Pune Phase - | Underground Section (Agriculture College to Northem End of Budhwar Peth Station) Transmittal Form CONTRACTOR EIMPLOYER’S REPRESENTATIVE NAME: Gulermak—TPL | TRANSMITTAL REF N Pune Metro Joint GLV-TPL-UGC-01-6C-O1- Venture 7601 rs CONTRACT Nor DATE OF SUBMISSION: ‘Mr, Suresh Kumar PLUGC-OL 24.04.2021 Project Director SIGNATURE Alper Vahit Vildz Project Manager ‘We Submit a Cspecifications _Ciseparately Via Design iWon plsb aid Mettiodoldey, POS Littems to Specify Clexecution Report Crests (design Criteria Studies a cia bape Ucaleulations Eien rs (to specify BDrawing anne ‘SUBJECT: CRD Submission of Tower Crane Foundation GA & RC details for Civil Court Station.(A2 Size) REF: Date of Document | _No. of Copies Document Reference Revision 24.04.2021 06 PABOI-GUT-Cv-BAS-CVC-00-00-ESD-0025 BOL 24.08.2021, 06 PABOL-GUT-CV-BAS-CVC-00-00-ESD-8292 BOL ‘These are transmitted as checked below: For your Information BaFirst Submission for Notice of No Objection REMARKS, COPY TO: Additional CPM/UG/Maha Metro CRE/UG/GC ai resubmission with corrections for Notice of No Objection others (to specify) ISSUING ENTITY: The document (s) hereby submitted have been properly reviewed according to our QA system, to confirm its completeness, accuracy, adequacy & validity. Signature: Name: Sumit Wagh (Chief Design Coordinator) | 24.04.2021 ‘ACKNOWLEDGEMENT OF RECEIPT:Sg? GOLERMAK TATA PROJECTS GULERMAK - TPL PUNE METRO JOINT VENTURE GULERMAK- TPL JV Pune Metro Rail Project CONTRACT: UGC-01 Project: Design and Construction of Underground stations viz. Shivajinagar and Civil Court and tunnels between Agriculture College and Northern End of Budhwar Peth Station on the North-South Corridor of Pune Metro Rail Project DESIGN OF TOWER CRANE FOUNDATION DETAIL AT CIVIL COURT STATION | ae Client a MAHARASHTRA METRO RAIL CORPORATION LTD PUNE METRO SW? GOLERMAK TATA PROJECTS GULERMAK - TPL Gulermak- TPL JV Contractor | py ye METRO JOINT VENTURE cS Consultant tf; TCPL- GC JV Document No: P4B01-GUT-CV-C' 'VC-00-00-ESD-0025 BolDOCUMENT STATUS Proliminary Design B DESIGN OF TOWER CRANE c FOUNDATION DETAIL AT CIVIL. Definitive Design G COURT STATION Construction Reference a P4B01-GUT-CV-CVC-00-00-ESD- Design 0025 Sa? cousmane TATA PROJECTS Office of Origin SOMERMAK, 5 f)20 GULERMAK-TPL IV Originator Sumit Wagh (S.W) Checker Sumit Wagh (S.W) Approver :Alper Vahit Yyldyz (AY) &p 1 | . CHETAN TIERE imi AShokraq*Wagh | Sumit Ashokrao Wagh | Alper Vahit Yyldyz Design Engineer Chief Design Co-Ordinator | Contractor Representative REVISION BLOCK BOL | 24/04/2021 (S.W) (B.S) (AY) | Rev. ‘No. Date Description Originated | Checked | ApprovedProjet. «METRO UGC-OT y TNIAPHORCS Location ‘vit COURT STATION cicerman —_ Sohlae [Gacsaton For Tower Gane Feundaton coor [er | ome | 424021 cnaay | SW _| Site onerat this design note represents analysis and design for Tower Crane Foundation at Civil Court Station Location & Geometry.Project: METRO UGC-01 y ne [sean | _ eMC GOURT STATON catnine [Calculation For Tower Crane Foundation cat.ey [oT | Date a onaey | _SW_| Sh.Ne. [Analysis and Design of Foundation Block rhe aralyas of foundation block has been done in STAAD software for Maximum Force from Tower Crane, 1 5. CALCULATION OF THE CONCRETE BLOCKS e [STAD Model line STAAD medel i presented bow along wth the loads rotten phistette bb be eb be ee pee be bet bot ee Pere ter oe ttt PHT eee se he teres Tobe bt eet act — beer ° ‘Staad Loading sa1oNwONDAY NO NOLO,Project \ METRO UGC-O1 y THTAMOLECTS Location ‘civil COURT STATION cocraax ible [Calculation For Tower Crane Foundation cae8y | oT | Date 2472021 Se lBase Pressure Check subgrade Modulus = #821908 = 18000 Kt/m2/m Ls wore | Ue fiexre| 1 [yeonpexs| fun | 11 coo cas [Nex ey| rs _—_[rvoocas| fey [1 [reoaocas| fasxe=| 1] Lona cas [anes | 1 —_|reoaneas| Maximum Base Pressure is 87.734 Kpa sles than 180 Kpe, Hence OKProject METRO UGC-01 y THINA ROLES Location: CIVIL COURT STATION stir 3 [Calculation For Tower Crane Foundation cacey | CT | Date 472472021 cna. [| sw sh.te [Design for FlexureProject: \ METRO UGC-01 TATAMOECS Location CIVIL COURT STATION coienuax ‘ible [Galcdaton For Tower Crane Founsaton cae by | oT | ome aaa cuay_| SW] Sine fizer| —ee— [sano] fer] — sr — [araeioao {pra [inser —[oraeeoen fest ve — [parva] ayer ibar dia [a Specne 00} Specs Da 23fnm | [tyr bara sol Feary oor sce 25lnm ayer 3 bar di no Soci Baan ser [nm ayer daca am Scio 3.09) em Aw 27nd i ne isk asfmm n Sealine b rool ql Tam our 3olnm eee Tatsfam ei in m7 Eesmesee seman —T srayaag ia coerProject METRO UGC-O1 y TATAPROLECTS Location CIVIL COURT STATION sting Calculation For Tomer Crane Foundation cacy | cr | bate | sizsizont caer | sw | sme | [Shear Ckock a Maximum shearstess | (| ~—0.684]mpa Sade ofoain see Sool a Grade ofshen see asia Grade ofconerete imp th of section 000mm Depth ofsection nm efecive depth 346mm lcover | -30[mm seacngattar mm bar da nm otal A S8z7imn kore 025% eta ad Perle Shan esses neonate csp ia of inl [in [bis of teal ink nm No of eps! Mater Spcing of ups in shear capacty of tk oss|oa ott permis shea se ops oc]Project: s METRO UGC-01 y me Locator Cv. COURT STATION aati Gatsaton Fer Tower Gane Foundation coor [ct | me ee arse [sw] Sue lOVERTURNING CHECK (Overtuening Moment 2685p [axial Laod S35|e0 size of foudnation lenth 70m Jwicth 7.00 [deoth 1.40) self wt of concrete block 715.00) [Restoring moment From self wtof foundation | 6002.5 xm From self tof crane 1276|kun. Ferashinm Fos 2,93]0«ae a n SUBSTRUCTURE ON FIXING ANGLES .. 4. INSTALLATION ON FIXING ANGLES 4. GENERAL NOTES .. 101, FITTING THE FIXING ANGLES 4.2 EXECUTION OF THE CONCRETE BLOCKS. FITTING THE NOT REUSABLE FIXING ANGLES . 1. DIMENSIONS OF THE FIXING ANGLES ..... > SETTING INTO CONCRETE OF THE FIKING ANGLES . 3 FITTING THE REUSABLE FIXING ANGLES . 1. DIMENSIONAL CHARACTERISTICS OF THE FIXING ANGLES 2. FITTING THE FIXING ANGLES 2.1, FITTING THE RODS 2.2 DETERMINATION OF A FIXING. 2.8.FITTING THE FIXING ANGLES. 0 2 2 2. 3. 3 3 3 a 3 4, PREPARING THE CONCRETE BLOCKS 4. 4 4, 4 45, 4 4, 4. 1 1 t T EABRICATION RULES FOR REINFORCED CONCRETE i 1" 2. EXPLANATION AND SYMBOLS 5 do ine 12 3, CONCRETE BLOCK (MS2N) ‘i 13 4, CONCRETE BLOGK (M64N) é ne 4 5, CONCRETE BLOCK (M74N) : Fgiisiness 15 6. CONCRETE BLOCK (MBIN) ....- es Sicaapeaes 7 16 7, CONCRETE BLOCK (M101N) 2 ; 7 8, CONCRETE BLOCK (M126N) & owt ue 18 ee 18A-0000-064-0-G8 28. ere MC125-491016a sues TCTURE Ganrtowec SUBSTRUCTURE ON FIXING ANGLES 4. INSTALLATION ON FIXING ANGLES 1.1, GENERAL NOTES “There are two types of fixing angles: [Not reusable fixing angles; they are set into the concrete block. D) Rausable fixing angles; they are fixed onto the concrete block by means ofthe fixing rods: “The choice of the concrete block and the loads and reactions applied on the fixing angles are given in the brachure 178, 4.4.1, FITTING THE FIXING ANGLES ‘Abad mounting ofthe fixing angles may cause serious troubles when using the crane (perpencicularty not observed, warpage of the fiting surfaces of the mast). ‘An operating method is given as indication in paragraph 184-0420 for not reusable fixing engles and in paragraph 184-0420 for reusable fixing angles, The fiting elements (frame, standard mast section) pecemmended in the operating method can be supplied at the same time as the fixing angles and before the crane, NOTE: The frame is only used for fting the fixing angles. 4.1.2. EXECUTION OF THE CONCRETE BLOCKS “The plans desorbed on the following pages are in compliance with the maximum loads given for each case, IMPORTANT: The reinforcementis given on the following pages as an indi- cation and can be carried out differently, if necessary, under the responsibility of a competent specialist. TEA-0000-064-0 | 1BA-0400-007-0 2286-08-15 MC125-491016Gontewre, suestmucrune 2. FITTING THE NOT REUSABLE FIXING ANGLES 2. 1, DIMENSIONS OF THE FIXING ANGLES: Shafts 050 1600 _,.| i! == ae. Conorate level ‘See operating instructions 1600 +1 REFERENCE EDGE 2 9 fo ees @*§ ie Qh [194) 296 |_, 490 + gigeatins eiees a. MC125-491016cs 8 sisieciek ed 2. 2, SETTING INTO CONCRETE OF THE FIXING ANGLES In order to set perfectly into concrete the fixing angles, following components are necessary: 4 fixing angles and 8 shatts. O 1 template 1 sighting device ‘The fixing angles and the template can be supplied before the delivery of the crane. ‘The fixing angles must be symmetrically set into concrete with regard tothe axes of the concrete blook ‘and form a square according to the dimension of the masts to be fited. “Tolerance of surface eveness: 1/400 of the mast cross-section Near the fixing angle, NEVER GUT REINFORCING STEELS NOR REDUCE THEIR NUMBER GIVEN “Take care that the fixing angles are correctly earthed (see Operating Instructions) “The template is only used for fiting the fixing angles. IMPORTANT: When assembling the fixing angles and the template, make sure that the bearing surfaces of borings and shafts are clean and free from any smecr. TEA-0000-064-0 ] 16A-0400-047-0 4 28-08-18 coe MC125-491016Contre Sect a ‘Ganecare {2 Outside or inside the atch, arrange the fixing anges (1 byobserving thelr distance (DetalA~ Figure 4) Pin-connect the template (2) to the fixing angles (1) by means of x2 shafts (3). Lock the shafts (3) Using the pins (4); fx the pins with split pins (Detail B, C - Figure 1). Figure 1 STR TERT O | TORO OT-O «S28 OTS MC125-491016a auesraverune Conrowoe Position the assembly comprising the fixing angles and the template in the reinforcement strange fring ditch and carry out an adjustable wedging (1) under the plates ofthe fixing angles (Detail A Figure 2). IT IS ESSENTIAL TO OBSERVE THE DIMENSION OF 150 mm (Detail B - Figure 2). [Cd Check the perpendicularity ofthe assembly by means of the sighting device {Gy Pourthe concreteblack and watthattis completly dry befor dismantling the template andthe starr dard mast section. Conerete level Figure 2. TER-0000- 068-0 [| 1BA-0420-047-0 6 28-08-18 MC125-491016Goareirgs ‘SUBSTRUCTURE 3. FITTING THE REUSABLE FIXING ANGLES 2. 1. DIMENSIONAL CHARACTERISTICS OF THE FIXING ANGLES 1600 Tal Dimensions in mm, TBA-OOOD-U6E-0 [ TOA-0AGO-020-0, MC125-491016a suesTnuoTURE Gontowor CraneCare 3. 2. FITTING THE FIXING ANGLES “The dimension, number andfiting ofthe fixing rods ofthe fixing angles onto the concrote block (oy Any aoe oye.) are on the user's responsibilty, The loads and reactions are given in chapter 174. itispossible to use the constuctr’s standard of eoncrete blocks forthe informations ofmass, denser SP aound pressure, The concrete blocks are defined forthe plate-type thing angles, vetoes te ar a SGnY to adept them to the reusable fixing angles and to the connecting mathed between ie con ples andthe coneete block Theadopaton ofthe reusable fixing angle to these concrete books see i user’s responsibility (tne reinforcement type is to be adapted tothe fixing rods used). Near the fixing angle, NEVER CUT REINFORCING STEELS NOR REDUCE THEIR NUMBER GIVEN. “The fing angles can be supplied before the delivery of the crane in order to use then as positioning jig tenths trang rods ofthe fixing angles. The template can also be supplied before the delivery ofthe crane ‘The template is only used for fing the fixing angles. Fiting tis equipment increases the hookheight by 290 mmin comparison with the standard fixing angles to be sel in concrete. “Take care that the fixing angles are correctly earthed (see Operating Instructions) 3. 2.1, FITTING THE RODS Fitting the rods varies depending on the number of rods used: DD 4 rods - use the holes 1, 3, 4, 6 (Figure 1) ( Grods - use the holes 1,2, 3, 4,5, 6 Figure 1) ST Reference edge Figure 4 TeA-0000-064-0 1 MC125-491016Ga rn ee a 3. 2. 2, DETERMINATION OF A FIXING ‘The tensile loads, compression and shearing forces applied on te fixing angles fr the various working heights are given in another file: FIXING ANGLE - LOADS AND. ‘This information allows carrying out the calculation of the fting of the fixing angles adapted to your ease of use, knowing that the shearing force is always taken up by two fixing angles: tn general, can be indicated that, in case offing by screw connections or by high-strength He ro. 8 correct assembling will be obtained by observing the following data, that is to say: [DF (unit: dat) ~ maximum static load under tensile strength on 1 fixing angle, Fe (unit da) — the capacity coresponding tothe elastic init of tha tie rod: Fe = S x Re with: 3S (unit: mm) = cross-section of the tie rod Re (unit: daN/mm®) = elastic iit ofthe tie ad (lass 10.9 Re = 90 kgm: cass 6.8 Re = 64 kglmm; class 6.6 Re = 96 kgimm?), Definition of the number of rods (N) to be used per fixing angle Gare = Niobe reunded “The number ofthe rods is always even: 4 or 6, and symmetrical with respect to the upright. Ej Considering a permissible load per rod, equal to 0,3 ofthe elastic limit, taking up the moment 2) given by the shearing force and the various dynamic coefficients are integrated. 2 Prestress Fp to be applied on the high-strength rod (Fp = 0. Fe) rmanlike the fixings are entirely on the user's responsibilty i Bosides this information conceming the number andthe quality ofthe rods, choosing and iting work: Example: Calculation ofthe number oftiorods (40 mm diameter, cass 8.8) which are necessary for xing a crane with a max. tensile load of 650 KN at the fixing angle: F =650 kN = 65.000 daly 1D Fo= Sx Re = 1 256 x 64 = 60.984 daN with: @ S= nx 402/ 4 = 1 256 mm? (tod diameter 40 mm) Re = 640 MPa = 64 daNfmm? (class of the rod 8:8) Therefore N =F / (03 x Fe) = 65 000 (0,3 x 80 384) = 2: By rounding up to tho nearest even number, 4 fixing rods are necessary per fixing ani ] Prestross Fp tobe applies on the high-stenath rot: Fp = 0.5 Fe = 0.5 x 80.984 = 40 192 daN ai 5500-0590 TTR 0450-020-0 3 26-08-15 MC125-491016a sues TRUCTURE Ganvrowoe 3.2.3, FITTING THE FIXING ANGLES Ly Arrange the fixing angles (1) by observing their distance (Detall A - Figure 2), [G Pin-connet the template (2} othe fing anges (1) by means of 4x2 shafts (3). Lack he shatts@) using the pins (4); fix the pins with split pins (Detall B, C - Figure 2). [Cl Tighton the nuts ofthe fixing rods according to the supplier's instructions, 1G Check the surtace eveness ofthe fing angles by moans of the sighting device, The sighting r= rence is to be taken at the top (@) of the template uprights (2) (etal C - Figure 2) A Tolerance of surface eveness: 1/400 of the mast cross-section PORTANT : When assembling the fling angles and the template, make sure that the bearing sur- faces of borings and shafts are clean and free from any smear. _1,6m__ Figure 2 ee 1 TGA-0000-06-0 ] 18A-0490-020. 102. MC125-4910164, PREPARING THE CONCRETE BLOCKS 4, 1. FABRICATION RULES FOR REINFORCED CONCRETE Concrete and reinforcement determined accordingtotheB.A.E.L. (reinforced concre- te boundary condition) Rules, 1989. 4.1.1. CONCRETE of [Dy te] = characteristic compressive strength of the j days old concrete NOTE 1 - Inany case, the compressive strength is maasured by axial pressure ofthe oylinder having @ prphery of 200 cm cross section and aheight which s the double ofits ciameter (16 om), Thess dere Here cose an aggregate size ofa east equal to 40 mm, a condition general filed for reinforced concrete, jaracteristic tensile strength of the | days old concrete NOTE2 ~The dimensions and characteristics ofthe reinforcements and of the concrete for the execu ae mate works indicated in this manual, are defined by a compressive strength value at 28 days old G= 29) Reinforced concrete mixing of 350 kglm® - CPAAS ‘that means, for 1 m° of sand with gravel: 350 kg PORTLAND cement 45. For a vibrated concrete correctly prepared, we obtain: fe28 = 20MPa 128 0,6+0,061028 = 1.6MPa Pp Weight of reinforced concrete in daN D = Average density of reinforced concrete equal to about 2,35 4.1.2. STEEL (except other indications) Es: Longitudinal modulus of elasticity of steel: 200000 Nimm? i.e. 200000 MPa ‘Type 4; Reinforcement with high adherence obtained by het-roling of natural high-carbon sleek Quality: Fe E 50 ie, fe=500MPa SHOULD THE ABOVE RULES NOT APPLY, REFER TO THE RULES APPLIED IN THE USER ‘COUNTRY. EDO ROOT TS MC125-491016 yesSUBSTRUCTURE 4. 2, EXPLANATION AND SYMBOLS Designation of a concrete block (M54). (QM: Conorete biock 54: Weight ofthe conorete block in tons. Ny Intemal coding “The reinforcement of a conerete block is composed of an upper and a lower reinforcing cage connected by pins. Each cage comprises two crossed layers (Example) Upper layer 6 Number of bars = HA Round steel with high adherenc Sars SS 6 HA 16x 450 2: 15 46 Diameter of iron in mm | 450: Unit length of iron in em Lower ayer Lg: space inem ep: pin D: density VV: volume in 1 length in om I: width in em. Hi height in om 41LH : First upper layer 4LB : First lower layer 2LH : Second upper layer 2LB: Second lower layer T: Rod eee 0 both ccections TBA-0000-064-0 ] 1BA-0440-007=0 72 28-08-18 MC125-491016Gonirowoc suBsTRUCTURE ‘Crane Care 4. 3. CONCRETE BLOCK (M52N) 2LH 24HA20x435 e=17 2062.20 L:4001: 400 h: 135 V:22m3 TEA-OOOO-06E-0 | 1OA-0445-007-0 1528-08-15, MC125-491016suBSTRUCTURE Gentowoc 4,4, CONCRETE BLOCK (M64N) PLM 24HAzox480 e=19 206 920 1LH 24H1A20x490 0-19 206920 _——___ sf, ~ wi 228 45 22s | 4h t+ | g—i- ea | wt —t++4H ee D:24 l 1: 4451: 445 T h:135 V:27 m9 TeA-0000-064-0 | 1GA-OMS-002-0 Ta 25-06-15, = MC125-491016itowoc Convenes suesmucrune a 4.5. CONCRETE BLOCK (M74N) a7 | 4B caHa2oxsao o=17 20¢~edz0 ‘| 475, ” PLB 26 HA20x540 0 = 17 2c y20 8x8 HA14x155 0 =57 240 D:24 L:4901:480 h: 135 V:31 m3 TEA-O00-06T-O | T6A-0445-005-0 TE 25-08-15, MC125-491016utowoc fisraerube Gontowec 4, 6. CONCRETE BLOCK (M81N) 4LB 30 HA 20x 560 @=17 20498 20 | ane r g 2LB S0HA20x 560 e=17 Ss 20 = | 10x10 HA14x155 0-51 a —_—+ [ose __p_ ______. eer eres flow L;5001:500 hi 195 V:34m3 TGA-0000-064-0 ] 16A-0445-004-0 1626-06-13 MC125-491016G@anitowoc 4,7. CONCRETE BLOCK (M101N) “2LH 93 HA25 x 620 @ = 17 (TH 39 HA 25 620, TT PoRERPE FEES 4 reek iS bette tht L:5601:560 h:135 V:42m3 TERT [EROS UST 17-08-18 MC125-491016‘GraneCare a sueemmdciune @onrowoc 4. 8. CONCRETE BLOCK (M126N) 2LH 52HA25x680 e=12 __ [1B 52HA25x690 6=12 20 6820904 |_2Le s2HiA2s x690 @=12 _ 130 Rett ttt th 9125 RO | | acy a a Kae ala : ot Ket ttt tie ttt t L:6251:625 h: 135 V:53m3 TEA-DOI0-O64-0 | 16A-0445- 008-0 Te _ 26-08-15, MC125-491016ERECTION ON FIXING ANGLES janitowoc Crane Care LOADS, REACTIONS AND MOMENTS ON FIXING ANGLES 4A. 42 13, 14, 18, 16 INSTALLATION ON FIXING ANGLES. EXPLANATION AND LEGENDS OF THE REACTION TABLES. EXPLANATION AND LEGENDS OF THE TABLES CONCRETE BLOCK CALCULATION. EXPLANATION AND LEGENDS OF THE TABLES PRESSURE UNDER CONCRETE BLOCKS. REACTIONS ON THE FIXING ANGLES. M125 ~ P16A ~ FEM. CALCULATION OF THE CONCRETE BLOCKS. PRESSURE UNDER THE CONCRETE BLOCKS. “1 T7A-0000-362.0 MC125-491016 0-01-2070anifowoc ERECTION ON FIXING ANGLES a Crane Care q LOADS, REACTIONS AND MOMENTS ON FIXING ANGLES 4. INSTALLATION ON FIXING ANGLES The following tables define: 1 theloads and the reactions applied on the fixing angles according to the conditions in service and out of service. the elements for the calculation of the concrete blocks. 1 the concrete blocks and the pressure under the recommended concrete blocks: “The direction of dimensions L, | and h with respect to the mark concems the main parts only. “The dimensions of the fixing angles, the setting ofthe fixing angles in the concrete blocks as well as the execution plans are shown in chapter 18A. Ground as well as the minimum mass which are equal to those of the smallest permissible Forthe crane stabilty requirements, compulsorily observe the minimum dimensions on the A Soncrete block, which is compatible with the ground pressure at the erection site. FIXING ANGLE - PREPARATION OF THE. CONCRETE BLOCK Pressure under the concrete blocks ~ during erection Pressure under the concrete blocks ~ in service - out A ror any ther dnensons which donot observe these recommendations please consul us [7A-0000-352-07 17A-0200-004-0 3 (05-04-2070 MC125-491016j ERECTION ON FIXING ANGLES 5) Q@anrrowoc Crane Care 4.1, EXPLANATION AND LEGENDS OF THE REACTION TABLES The Indicated reactions do not include coefficients for dead weights nor a dynamic coefficient for the lifting load. itis appropriate to take into consideration the usual or standardized safety coefficients valid for the indicated loads and reactions. ‘he usual, a negative (-) reaction corresponds to a pressure on a bearing and a positive (+) reaction toa traction. max: 100% kN one | ofc o-c | ofc | oof! | tone | ISL | LAL | pombe | 181 | LA | LRoe | age | #e | ASe | age) woe || vse | RO Fao Re TRO RO tax any) ROROT RD ROT RO RO | Toa a peas eat (betes alee ate ent wm | ay fam | cay | ey! oooh cy | Tet) 1 “q T ttt T t—~| A | 4 HSC (m) ERR === Direction ofthe jib With a crane “in service” » and “out of service” w , the column (Rmax) indicates the maximum reaction between tho 3 jib position shown, Tivindicated shearing force (Tmax) as well as the torsional moment (Cmax) are tranmitted as Horaontal forces onto the bearings. The maximum horizontal force onto a bearing amounts to: FHimax = Tmax, Cmax 2 d NOTE: the moment (Cmax) is only present “In service” (the vertical force corresponding to the crane weight can be obtained by summing up the reactions onto the 4 bearings. T7A-0000-562-0 1 17A-0220-012-0 a 05-01-2010 MC125-491016ERECTION ON FIXING ANGLES j Q@anitowoc | Crane Care 4.2.EXPLANATION AND LEGENDS OF THE TABLES CONCRETE BLOCK CALCULATION. the indicated reactions do not include coetfitents for dead weights nor a dynamic oefcint or the iting ond coefficient ofa take Into consideration the usual or standardized safety 4] rtelente al fr the indeated toads and reactors. Sonfcent va ee) reaction corresponds fo a pressure on a bearing and a postive (i) veaction oa traction. MV = Wind moment MR = Moment resulting from dead weight + load + centrifugal force moment (MFC) ET = Shearing force except the mast torsional moment Mmax = Maximum moment ‘max = 000% kN 1 \ | e | u | During erection pip yy yp i ft fy yt dt tt j HC | var jm a | ET | MY | MR) Mae DD | Er | tay A | ET | ton Loaml aay wain cay |g gal anal nnt en Lay | a | ca Sa ee ee b 4 ‘SC (m) be ET > Case of rear wind |The maximum moment depends on Maximum moment = MV + MR he values of the dead weight moment Or (MR) and the wind moment (MV): | Case of perpendicular wind Maximumif MV <2 x MR then max. moment =) moment =\/ (MVM) MR Tas is the most unfavourable case which!t MV > 2 xMIR then max moment = | appears in the table MV" MR Maxirurt sheng ocean Tingangle Wek ET Cmax | | 20d 2 H Cmax = Max. torsion moment on the Jou of senanconlon te ran is \ masts in weathervaning position. Cmax=0 d= mast width \ hearing forse of fing angie ~~ T7A-0000-362-0 7 17A-0220-012-0 5 05-07-2070 ‘porno, MC125-491016Q@anitowoc a ERECTION ON FIXING ANGLES Crane Care 4.3. 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Date: - 22.04.2021, We have gone through design document & following drawings furnished by you on mail dated 21.04.2021 for RCC Foundation for Tower Crane at Civil Court location. a) File Name- Tower Crane Foundation (1 to 1 sheet)- showing details of tower crane RCC Foundation. We have gone through the above design & drawings. It's generally in order. However, following ‘observations are listed below for information & necessary corrections in the drawing & design. 21) Provide nominal reinforcement on side face of foundation as depth more than 1000mm 25 per 18456, 1345, JV Response: Addition T16@250 C/C Reinforcement Is Provided On Side Face. 2) For foundation provide minimum clear cover SOmm as per 15456, c126.4.2.2. correct in drawing. JV Response: 50 mm clear cover is provided as per comment. 3) For load combination load factor is considered as 1.3. it should be 1.5 as per IS code, Please check. JV Response: Load Factor 1.30 Is Considered as Per tender document. 4) Load reaction given as vertical downward is $36 KN and moment 2685 kN-m only, There iso horizontal reaction and upward/uplift forces. Please confirm. JV Response: Maximum design Load is taken from data provided by the tower crane vendor 5) Other remarks ifany will be informed after getting & studying all above data. JV Response: Noted Regards, Dr. JM.Mulay1 3 4 5 6 = 1 8 9 1 10. 4 1 42 1 43 1 44 15, 16 i i 1 2500(rnin) TOWER CRANE | I GROUND LEVEL FOUNDATION Aen \ y Pol 1 | A fs ch \ I : i I LEVEL- 1 > 1 1 | 1 | 1 aie 1 1 1 | | | 1 ah ul ! Tg OW cme FONOAHON \ is cera Ga | \ @- = i oom THK | H i SHOTCRETE "| a ! | fat g i | | ELEVATED STATION ‘ ! q | | | re | ' i 1 y | | le / _ SSS ae \ I \ fC hae oe i a TOWER CRANE . 5 (40) 1) a I ! GROUND_LEVEL Sa FOUNDATION : A t—] 4 388.500 y iat ai E ap weeeeeea eae sie He aS aa aT a al ee i a z tee | ee | ae ae f , t ‘ | 100MM THK, == Soeiese Sopa lbs ee ee | | GQBAOE ! | [UGsTATION} + 1 \ 2 is eM le ao Pole Soy ee ae po orem Pd a | Boe al ALS BN [eee CIVIL COURT STATION TOWER CRANE LOCATION AT UG & ELEVATED STATION d (SEA 1300) 250125 C/C 4 : = 2 “| |2 ' is = TA OMSK ABE mon AND LEVELS ARE, UNLESS OTEBWSE a SHEAR Links| | 2. CLE«® COVER 10 REINFORCEHE\T=0mer vi2e2s0 c/é © Gece OF RENOREEUENT = Fe £00/ 5000 ¥250125 C/¢ steers : 53 choowo LEVEL 70 BE VERPIED AT STE RD AY DISCREPANCY SHOULD BE ‘TOWER CRANE FOUNDATION RINFORCEMENT DETAIL FOUNDATION DESIGN APPLICABLE FOR TOWER CRANE (POTAIN MC*25 6. 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METRO RAIL PROJECT) Hon DRG No: REVO ATE DESCRIPTION ro ere af eee Tee Beene P4B01-GUT-CV-BAS-CVC-00-00-ESD-8292 B01 7 = T 3 a T 5 T 6 v e B T 9 10 T cr) ay T 13 T 4 7 5 T 16