B' COMPETENCY ASSESSMENT SHEET

CRANE ON TRUCK
REPAIR
HYDRAULIC COMPONENT
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Check Valve 0 1 2 3
2 Main Relief Valve 0 1 2 3
3 Safety Valve with Suction Valve 0 1 2 3
4 Steering Relief Valve 0 1 2 3
5 Accumulator 0 1 2 3

TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Hydraulic Circuit, Series 0 1 2 3
2 Hydraulic Circuit, Tandem 0 1 2 3
3 Hydraulic Circuit, Paralel 0 1 2 3
4 Hydraulic Lock 0 1 2 3
5 Setting Pressure 0 1 2 3
6 Cracking Pressure 0 1 2 3
7 Directional Control Valve 0 1 2 3
8 Flow Control Valve 0 1 2 3
9 Pressure Control Valve 0 1 2 3
K
TOOLS
N III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
O 1 Pressure Gauge 0 1 2 3
2 Torque Wrench 0 1 2 3
W 3 Quick Coupler 0 1 2 3
4 Spring Tester 0 1 2 3
L
TROUBLE SHOOTING
E IV
Menjelaskan pengetesan, penyetelan dan trouble shooting :
D 1 Oli bocor dari rod cylinder 0 1 2 3
G 2 Pergerakan rod cyl. tidak lancar / berat. 0 1 2 3
3 Hydraulic Low Power 0 1 2 3
E
TESTING, ADJUSTING
V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 Relief pressure 0 1 2 3
2 Safety Pressure 0 1 2 3
 INSPECTION (Visual check) - MEASUREMENT ( Dimension )
VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Check Valve 0 1 2 3
2 Main Relief Valve 0 1 2 3
3 Safety Valve with Suction Valve 0 1 2 3
4 Steering Relief Valve 0 1 2 3
5 Accumulator 0 1 2 3

REPAIR
VII
Menjelaskan prosedure repair :
1 Crack 0 1 2 3
2 Oil Leak 0 1 2 3
3 Spool Jammed 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Pressure Gauge 0 1 2 3
2 Torque Wrench 0 1 2 3
3 Quick Coupler 0 1 2 3
4 Spring Tester 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Oli bocor dari rod cylinder 0 1 2 3
2 Pergerakan rod cyl. tidak lancar / berat. 0 1 2 3
3 Hydraulic Low Power 0 1 2 3

S TESTING, ADJUSTING
III
K Melakukan / mengerjakan, Testing dan Adjusment
1 Relief pressure 0 1 2 3
I 2 Safety Pressure 0 1 2 3
L
L IV
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
Melakukan prosedure inspection - measurement dan reusable parts:
1 Check Valve 0 1 2 3
2 Main Relief Valve 0 1 2 3
3 Safety Valve with Suction Valve 0 1 2 3
4 Steering Relief Valve 0 1 2 3
5 Accumulator 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 Crack 0 1 2 3
2 Oil Leak 0 1 2 3
3 Spool Jammed 0 1 2 3

Keterangan :
 Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET
CK

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :
 B' COMPETENCY ASSESSMENT SHEET
CRANE ON TRUCK
REPAIR
HYRAULIC CYLINDER
SUBJECT TINGKAT KOMPETENSI

STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
8 Packing Rod 0 1 2 3
9 Ring Piston 0 1 2 3
10 Seal Dust 0 1 2 3
11 Piston Valve 0 1 2 3

TECHNICAL TERM
III
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 Single / Double Acting Cylinder 0 1 2 3
2 Cylindricity 0 1 2 3
3 Clearance 0 1 2 3
4 Permissible Value 0 1 2 3
5 Standard Range 0 1 2 3
6 Roundness 0 1 2 3
7 Balancing 0 1 2 3
8 Thickness 0 1 2 3

TOOLS
K III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
N 1 Torque Wrench 0 1 2 3
2 Common Tools 0 1 2 3
O 3 Micrometer 0 1 2 3
W 4 Fernier Calipper 0 1 2 3

TROUBLE SHOOTING
L IV
Menjelaskan pengetesan, penyetelan dan trouble shooting :
E 1 Hydraulic Cylinder Leaking 0 1 2 3
D
TESTING, ADJUSTING
G V
Menjelaskan pengetesan, penyetelan dan trouble shooting :
E
L
E
D
G
E 1 Hydraulic Oil Level 0 1 2 3
2 Hydraulic Hose & Piping 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Side Clearance Between Cylinder Mounting 0 1 2 3
5 Hydraulic Speed, Hydraulic Oil Leak 0 1 2 3
6 Hydraulic Drift 0 1 2 3

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

VI
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
8 Packing Rod 0 1 2 3
9 Ring Piston 0 1 2 3
10 Seal Dust 0 1 2 3
11 Piston Valve 0 1 2 3

REPAIR
VII
Menjelaskan prosedure repair :
1 Oil Leak 0 1 2 3
2 Rod Bend 0 1 2 3
3 Housing Crack 0 1 2 3

TOOLS
I
Menggunakan alat ukur :
1 Torque Wrench 0 1 2 3
2 Common Tools 0 1 2 3
3 Micrometer 0 1 2 3
4 Fernier Calipper 0 1 2 3

TROUBLE SHOOTING
II
Melakukan / mengerjakan trouble shooting :
1 Hydraulic Cylinder Leaking 0 1 2 3

TESTING, ADJUSTING
III
Melakukan / mengerjakan, Testing dan Adjusment
1 Hydraulic Oil Level 0 1 2 3
2 Hydraulic Hose & Piping 0 1 2 3
3 Hydraulic Cylinder 0 1 2 3
4 Side Clearance Between Cylinder Mounting 0 1 2 3
S 5 Hydraulic Speed, Hydraulic Oil Leak 0 1 2 3
K 6 Hydraulic Drift 0 1 2 3
I
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
L IV
L
 S
K
I
L IV
Melakukan prosedure inspection - measurement dan reusable parts:
L 1 Bushing 0 1 2 3
2 Rod 0 1 2 3
3 Housing 0 1 2 3
4 Haed 0 1 2 3
5 Piston 0 1 2 3
6 Cushion 0 1 2 3
7 Ring Wear 0 1 2 3
8 Packing Rod 0 1 2 3
9 Ring Piston 0 1 2 3
10 Seal Dust 0 1 2 3
11 Piston Valve 0 1 2 3

REPAIR
V
Melakukan prosedure repair :
1 Oil Leak 0 1 2 3
2 Rod Bend 0 1 2 3
3 Housing Crack 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Trouble Shooting, Adjusting, Repair.
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start :
MEKANIK

Nama :
SSMENT SHEET
CK

NOTES
Finish : Finish :
PENERA PENERA

Nama : Nama :