Synchronization Modules Synchronization Modules For S7-400H

Security information 1
Introduction 2
Safety notes 3
Synchronization modules
Description of the device 4
Synchronization modules for 5
Assembling
S7-400H
Connecting up 6
Equipment Manual
Technical data 7
Approvals 8
04/2020
A5E50072434-AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG A5E50072434-AA Copyright © Siemens AG 2020.

Digital Industries Ⓟ 04/2020 Subject to change All rights reserved
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Table of contents
1 Security information......................................................................................................................................5
2 Introduction...................................................................................................................................................7
3 Safety notes..................................................................................................................................................9
4 Description of the device ............................................................................................................................11
4.1 Components of the product....................................................................................................11
4.2 Synchronization modules for S7–400H ..................................................................................11
5 Assembling .................................................................................................................................................15
5.1 Safety notices for installation .................................................................................................15
5.2 Selecting fiber-optic cables ....................................................................................................16
5.3 Notes on the installation of synchronization modules ............................................................21
5.4 Wiring and inserting the synchronization module...................................................................21
5.5 Removing the synchronization module ..................................................................................22
5.6 Installation of fiber-optic cables..............................................................................................22
6 Connecting up ............................................................................................................................................25
6.1 Safety when connecting up ....................................................................................................25
7 Technical data ............................................................................................................................................27
8 Approvals....................................................................................................................................................29
Tables
Table 5-1 Accessory fiber-optic cable .........................................................................................................16

Table 5-2 Specification of fiber-optic cables for indoor applications............................................................17
Table 5-3 Specification of fiber-optic cables for outdoor applications .........................................................19
Figures
Figure 4-1 Synchronization modules 6ES7960-1AA08-0XA0 and 6ES7960-1Ax06-0XA0 ..........................12

Figure 5-1 Fiber-optic cables, installation using distribution boxes ..............................................................20
Synchronization modules for S7-400H

Equipment Manual, 04/2020, A5E50072434-AA 3
Table of contents

4 Equipment Manual, 04/2020, A5E50072434-AA
Security information 1
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary and
only when appropriate security measures (e.g. firewalls and/or network segmentation) are in
place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.

Security information

Introduction 2
Purpose of the operating instructions
Using the operating instructions, you will be able to install the synchronization modules and
establish the link.
This manual replaces the "Synchronization modules" section in the manuals for the following
products:
Product Article number

CPU 412–5H 6ES7 412–5HK06–0AB0
CPU 414–5H 6ES7 414–5HM06–0AB0
CPU 416–5H 6ES7 416–5HS06–0AB0
CPU 417–5H 6ES7 417–5HT06–0AB0
CPU 410–5H 6ES7 410–5HX08–0AB0
CPU 410E 6ES7 410–5HM08–0AB0
CPU 410 SMART 6ES7 410–5HN08–0AB0
CPU 410SIS 6ES7 410–5FM08–0AB0
You can find the manuals on the Internet pages of Siemens Industry Online Support (https://
support.industry.siemens.com/cs/us/en/).
See also
SIMATIC Fault-tolerant systems S7-400H (https://support.industry.siemens.com/cs/de/en/
view/82478488)
SIMATIC PCS 7 Process Control System CPU 410 Process Automation (https://
support.industry.siemens.com/cs/de/en/view/109748473)
SIMATIC PCS 7 process control system CPU 410 Process Automation/CPU 410 SMART
(https://support.industry.siemens.com/cs/cn/en/view/109748474)
SIMATIC process control system PCS neo CPU 410-5H Process Automation V10 (https://
support.industry.siemens.com/cs/de/en/view/109773476)
SIMATIC CPU 410SIS (https://support.industry.siemens.com/cs/ww/en/view/109750080)
Catalogs
You can find the article numbers for the Siemens products relevant here in the following catalog:
● Industry Mall - catalog and ordering system for automation and drive technology, Online
catalog (https://mall.industry.siemens.com/goos/WelcomePage.aspx?regionUrl=/
de&language=en)
You can request the catalogs and additional information from your Siemens representative.

Introduction
Device defective
If a fault develops, please send the device to your SIEMENS service center for repair. Repairs
on-site are not possible.
Recycling and disposal

The products are low in pollutants, can be recycled and meet the requirements of the WEEE
directive 2012/19/EU for the disposal of electrical and electronic equipment.
Do not dispose of the products at public disposal sites.
For environmentally friendly recycling and the disposal of your old device contact a certified
disposal company for electronic scrap or your Siemens contact (Product return (https://
support.industry.siemens.com/cs/ww/en/view/109479891)).
Note the different national regulations.
Trademarks
The following and possibly other names not identified by the registered trademark sign ® are
registered trademarks of Siemens AG:

Safety notes 3
Read the safety notices
Note the following safety notices. These relate to the entire working life of the device.
You should also read the safety notices relating to handling in the individual sections,
particularly in the sections "Installation" and "Connecting up".
CAUTION
To prevent injury, read the manual before use.

Safety notes

Description of the device 4
4.1 Components of the product
The following components are supplied with a synchronization module:
● Synchronization module
● Product information
Unpacking and checking
WARNING
Do not use any parts that show evidence of damage
If you use damaged parts, there is no guarantee that the device will function according to the
specification.
If you use damaged parts, this can lead to the following problems:
● Injury to persons
● Loss of the approvals
● Violation of the EMC regulations
● Damage to the device and other components
Use only undamaged parts.
1. Make sure that the package is complete.

2. Check all the parts for transport damage.
4.2 Synchronization modules for S7–400H
Function of the synchronization modules

Synchronization modules are used for communication between two redundant S7-400H CPUs.
You require two synchronization modules per CPU, connected in pairs by fiber-optic cable.
Note
You must use 4 synchronization modules of the same type in an H-system.
The system supports hot-swapping of synchronization modules, and so allows you to influence
the repair response of the fault-tolerant systems and to control the failure of the redundant
connection without stopping the plant.

Description of the device
If you remove a synchronization module in redundant system mode, there is a loss of

synchronization. The reserve CPU changes to ERROR-SEARCH mode for some minutes. If
the new synchronization module is inserted and the redundant link is reestablished during this
time, the reserve CPU switches to redundant system mode, otherwise it switches to STOP.
Once you have inserted the new synchronization module and reestablished the redundant link,
you must restart the reserve CPU.
Mechanical configuration
Figure 4-1 Synchronization modules 6ES7960-1AA08-0XA0 and 6ES7960-1Ax06-0XA0
CAUTION
Class 1 laser product
Risk of injury.
The synchronization module is equipped with a laser system and is classified as a "CLASS 1
LASER PRODUCT" according to IEC 60825–1.
Avoid direct contact with the laser beam. Do not open the housing. Always observe the
information provided in this manual, and keep the manual to hand as a reference.
CLASS 1 LASER PRODUCT

LASER KLASSE 1 PRODUKT
TO EN 60825

Diagnostics behavior of the synchronization link
S7-400H system V6 with a loaded "Spare part" V4.5 configuration

If there is reduced performance of the redundancy link between the CPUs, the operating
system of the CPU calls the OB 84. The "reduced performance of the redundancy link" event
with configuration as V4.5 corresponds to the "Functional error of the network component"
event with configuration as V6.0.
S7-400H system V6 or higher, with corresponding configuration

If there is reduced performance of the redundancy link between the CPUs in redundant
operation, the operating system of the CPU calls the OB 82. In this case, you can determine the
cause via the detail diagnostics with SFB52 or SFB54.
Note
In redundant operation, the OB 82 is also called on power off/on of a partial system or during
a firmware update of the partner CPU. This is not a problem with the synchronization link but
is instead because the synchronization modules are not emitting any light at this moment.
Diagnostics with STEP 7 / HW Config

You can find the cause of the reduced performance of the redundancy link in the "Sync module
diagnostics" tab in HW Config > Target system > Module information.
For the selected synchronization module, you can display here the following channel-specific
diagnostics data:
Property Reason
Overtemperature The synchronization module is too hot.
Fiber-optic error The synchronization module has reached the end of its service life.
Violation of lower limit The sent or received optical performance is low or too low.
Violation of upper limit The sent or received optical performance is high or too high.
Functional error of the network The quality of the redundancy link between the CPUs
component (transmission distance including synchronization modules and fiber-
optic cables) is reduced so that transmission errors are occurring
frequently.
Failure of a synchronization component

In solo operation, the error ID 0x3592 indicates an error in "a synchronization component". This
error has no effect on the functionality of the CPU in solo operation. However, redundant
operation is no longer possible. To replace the CPU itself in solo operation, perform a master
replacement with the function "Switch to CPU in Rack ... via only one intact redundancy link".

Fiber-optic interfaces of unused modules

Fiber-optic interfaces of unused modules must be blanked off during storage to protect the
optical equipment. The plugs are in the synchronization module when shipped.
NOTICE
Reduced optical performance due to soiling
Even small amounts of dirt in a fiber-optic interface adversely affect the quality of the signal
transmission. This can lead to synchronization losses during operation. Protect the fiber-optic
interfaces against dirt during storage and installation of the synchronization modules.

Assembling 5
5.1 Safety notices for installation
Safety notices
When installing the device, keep to the safety notices listed below.
Safety notices on use in hazardous areas
General safety notices relating to protection against explosion
WARNING
EXPLOSION HAZARD
Replacing components may impair suitability for Class 1, Division 2 or Zone 2.
WARNING
When used in hazardous environments corresponding to Class I, Division 2 or Class I, Zone
2, the device must be installed in a cabinet or a suitable enclosure.
Safety notices for use according to ATEX and IECEx

If you use the device under ATEX or IECEx conditions you must also keep to the following
safety notices in addition to the general safety notices for protection against explosion:
WARNING
Requirements for the cabinet/enclosure
The equipment shall be installed in a suitable enclosure that provides a degree of protection
not less than IP54 in accordance with EN/IEC 60079-15.
WARNING
Suitable cables at high ambient temperatures
If the temperature of the cable or housing socket exceeds 70 °C or the branching point of
conductors exceeds 80 °C, special precautions must be taken.
If the device is operated at ambient temperatures of between 50 °C and 70 °C, only use cables
with a maximum permitted operating temperature of at least 80 °C.

Assembling
5.2 Selecting fiber-optic cables

Check or make allowance for the following conditions and situations when selecting a suitable
fiber-optic cable:
● Required cable lengths
● Indoor or outdoor installation
● Any particular protection against mechanical stress required?
● Any particular protection against rodents required?
● Can an outside cable be routed directly underground?
● Does the fiber-optic cable need to be water-proof?
● Which temperatures influence the installed fiber-optic cable?
Observe the following rules:
● Provide for sufficient strain relief at the modules.
● Keep to the specified environmental conditions of the fiber-optic cables used (bending radii,
pressure, temperature...)
● Observe the technical specifications of the fiber-optic cables used (attenuation,
bandwidth...)
Cable length up to 10 m
You can use the synchronization modules 6ES7 960–1AA06–0XA0 and 6ES7 960–1AA08–
0XA0 in pairs with fiber-optic cables up to 10 m.
Select cables with the following specification for lengths up to 10 m:
● Multimode fiber 50/125 µ or 62.5/125 µ
● Patch cable for indoor applications
● 2 x duplex cables per fault-tolerant system, cross-over
● Connector type LC–LC
Such cables are available in the following length as accessories for fault-tolerant systems:
Table 5-1 Accessory fiber-optic cable
Length Order number

1m 6ES7960–1AA04–5AA0
2m 6ES7960–1AA04–5BA0
10 m 6ES7960–1AA04–5KA0
Cable length up to 10 km
You can use the synchronization module 6ES7960-1AB06-0XA0 in pairs with fiber-optic cables
up to 10 km.

Assembling
The following rules apply:

● Make sure of adequate strain relief on the modules if you use fiber-optic cables longer than
10 m.
● Keep to the specified environmental conditions of the fiber-optic cables used (bending radii,
pressure, temperature...)
● Observe the technical specifications of the fiber-optic cables used (attenuation,
bandwidth...)
For cable lengths in excess of 10 meters, the fiber-optic cables must be custom made. First,
select the following specification:
● Single-mode fiber (mono-mode fiber) 9/125 µ
In exceptional situations, you may also use the lengths up to 10 m available as accessories
for short distances when testing and commissioning. However, only the use of specified
cables with single-mode fibers is allowed for continuous operation.
Note
Cable up to 10 m lenght on the synchronization module 6ES7 960-1AB06-0XA0
Cables up to a length of 10 m are available on order as accessories. If you use one of these
cables on the synchronization module 6ES7 960-1AB06-0XA0 , you may see the error
message "Optical perforrmance too high" at the call of OB 82.
The table below shows the further specifications, based on your application:
Table 5-2 Specification of fiber-optic cables for indoor applications
Cabling Components required Specification

The entire cabling is routed with‐ Patch cables 2 x duplex cables per system
in a building Connector type LC–LC
No cable junction is required be‐ Crossed cores
tween the indoor and outdoor
Further specifications you may need to
area
observe for your plant, e.g.:
The necessary cable length is
UL approval
available in one piece. There is
no need to connect several cable Halogen-free materials
segments by means of distribu‐ Assembled patch cable Multicore cables, 4 cores per system
tion boxes. Connector type LC–LC
Convenient and complete instal‐ Crossed cores
lation using patch cables
observe for your plant, e.g.:
UL approval
Halogen-free materials

Assembling

The entire cabling is routed with‐ if necessary, installation 1 cable with 4 cores per fault-tolerant sys‐
in a building cables also for the inte‐ tem
No cable junction is required be‐ rior area Both interfaces in one cable
tween the indoor and outdoor 1 or 2 cables with several shared cores
area
Separate installation of the interfaces in
The necessary cable length is order to increase availability (reduction of
available in one piece. There is common cause factor)
no need to connect several cable
Connector type ST or SC, for example, to
segments by means of distribu‐
match other components; see below
tion boxes.
Convenient and complete instal‐
observe for your plant:
lation using patch cables
UL approval
Halogen-free materials
Avoid splicing cables in the field. Use pre‐
fabricated cables with pulling protection/
aids in whiplash or breakout design, in‐
cluding measuring log.
Patch cable for indoor Connector type LC on ST or SC, for ex‐
applications ample, to match other components
Installation via distribution boxes One distribution/junc‐ Connector type ST or SC, for example, to
tion box per branch match other components
Installation and patch
cables are connected
via the distribution box.
Either ST or SC plug-in
connections can be
used, for example.
Check the cross-over in‐
stallation when you wire
the CPUs.

Assembling
Table 5-3 Specification of fiber-optic cables for outdoor applications

A cable junction is required be‐ ● Installation cables Installation cables for outdoor applica‐
tween the indoor and outdoor for tions:
area outdoor applications ● 1 cable with 4 cores per fault-tolerant
system
Both interfaces in one cable
● 1 or 2 cables with several shared
cores
Separate installation of the interfaces
in order to increase availability (reduc‐
tion of common cause factor)
● Connector type ST or SC, for exam‐
ple, to match other components; see
below
● UL approval
● Halogen-free materials
Further specifications that may apply due
to the local conditions:
● Protection against increased mechan‐
ical stress
● Protection against rodents
● Water-proofing
● Suitable for direct underground instal‐
lation
● Suitable for the given temperature
ranges
aids in whiplash design, including meas‐
uring log.
● if necessary, instal‐ ● 1 cable with 4 cores per fault-tolerant
lation cables also for system
the interior area Both interfaces in one cable
● 1 or 2 cables with several shared
cores

Assembling

Separate installation of the interfaces
in order to increase availability (reduc‐
tion of common cause factor)
● Connector type ST or SC, for exam‐
ple, to match other components; see
below
● UL approval
● Halogen-free materials
aids in whiplash or breakout design, in‐
cluding measuring log.
● Patch cable for in‐ ● Connector type LC on ST or SC, for
door applications example, to match other components
A cable junction is required be‐ ● One distribution/ ● Connector type ST or SC, for exam‐
tween the indoor and outdoor junction box per ple, to match other components
area branch
Installation and patch
cables are connected
via the distribution box.
Either ST or SC plug-in
connections can be
used, for example
Check the cross-over in‐
stallation when you wire
the CPUs.
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Figure 5-1 Fiber-optic cables, installation using distribution boxes

Assembling
5.4 Wiring and inserting the synchronization module
5.3 Notes on the installation of synchronization modules
General notes on synchronization modules
NOTICE
Only use approved synchronization modules
When using components, in particular synchronization modules that are not released by
Siemens AG, Siemens cannot assume any responsibility for the specification-compliant
function of the "S7-400H CPU System".
LC connector technology
The connection to the S7-400 CPU uses LC connector tech‐

nology (Lucent Connector).
Synchronization module slot /

inserted synchronization module
5.4 Wiring and inserting the synchronization module

1. Remove the dummy plug of the synchronization module.
2. Fold back the clip completely against the synchronization module.
3. Insert the synchronization module into the IF2 interface of the first CPU until it snaps into
place.
4. Insert the end of the fiber-optic cable into the synchronization module until it snaps into
place.
5. Repeat steps 1 to 4 for the second synchronization module IF1.
6. Repeat the procedure for the second CPU.
Connect the IF2 interface of the first CPU with the IF2 interface of the second CPU and the
IF1 interface of the first CPU with the IF1 interface of the second CPU.
Note
Wiring synchronization modules crosswise
If you wire synchronization modules crosswise, i.e. the IF1 interface of the first CPU with the
IF2 interface of the second CPU and vice versa, the two CPUs take over the master role and
the system will not function properly. The LEDs IFM 1 and IFM 2 are lit on both CPUs.
Make sure that you connect the IF1 interface of the first CPU with the IF1 interface of the
second CPU and the IF2 interface of the first CPU with the IF2 interface of the second CPU.

Assembling
5.6 Installation of fiber-optic cables
Note
Long synchronization cables may increase cycle times. This extension can have the factor 2 -
5 with a cable length of 10 km.
5.5 Removing the synchronization module

1. Press lightly on the release of the fiber-optic cable and remove it from the synchronization
module.
2. Fold the clip of the synchronization module to the front and remove the synchronization
module from the H-CPU interface.
3. Place the dummy plug on the synchronization module.
4. Repeat this procedure for all interfaces and both H-CPUs.
Introduction
Fiber-optic cables may only be installed by trained and qualified personnel. Comply with the
applicable regulations. The installation must be carried out with meticulous care, because
faulty installations represent the most common source of error. Causes are:
● Kinking of the fiber-optic cable due to an insufficient bending radius.
● Crushing of the cable as a result of excess forces caused by persons treading on the cable,
or by pinching, or by the load of other heavy cables.
● Overstretching due to high tensile forces.
● Damage on sharp edges etc.
Permitted bending radius for prefabricated cables

The following bending radii must not be undershot when installation the cable (6ES7960–
1AA04–5xA0) prefabricated by SIEMENS.
● During installation: 90 mm (multiple times)
● After installation: 60 mm (once)
Permitted bending radii for prefabricated cables

When you install self-assembled cable make sure to comply with the bending radii specified by
the manufacturer. Note that approx. 50 mm of space is available for the connector and the fiber-
optic cable under the front over of the CPU and that no tight bending radius of a fiber-optic cable
is therefore possible in the proximity of the connector.

Assembling
Points to observe when installing the fiber-optic cables for the S7-400H synchronization link
Always route the two fiber-optic cables separately. This increases availability and protects the
fiber-optic cables from potential double errors caused, for example, by interrupting both cables
at the same time.
Always make sure the fiber-optic cables are connected to both CPUs before switching on the
power supply or the system, otherwise the CPUs may process the user program as the master
CPU.
If you are using fiber-optic cables that were not stored with dummy plugs on the connectors,
observe the following:
Clean connectors, particularly the optical surfaces, with a soft, clean and lint-free cloth before
use.
Local quality assurance

Check the points outlined below before you install the fiber-optic cables:
● Does the delivered package contain the correct fiber-optic cables?
● Any visible transport damage to the product?
● Have you organized a suitable intermediate on-site storage for the fiber-optic cables?
● Does the category of the cables match the connecting components?
Check the attenuation of the fiber-optic cables after installation.
Storage of the fiber-optic cables

if you do not install the fiber-optic cable immediately after you received the package, it is
advisable to store it in a dry location where it is protected from mechanical and thermal
influences. Observe the permitted storage temperatures specified in the data sheet of the fiber-
optic cable. You should not remove the fiber-optic cables from the original packaging until you
are going to install them.
NOTICE
Failure of data traffic due to dirty optical plug connectors
Optical sockets and connectors are sensitive to dirt on the front surface. Dirt can lead to failure
of the optical transmission network. Make the following precautions to avoid the function being
impaired:
● Clean the front surface of field-assembled connectors carefully before insertion. There can
be no residue of the work process remaining on the connector.
● Only remove the dust covers from optical synchronization modules and pre-assembled
cables shortly before inserting the cables.
● Seal unused optical sockets, connectors and synchronization modules with the supplied
protective caps.

Assembling
Open installation, wall breakthroughs, cable ducts:

Note the points outlined below when you install fiber-optic cables:
● The fiber-optic cables may be installed in open locations, provided you can safely exclude
any damage in those areas (vertical risers, connecting shafts, telecommunications
switchboard rooms, etc.).
● Fiber-optic cables should be mounted on mounting rails (cable trays, wire mesh ducts) using
cable ties. Take care not to crush the cable when you fasten it (see Pressure).
● Always deburr or round the edges of the breakthrough before you install the fiber-optic
cable, in order to prevent damage to the sheathing when you pull in and fasten the cable.
● The bending radii must not be smaller than the value specified in the manufacturer's data
sheet.
● The branching radii of the cable ducts must correspond to the specified bending radius of
the fiber-optic cable.
Cable pull-in
Note the points below when pulling-in fiber-optic cables:
● Always observe the information on pull forces in the data sheet of the corresponding fiber-
optic cable.
● Do not reel off any greater lengths when you pull in the cables.
● Install the fiber-optic cable directly from the cable drum wherever possible.
● Do not spool the fiber-optic cable sideways off the drum flange (risk of twisting).
● You should use a cable pulling sleeve to pull in the fiber-optic cable.
● Always observe the specified bending radii.
● Do not use any grease or oil-based lubricants.
You may use the lubricants listed below to support the pulling-in of fiber-optic cables.
– Yellow compound (Wire-Pulling, lubricant from Klein Tools; 51000)
– Soft soap
– Dishwashing liquid
– Talcum powder
– Detergent
Pressure
Do not exert any pressure on the cable, for example, by the inappropriate use of clamps (cable
quick-mount) or cable ties. Your installation should also prevent anyone from stepping onto the
cable.
Influence of heat
Fiber-optic cables are highly sensitive to direct heat, which means the cables must not be
worked on using hot-air guns or gas burners as used in heat-shrink tubing technology.

Connecting up 6
6.1 Safety when connecting up
Safety notices
When connecting up the device, keep to the safety notices listed below.
Safety notices on use in hazardous areas
General safety notices relating to protection against explosion
WARNING
EXPLOSION HAZARD
Do not connect or disconnect cables to or from the device when a flammable or combustible
atmosphere is present.
Safety notices for use according to ATEX and IECEx

If you use the device under ATEX or IECEx conditions you must also keep to the following
safety notices in addition to the general safety notices for protection against explosion:
WARNING
Take measures to prevent transient voltage surges of more than 40% of the rated voltage.
This is the case if you only operate devices with SELV (safety extra-low voltage).
WARNING
Provisions shall be made to prevent the rated voltage from being exceeded by transient
disturbances of more than 119 V.

Connecting up
6.1 Safety when connecting up

Technical data 7
Technical specifications 6ES 7960-1AA06-0XA0 6ES 7960-1AB06-0XA0 6ES 7960-1AA08-0XA0
Article name SIMATIC S7-400H, synchro‐ SIMATIC S7-400H, synchro‐ SIMATIC PCS 7, synchroni‐
nization module V6 nization module V6 zation module V8 XTR
Maximum length of cable be‐ 10 m 10 km 10 m
tween the CPUs
Ambient temperature during Up to 60°C Up to 60°C Up to 70°C
operation
Supply voltage 3.3 V, supplied by the CPU 3.3 V, supplied by the CPU 3.3 V, supplied by the CPU
Current consumption 220 mA 240 mA 220 mA
Power loss 0.77 W 0.83 W 0.77 W
Wavelength of the optical 850 nm 1310 nm 850 nm
transceivers
Maximum permitted attenua‐ 7.5 db 9.5 dB 7.5 dB
tion of the fiber-optic cable
Maximum permitted differ‐ 9m 50 m 9m
ence in cable lengths
Dimensions W x H x D (mm) 13 x 14 x 58 13 x 14 x 58 13 x 14 x 58 mm
Weight 0.014 kg 0.014 kg 0.014 kg
Note
The synchronization modules for lengths up to 10 km have blue interlock clips and are therefore
optically different from the synchronization modules for close-up linking.

Technical data

Approvals 8
The SIMATIC products described in these operating instructions have the approvals listed
below.
Note
Issued approvals on the type plate of the device
The specified approvals apply only when the corresponding mark is printed on the product. You
can check which of the following approvals have been granted for your product by the markings
on the type plate.
Current approvals on the Internet

You will find the current approvals for the product on the Internet pages of Siemens Industry
Online Support (https://support.industry.siemens.com/cs/ww/en/ps/13833/cert).
Notes for the manufacturers of machines

The devices are not machines in the sense of the EC Machinery Directive. There is therefore
no declaration of conformity relating to the EC Machinery Directive 2006/42/EC for these
devices.
If the devices are part of the equipment of a machine, they must be included into the EU
declaration of conformity procedure by the manufacturer of the machine.
EU Declaration of Conformity/manufacturer's declaration

The SIMATIC products described in these operating instructions meet the requirements and
safety objectives of the following EU directives and comply with the harmonized European
standards (EN) which are published in the official documentation of the European Union and
here.
● 2014/34/EU (ATEX explosion protection directive)
Directive of the European Parliament and the Council of 26 February 2014 on the
approximation of the laws of the member states concerning equipment and protective
systems intended for use in potentially explosive atmospheres, official journal of the EU L96,
29/03/2014, pages. 309-356
● 2014/30/EU (EMC)
EMC directive of the European Parliament and of the Council of February 26, 2014 on the
approximation of the laws of the member states relating to electromagnetic compatibility;
official journal of the EU L96, 29/03/2014, pages. 79-106
● 2011/65/EU (RoHS)
Directive of the European Parliament and of the Council of 8 June 2011 on the restriction of
the use of certain hazardous substances in electrical and electronic equipment, official
journal of the EC L174, 01/07/2011, pages 88-110

Approvals
You will find the EU Declaration of Conformity/manufacturer's declaration for these products on
the Internet pages of Siemens Industry Online Support (https://support.industry.siemens.com/
cs/us/en/ps/13833/cert?ct=444).
The EU Declaration of Conformity/manufacturer's declaration is available to all responsible
authorities at:
Siemens Aktiengesellschaft
Digital Industries
Process Automation
DE-76181 Karlsruhe
Germany
ATEX (explosion protection directive)

The SIMATIC CPUs described in these operating instructions meet the requirements of the EU
directive 2014/34/EU "Equipment and protective systems for use in hazardous areas".
Note
Type of protection of the device
The devices are approved for various types of protection. You can find the type of protection of
your device and the ATEX certificate number on the nameplate.
Note
Only use the synchronization module in SIMATIC CPUs that are listed in the ATEX certificate
KEMA 03ATEX1125 X.
Permitted types of protection

The following types of protection are possible:
● nA
ATEX classification: II 3G Ex nA IIC Gc
Certificate no.: DEKRA 19ATEX0093U
The products meet the requirements of the following standards:
– EN 60079-15 (Explosive atmospheres - Part 15: Equipment protection by type of
protection "n")
– EN 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements)
● ec
ATEX classification: II 3G Ex ec IIC Gc
Certificate no.: DEKRA 19ATEX0093U
– EN 60079-7 (Explosive atmospheres - Part 7: Equipment protection through increased
safety "e")
– EN 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements)

Approvals
Note
The synchronization modules correspond to the T4 classification if they are installed in
SIMATIC S7 CPUs that are listed in the ATEX certificate KEMA 03ATEX1125X for ambient
temperatures up to 70 °C.
You will find the current versions of the standards in the currently valid ATEX certificates.
IECEx
The SIMATIC S7 CPUs described in these operating instructions meet the requirements of
explosion protection acc. to IECEx.
Note
Type of protection of the device
The devices are approved for various types of protection. You can find the type of protection of
your device and the IECEx certificate number on the nameplate.
Note
Only use the synchronization modules in SIMATIC S7 CPUs that are listed in the IECEx
certificate IECEx 14.0034X.
Permitted types of protection

The following types of protection are possible:
● nA
IECEx classification: Ex nA IIC T4 Gc
Certificate no.: IECEx DEK 19.0052U
– IEC 60079-15 (Explosive atmospheres - Part 15: Equipment protection by type of
protection "n")
– IEC 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements)
● ec
IECEx classification: Ex ec IIC Gc
Certificate no.: IECEx DEK 19.0052U
– IEC 60079-7 (Explosive atmospheres - Part 7: Equipment protection through increased
safety "e")
– IEC 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements)

Approvals
Note
The synchronization modules correspond to the T4 classification if they are installed in
SIMATIC S7 CPUs that are listed in the certificates IECEx DEK 14.0034X und DEKRA
19ATEX0093U for ambient temperatures up to 70 °C.
You will find the current versions of the standards in the currently valid IECEx certificates.
Note for devices with CLASS 1 LASER

Important note on products certified according to Type Examination Certificate DEKRA
18ATEX0078 U / DEKRA 18ATEX00xxU and IECEx Certificate of Conformity DEK 18.0050 U /
DEK 18.00xxU and containing Class 1 optical radiation sources.
Note
CLASS 1 LASER
The synchronization modules are approved as Laser Class 1 according to IEC 60825-1.
Fiber optic cables that are connected to these optical radiation sources may therefore either
lead into or through hazardous areas that require equipment of the explosion protection level
(EPL) Gb, Gc, Db or Dc.
EMC directive (electromagnetic compatibility)

The SIMATIC products described in these operating instructions meet the requirements of the
EU Directive 2014/30/EU "Electromagnetic Compatibility" (EMC directive).
Applied standards:
● EN 61000‑6‑2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards -
Immunity for industrial environments
● EN 61000‑6‑4 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards -
Emission standard for industrial environments
You will find the current versions of the standards in the currently valid EC declaration of
conformity.
RoHS
The SIMATIC products described in these operating instructions meet the requirements of the
EU directive 2011/65/EU on the restriction of the use of certain hazardous substances in
electrical and electronic equipment.
Applied standard:
● EN 50581

Approvals
Note
The synchronization modules do not have a UL listing, but a c-UR-us approval (component
approval).
Note for Australia - RCM

The product meets the requirements of the RCM standard.
Applied standards:
● AS/NZS CISPR11 (Industrial, scientific and medical equipment - Radio-frequency
disturbance characteristics - Limits and methods of measurement).
● EN 61000-6-4 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards -
Emission standard for industrial environments
You will find the current versions of the standards in the currently valid RCM SDoCs (Self-
Declaration of Conformity).
MSIP 요구사항 ‑ For Korea only

A급 기기(업무용 방송통신기자재)
이 기기는 업무용(A급) 전자파 적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며,
가정 외의 지역에서 사용하는것을 목적으로 합니다.
Marking for the customs union

EAC (Eurasian Conformity)
Eurasian Economic Union of Russia, Belarus, Armenia, Kazakhstan and Kyrgyzstan
Declaration of conformity according to the technical regulations of the customs union (TR ZU)
FDA and IEC marking

The synchronization modules fulfilled the FDA and IEC requirements listed below:
● Class 1 LASER PRODUCT
Mechanical stability (in operation)
IEC 60068-2-6 vibration IEC 60068-2-27 shock

5 – 9 Hz: 3.5 mm 15 g, 11 ms duration
9 – 150 Hz: 1 g 6 shocks per axis
1 octave/min, 20 sweeps
Synchronization modules ● ●

Approvals
Installation guidelines
The devices meet the requirements if you adhere to the installation and safety instructions
when installing and operating the devices.
WARNING
Personal injury and property damage can occur
The installation of expansions that are not approved for SIMATIC S7 CPUs or their target
systems may violate the requirements and regulations for safety and electromagnetic
compatibility.
Only use expansions that are approved for the system.
Note
The test was performed with a device and a connected communications partner that also meets
the requirements of the standards listed above.
When operating the device with a communications partner that does not comply with these
standards, adherence to the corresponding values cannot be guaranteed.


Synchronization Modules Synchronization Modules For S7-400H

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Table 5-1 Accessory fiber-optic cable .........................................................................................................16

Figure 4-1 Synchronization modules 6ES7960-1AA08-0XA0 and 6ES7960-1Ax06-0XA0 ..........................12

Synchronization modules for S7-400H

Synchronization modules for S7-400H

Synchronization modules for S7-400H

Synchronization modules for S7-400H

Product Article number

Synchronization modules for S7-400H

Recycling and disposal

Synchronization modules for S7-400H

Synchronization modules for S7-400H

Synchronization modules for S7-400H

Unpacking and checking

1. Make sure that the package is complete.

4.2 Synchronization modules for S7–400H

Function of the synchronization modules

Synchronization modules for S7-400H

If you remove a synchronization module in redundant system mode, there is a loss of

Figure 4-1 Synchronization modules 6ES7960-1AA08-0XA0 and 6ES7960-1Ax06-0XA0

CLASS 1 LASER PRODUCT

Synchronization modules for S7-400H

Diagnostics behavior of the synchronization link

S7-400H system V6 with a loaded "Spare part" V4.5 configuration

S7-400H system V6 or higher, with corresponding configuration

Diagnostics with STEP 7 / HW Config

Failure of a synchronization component

Synchronization modules for S7-400H

Fiber-optic interfaces of unused modules

Synchronization modules for S7-400H

Safety notices on use in hazardous areas

General safety notices relating to protection against explosion

Safety notices for use according to ATEX and IECEx

Synchronization modules for S7-400H

5.2 Selecting fiber-optic cables

Table 5-1 Accessory fiber-optic cable

Length Order number

Synchronization modules for S7-400H

The following rules apply:

Table 5-2 Specification of fiber-optic cables for indoor applications

Cabling Components required Specification

Synchronization modules for S7-400H

Cabling Components required Specification

Synchronization modules for S7-400H

Table 5-3 Specification of fiber-optic cables for outdoor applications

Cabling Components required Specification

Synchronization modules for S7-400H

Cabling Components required Specification

Synchronization modules for S7-400H

5.3 Notes on the installation of synchronization modules

General notes on synchronization modules

The connection to the S7-400 CPU uses LC connector tech‐

Synchronization module slot /

5.4 Wiring and inserting the synchronization module

Synchronization modules for S7-400H

5.5 Removing the synchronization module

5.6 Installation of fiber-optic cables

Permitted bending radius for prefabricated cables

Permitted bending radii for prefabricated cables

Synchronization modules for S7-400H

Local quality assurance

Storage of the fiber-optic cables