gas It is oudourless and gen-air and hydrogen-oxygen vary somewhat flammable gas, slightly
of gases water and is a poor slightly soluble in tasteless according to factors of composition, pressure lighter than air Acetylene of
conductor of heat and water and is a poor water vapour and initial temperature At 100 percent purity is odour-
electricity conductor of deal atmospheric pressure the ignition temperature less but gas of ordinary
and electricity of either hydrogen-air or hydrogen-oxygen commercial purity has a
mixtures does not vary greatly The flamma- distinctive garlic-like odour
bility limits of hydrogen-air and hydrogen- It dissolves in water and
oxygen mixtures depend on initial pres- requires one volume of
sure-temperature and water vapour content water for each volume of
In dry air at atmospheric pressure the lower gas An exceptionally good
limit is 4 1 percent hydrogen and the upper solvent is acetone At 20°C
limit is 74 2 percent hydrogen In dry and at one atmospheric
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Table I (Concluded)
Sl No. Air Oxygen Nilrogen Argon, Hydrogen High Pressure Dissolved Acetyltne
Liquefiabie Gases Gas
Neon and
Krypton
III) Uses Compressed air Oxy-acetylene flame for For laboratory Argon is used for Hydrogen is fundamentally a reducing agent -Nil- This gas is used
for blowing, cutting and welding for application, blow- are welding, lamp and is frequently applied as such in organic particularly in a confined
spray painting, therapeutic purpose, for ing, and in plastic industry as a chemical technology space Liquid, solid and
pricumatic power resuscitation in asphyxia industry for extrus- blanket for pro- compressed acetylenc may
and with other gases in ion, drying blanke- be violently explosive
3
IS 8198 : 2004
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IS 8198 : 2004
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
4
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IS 8198 : 2004
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IS 8198 : 2004
pin index in accordance with IS 3745. caused by removing full and connecting empty
cylinder
8.2 It shall have a suitable neck ring and cap or valve
guard for protection of the valve during transit. The 10.3 All cylinders received with or without residual
valve shall be protected against damage by the gas shall be either purged or evacuated at the filling
provision of a stout metal cap of thickness not less plant before filling
than 2 5 mm Cylinders for non-toxic gases of
nominal water capacity up to five litres shall be 10.4 For high pressure liquefiable gases cylinders shall
exempted from this provision Cylinders for non-toxic be filled according to filling ratio specified m IS 8866.
gases of nominal water capacity above 5 1 and up to 10.5 Residual gas in empty cylinders meant for gases
10.5 I may not be provided with valve protection cap, other than argon, helium, neon and nitrogen shall be
if approved by the statutory authority. The cap shall blown out prior to filling
be so made that it is nowhere in actual contact with
NOTES
any part of the valve or valve body. Every valve cap
1 Hushing shall be earned out for all medical oxygen cylinders
shall be provided with vents of such sizes as to prevent
whether empty or comaining residual gas prior to filling
any gas pressure accumulating inside the cap or the
2 All hydrogen cylinders received without residual gas shall
cover, except in the case of toxic gases where the cap be either purged or evacuated at the filling plant before filling
shall be gas-tight and shall be able to withstand the hydrogen
full pressure.
10.6 No cylinder shall be filled in excess of its specified
8.3 Foot Rings working pressure at 15°C (see also IS 8775)
Foot rings, if provided, shall be sufficiently strong and 10.7 Cylinders shall be filled in an approved filling
made of matenal compatible with that of the cylinder station only
The shape shall be preferably cylindrical and shall give 10.8 Flame shall not be used for checking leak in
the cylinder sufficient stability Foot rings shall not cylinders
form water traps and when shrunk on, the Tap shall be
sealed to prevent ingress of water In no case foot rings 10.9 For checking leak of valve socket, particularly
shall be welded to the cylinder body. They shall for oxygen cylinders, plain water or a dry leak tester
conform to the requirements of the specification to shall be used Soap water may be used for checking
which the cylinder is manufactured leaks in other parts
NOTES
8.4 Safety device, if fitted to the valve, shall be properly
1 To avoid filling cylinders with w r o n g gas inadvertently,
maintained
receipt, examination and filling of various gas cylinders shall
be isolated from each other
9 PAINTING
2 Filling staff shall also identify the cylinders from their colour
9.1 The cylinders shall be painted with the colour and gas symbols punched on the cylinders before proceeding
to fill them The identification of gases by colour coding shall
specified in Gas Cylinder Rules The colour of the paint be considered as secondary
on the cylinder shall always be maintained by 3 Cylinders designed for dry gas filling shall be filled with
periodically repainting them (see IS 4379) dry gases only
9.2 In case of ship cylinders and export cylinders colour 10.10 Filling for Acetylene Cylinder
of the paint may not be changed and if repainting is
considered necessary the colour may remain the same 10.10.1 Cylinders shall be examined for tare weight
as that adopted in the country of use. In case of weight found to be less than the stamped
care weight, acetone to be charged in cylinder to make
10 FILLING FOR CYLINDER up the weight loss
Cylinders meeting the requirements as given in 6.1 10.10.2 Compression of acetylene shall be carried out
and 6.2 may be accepted for filling except for acetylene only on such premises as shall be approved by the
cylinders (see 10.10). Care shall, however, be taken statutory authority
not to fill a cylinder with wrong gas inadvertently
10.10.3 No person shall charge acetylene in a cylinder
10.1 Filling plants for flammable gases shall be unless he is in possession of full particulars and
adequately earthed to discharge to earth any static previous history of such cylinders and has otherwise
electricity that might set in during filling assured himself that the cylinder complies with the
statutory authority.
10.2 Plant e q u i p m e n t shall be provided with
arrangement to prevent air entering into the system 10.10.4 Any shortfall in quantity of acetone that
while changing over from one filling bank to another; exceeds the permissible limit recommended by the
6
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IS 8 1 9 8 : 2 0 0 4
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IS 8198 : 2004
12.10 Thin walled cylinders, such as of high alloy steel, Cylinders shall, therefore, not be stored near furnace,
shall preferably be stored vertically. Where this is not radiators or any other source of heat
possible, these cylinders may be stacked horizontally
by suitably reducing the number of tiers so that 12.18.4 Hydrogen and dissolved acetylene cylinders
cylinders at the bottom can easily withstand weight shall be protected from abnormal mechanical shock
over them. which is liable to damage the cylinder and valve.
Cylinders shall not be stored near elevators or
12.11 Empty cylinders shall be kept separated from gangways or in locations where heavy moving objects
filled ones. This arrangement makes it unnecessary to may strike or fall on them
open valves to see if the cylinders are full or empty.
12.18.5 If electric lighting is provided in the store, it
12.11.1 Distinctive notice shall be displayed to prevent shall be of flame proof construction approved by the
confusion. A common practice is to chalk mark ' M T ' statutory authority
on empty cylinders.
12.18.6 Hydrogen and dissolved acetylene cylinder
12.12 Protective caps, where provided, shall be valve shall not be sniffed to clear the valve outlet of
screwed down over valves when cylinders are not in dust, etc, since high pressure hydrogen is very likely
use. to catch fire on sudden expansion
12.13 All cylinders not in use shall be kept in an 12.18.7 While approaching a hydrogen leak, hold some
appropriate store readily combustible material such as newspaper as
hydrogen bums with invisible flame.
12.14 Valves of empty cylinders shall be kept closed
at all Times 12.18.8 Conspicuous sign shall be posted in the storage
area forbidding smoking, open light or other flames
12.15 Cylinders shall not be exposed to continuous
dampness and shall not be stored near salt or other 12.18.9 Acetylene cylinder may be stored in open but
corrosive chemical or fumes Rusting damages the in such cases they shall be protected against extreme
cylinders and may cause the valve protection caps to weather and from ground beneath to prevent rusting.
stick. The spindle key of an acetylene cylinder should always
be kept on the valve spindle when cylinder is in use
12.16 During winter, cylinders shall be protected
against accumulation of ice or snow 12.19 Specific Precaution for Oxygen Cylinders
12.17 Cylinders shall be protected from tampering by 12.19.1 Additional precautions are necessary for storing
unauthorized individuals oxygen cylmders Some means of venting an explosion
shall be provided. In a single-storey building the best
12.18 Specific Precaution for Hydrogen and method is to make the roof of light construction as this
Acetylene Cylinders will help to vent an explosion upwards If the store is a
12.18.1 Inside any building, hydrogen and dissolved part of a building used for other purposes, special
acetylene cylinders shall not be stored in close arrangement will be necessary to vent explosions safely
proximity to cylinders containing oxygen, unless well These may include more substantial internal walls and
separated There shall be a fire-resistant partition ceilings if there are storeys above the store, to protect
between the hydrogen cylinders and oxygen cylinders occupants from blast and panels of light construction in
Hydrogen cylinders may be stored with cylinders external walls to vent explosions outwards, provided
containing other combustible gases, but in such cases there is no risk of injury to people outside
the various gases shall be segregated.
12.19.2 Conspicuous signs shall be posted in the
12.18.2 Hydrogen and dissolved acetylene cylinders storage area forbidding smoking, open lights or other
used with oxygen for welding and cutting and stored open flames
inside a building shall be limited to a total capacity of
60 m3 exclusive of cylinders in use or attached for use 12.19.3 Oxygen cylinders shall be kept separated from
Quantities exceeding this total shall be stored in a cylinders containing flammable gases and wherever
special building or separate room or shall be stored possible in a separate room
outside Flashback arrestors to be fitted on the cylinders 12.19.4 Oxygen cylinders shall not be stored where
for welding and cutting oil, grease or other readily combustible substance may
come in contact with them Oil and oxygen may
12.18.3 Hydrogen and dissolved acetylene cylinders
combine with explosive violence.
shall not be allowed to reach a temperature exceeding
55°C and 52°C, respectively because of the rise in 12.19.5 Cylinders shall not be stored in the operating
pressure in the cylinder with change of temperature. rooms
8
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IS 8198 : 2004
12.20 Specific Precaution for Nitrous Oxide position Cylinders should not be transported lying
Cylinders horizontally on truck with valve overhanging in a
position to collide with stationary objects. Cylinders
Nitrous oxide cylinder shall be stored in an assigned
should not be dragged from place to place.
little frequented location, making sure not to store them
in the same room with cylinder containing reserve stock 13.11 Valves should always be closed before cylinders
of flammable gases Medical cylinder of nitrous oxide are moved
should not be stored in the hospital operation theater
13.12 It is sometimes necessary to transport cylinders
13 HANDLING (AT CUSTOMER'S END) by crane or derrick Lifting magnet sling or rope or
Cham, or any other device in which the cylinders
13.1 The gas shall be called by its name so that no themselves form a part of the carrier shall not be used
confusion exists for hoisting cylinders Instead, when the crane is used,
a platform, cage or cradle shall be provided which will
13.2 Adequate care shall be taken in handling cylinders
protect the cylinders from damage by slamming against
so that these art not dropped or struck against each
obstructions and will keep them from falling out. The
other violently Cylinders shall be adequately
preferred construction is to build one which will take
supported to prevent falling down during use In
one or more cylinder
horizontal position the cylinders shall be secured so
that it cannot roll Trolleys and cradles shall be used
during handling 13.13 Precaution
13.13.1 Cylinder shall not be
13.3 Repairing, painting or altering colour of cylinders
or valves shall not be done If the cylinder valve is a) lifted with an electromagnet,
leaking around the spindle, the gland nut should be b) kept near elevator, gangway or in a location
tightened where moving abject can fall on it,
13.4 Cylinders shall not he placed where they might c) left near a source of heat like furnace, flame
become part of an electric circuit. Where cylinders are or naked light or hot slag or radiator;
used near or in conjunction with electric welding, d) kept close to welding or cutting work so that
precaution should be taken against accidental spark may fall on it,
grounding of compressed gas cylinders and allowing e) used as roller, support or for any purpose other
them to be burned by clectric welding arc. than storing gas;
13.5 Stamped marking on cylinders should not he f) kept in contact with an electric wire or fitting
tampered so that it may become path of an electric
circuit,
13.6 Marking which arc used for identification of g) kept near acid or corrosive substance,
contents of cylinders should not be defaced or removed
This also applies to labels, tags and stenciled marks h) kept so as to obstruct the approach to a fire
extinguisher,
13.7 Cylinders shall not be used as rollers. supports or j) lifted by its cap,
any purpose other than for which they are intended
k) dragged or slided on floor (a suitable hand
13.8 In moving cylinders, it is important to remember carl should be used); and
that they should not be subjected to abnormal
m) rolled over oily or greasy floor
mechanical shocks which might damage the cylinders
and the valves Care should be taken to ensure that 13.13.2 Oxygen and nitrous oxide cylinder should not
cylinders are not dropped or permuted to strike against come in contact with oil, grease or any other
each other violently combustible substance.
13.9 Valve protection cap shall not be used for lifting 13.13.3 Care to be taken to avoid exhausting a nitrous
cylinders from one position to another Before raising oxide cylinder completely when using it wtth either
a cylinder provided with valve protection cap from a anesthesia, in order to prevent the possibility having
horizontal to a vertical position, it should be seen that either drawn back into the cylinder Nitrous oxide
the cap is properly placed hand-tight, then the cylinder cylinders should always be protected against feedback
raised by grasping the cap of other gases or foreign material by suitable traps or
check valves in line to which the cylinders are
13.10 Horizontal movement of cylinders is easily connected
accomplished by the use of a hand truck. When a hand
truck is used, some method, such as chaining, should 13.13.4 Nitrous oxide should not be transferred from
be used to hold cylinders securely in an upright one cylinder to another cylinder except by an
9
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IS 8198 : 2004
approved decanting station, instead the cylinder 14.14 For Hydrogen Cylinder
should always be returned to charging plants for
14.14.1 The hydrogen cylinder to be used in an upright
refilling. Refilling to be done in the plants under
position should be secured so that it can not be knocked
recognized practices down.
13.13.5 Owner of cylinders should be notified, giving
14.14.2 Valve protection cap should be removed just
details and cylinder numbers, in case any condition before connecting the cylinder to a manifold or
has occurred which might permit any foreign substance regulator.
lo enter the cylinder or valve to enable them taking
precautions before refilling 14.14.3 Contrary to general practice with other gas
cylinders, hydrogen cylinder, valves should not be
14 BRINGING CYLINDER IN SERVICE cracked before connecting to regulator or manifold
since self-ignition of the issuing hydrogen may
14.1 The gas should be called by its name to avoid any
sometimes occur
possible confusion The contents of a cylinder shall
not be used without suitable pressure regulating device 14.14.4 Hydrogen pressure reducing regulator should
or flow regulating device, Flow regulation by means always be connected to the hydrogen cylinder
of cylinder valve may lead to danger It should be either Hydrogen from a cylinder without reducing the
m full open or full closed position pressure, through a suitable regulator at the cylinder
or at the outlet of the header valve or a cylinder
14.2 Except hydrogen cylinder, before connecting the manifold, should not be used
cylinder to a regulator or manifold the valve should he
momentarily opened and closed to remove any loose 14.14.5 In case of hydrogen cyhnder valve required
dirt or dust from inside the valve socket The operator opening, it shall be opened slowly so that hydrogen
should stand clear of the outlet while doing this does not enter the regulator suddenly. The valve
opening should be pointed away from the operator.
14.3 Valves of cylinders shall be closed before Wrenches or tools should not be used except those
breaking the outlet connections from them provided or approved by the gas manufacturer The
14.4 Cylinders with leaky valves shall not be used use of a wrench or valve equipped with hand wheels
should be avoided Hammering of the valve wheel in
14.5 Connections that do not fit shall not be forced It attempting to open or close the valve should not be
is important to make sure that the threads on regulator done If valves cannot be opened by hand the supplier
to cylinder valve connections are properly mated No should be nonfied
Jointing compound shall be used
14.15 It should be made certain that the threads on
14.6 Test for leakage at connections shall be made by regulator or leads for connecting the cylinders to
using soap water Testing leakage with a naked flame manifold headers correspond to those cylinder valve
shall not be done outlets Connections which do not fit should not be
forced Interchange of regulators, hose or other
14.7 Opening the valve of a full cylinder shall not be
appliances with similar equipment intended for use
done rapidly but slowly
with other gases should not be done
14.8 A worn out spindle key shall not be used for
opening or closing cylinder valve as it may damage 14.16 After attaching the regulator and before the
the square head of the spindle cylinder valve is opened, it should be seen that the
adjusting screw of the regulator is released
14.9 Extra leverage shall not be used on the cylinder
spindle key for operation 14.17 It should be made sure that all connections are
gas-light and remain so and that the connected hose is
14.10 A worn out spanner shall not be used for in good condition and does not have any leaks
loosening or tightening the gland of the cylinder valve.
14.18 The cylinder valve should be fully opened when
14.11 Cylinder valve shall be kept closed at all times cylinder is in use
except when gas is actually being used
14.19 Torch should not be applied to the side of a
14.12 Torch should not be applied to the side of a cylinder to raise the ptessure or for any other reason.
cylinder to raise the pressure or for any other reason
14.20 The cylinder valve should be closed when the
14.13 No hammering shall be done on the gland nut or work is finished It should be made sure that the cylinder
on the gas outlet in attempting to open or close the valve is closed and all gas released from regulator before
same removing the regulator from a cylinder.
10
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IS 8198 : 2004
14.21 Before using the cylinder it shall be made sure any possible source of ignition A tag should be
that It contains the same gas which is required to be attached to the cylinder stating that the valve or plug
used. is nserviceable A sign should be placed at cylinder
in case cylinders having leaky fusible plug, warning
15 HANDLING OF LEAKING CYLINDERS persons against approaching the cylinde with cigarette
15.1 If gas cylinder leaks around the valve spindle or other open lights. When the cylinder is empty, the
when the cylinder valve is open even after tightening valve should be closed The supplier should be notified
the gland nut, the valve should be closed and a tag immediately the serial number of the cylinder and the
attached to the cylinder stating that the valve is particulars of its defects as far is known, and his
unserviceable The supplier should be notified and his instruction awaited
instructions should be followed as to the return of the
cylinder 16 TRANSPORTATION
15.2 If hydrogen leaks from the valve even when the 16.1 Additional care shall be taken in handling
valve is closed, the cylinder should be carefully cylinders so that these are not dropped or struck against
removed to an open space out of doors and well away each other violently, Cylinders shall be adequately
from any possible source of ignition The cylinder supported to prevent falling during use In horizontal
should be tagged as in the case of unserviceable valve position the cylinders shall be secured so that it cannot
(extreme caution is recommended here because the roll Trolleys and cradles shall be used while moving
leaking hydrogen may sometimes ignite in (he absence them
of any normally apparent source of ignition, and if so, 16.2 Cylinders shall not project in the horizontal plane
will bum with almost an invisible flame) Warnings beyond the sides or ends of the vehicles in which they
should be posted against approaching the cylinder with
are transported.
lighted cigarettes or other source of ignition The
supplier should be notified immediately and his 16.3 Cylinders on vehicles shall be blocked or braced
instructions asked for further handling of the cylinder and secured to prevent movement or falling down
15.3 When cylinders have been emptied 16.4 There shall not be any sharp projections on the
inside of (he vehicle which can damage the cylinder
a) Cylinder valve should be closed and the valve wall
protecting cap replaced, and
16.5 Lighter cylinders shall be kept on the top of the
b) Cylinders should be promptly returned to the heavier ones during transit
supplier in accordance with his instructions
16.6 A leaky cylinder shall not be transported
15.4 Handling of Leaking Dissolved Acetylene knowingly
Cylinders
16.7 When filled cylinders are transported by rail it
15.4.1 As acetylene and air in certain proportion are shall be done in accordance with the Railway Red Tariff
explosive, care should be taken to prevent acetylene Rules
leakage. Connection should be kept tight and hose
16.8 Valve protection cap shall not be used for lifting
maintained in good condition Points of suspected
cylinders from one position to another Before raising
leakage shall be tested by covering them in soapy water
a cylinder provided with valve protection cap, from a
A leak can be indicated by bubbles of escaping
horizontal to a vertical position, it should be checked
acetylene passing through the soap film. Leaks shall
that the cap is placed hand-tight, then the cylinders
not be tested with flame
can be raised by grasping the cap
15.4.2 If acetylene leaks around the valve spindle when
the valve is open, the valve should be closed whereas 17 GENERAL PRECAUTIONS
the gland nut tightened. If this does not stop the leak, 17.1 Gas cylinders should be handled by properly
the valve should be closed and a tag attached to the instructed and trained persons
cylinder stating that the valve is unserviceable The
gas supplier should be notified and his instructions for 17.2 Attempt shall not be made to remove the valve
return of cylinder followed. from the cylinder body except in a testing station
15.4.3 If acetylene leaks from the valve even when 17.3 Cylinders with defects shall be immediately
the valve is closed or if any rough handling has caused labelled appropriately and returned to the supplier
any fusible safety plug to leak profusely, the cylinder 17.4 Marking and identification colour of a cylinder
should be moved to an open space well away from shall not be defaced
11
D BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR BGR ENERGY SYSTEMS LIMITED - CHENNAI ON 05-08-2021 10:38:23 (172.23.16.71) valid uptp 2
SUPPLIED BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR BGR ENERGY SYSTEMS LIMITED - CHENNAI ON 05-08-2021 10:38:23 (172.23.16.71) valid uptp 22-10-2021
IS 8198 : 2004
17.5 If any accident, fire or explosion occurs involving a) Name of the manufacturer and owner,
the cylinder which is attended with loss of life or b) Cylinder number,
serious injury to person or property, this shall be
c) Specification to which the cylinder conforms,
immediately reported to the nearest Magistrate or to
the Officer-in-Charge of the nearest Police Station and d) Date of original hydrostatic stretch test,
by express telegram to the Chief Controller of e) Test reports and certificates furnished by the
Explosives as required under Gas Cylinder Rules, manufacturer, if available,
1981 Cylinders serial No./Nos . gas etc. shall be f) Test pressure;
intimated
g) Maximum working pressure,
17.6 In welding shops and industrial plants using both h) Water capacity, in litres.
oxyacetylene and electric welding apparatus, care shall j) Date of the last hydrostatic stretch test and
be taken to avoid handling of this equipment in any name of the testing station,
manner which may permit the gas cylinders to come
in contact with the electric welding apparatus or k) Tare of the cylinder;
electrical circuits m) Variation, if any, in the tare marked on the
cylinder and actual tare at the time of
17.7 When there is doubt in proper handling of a gas
hydrostatic stretch test,
cylinder, the manufacturer or supplier of the cylinder
should be consulted n) Name of gas.
p) Type of valve fitted, and
18 RECORDS
q) Remarks.
18.1 Filling station shall maintain the following record
in respect of each cylinder examined and tested for 18.1.1 Permission obtained from the statutory authority
filling: permitting the use of cylinder shall be preserved till
the cylinder is condemned
12
D BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR BGR ENERGY SYSTEMS LIMITED - CHENNAI ON 05-08-2021 10:38:23 (172.23.16.71) valid uptp 2
SUPPLIED BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR BGR ENERGY SYSTEMS LIMITED - CHENNAI ON 05-08-2021 10:38:23 (172.23.16.71) valid uptp 22-10-2021
IS 8 1 9 8 : 2 0 0 4
ANNEX A
(Clauses 5.1 and 6.1.1)
LIST OF APPROVED SPECIFICATIONS
13
D BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR BGR ENERGY SYSTEMS LIMITED - CHENNAI ON 05-08-2021 10:38:23 (172.23.16.71) valid uptp 2
SUPPLIED BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR BGR ENERGY SYSTEMS LIMITED - CHENNAI ON 05-08-2021 10:38:23 (172.23.16.71) valid uptp 22-10-2021
IS 8198 : 2004
ANNEX B
(Foreword)
COMMITTEE COMPOSITION
Gas Cylinders Sectional Committee, ME 16
All Indra Industrial Gases Manufacturers Association, New Delhi SHRI A R SINGH
SHRI S DEB (Alternate)
14
D BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR BGR ENERGY SYSTEMS LIMITED - CHENNAI ON 05-08-2021 10:38:23 (172.23.16.71) valid uptp 2
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IS 8198 : 2004
Organization Representative(s)
Member Secretary
SHRI S H Roy
Director (MCD), BIS
Bharat Pumps and Compressors Ltd, Allahabad SHRI UTTAM KUMAR (Convener)
SHRI S K TIWARI
All India Industrial Gases Manufacturers Association, New Delhi SHRI A R SINGH
SHRI S DEB (Alternate)
BOC India Ltd, Kolkata SHRI P K BHATTACHARYA
SHRI N R PAL (Alternate)
Department of Explosives, Nagpur SHRI R H BHALEKAR
SHRI C R SURENDRANATHAN (Alternate)
Jai Maruti Gas Cylinders Pvt Ltd, Gwalior SHRI ASHOK K NIGAM
SHRI P K NIGAM (Alternate)
15
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SUPPLIED BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR BGR ENERGY SYSTEMS LIMITED - CHENNAI ON 05-08-2021 10:38:23 (172.23.16.71) valid uptp 22-10-2021
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act. 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments Standards are also reviewed
periodically, a standard along with amendments is reaffirmed when such review indicates that no changes are
needed, if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
'BIS Catalogue' and 'Standards Monthly Additions'
This Indian Standard has been developed from Doc No MED 16 (0691)