Professional Documents
Culture Documents
Jost Knauss
Coordinator-edttor
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INTERNATIONAL ASSOCIATION FOR HYDRAULIC RESEARCH
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¡·
1
HYDRA ULIC STRUcrtJRES
r DESIGN MANUAL
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7 Vortex-tlow intakes
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S.C.Jain & R.Ertema 125
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8 Conclusions
139
G.E.l lecker (:-
157
Refcrences ,·
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165
Subject index
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VI
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Preface
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f
f.
1 This volume is the first of a series. It belongs to 1he IAHR Hydraulic strnctures
/· thc [AHR, as was de.cidcd during che lAHR Congress in New Delhi in 1981.
This manual is to appear in the fonn of two series. Toe füst series will present
for the analysis oí phenomena affccting hydraulic Structurcs. The second series
will serve the practising cngjnecr as an application index aiding him 10 selcct
the rclevant scctions ofthe manual 10 beconsultcd in thc task to ensure a hydraulica!!y
saf
c design:
conduits
Energy dissipation
Scouring
Scdiment control
Water-equality dfccts.
to thc IAHR Design manual for thc benefit of ali thosc who are involved with
remarning pans of thc manual rs well on its way. Toe othcr votumes will come
out wilhin the nexr two to threc years as they are °b:impleted. I am sure the
VII
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lughly-expert
The present
level.
dinamr-cditor, has takcn great pains to recerve inpul to this work from d1sc11��,01h
at intemational
by five experts in
meerings
the lield.
When thc:
Despirc: aU
m.:muscript was oomplctcd,
sc:cond
had it revtcw
the....,•n¡
e.i
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of caution exprc:ssc:d by Dr. Knauss and Dr. Hc:ckcr in the lntroductior ª"'.
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the Conciusíons. T11t:1t: 1� eull huensive rcsearch aetivity tOOay on swirüng :".o,:,
us new findings, from both rcsearch and practic:al expenence, so that we may
five year-intervals.
Last, but not least, l wish to thank everyone who hclped to make publicauon
of this volumc: possible. In particular, 1 wish to thank Dr. Knauss who had the
tremendous and often frusuating task of coordinating and cditing the many
contributions. Wc are: most gratcful to him and all his co-authors for taking on
the chore oí prescnting their knowlcdgc and expc:rience, and íor doing it in such
an admirable: fonn, even though their jobs already occupied them 10 the limit.
VIII
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r Contributors
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E.Chang, Dr. M.Padmanabhan, Dr.
[
Training Centre far Small Hydro Power AJden Research Laboratory
China USA
USA UK
India India
USA Switzcrland
USA Switzerlaod
FR Gennany Swilzerland
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Reviewers
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F. W.Blaisdell
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Research leader
USA
G.S.DhiUon, Dr. f
Superintcnding cnginc:er
India
Santokh Singh
Amritsar, Pb.
India
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XJ L
Symbols and dimensionless numbers
¡ ·
Symbo!s used in tlus volume corrcspond to ISO 772. SymOOls wtuch are n01
•
menucned below will be introduccd wit.hin the individual chapters in which they
ure 4 . 1 )
. k 1 . Q
v(m·s-1) mta e ve ocrty: v = dl;i-/
4
l
v (m · s "') tangential velocity: v1 = w r, with w = angular veloci
1
swirl angle
" approach flow swirl angle (index a indicates approach
"•
flow conditions)
l
intake orientation (detailed definition given in Fig
ure 4 l)
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XIII
1
l
r,
critica! value
r
(h/d)cr
F, • ---,..,,
v
intake Froude number r
"• d
,d
Re=- intakc Reynolds numbcr
'
/pd
We = v -y -;¡ intake Weber number
rd
Nr=- circulation numbcr
Q
1
Other í"mponant notations
v 1
discharge cocfficienl
e;·
.;
"'2
,-h
'"
v 1 F
submergence Froude numbcr
7.h - ..Jh/d r
1
_g_ = �- - Re radial Reynolds number
" h .. h/d
,_,
,pc.-=
d
- -we2 Weber numbcr
o
F T
- ..: - N r Kolr numbcr
,d 4
' 1
N,•-=-Nr
,d 8
rh h
-=-Nr Jain numbcr
Q d
e d I
-•-Nr Anwar number
Q 2T
XIV
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r Introduction l
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r J.KNAUSS
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1
1.1. SCOPE OF THE VOLUME
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According to the main guide-line oí the IAHR-initiative conceming the publication
which are prone 10 conex fonnation. Prob!ems arisc from air entrainment and
1 swirl intrusion at the transi:ion from free surfaee to prcssurc flow c.onditions. lntakcs
confrontcd with such phcnomena are installed ar water power plants or pump
In the case of swirling flow problcms at íntakes thc devclopment and improvemem
of the basic knowlcdge cf tae hydraulic phenomena in volved and ofthe fundamental
The present starc of the art (1985) will be ctiscussod in this monograph by means
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of a series of summarizing contributions (chapters of thc monograph) presented
Among thc many sources of swirl and voncx fonnation, thc most frequently
and thc connected conduit. In most of thc cases, asymmetry in thc approach
flow. Durgin & Hcckcr (!978) define chrcc fundamental types ot vorticity sources
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r
I I I
¡
r
(/oJ
�
r
1 1 1 I I I ¡-
�¡ (&/
1 1
Jt t I
¡ ¡ �
-VI G-
1
l { Figure
mctry
1.1. Rou1t1onal How ansmg from (a) asym-
- .... ,,
-·--... ·,
-- ' ''
', \
,,r----
1
�Ü,/
i•, r L
1
.',.
= ,�
�\\(fu l \ {�'
'\ +
:, ' ,-_
/
\
''
o �
' -
- o \ I
• ,. o , Figure 1.2 lnt.akc pronc t
o vortcx fonnat,on
- -_ 113 -:i
)
:::. o_9..,
�
J =-=� -/�t =
- +-; e�
------...::.; +,
-n0
¡,
---
- .
(b) (e)
<•)
¡.
- igu
re IJ. ) vdocity gracbcnts. (e) obul\lcuon (Durg¡n
Sourccs ofvonicity. (a) offset in1roduc:tion, (b
2
e<rculct,on ons1ng from
osymmetr1co\ geometry
of the bC11J11dories
vorticn �eporated
from offsels
in the interface al
counlenurrent 5
' I '
' '
Figure 1.4 Vanous ciramples of vortex íormation al asymmctrical approach flow oonditions (Knauss,
1972).
as shown in Figure 1.3 and described in Section 6.21. In literature onc can find
to vortex formation (see Figures 1.1 up to 1.5). Vortio=s mainly were stimulated
by: cccentric oriemation of the intakc rcletive to a symmetric approach flow area,
Generally one can state that the intcnsity and stability of the resulting flow rotation
Very often the given local conditions or spccial design considerations such as
an economic optimization of the whole schcme intetfere with the hydraulic principie
of a vortex free intake. Toen, vortex fonnation must be tolcrated, provided that
furlher uampl�•
operanonal probtcms dueto dangerous arr and swirl entrainmeat can be elimmated.
This mcans. that circulation must be controlled and limited by suitable measures.
and 'pump sumps'. lntakc strvcturcs are associered with oower planL�, cspccially
with P.Umped stora� schel]}� w1th a!l kinds o( waJcr supply systems. with lock
fillmg mstallations or with the various hydraulic structures at dams (c.g. bottom
outlets, moming glory or siphon spillways). Conceming thc flow rate ali kmds
installations, whcrcas intake structures normally are classifted as large size instaY:
lations.
Figure 1.6 shows a proposal for a subclassification due to two typical desiiw
an in�k� is located in 1he floor or_ _y,,alls_oí the basin or &S projecliñgjmQ_the
n
I Figu re 1.6 also thc general fcatu re of the main hydrnulic system 'iruake'
4
general system. , tservo,r
np•n channtt
( >-" 1 )
structural d1sti'nct100
(.k,,-'-)
genera( I o I I b1
clcsstñcchcn
r 1ntak1 lorottd ,n1okt pro¡ect,ng
--.--�
1
1) vertically downwards " .
"
'
inlokn al
2l inclined downwards
powu plonh
-. 8_.
l
3 ¡ horizontal
" -.
.l
s
! 4 VORTEX TYPí:S, GENERAL CLASS!ílCAllON
and dcscript,ons. Toree main distinctivc marks are givcn by (a) the location o�
vortcx form.ation rclauvc to the intake, (b) the time depcndency of the phcnomen.,
and (e) the shapc of the cstablished vortex. Further fundamental dassificerion
formation: (a) suñace vórtices, startlng from the free water surface and 4x'mf!
rcsponsible for possiblc entrainmcnt of air and swirt, (b) subsuñace vonices, star:,ng
from the floor and/or thc walls of the upstream basin, being mainly respoesibre
for swirl intrusion (sec Figure l. 7). Wall located intakcs nonnally are assoeeued
with surface votticcs only. Projecting intakcs especia Uy in pump sumps are subjected
CD iutfatt vertex
-•
0 1ubsurfou YoriU
lal
---@ -
+- conctnhlc or colu111n vcrtex
I bI l
optn eb--eore
le I
•
r
r
cp
<?
jepc
r·
•
-y* 1 /
r deHr!Pl1on
� 1 W'
.4í! 9A W,
,44 �¡(�
duelo:
circulat1on
r rercnve lo
the mlake
Figure 1.8. 1lic different types of stablc surface cornees at intakes venically downwards (dra,n
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YOrticcs). indicauon and distillction.
the approach Oow field. lntermittent vorticcs result from an unsteady supply of
types considera thc location of vortex formation: (a) surfacc vórtices, staning from
the free water surfaoe and bcing rcsponsible for possiblc emrainmem of air and
L swirl, (b) subsuñacc vórtices, starting from the íloor and/or the walls of the upstream
intakes normally are associated with sarface YOrticcs only. Projccting intakes
cspccially in pump sumps are subjccted 10 both, surface and subsurfacc voníces.
thc approadi flow field. Intennittent vortic.cs resul! from an unstcady supply of
Sorne common typc: classifications of stablc surfacc vonices duc to the overall
shapc of thc cstablishcd vortex and its dcvdopment rdativc to the intake are
shown in Figures 1.7 and 1.8. 111c Rankinccombined vortex is discusscd in Scctions
l
ree spirnl vortices is giVCfl in Chaptcr 3.
2.1.2 and 4.4.1. Information on f
Two main hydraulic problcms may be encountered with thc entrainment of air
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of arr and swtrl may be the source of the following difficulucs (see atso Scctio«,
air associated with Iluctuations of flow rate and prcssure distribution, · lcast
- slimulation of vibrations and cavitation inceptioo leadin to wear awd da: ...ge
of thc vonex fonn.ing process. The most disa.greeable consequence:s are associated
ldcally, thc flow passing from free surfacc closed channel conditioru. should
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t
be unifonn, stcady and of single µliase (Pro=r, I9n). The laner condition concems
two main po.smlations for intakc dcsign and operation: no dircct cntrainmcnt of
ree air by surfaoe vortices and no rclcasc of dis.so!YCd air or gas by strong sub.surfaoe
f
vorticcs. However, f
or practic:al application the desirable unifonnity and absolutc
ENTRAINMENT
and turbincs, but in spccial cases smaU volurnes of cmrappcd air may not scriously
degrade thc peñonnance condnions (see Scction 2.2.3). Axial flow pum°ps are more
scnsitivc to air ing(Stion than centrifuga! pumps (Chang, 1977). Au- by water sclumes
8
JI
r sntcke ,
r
, " revolut,ons of swor! mct�r per l1m�
r ,, . rt d n , v = �
'ª
d rt
r to a •
�
' . a
o
• tnd1caled S\ftr( angle
1
J�1¡¡urc 1.9. Swirl mncr (see Scction 2.2.2).
1 .
lngestion retes abovc this margin normally rcsuh in a suelden drop of efficicncy.
are oecessary. Critica! operation conditions vary with rhe pump type and the
r only a smail ratc of entrapped air is necessary. But a loss in cfficiency by this
operational conditions of a turbinc (Dcxtcr & Zeigler, 1978) did not result in
did creare rough opcrational conclilions, which can be 1olerated only over a limitcd
time.
In ordcr to define and mcasure the entrained swirl, lhe swirl angle indicatcd
Scction 2.2.2).
an upper limit of a tolerable swirl angle. Regarding the type of the hydraulic
machine, prero.ation expressed by the indicatcd swirl angle shall nonna!ly not
excecd 5° (scc Scctions 2.3.1 and 6.2.3) and in spccial cases evcn 2° (e.g. Nathan,
by the swirl, uneven vclocity distributions in front of thc impeller must be kcpt
Whether a surfacc vortcx resulting from a stable initial circulaúon is air entrruning
or not depends vcry much on the water dcpth above the intake under consideration.
Presum.ing a sufficient definition of thc inccption of air ingestion (scc Section 2.1.3)
l
l
ne
utr entra1
Figure I JO. Basic rdauo�up between circutnnon btrcngth, subnv:rgcricc, a1r and swul cntnwm,!'11
a certai.n critica! submergencc dcplh can be relared to thc given circulation strc11g1!t
(sec Figure 1.10). Toe critica! submergencc incrcases with increasing circulation
Regarding thc cntrained swrrl, with otherwisc equat conditions the indicated
swirl anglc is indepcndent of the flow rate and also indcpendcnt of 1he occurrcncc
swirl decrcascs with incrcasing water dcpth (scc Figure 1.10). If it is necessary
to raíse the water leve! in arder to avoid air cnt.rainment, thcn simultaneously
swirl imrusion will be rcduccd. 1-lowever, critica! submcrgencc oonditions can not
is not yct available. But until now cxtcnsivc basic and applicd rcsearch has been
carricd out and numcrous rcports havc bccn publ.isbed. Important invcstigations
were finishcd recenuy and sorne are still in cxccution and c:omplclion.
The subjcct under discus.sion is very complex and a state of lhe art report
will therefore maniícst the complcxity of the \\.'hok matter by a survcy of thc
numerous ideas, various opinions and different methods gctting down to the soluúon
of the apparert problcms. This is thought to SCTYC the main intcntion and aim
The subdivL<ion of thc vohimc mto eight main chapters should cover the whole
and generaUy accepted basic knowlcdge versus advances in science, approved tools
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