Professional Documents
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Students Manual
I'll MAERSK
W TRAINING
. .
MT DUB Rev.03-2018/AMT
Maersk Training IWCF L3 & L4 Daily Homework/Exercises
Day Two
7 Kill Methods
8 Kill Problems
9 Gas Behaviour & Volumetric
10 Tripping & Stripping
Kill Sheet Exercise 2 – Surface or Subsea
Drillers Method Gauge Questions for L4 candidates – Surface or Subsea
Day Three
16 Ad Hoc Topics
17 IWCF New subsea equipment test
Deviated Kill Sheet Gauge Questions for L4 candidates same for all
IWCF P&P Practice Exam
NAME : _________________
DATE : ______________
1 of 6
Q1) Calculate the hydrostatic pressure in the well below:
MD = 13,460 ft Mud Weight = 12.6 ppg TVD = 11,180 ft
Answer:
7,325 psi
TVD 9165 ft
Current Mud Weight 11.1 ppg
APL = 110 psi
11.33
ppg
Q5) If bottom hole pressure is greater than formation pressure then you have
primary well control.
TRUE / FALSE
___
2 of 6
Q6) Which of the following are likely to increase the chance of swabbing?
(THREE ANSWERS)
Q7) Which of the following is the FIRST POSITIVE INDICATOR that you have
taken a kick while drilling?
a) Increase in torque
b) Gas cut mud
c) Decrease in pump pressure
d) Increase in return flow
Q8) What is the first action a driller should take after getting a drilling break?
a) Circulate bottoms up
b) Flow check
c) Shut the well in
d) Check with the mud loggers
Q9) Why are the pumps usually kept running when picking up to check for
flow?
3 of 6
Q10) While killing the well with a surface stack BOP, as the pump speed is
increased, what should happen to the casing pressure in order to keep
BHP constant?
MD 9,960 ft
TVD 8,780 ft
Mud weight 9.7 ppg
SCR @ 30 spm 375 psi
SIDPP 425 psi
SICP 580 psi
Calculate:
b) ICP
800 psi
Q12) Use the following data to calculate the maximum allowable mud weight:
15.1 ppg
4 of 6
Q13) The "unit/remote" switch on the accumulator allows you to do what when
"unit" is selected.
Q14) Which of the following correctly describes the operation of the master
valve on the BOP remote panel?
a) The master valve when operated moves the 3 position valve to the
close position.
b) The master valve when operated will do a panel light test.
c) The master valve must be continually operated whilst functions on the
panel are made.
d) Holding the master air valve for 5 seconds then releasing it will allow
functions to take place.
Q15) Once the diverter has been activated, what is the correct sequence for
the operation of a surface diverter system. Wind direction is starboard to
port.
Q16) Why is a 20 bbl kick in a small annulus more significant than a 20 bbl
kick in a large annulus?
5 of 6
Q17) Company policy states: “…while killing a well you will always attempt to
kill the well using a method that minimizes the pressure on the stack and
upper casing.” Which method would you choose?
Q18) On the second circulation of the Driller’s method if the casing pressure
was held constant until KWM reached the surface what would happen to
BHP?
a) Increase
b) Decrease
c) Stay the same
Q19) Below is a list of possible problems that may occur during a kill. Match
the cause to the problem.
PROBLEM CAUSE
3
a. matches ___________
1
b. matches ____________
2
c. matches ____________
4
d. matches ____________
6 of 6
0. Index,
well barriers material
& Pre-Test
1. Day 1: Homework
2. Day 2: Homework
3. Day 3: Homework
6.
7.
International Well Control Forum
Well Barriers
© IWCF 2014
IWCF Accredited Centres are free to use and adapt this material as they see fit, for use in training. Please be aware that this
presentation is provided for general information only and it is not intended to amount to advice or guidance which you should rely
upon. It does not represent an official industry standard or recommended practice. IWCF makes no representation, warranty or
guarantee that the content is accurate, complete or up-to-date. IWCF shall not be liable in any way for any claims, losses or demands
relating to your use of the presentation.
© IWCF 2014
WELL BARRIERS
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or up-
to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
WELL BARRIERS
Aim:
• To fully understand Well Barrier philosophy in Drilling,
Coring & Tripping operations.
Objectives:
• State the Primary Barrier in normal Drilling operations.
• Identify Secondary Barrier elements.
• Describe a Barrier envelope.
• List what Barrier test documentation should contain.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
Well Barriers
Primary well barrier:
• This is the first object that prevents flow
from a source.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
(Fluid) Barrier:
The hydrostatic head of the wellbore fluid is greater than the formation pressure.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry standard or recommended practice. IWCF makes no
representation, warranty or guarantee that the content is accurate, complete or up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry standard or recommended practice. IWCF makes no
representation, warranty or guarantee that the content is accurate, complete or up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
SOME OF THE (ELEMENTS) THAT FORM THE BARRIER ENVELOPE
BOP
Tubulars
Rams
Wellhead
Casing
Formation Pressure
Casing
Choke/Kill line valves
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
Acceptance Criteria
Function and number of well barriers
The function of the well barrier and WBE shall be clearly defined.
• One well barrier in place during all well activities and operations,
including suspended or abandoned wells, where a pressure
differential exists that may cause uncontrolled cross flow in the
wellbore between formation zones.
• Two well barriers available during all well activities and operations,
including suspended or abandoned wells, where a pressure
differential exists that may cause uncontrolled outflow from the
borehole/well to the external environment.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
A.Description The element consists of the wellhead connector and drilling BOP with kill/choke line valves.
B. Function The function of wellhead connector is to prevent flow from the bore to the environment and to provide a mechanical connection
between drilling BOP and the wellhead. The function of the BOP is to provide capabilities to close in and seal the well bore with or
without tools/equipment through the BOP.
C. Design 1. The drilling BOP shall be constructed in accordance with !!!!! standards. API
construction 2. The BOP WP shall exceed the MWDP (maximum well design pressure) including a margin for kill operations. RP53
selection 3. It shall be documented that the shear/seal ram can shear the drill pipe, tubing, wireline, CT or other specified tools, and seal the
well bore thereafter. If this can not be documented by the manufacturer, a qualification test shall be performed and documented.
4. When running non shearable items, there shall be minimum one pipe ram or annular preventer able to seal the actual size of
the non shearable item.
5. For floaters the wellhead connector shall be equipped with a secondary release feature allowing release with ROV.
6. When using tapered drill pipe string there should be pipe rams to fit each pipe size. Variable bore rams should have sufficient
hang off load capacity.
7. There shall be an outlet below the LPR. This outlet shall be used as the last resort to regain well control in a well control
situation.
8. HTHP: The BOP shall be furnished with surface readout pressure and temperature.
9. Deep water:
9.1. The BOP should be furnished with surface readout pressure and temperature.
9.2. The drilling BOP shall have two annular preventers. One or both of the annular preventers shall be part of the LMRP. It should
be possible to bleed off gas trapped between the preventers in a controlled way.
9.3. Bending loads on the BOP flanges and connector shall be verified to withstand maximum bending loads (e.g. Highest
allowable riser angle and highest expected drilling fluid density.)
9.4 From a DP vessel it shall be possible to shear full casing strings and seal thereafter. If this is not possible the casings should
be run as liners.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry standard or recommended practice. IWCF makes no
representation, warranty or guarantee that the content is accurate, complete or up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
Table A. Routine leak testing of drilling BOP and well control equipment
Before Drilling out Periodic
Frequency Casing Before
Stump Deeper Well Each
Testing Each 6
Surface Casing & Weekly 14
Element Months
Liners Days
Annulars MWDP 1) Function MSDP 1) TSTP 1) Function MSDP 1) WP x 0.7
Pipe Rams MWDP Function MSDP TSTP Function MSDP WP
Shear Rams MWDP Function MSDP TSTP Function WP
BOP
Failsafe Valves MWDP Function MSDP 3) TSTP Function MSDP 3) WP
Wellhead Connector MWDP MSDP TSTP MSDP WP
Wedge Locks Function
Choke/Kill Lines MWDP MSDP MSDP TSTP MSDP WP
Choke/Kill line Manifold MWDP MSDP MSDP TSTP MSDP WP
and Manifold Valves Function Function Function Function Function
Remote Chokes
Kill Pump WP 2) MSDP MSDP WP
Inside BOP MWDP 2) MSDP TSTP MSDP WP
Other Equipment Stabbing Valves MWDP 2) MSDP TSTP MSDP WP
Upper Kelly Valve MWDP 2) MSDP MSDP WP
Lower Kelly Valve MWDP 2) MSDP MSDP WP
Legend NOTE 1 All tests shall be 1,5 MPa (200 psi) to 2 MPa (300 psi) for 5 min and
WP Working Pressure high pressure for 10 min.
1) Or Maximum 70% of WP NOTE 3 The BOP with associated valves and other pressure control equipment
on the facility shall be subjected to a complete overhaul and shall be recertified
2) Or at initial installation
every five years. The complete overhaul shall be documented.
3) From above if restricted by BOP arrangement
© IWCF 2014
Barrier
Actions to be taken when failure to test
element/equipment
If WBE, repair immediately if no other pipe rams is available for that pipe size.
Pipe ram (upper, middle, lower)
Rams that failed to test to be repaired at a convenient time.
Choke valves, inner/outer If both valves in series have failed, repair immediately. If one valve in series has failed,
Kill valves, inner/outer repair after having set casing.
Marine riser choke and kill line * If one has failed, repair immediately.
Yellow and blue pod * If both have failed, repair immediately. If one has failed, repair at a convenient time.
If one or more have failed, repair after having set casing if size is covered by another
Acoustic – pipe rams *
ram. If not, repair immediately.
Immediately: Stop operation and temporary abandon well. After having set casing:
Floating Installations
Carry on with the operation and repair after having set the next casing.
Nomenclature :
Convenient time: Applicable for WBE’s that are not required.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry standard or recommended practice. IWCF makes no
representation, warranty or guarantee that the content is accurate, complete or up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
Pressure direction
• The pressure should be applied in the flow direction.
If this is impractical, the pressure can be applied against
the flow direction, providing that the WBE is constructed
to seal in both flow directions or by reducing the
pressure on the downstream side of the well barrier to
the lowest practical pressure (inflow test).
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
Plan to do the right thing but with the wrong outcome (e.g., misdial a correct
telephone number; give the correct instruction but to the wrong person)
Do the wrong thing for the situation (e.g. turn an alarm off)
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
Simply put, errors happen when multiple factors come together to allow
them to happen. What we usually call “human error” is really “system error”.
People are one part of a system that includes all of the other parts of the
organization or work environment – equipment, technology, environment,
organization, training, policies, and procedures. Human error is rooted in
failure of the system or the organization to prevent the error from
happening, and if an error happens, failure to prevent the error from
becoming a problem.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
‘Swiss Cheese Model’
The concept of ‘defenses’ against human error
Examples of defenses:
• Checking drilling mud weights.
• Challenging response procedures (being told to do something you
know is wrong).
• Setting alarms correctly.
• Following correct testing procedures.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
• Some failures are ‘latent’, meaning that they have been made at
some point in the past and lay dormant.
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
Active failure: Fluid barrier breached when pulling pipe too fast
Reservoir reduced hydrostatic pressure and allowed the well to flow.
Hydrocarbons
Latent failure: Inadequate mud checks failed to pick up on reduced mud weight?
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry standard or recommended practice. IWCF makes no
representation, warranty or guarantee that the content is accurate, complete or up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
© IWCF 2014
This presentation is not intended to amount to advice or guidance which you should rely upon. It does not represent an official industry
standard or recommended practice. IWCF makes no representation, warranty or guarantee that the content is accurate, complete or
up-to-date. IWCF shall not be liable in any way for any claims, losses or demands relating to your use of this presentation.
Instructor's Copy
Day1: Exercises
Classified as General
Day 1: exercises
Blank Page
Classified as General
Day 1: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Classified as General
Day 1: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 1: exercises
a) 0.496 psi/ft
b) 0.564 psi/ft
c) 0.376 psi/ft
d) 0.465 psi/ft
Q2) Referring to the last question, what mud weight would be required to
Balance normal formation pressure?
8.94 ppg
a) The ratio of the pore spaces to the total volume of the rock
b) The ability of the fluid and gas to move within the rock
c) The presence of sufficient water volume to provide gas lift
d) When hydrostatic pressure prevents a kick
a) The ratio of the pore spaces to the total volume of the rock
b) The ability of fluid and gas to move within a rock
c) The presence of sufficient water volume to provide gas lift
d) When hydrostatic pressure prevents a kick
Q5) What steps can be taken to prevent over regulation of the drilling
industry by governments?
Classified as General
Day 1: exercises
Q6) Which of the following best describes what the BOP does?
Classified as General
Day 1: exercises
Classified as General
Day 1: exercises
Classified as General
Day 1: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Classified as General
Day 1: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 1: exercises
Answer:
8,970 psi
a) 9.2 ppg =
0.4784 psi/ft
b) 12.2 ppg = 0.6344 psi/ft
c) 14.9 ppg = 0.7748 psi/ft
Q4) When pumping at 80 SPM the pump pressure = 4000 psi. What
would be approximate pump pressure if pumps were slowed to 40
SPM?
Classified as General
Day 1: exercises
Q6) A vertical well is 5500 feet deep and filled with 11.2 ppg mud. While
circulating at 100 spm the friction losses in the well are as follows:
What is the bottom hole pressure when the pumps are running at 100
spm?
What pressure will be seen on the standpipe if the pump rate is reduced
to 35 SPM and drilling fluid density is increased to 10.3 ppg in the well?
a) 1740 psi
b) 1115 psi F# 9
c) 870 psi &
d) 435 psi F#10
Classified as General
Day 1: exercises
Q9) A 15 bbl light pill which is 2.00 ppg lower than the current drilling
fluid density is circulated into an 8030 ft TVD well.
a) When the entire pill has been displaced into the annulus
b) When the entire pill has been displaced into the drill string
c) When the pill starts to be displaced into the drill string
d) When the pill starts to be displaced into the annulus
Q10) Use the data below to answer the following two questions:
Q11) If the fluid level dropped 550 feet in a 9,600 foot hole containing
10.6 ppg mud, what would the hydrostatic pressure be?
a) 5,596 psi
b) 4,988 psi
c) 5,843 psi
d) 5,100 psi
Q12) If the pump speed is increased, what happens to the friction losses
in the annulus?
a) Decreases
b) Stays the same
c) Increases
Classified as General
Day 1: exercises
Q13) Choose six (6) situations from the following list when you would
consider taking a new SCRP:
a) Every shift
b) Mud weight changes
c) Significant mud property changes
d) Before and after a leak-off test
e) After each connection when drilling with a top drive
f) When long sections of hole are drilled rapidly
g) After recharging pulsation dampeners
h) When returning to drilling after killing a kick
Q14) There are many factors that should be considered when selecting a
kill pump rate; however, the main objective should be to regain
control of the well. Choose the one answer that meets this
objective.
a) By using the slowest pump rate the pumps will not “jack off” at
b) At the rate used during the most recent choke drill
c) As safe as possible considering all aspects of the kill
d) As fast as possible for the mud gas separator
Q15) The following slow circulating rate pressures (SCRP) were recorded.
Which one does not seem to be correct?
a) 4160 psi
b) 4410 psi
c) 3910 psi
Q17) Which gauge is used to measure the slow circulating pressure loss?
Classified as General
Day 1: exercises
Q18) Convert the following pressure gradients into mud weights in ppg.
Q19) Change the ECD values below to BHCP for the given depths:
Q20) Which of the following statements about slow circulating rates (SCR)
is wrong?
Q22) Which of the following should be considered when choosing the slow
circulation rates to be measured? (THREE ANSWERS)
Classified as General
Day 1: exercises
SUBSEA QUESTIONS
Q23) Which of the following are correct ways of measuring CLF? (Three
answers)
a) Pump down choke line taking returns up the riser. Pump pressure
is the CLF
b) Pump down the kill line with returns up the drill pipe. Pump
pressure is the CLF
c) Pump down the riser up the choke line. Pump pressure is half the
CLF
d) Take SCRS up the riser then circulate at the same rates up the
choke line with the BOP closed. The difference is the CLF
e) Pump down the kill up the choke with the riser and well isolated.
The pump pressure is twice the CLF
f) Pump down the string and up the annulus with the riser and choke
line open. Pump pressure is CLF
Q24) Use the data provided to answer the three questions below.
Classified as General
Day 1: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Formation Strength
Instructor's Copy
Classified as General
Day 1: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 1: exercises
Q2) Which of the following are needed for the calculation of accurate
formation strength at the shoe? (Choose THREE answers.)
a) Circulate the mud to get same weight all the way around
b) Line up through kill line and pump at the slow circulating rate
c) To prevent damaging the formation raise the bit up inside the shoe
d) Drill out the Casing Shoe and 15 ft into new formation
e) To minimize chance of stuck pipe raise the bit up inside the shoe
Q4) Which of the following could influence the leak-off test result?
Classified as General
Day 1: exercises
Q6) Use the following data to calculate the maximum allowable mud
weight:
Classified as General
Day 1: exercises
Q10) Use the graph and data below to answer the following two
questions:
1200
1100
1000
900
800
Volume Pumped
a) What pressure was applied to the casing shoe when the leak off
took place in excess of Hydrostatic pressure?
900
psi
Classified as General
Day 1: exercises
Q11) Casing has been set and cemented. The well program calls for a
leak-off test but the mud weight in the active pits has been
increased to .5 ppg higher than the mud weight in the hole. Which
of the following would provide the most accurate leak-off test
results?
a) Use cement pump to pump down the drill pipe and record
pressures and barrels pumped
b) Circulate and condition the mud until the density is the same
throughout the system
c) Use cement pump to pump down the annulus and record pressures
and barrels pumped
d) It is impossible to obtain accurate test results so use pressures
from a previous test
Classified as General
Day 1: exercises
Q15) The mud weight in the well was increased by 1.2 ppg. What will the
new MAASP be if the casing shoe is set at 5,675 feet MD and 5,125
feet TVD?
a) 0.619 psi/ft
b) 0.837 psi/ft
c) 0.7447 psi/ft
d) 0.530 psi/ft
Classified as General
Day 1: exercises
SUBSEA QUESTIONS
Q19) Use the following information to calculate the MAASP if the choke
line was filled with glycol/water mix.
a) 1180psi
b) 5530psi
c) 1020psi
d) 6450psi
Q20) Use the following information to calculate the MAASP if the choke
line was filled with glycol/water mix.
2,083 psi
Q21) A floating rig is drilling 26” hole with returns up the riser. Well
data:
Air gap 80 ft
Sea water depth 210 ft
TVD 650 ft
Sea water gradient 0.44 psi/ft
Overburden gradient 0.68 psi/ft
Max APL @ TVD 15 psi
9.9
ppg
9.4 ppg
Classified as General
Day 1: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Causes Of Kicks
Instructor's Copy
Classified as General
Day 1: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 1: exercises
Q3) How will bottom hole pressure be affected by gas cut mud whilst
drilling?
Q4) In a well with gas cut mud, when is the reduction in bottom hole
pressure greatest?
Classified as General
Day 1: exercises
Q8) Overpull while tripping out is a stuck pipe warning sign. What well
control problem may be associated with overpull?
a) Swabbing
b) Losses
c) Hydrogen Sulphide gas
d) Surging
Q9) Which of the following increase surge pressures when running in the
hole? (TWO ANSWERS)
Classified as General
Day 1: exercises
a) Yes - total losses always means that you lose primary well
control
b) No - it depends on how much hydrostatic pressure is actually
lost
c) Yes - but only if losses occur above any potential kick zone
d) No - it depends on the reduction in drill string weight
Q11) While drilling ahead through a faulted formation, the flow meter
drops from 65% to 40%. What is the most likely cause of this?
Q12) The flow sensor shows a total loss of returns and the mud level
cannot be seen in the annulus. What should you do?
Classified as General
Day 1: exercises
Q15) Which of the following causes of kicks is avoidable and due to the
Driller not being alert?
a) Lost circulation
b) Gas cut mud
c) Not keeping the hole full
d) Abnormal pressures
Q16) With the pumps running continuously a heavy mud pill is circulated.
When will bottom hole pressure start to increase (ignore any
dynamic pressure losses in the well)?
Q17) With the pumps running continuously a light mud pill is circulated.
When will bottom hole pressure have decreased the most (ignore
any dynamic pressure losses in the well)?
WELL DATA
Well depth (TVD) 9,000 feet
Drill pipe capacity 0.0176 bbls/ft
Original mud weight 12 ppg
Light mud weight 10 ppg
Which of the following is correct?
Classified as General
Day 1: exercises
Q19) Severe losses occurred while drilling. The pumps were stopped and
the mud in the well could not be seen. The well was then filled to
the top with water.
a) 128 psi
b) 104 psi
c) 89 psi
d) 38 psi
Q20) At 17 ½ inch hole is being drilled at 4,230 feet TVD. The formation
fluid pressure is 2,095 psi at this depth. Is the formation fluid
pressure:
a) Above normal
b) Below normal
c) Normal
Classified as General
Day 1: exercises
Q22) Gas with a gradient of 0.12 psi/ft is trapped below a dome shaped
cap rock with communication to a normally pressured permeable
and porous formation at 8,000 ft TVD. The top of the cap rock is at
7,200 ft TVD and is 50 ft thick. What pressure will you encounter
when you drill through the cap rock?
7,200 50 ft THICK
GAS CAP ROCK
0.12 psi/ft
8,000
NORMALLY PRESSURED FORMATION
3,630
psi
Classified as General
Day 1: exercises
SUBSEA QUESTION
66
psi
b) Assuming that 9.9 ppg is a balance mud weight how much will
the mud weight have to be increased by to ensure the well
does not go underbalance if the riser is disconnected?
0.5
ppg
c) What mud weight would you need in the well to ensure the
well does not go underbalance if the riser is disconnected?
10.4
ppg
Classified as General
Day 1: exercises
BLANK PAGE
Classified as General
Day 1: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Classified as General
Day 1: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 1: exercises
Q2) Which of the following is the FIRST POSITIVE INDICATOR that you
have taken a kick while drilling?
a) Increase in torque
b) Gas cut mud
c) Decrease in pump pressure
d) Increase in return flow
Classified as General
Day 1: exercises
Q5) Which one of the following would not be a warning sign that the
bottom hole pressure is approaching formation pressure?
Q6) While drilling along at a steady rate the Derrickman asks to slow the
mud pumps down so that the shakers can handle the amount of
cuttings being returned. Which of the following would be the safest
course of action?
Q7) If WOB, RPM, and SPM are held constant which of the following may
be a warning of increasing formation pressure? (THREE ANSWERS)
Q8) What is the situation if mud flows from the flow line when the pump
is off but there is no gain when the pump is running?
Classified as General
Day 1: exercises
Q9) While drilling, which of the following situations make kick detection
with a P.V.T more difficult?
Q10) It can be said that closing in the well promptly is one of the most
important duties of a driller. Any delay may make the well
potentially more difficult to kill. From the list of practices below,
choose the SIX MOST LIKELY to lead to an increase in the size of
the influx.
Q11) What is the first action a driller should take after getting a drilling
break?
a) Circulate bottoms up
b) Flow check
c) Shut the well in
d) Reduce WOB
Classified as General
Day 1: exercises
SUBSEA QUESTION
Q12) Which of the following may influence the accuracy of drilling fluid
volume and drilling fluid flow readings when monitoring an open
well on a floating rig? (Select three answers)
Classified as General
Day 1: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Shut In Methods
& Data To Collect
Instructor's Copy
Classified as General
Day 1: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 1: exercises
Q1) Mud weight increase required to kill a kick should be based upon:
a) SIDPP
b) SICP
c) OMW plus slow circulating rate pressure
d) SICP minus the SIDPP
Q3) What is the choke manifold line up for a hard shut-in procedure whilst
drilling?
Q4) As detailed in API which type of BOP must be used for the hard shut-
in?
a) Annular BOP
b) Either type of BOP can be used
c) Ram BOP
Classified as General
Day 1: exercises
Q5) The well kicks while tripping. Which of the following actions should
be taken to shut the well in using the hard shut in?
Q6) When picking up to check for flow the pumps are usually kept
running, why? (TWO ANSWERS)
Classified as General
Day 1: exercises
Q7) Which of the following affect the Shut In Drill Pipe Pressure? (TWO
ANSWERS)
Q8) A vertical well with a surface BOP stack is shut in on a kick. The
pressure readings are as follows:
Q9) A well has been shut in on a kick. The drill pipe pressure is zero
because there is a float (non-return) valve in the string. How can you
find the Shut In Drill Pipe Pressure?
a) Bring the pump up to kill rate holding the casing pressure constant
by opening the choke. The pressure shown when the pump is at
kill rate is the Shut In Drill Pipe pressure.
b) Use the last recorded slow circulating rate pressure and subtract it
from shut in casing pressure. Then bring the pump to kill rate
holding casing pressure constant and subtract the previous value
from this to get SIDPP.
c) Pump very slowly into the drill string with the well shut in. When
drillpipe pressure increase flattens out and/or casing pressure
starts to rise, stop the pump and read the pressure. This is the
Shut In Drill Pipe pressure.
d) Pump at 2 barrels per minute into the annulus with the well shut
in. When the pressure equalizes, the float will open. This pump
pressure is the Shut In Drill Pipe pressure.
Classified as General
Day 1: exercises
Q10) When drilling, the well kicks and is shut in. Drill pipe pressure and
casing pressure both start to build up, but before stabilising both
start to drop quite rapidly. Which of the following might have
occurred?
Q11) Once the well is shut in, which one of the following will affect the
time taken for Shut In Drill Pipe Pressure and Shut In Casing
Pressure to stabilise?
a) Porosity.
b) Permeability.
c) Gas migration.
d) Friction losses.
Q12) Which of the following parameters affect the value of Shut In Casing
Pressure after a well is shut in during a kick? (THREE ANSWERS)
Q13) A well is shut in with a gas kick. The bit is 200 feet off bottom and
the influx is on bottom and 30 feet long (all the influx is below the
bit). Shut In Drill Pipe Pressure is 300 psi. What is the Shut In
casing Pressure likely to be?
Q14) What could happen if gas migrates after a well is shut in and the
pressures have stabilised - there is no float in string?
Classified as General
Day 1: exercises
SUBSEA QUESTIONS
Q15) Why would you circulate over the well on the trip tank after shutting
in on a kick with a subsea BOP stack? two ans.
a) To check the BOP in use is not leaking
b) To check if the influx was above the BOP at the time of shut in
c) It is easier to circulate the influx out the well
d) To ensure current mud does not contaminate the kill mud
e) To allow the string to be hung off on a set of pipe rams
Q17) What value is used to work out kill mud weight when using a subsea
BOP stack?
Q18) The well is shut in on a kick using a subsea BOP stack. The
stabilised shut in drill pipe pressure is 400 psi and the stabilised
shut in casing pressure is 600 psi. The kill line was opened and the
gauge reads 700 psi. What could be the reason for the different
readings on the casing and kill gauges?
Classified as General
Day 1: exercises
Classified as General
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Instructor's Copy
Subsea Stack
Kill Sheet One
Subsea Stack Kill Sheet One
This manual shall not affect the legal relationship or liability of Maersk Trai ni ng
with or to any third party and neither shall such third party be entitled to repl y
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Subsea Stack Kill Sheet One
Use the data below to complete an IWCF Subsea BOP Stack (Vertical Well) Kill
Sheet API Units and then answer the questions on the following pages:
Well data:
Hole depth from RKB (MD) 12900 ft
Hole depth from RKB (TVD) 12200 ft
Casing shoe depth - 9 5 /8 in OD (TVD/MD) 9000 ft
Internal capacities:
Drill pipe - 5 in OD 0.0142 bbl/ft
Heavy wall drill pipe 5 in OD length 750 ft 0.0088 bbl/ft
Drill collars size 6 1 /4 in OD length 1000 ft 0.008 bbl/ft
Marine riser length 700 ft 0.36 bbl/ft
Choke line length 715 ft 0.0087 bbl/ft
Annulus capacities between:
Drill collars x open hole 0.03 bbl/ft
Drill pipe/HWDP x open hole 0.0505 bbl/ft
Drill pipe/HWDP x casing 0.0562 bbl/ft
Mud pump data:
Displacement at 98% volumetric efficiency 0.117 bbl/stroke
Circulating pressure through riser at 40 SPM 740 psi
Circulating pressure through choke line at 40 SPM 900 psi
Circulating pressure while drilling at 80 SPM 2700 psi
Other relevant information:
Active system surface volume 250 bbl
Surface line volume 15 bbl
Drill pipe 5 in OD closed end displacement 0.0243 bbl/ft
Sea water depth 640 ft
Sea water gradient 0.455 psi/ft
Formation strength test data:
Drilling fluid density at formation strength test 11.0 ppg
Surface leak off test pressure 2350 psi
Kick data:
SIDPP 300 psi
SICP 450 psi
Mud weight in use at time of kick 12.5 ppg
Pit gain 9 bbl
-2-
Subsea Stack Kill Sheet One
Q1) What is the maximum allowable mud weight that would not fracture the
casing shoe?
16
ppg
Q2) Based on the leak off test, what is the current MAASP?
1,638
psi
Q3) What is the annular velocity around the drill collars when drilling?
312
ft/min
Q4) Calculate the formation pressure when shut in on the kick and stable
pressures at surface.
8,230
psi
13.0
ppg
1040
psi
770 psi
-3-
Subsea Stack Kill Sheet One
433
psi
Q9) Calculate the hydrostatic pressure at the bottom of the hole before the
kick.
7,930
psi
Q10) Calculate bottom hole ECD while drilling. APL = 325 psi
13
ppg
1,478
stks
5,548
stks
Q13) How long will it take to circulate from bit to surface at a pump speed of
40 spm?
139 minutes
Q14) What is the pressure step down from ICP to FCP in psi/100 strokes?
18 psi/100 stks
-4-
Subsea Stack Kill Sheet One
1,404
psi
Q16) How many strokes will it take to circulate from shoe to surface?
4,042 stks
Q17) How many strokes need to be pumped to get kill mud from the pump
room to the rig floor?
128
stks
Q18) What will be the initial dynamic casing pressure at kill rate?
290 psi
Q19) Assuming that kill mud weight balances formation pressure, what mud
weight would be needed in the well after the kill to compensate for any
loss in hydrostatic pressure if the riser was accidentally disconnected?
F#28
ppg
13.4
-5-
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Surface Stack
Kill Sheet One
Surface Stack Kill Sheet One
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Surface Stack Kill Sheet One
Use the data below to complete an IWCF Surface BOP Stack (Vertical Well) Kill
Sheet API Units and then answer the questions on the following pages:
Well data:
Hole depth from RKB (MD) 12900 ft
Hole depth from RKB (TVD) 12200 ft
Casing shoe depth - 9 5/ 8 in OD (TVD/MD) 9000 ft
Internal capacities:
Drill pipe - 5 in OD 0.0142 bbl/ft
Heavy wall drill pipe 5 in OD length 750 ft 0.0088 bbl/ft
Drill collars size 6 1/ 4 in OD length 1000 ft 0.008 bbl/ft
Annulus capacities between:
Drill collars x open hole 0.03 bbl/ft
Drill pipe/HWDP x open hole 0.0505 bbl/ft
Drill pipe/HWDP x casing 0.0562 bbl/ft
Mud pump data:
Displacement at 98% volumetric efficiency 0.117 bbl/stroke
Circulating pressure at 40 SPM 740 psi
Circulating pressure while drilling at 80 SPM 2700 psi
Other relevant information:
Active system surface volume 250 bbl
Surface line volume 15 bbl
Drill pipe 5 in OD closed end displacement 0.0243 bbl/ft
Formation strength test data:
Drilling fluid density at formation strength test 11.0 ppg
Surface leak off test pressure 2350 psi
Kick data:
SIDPP 300 psi
SICP 450 psi
Mud weight in use at time of kick 12.5 ppg
Pit gain 9 bbl
-2-
Surface Stack Kill Sheet One
Q1) What is the maximum allowable mud weight that would not fracture the
casing shoe?
16
ppg
Q2) Based on the leak off test, what is the current MAASP?
1,638
psi
Q3) What is the annular velocity around the drill collars when drilling?
312 ft/min
Q4) Calculate the formation pressure when shut in on the kick and stable
pressures at surface.
8,230
psi
13
ppg
1,040
psi
770 psi
-3-
Surface Stack Kill Sheet One
Q8) After reaching FCP if it is decided to decrease the pump speed to 30 spm
what would the new (approximate) drill pipe pressure be?
433
psi
Q9) Calculate the hydrostatic pressure at the bottom of the hole before the
kick.
7,930
psi
Q10) Calculate bottom hole ECD while drilling. APL = 325 psi
13 ppg
1,478
stks
5,831
stks
Q13) How long will it take to circulate from bit to surface at a pump speed of
40 spm?
146
minutes
Q14) What is the pressure step down from ICP to FCP in psi/100 strokes?
18 psi/100 stks
-4-
Surface Stack Kill Sheet One
1,404
psi
Q16) How many strokes will it take to circulate from shoe to surface?
4,323
stks
Q17) How many strokes need to be pumped to get kill mud from the pump
room to the rig floor?
128
stks
-5-
Day 2: Exercises
Instructor's Copy
Classified as General
Day 2: exercises
Blank Page
Classified as General
Day 2: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Kill Methods
Instructor's Copy
Classified as General
Day 2: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 2: exercises
Q1) The principle involved in the Constant Bottom Hole Pressure method
of well control is to maintain a pressure that is:
Q2) Company policy states: “…while killing a well you will always attempt
to kill the well using a method that minimizes the pressure on the
stack and upper casing.” Which method would you choose?
Q3) Why do we need to take into account surface line volume (from the
mud pumps to the rig floor) when preparing the kill sheet with the
Wait and Weight method? (TWO ANSWERS)
Q4) While killing the well with a surface stack BOP, as the pump speed is
increased, what should happen to the casing pressure in order to
keep BHP constant?
Q5) A gas kick is being circulated up the hole. What is the surface pit
volume most likely to do?
a) Increase
b) Stay the same
c) Decrease
Classified as General
Day 2: exercises
Q6) When starting a kill operation with a surface BOP, the choke pressure
is held constant while bringing the pump up to speed. The drill pipe
pressure gauge now reads 50 psi higher than the calculated initial
circulating pressure. To maintain constant BHP, what is the best
action to take?
a) Open the choke and let the standpipe pressure drop to the
calculated initial circulating pressure
b) Shut down the kill and calculate the new initial circulating pressure
and adjust the drill pipe graph accordingly
c) There will now be a 50 psi overbalance on the bottom, which is
acceptable, nothing needs to be done
d) Shut down the kill and allow the pressures to stabilise properly
before restarting the kill operation
a) Increase
b) Decrease
c) Stay the same
Q8) Under which circumstances would the Wait and Weight method
provide lower equivalent pressure at the casing shoe than the
Driller’s method?
a) When the drill string volume is greater than the open hole annular
volume
b) When the drill string volume is less than the open hole annular
volume
c) The pressure at the casing shoe will be the same regardless of the
method used
Q9) Place the following stages of a kill operation with a surface bop stack
(labeled A, B, C, D & E) following the correct order for a wait and
weight method kill.
1
D 2 C 3
A 4 5 E
B
Classified as General
Day 2: exercises
Q10) Place the following stages of a kill operation with a surface bop stack
(labeled A, B, C, D, E, F, G & H) following the correct order for a
driller’s method kill.
1 2 3 4 5 6 7 8 .
D H G B F A C E
Q11) Why is it important to monitor the pit volumes when killing a well?
(TWO ANSWERS)
Q12) The Drillers Method is going to be used to kill a well that has been
shut in on a gas kick.
Classified as General
Day 2: exercises
Circulation is started with the original mud. While the pump is being
brought up to 40 SPM which pressure must be held constant to
maintain the correct bottom hole pressure?
Q14) When operating the choke there is normally a time delay before the
drillpipe pressure changes. What is the ‘rule of thumb’ for this time
delay in pressure transmission from choke to drillpipe gauge?
a) 3 – 5 seconds
b) 750 feet/minute
c) 1 minute per 1000 feet of travel
d) 1 second per 1000 feet of travel
Q16) The Driller’s Method is used to kill a salt-water kick. What will
happen to the casing pressure when the influx moves up the
annulus?
Classified as General
Day 2: exercises
Q17) While circulating out a gas kick, when is it possible for the pressure
at the casing shoe to be at its maximum? (TWO ANSWERS)
Q18) At what stage during a kill operation can choke pressure reading
exceed MAASP without breaking down the formation at the shoe?
Q19) A kick is being circulated out at 50 spm on a surface stack rig. Drill
pipe pressure reads 850 psi and casing pressure 1150 psi. It is
decided to slow the pumps to 30 spm while maintaining 1150 psi on
the casing gauge. How will this affect bottom hole pressure (exclude
any annular friction losses)?
a) Increase
b) Stay the same
c) Decrease
Q20) The Drillers Method is being used to kill a well. The standpipe
pressure at this stage is 1070 psi with 35 SPM. The pressure in the
mud/gas separator is increasing and it is decided to reduce the
pump rate.
a) Increase
b) Stay the same
c) Decrease
Classified as General
Day 2: exercises
Q21) Which of the following are Well Control Methods and which are Well
Kill Methods? Delete as appropriate
e) Volumetric method
Well Control or Well Kill
Q22) You have shut in a vertical well on a kick using a surface stack BOP
and the pressures have stabilised. You have recorded the following
information:
SIDPP - 750 psi – pressure stabilised and constant for past hour
SICP - 950 psi – pressure stabilised and constant for past hour
MAASP - 1200 psi
ICP - 1100 psi
Surface to bit strokes - 1400 stk
Bit to shoe strokes - 3700 stk
a) Use the Driller’s Method. You need to start killing the well
immediately as the gas may start migrating if you do nothing
while kill mud weight is being prepared
b) Use the Driller’s Method. There is no reduction in annular
pressure when using the Wait and Weight Method in a vertical
well
c) Use the Wait and Weight Method. The safety margin at the
shoe is small and the long open hole section means you will
have lower casing shoe pressures
d) Use the Wait & Weight Method. It requires less circulation
time than the Drillers’ Method and will reduce the abrasive
wear at the weak casing shoe
Classified as General
Day 2: exercises
SUBSEA QUESTIONS
Q23) What is the main reason for an independent kill line gauge during a
kill?
Q25) How do you maintain a constant bottom hole pressure while starting
a kill operation with a subsea BOP stack? (TWO ANSWERS)
a) Bring the pump to kill rate while holding casing pressure constant
at it’s current value
b) Bring the pump to kill rate while reducing casing pressure by an
amount equal to choke line friction
c) Bring the pump to kill rate ensuring that drillpipe pressure is
reading calculated ICP when you reach kill rate
d) Bring the pump to kill rate while holding the static line (kill
gauge) pressure constant
e) Bring the pump to kill rate while increasing casing pressure by an
amount equal to choke line friction
Q26) Choke line friction losses could be reduced by: (TWO ANSWERS)
Classified as General
Day 2: exercises
Q27) A well is to be killed on a floating rig with a subsea BOP stack. Use
the data given to answer the following five questions.
TVD = 12350 ft
Original mud weight = 13.6 ppg
SIDPP = 675 psi
SICP = 1000 psi
Kick size = 17 bbl
Riser length = 1230 ft
Volume of trapped gas at end of kill = 0.8 bbl
SCR through riser @ 30 SPM = 450 psi
CLF @ 30 SPM = 150 psi
Atmospheric pressure at surface = 14.7 psi
d) What should casing pressure read when the pumps are at kill
rate if bottom hole pressure was held constant during the start
up?
psi
850
e) What will the drill pipe circulating pressure be at the end of the
kill with kill mud at surface and the pumps circulating at 30
SPM?
648 psi
f) How much gas would come to surface if the BOP stack was
opened up at the end of the kill without any other action being
taken?
51 bbl
Classified as General
Day 2: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Kill Problems
Instructor's Copy
Classified as General
Day 2: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 2: exercises
Q1) Which practice will increase bottom hole pressure during a well kill?
a) Holding drill pipe pressure constant while pumping kill mud to the
bit
b) Holding casing pressure constant while bringing gas bubble to
surface
c) Holding drill pipe pressure constant whilst increasing the pump
speed
d) Holding casing pressure constant whilst increasing the pump speed
Q2) How would you find the initial circulating pressure on a surface BOP
stack when the slow pump rate circulating pressure is not known and a
kick has been taken?
a) Circulate at the desired SPM to circulate out the kick, while holding
200 psi back pressure on the drill pipe gauge with the choke. Once
the gas is out you can work out ICP
b) Add 200 psi to the shut in casing pressure then bring the pump up
to the selected kill rate while using the choke to maintain the extra
200 psi on the casing gauge
c) Bring the pump up to the kill rate while holding the SICP constant by
choke manipulation. After the hydraulic delay, the pressure shown
on the drill pipe gauge is the initial circulating pressure
d) There is no way to determine initial circulating pressure in this
example. Wait for the gas to start migrating then use the
volumetric method of well control to get rid of the influx
Q3) You plan to circulate out a gas kick using the Wait & Weight method.
What will happen to BHP in each of the following situations?
a) If drill pipe pressure is held constant while kill mud is being pumped
to the bit
Classified as General
Day 2: exercises
Q4) Below is a list of possible problems that may occur during a kill. Match
the cause to the problem.
PROBLEM CAUSE
Q6) i) What would be the first action to take as a driller if the mud supply
hose split during a kill operation?
ii) What would be the first action to take as choke operator if the mud
supply hose split during a kill operation?
Q7) What action should be taken if the choke line parted during a kick?
Classified as General
Day 2: exercises
Q8) Why can a pressure build up in the Mud Gas Separator be dangerous?
Q9) The well started flowing while drilling and was shut in correctly.
The annulus is observed through the choke and there is no flow. What
is the most likely reason for what you see?
Q10) When killing a well using the Driller’s Method the choke pressure
suddenly increases by 200 psi. Shortly after the choke operator sees
the same pressure increase on the drill pipe pressure gauge. What is
the most likely cause of this pressure increase?
Classified as General
Day 2: exercises
SUBSEA QUESTIONS
Q11) A well is being killed on a floating rig using the drillers’ method. A
piston swab on the kill pump started washing out in the middle of the
first circulation. How would you keep bottom hole pressure is kept
constant while shutting down the kill operation?
Q12) What can be done to reduce the effects of high choke line friction
when killing a well? (TWO ANSWERS)
Classified as General
Day 2: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Classified as General
Day 2: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 2: exercises
Q1) A 10 bbl gas kick is swabbed in at 12500 ft TVD. The drilling fluid
density is 14.0 ppg.
Calculate the expanded gas volume when the top of the gas is
circulated to 5000 ft.
a) 23 bbl
b) 24 bbl
c) 25 bbl
d) 26 bbl
Q2) While tripping out of the well with the bit 3000 ft from bottom the well
started to flow and it was shut in. The following data was recorded:
a) How will the drill pipe pressure behave as the gas migrates up
towards the bit?
b) How will the drill pipe pressure behave as the gas continues to
migrate after having passed the bit?
Q3) As a gas kick is being circulated up the hole what is the surface pit
volume most likely to do?
a) Increase
b) Stay the same
c) Decrease
Classified as General
Day 2: exercises
Q4) Select the statement that is TRUE concerning wellbore pressures when
circulating a gas influx to surface on the first circulation of the drillers
method.
Q5) You cannot start the kill operation and the gas is migrating. Which
pressure should be held constant to maintain the correct bottom hole
pressure? (Assume that no safety margin or working pressure is
required)
a) Casing pressure
b) Initial circulating pressure
c) Drill pipe pressure
d) Gas bubble pressure
Q6) Gas is migrating and no action is taken. What happens to bottom hole
pressure?
Q7) A gas bubble enters the well bore, the well is not shut in and the gas
migrates. What will happen to the gas bubble pressure?
a) Increase
b) Stay the same
c) Decrease
Classified as General
Day 2: exercises
Q8) A 13 bbl kick is taken and the well is shut in. The following data is
recorded:
After 30 minutes the SIDPP and SICP have both increased by 150 psi.
i) 227 ft/hr
ii) 454 ft/hr
iii) 1136 ft/hr
iv) 1590 ft/hr
b) How much mud would you need to bleed off after one hour of gas
migration to return bottom hole pressure back to the original
stabilised shut in value?
0.49 bbl
Q9) A gas kick entering a well with oil based mud will give a larger pit gain
than if the same volume of gas entered a well with water based mud.
TRUE / FALSE
Classified as General
Day 2: exercises
SUBSEA QUESTIONS
Q10) A well has just been killed with a subsea BOP stack and kill mud is
returning at surface. The kill is shut down and the well is flow
checked through the choke. There is no flow. Nothing else has
been done. The BOP tables tell you there could be 1 ½ bbls of gas
trapped in the BOP stack. Use the data given to answer the two
questions that follow.
2762
psi
b) How much gas would come to surface if the BOP stack was
opened and the gas allowed to migrate to surface?
281 bbl
Classified as General
Day 2: exercises
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Tripping &
Stripping
Instructor's Copy
Classified as General
Day 2: exercises
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Day 2: exercises
Q2) What is the drop in bottom hole pressure due to pumping the slug
into position?
a) 0 psi
b) 25 psi
c) 117 psi
d) 135 psi
Q3) How many bbl of mud will return to the mud pits due to the U-Tube
effect?
a) 3.24 bbl
b) 3.85 bbl
c) 4.75 bbl
d) 6.26 bbl
Classified as General
Day 2: exercises
Q4) How many feet of dry pipe will there be after the slug is in position?
a) 182 feet
b) 217 feet
c) 267 feet
d) 352 feet
Q6) DATA:
Calculate:
a) Mud required to fill the hole per stand when pulling dry.
0.7068
__________bbl
b) Mud required to fill the hole per stand when pulling wet.
2.358
__________bbl
Classified as General
Day 2: exercises
Q7) What would be the reduction in bottom hole pressure if the driller
pulls 400 feet of 8” collars from the hole dry, including the bit,
without filling the hole?
a) 13 psi
b) 31 psi
F#20
c) 152 psi
d) 286 psi
Q9) On a trip out of the hole the first 25 stands of pipe are pulled from
the hole dry. The hole was not filled. Using the following data
calculate the reduction in bottom hole pressure.
Stand length 92 ft
DP steel displacement 0.00764 bbls/ft
DP capacity 0.01776 bbls/ft
Casing capacity 0.0758 bbls/ft
Mud Weight 12.7 ppg
170 psi
F#19
Classified as General
Day 2: exercises
Q10) The Driller is going to pump a slug before tripping out the hole. He
wants to have 3 stands of dry drill pipe after the slug had been
pumped and the U-tube effect has balanced out.
DATA:
TVD 9,900 ft
Open hole capacity 0.0703 bbl/ft
Casing capacity 0.073 bbl/ft
Average stand length 93 ft
DP steel displacement 0.0243 bbl/ft
DP capacity 0.0177 bbl/ft
Current mud weight 10.2 ppg
Slug weight 11.7 ppg
33.58 bbl
The slug was pumped and the surface lines displaced with original
mud after the slug. The trip tank was then lined-up and the top
drive was disconnected allowing the slug to drop.
F#27 4.938
bbl
a) Pump a volume of mud into the well equal to drill pipe metal
displacement
b) Pump a volume of mud into the well equal to the drill pipe
closed end displacement
c) Bleed off drill pipe closed end displacement at regular
intervals
d) Bleed the drill pipe steel displacement at regular intervals
Classified as General
Day 2: exercises
Q12) The driller shut the well in during a trip out the hole because it was
flowing.
Well Data:
a) Using the data above calculate how much mud will need to be
bled off from the annulus while stripping the pipe back to
bottom? (Assume the influx is on bottom with no gas
migration)
90.7
bbl
b) Using the data above calculate how much mud will need to be
pumped into the drill string while stripping the pipe back to
bottom?
63.4
bbl
Q13) When pulling out of the hole from the top of the reservoir
swab pressures are calculated to be 150 psi.
TVD 10,362 ft
Mud weight 11.6 ppg
Formation pressure 5,950 psi
Yes / No
Classified as General
Day 2: exercises
SUBSEA QUESTION
Q14) When stripping back into the hole with a subsea BOP you must
always file and grease the tool joints as they pass through the
rotary table.
!!!!
Classified as General
Instructor's Copy
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Subsea Stack
Gauge Questions
LEVEL 4 ONLY
Classified as General
Subsea Stack Gauge Questions
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Classified as General
Subsea Stack Gauge Questions
Use the completed IWCF Subsea BOP Stack (Vertical Well) Kill Sheet API Units
to answer the following questions. All questions run sequentially.
Following the normal IWCF standards there will be no tolerance below the
expected/calculated pressure and up to 69 psi above.
Q1
Data:
The start up went well however the casing gauge failed after 150 strokes had
been pumped. It was decided to continue the kill while the gauge is repaired.
How is the kill going?
Q2)
Data:
The casing gauge is back on line. It has been suggested that casing pressure
is higher than it was after you started the kill. What should you do?
-2-
Classified as General
Subsea Stack Gauge Questions
Q3)
Data:
Q4)
Data:
You have to shut down because of a mud supply problem. What will the
drillpipe pressure be once the well has been shut in correctly?
psi
300
-3-
Classified as General
Subsea Stack Gauge Questions
Q5)
Data:
You have to shut down because of a mud supply problem. What will the casing
pressure be once the well has been shut in correctly?
760 psi
Q6)
Data:
Gas is now venting through the choke. Pit volume and casing pressure are
both falling. What is happening?
-4-
Classified as General
Subsea Stack Gauge Questions
Q7)
Data:
The gas is all out and mud returns have been re-established. The pit volume
has settled out. What is happening?
Q8)
Data:
The first circulation has been successful and you are about to shut down.
What will the casing pressure be just before you start to shut in?
140 psi
-5-
Classified as General
Subsea Stack Gauge Questions
Q9)
Data:
You have just shut in correctly at the end of the first circulation. What
readings will you see on the gauges?
Q10)
Data:
The second circulation has been under way for some time now. Strokes and
time were both reset when kill mud reached the rig floor. How are things
going?
-6-
Classified as General
Subsea Stack Gauge Questions
Q11)
Data:
The drillpipe pressure gauge has gone off line. It will be back on line in a
minute or so. How are things going?
a) Casing pressure is too high - open the choke to bring it down a bit.
b) Pressure is too low - close the choke to bring it up a bit.
c) Shut down and check for zero drillpipe pressure.
d) The kill is going well - continue.
Q12)
Data:
You have just made a choke adjustment. How are things going?
-7-
Classified as General
Subsea Stack Gauge Questions
Q13)
Data:
Kill mud is at the bit and you have been asked to shut down because of a mud
supply problem. What will the drillpipe pressure be once the well is correctly
shut back in?
ZERO psi
Q14)
Data:
Kill mud is at the bit and you have been asked to shut down because of a mud
supply problem. What will the safety margin at the shoe be once the well is
correctly shut back in?
1388
psi
-8-
Classified as General
Subsea Stack Gauge Questions
Q15)
Data:
Q16)
Data:
-9-
Classified as General
Subsea Stack Gauge Questions
- 10 -
Classified as General
Subsea Stack Gauge Questions
- 11 -
Classified as General
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Subsea Stack
Kill Sheet Two
Subsea Stack Kill Sheet Two
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Subsea Stack Kill Sheet Two
Use the data below to complete an IWCF Subsea BOP Stack (Vertical Well) Kill
Sheet API Units and then answer the questions on the following pages:
Well data:
Bit size 8 1/ 2 in
Hole depth from RKB (MD) 11000 ft
Hole depth from RKB (TVD) 9000 ft
Casing shoe depth - 9 5/ 8 in (TVD/MD) 7500 ft
Internal capacities:
Drill pipe - 5 in OD 0.01776 bbl/ft
Heavy wall drill pipe 5 in OD length 850 ft 0.0088 bbl/ft
Drill collars size 6 / 2 in OD
1
length 750 ft 0.00768 bbl/ft
Choke line length 835 ft 0.0087 bbl/ft
Annulus capacities between:
Drill collars x open hole 0.0292 bbl/ft
Drill pipe/HWDP x open hole 0.0459 bbl/ft
Drill pipe/HWDP x casing 0.0505 bbl/ft
Drill pipe x marine riser 0.336 bbl/ft
Mud pump data:
Displacement at 98% volumetric efficiency 0.119 bbl/stroke
Circulating pressure through riser at 30 SPM 270 psi
Circulating pressure through choke line at 30 SPM 360 psi
Circulating pressure while drilling at 80 SPM 2600 psi
APL while drilling 310 psi
Other relevant information:
Active system surface volume 320 bbl
Surface line volume 15 bbl
Marine riser length 820 ft
Air gap 75 ft
Sea water gradient 0.45 psi/ft
Formation strength test data:
Fracture gradient at shoe 0.91 psi/ft
Kick data:
SIDPP 500 psi
SICP 720 psi
Mud weight in use at time of kick 13.2 ppg
Pit gain 10 bbl
-2-
Subsea Stack Kill Sheet Two
180.18
bbls
Q2) What is the total annulus volume with the well closed in?
492.73
bbls
19 mins
Q4) How long would it take to circulate bottoms up while drilling at 80 spm?
80 mins
ppg
14.3
Q6) What will the Initial Circulating Pressure (ICP) be at 30 spm?
770 psi
psi
292
-3-
Subsea Stack Kill Sheet Two
Q8) After reaching FCP it is decided to increase the pump speed to 40 spm.
What would happen to BHP if the choke operator holds drill pipe pressure
constant at the original FCP value.
a) Increase
b) Decrease
c) Remain constant
Q9) What was the hydrostatic pressure at the bottom of the hole before the
kick was taken?
6178
psi
13.9 ppg
Q11) At 80 spm what was the annular velocity around the drill collars?
236 ft/min
ppg
17.5
Q13) How many strokes to go from ICP to FCP?
1514 stks
stks
1245
-4-
Subsea Stack Kill Sheet Two
Q15) How long would it take to circulate from bit to shoe at a pump speed of
30 spm?
41.5
mins
97 mins
Q17) The casing shoe was tested with a 12.5 ppg mud in the hole. How much
pressure was applied at surface to give a fracture gradient of 0.91 psi/ft?
1950
psi
Q18) What would the new MAASP be once the well has been killed?
1248 psi
Q19) At 30 spm how long will it take to pump kill mud from surface to bit?
50 mins
Q20) What would be the pressure step down per 100 strokes of kill mud
pumped down the drill string?
31
psi /100 stks
Q21) How many strokes need to be pumped to get kill mud from the pump
room to the rig floor?
126 stks
-5-
Subsea Stack Kill Sheet Two
Q22) What will be the initial dynamic casing pressure at kill rate?
630
psi
Q23) What will dynamic MAASP be at the start of a Drillers Method Kill?
1587 psi
Q24) Assuming that kill mud weight balances formation pressure, what mud
weight would be needed in the well after the kill to compensate for any
loss in hydrostatic pressure if the riser was accidentally disconnected?
15
ppg
Q25) What will FCP be with kill mud back at surface and the choke fully open?
390 psi
-7-
Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771
Dubai
United Arab Emirates
dubai@maersktraining.com
www.maersktraining.com
Instructor's Copy
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Surface Stack
Gauge Questions
LEVEL 4 ONLY
Classified as General
Surface Stack Gauge Questions
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Classified as General
Surface Stack Gauge Questions
Use the completed IWCF Surface BOP Stack (Vertical Well) Kill Sheet API Units
to answer the following questions. All questions run sequentially.
Following the normal IWCF standards there will be no tolerance below the
expected/calculated pressure and up to 69 psi above.
Q1
Data:
The start up went well however the casing gauge failed after 150 strokes had
been pumped. It was decided to continue the kill while the gauge is repaired.
How is the kill going?
Q2)
Data:
The casing gauge is back on line. It has been suggested that casing pressure
is higher than it was after you started the kill. What should you do?
-2-
Classified as General
Surface Stack Gauge Questions
Q3)
Data:
Q4)
Data:
You have to shut down because of a mud supply problem. What will the
drillpipe pressure be once the well has been shut in correctly?
psi
300
-3-
Classified as General
Surface Stack Gauge Questions
Q5)
Data:
You have to shut down because of a mud supply problem. What will the casing
pressure be once the well has been shut in correctly?
700
psi
Q6)
Data:
Gas is now venting through the choke. Pit volume and casing pressure are
both falling. What is happening?
-4-
Classified as General
Surface Stack Gauge Questions
Q7)
Data:
The gas is all out and mud returns have been re-established. The pit volume
has settled out. What is happening?
Q8)
Data:
The first circulation has been successful and you are about to shut down.
What will the casing pressure be just before you start to shut in?
psi
300
-5-
Classified as General
Surface Stack Gauge Questions
Q9)
Data:
You have just shut in correctly at the end of the first circulation. What
readings will you see on the gauges?
300
Drillpipe Pressure psi Casing Pressure 300 psi
Q10)
Data:
The second circulation has been under way for some time now. Strokes and
time were both reset when kill mud reached the rig floor. How are things
going?
-6-
Classified as General
Surface Stack Gauge Questions
Q11)
Data:
The drillpipe pressure gauge has gone off line. It will be back on line in a
minute or so. How are things going?
a) Casing pressure is too high - open the choke to bring it down a bit.
b) Pressure is too low - close the choke to bring it up a bit.
c) Shut down and check for zero drillpipe pressure.
d) The kill is going well - continue.
Q12)
Data:
You have just made a choke adjustment. How are things going?
-7-
Classified as General
Surface Stack Gauge Questions
Q13)
Data:
Kill mud is at the bit and you have been asked to shut down because of a mud
supply problem. What will the drillpipe pressure be once the well is correctly
shut back in?
ZERO psi
Q14)
Data:
Kill mud is at the bit and you have been asked to shut down because of a mud
supply problem. What will the safety margin at the shoe be once the well is
correctly shut back in?
1338 psi
-8-
Classified as General
Surface Stack Gauge Questions
Q15)
Data:
Q16)
Data:
-9-
Classified as General
Surface Stack Gauge Questions
- 10 -
Classified as General
Surface Stack Gauge Questions
- 11 -
Classified as General
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Surface Stack
Kill Sheet Two
Surface Stack Kill Sheet Two
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Surface Stack Kill Sheet Two
Use the data below to complete an IWCF Surface BOP Stack (Vertical Well) Kill
Sheet API Units and then answer the questions on the following pages:
Well data:
Bit size 8 1/ 2 in
Hole depth from RKB (MD) 11000 ft
Hole depth from RKB (TVD) 9000 ft
Casing shoe depth - 9 5/ 8 in (TVD/MD) 7500 ft
Internal capacities:
Drill pipe - 5 in OD 0.01776 bbl/ft
Heavy wall drill pipe 5 in OD length 850 ft 0.0088 bbl/ft
Drill collars size 6 / 2 in OD
1
length 750 ft 0.00768 bbl/ft
Annulus capacities between:
Drill collars x open hole 0.0292 bbl/ft
Drill pipe/HWDP x open hole 0.0459 bbl/ft
Drill pipe/HWDP x casing 0.0505 bbl/ft
Mud pump data:
Displacement at 98% volumetric efficiency 0.119 bbl/stroke
Circulating pressure at 30 SPM 270 psi
Circulating pressure while drilling at 80 SPM 2600 psi
APL while drilling 310 psi
Other relevant information:
Active system surface volume 320 bbl
Surface line volume 15 bbl
Drill pipe 5 in OD closed end displacement 0.0243 bbl/ft
Formation strength test data:
Fracture gradient at shoe 0.91 psi/ft
Kick data:
SIDPP 500 psi
SICP 720 psi
Mud weight in use at time of kick 13.2 ppg
Pit gain 10 bbl
-2-
Surface Stack Kill Sheet Two
180
bbls
Q2) What is the total annulus volume with the well closed in?
527 bbls
19 mins
Q4) How long would it take to circulate bottoms up while drilling at 80 spm?
55 mins
14.3 ppg
770 psi
292 psi
-3-
Surface Stack Kill Sheet Two
Q8) After reaching FCP it is decided to increase the pump speed to 40 spm.
What would happen to BHP if the choke operator holds drill pipe pressure
constant at the original FCP value.
a) Increase
b) Decrease
c) Remain constant
Q9) What was the hydrostatic pressure at the bottom of the hole before the
kick was taken?
6178
psi
13.9 ppg
Q11) At 80 spm what was the annular velocity around the drill collars?
326
ft/min
17.5
ppg
1514
stks
1245
stks
-4-
Surface Stack Kill Sheet Two
Q15) How long would it take to circulate from bit to shoe at a pump speed of
30 spm?
41
mins
106 mins
Q17) The casing shoe was tested with a 12.5 ppg mud in the hole. How much
pressure was applied at surface to give a fracture gradient of 0.91 psi/ft?
1950
psi
Q18) What would the new MAASP be once the well has been killed?
1248 psi
Q19) At 30 spm how long will it take to pump kill mud from surface to bit?
50
mins
Q20) What would be the pressure step down per 100 strokes of kill mud
pumped down the drill string?
31
psi /100 stks
Q21) How many strokes need to be pumped to get kill mud from the pump
room to the rig floor?
126 stks
-5-
Day 3: Exercises
Instructor's Copy
Classified as General
Blank Page
Classified as General
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Instructor's Copy
Classified as General
Manual standard clause
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Q1) The main purpose of the diverter system is to:
Q4) During top hole drilling from a jack-up rig the well suddenly starts
to flow due to a shallow gas kick. What would be the safest actions
to take for the rig and personnel? (Choose two answers)
Classified as General
Q5) What is the best definition of top hole from those given below.
Q7) What well control problems can drilling horizontal wells give you?
(Choose three answers)
Classified as General
Q8) Due to the long open hole section in a horizontal well it is always
best to use the Wait & Weight method as this minimises pressure at
the casing shoe.
TRUE / FALSE
TVD 10,000 ft
MD 20,000 ft
Start of horizontal section @ 10,000 ft TVD/MD
Surface to bit strokes 8,240 stk
Current mud weight 10 ppg
Kill mud weight 11 ppg
SIDPP 500 psi
SCR @ 40 SPM 500 psi
ICP 1,000 psi
FCP 550 psi
A wait & weight kill has been started but needs to be shut down
when 4,120 strokes of kill mud have been pumped down the string.
Bottom hole pressure was held exactly on balance as the kill was
stopped and the well shut in. What will the drill pipe pressure
gauge read once the well is shut in?
Zero Psi
Classified as General
IWCF combined surface & subsea student book L3/4 8
Classified as General
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Classified as General
Manual standard clause
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Q1) Twelve 40 ft joints of 13 3/8” casing are run in the hole with a
conventional float valve. The casing capacity is 0.1521 bbl/ft. There
was a problem with the fill up line and the casing was not filled. If
the float valve were to suddenly fail how would this affect bottom
hole pressure? The mud weight is 11.5 ppg and the annular capacity
is 0.124 bbl/ft.
Q2) Which type of casing float valve requires the casing to be filled
regularly?
Q3) If you wanted to reduce surge pressures and the casing run time,
which type of float equipment would you use?
Classified as General
Q5) What can happen if a self-filling float system fails to convert to a
one-way check valve system for the cement job?
a) The one-way check valve will still prevent fluids from u-tubing
into the casing after completing the cement job
b) The one-way check valve will not work during the whole cement
job so you will need to compensate with pump pressure
c) You will see no lift pressure on the casing side once you bleed
off the pump pressure after completing the cement job
d) Cement in the casing annulus could u-tube into the casing once
you bleed off the pump pressure after completing the cement
job
Q6) What can help you keep accurate volume records while running and
cementing casing?
a) Take the returns from the well into the same tank that you are
using to fill the casing string
b) Take the returns from the well into a different tank than the one
you are using to fill the casing string
c) Transfer mud out of the monitoring tank while you are running
the casing to prevent overflowing the tank
d) Isolate the mud returns monitor when pumping the cement as
you no longer need to monitor the returns
Q7) You are running casing open ended into the well. Calculate the
volume of mud that would be returned into the trip tank for every 5
joints you run using the following information:
Casing OD - 95/8
Casing weight – 47 lb/ft
Casing capacity - 0.0733 bbl/ft
Casing metal displacement – 0.0168 bbl/ft
Casing joint length – 40 ft
a) 3.36 bbl
b) 11.3 bbl
c) 14.66 bbl
d) 18.02bbl
Classified as General
Q8) You are running casing into the well with a non-return valve fitted in
the casing string. You measure the volume of mud returned from
the well as you run the casing into the hole. Calculate the volume
of mud that would be returned into the trip tank for every 5 joints
you run using the following information:
Casing OD - 95/8“
Casing weight – 47 lb/ft
Casing capacity - 0.0733 bbl/ft
Casing metal displacement – 0.0168 bbl/ft
Casing joint length – 40 ft
a) 3.36 bbls
b) 11.3 bbls
c) 14.66 bbls
d) 18.02 bbls
Q9) Mud filter cake should be removed from the walls of the well to help
the cement bond properly with the formation. What can you do to
help remove the mud cake?
Q10) A micro annulus can form during cementing operations. What could
cause the formation of a micro annulus? (Choose two answers)
Classified as General
Q11) What can you do to reduce the risk of surging before running
casing? (Choose two answers)
Q12) Choose two good well control practices you can use when
conducting wireline operations.
Classified as General
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Barriers &
Inflow Testing
Instructor's Copy
Classified as General
Manual standard clause
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
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Homepage www.maersktraining.com
Classified as General
Q1) Which statement best describes a primary well barrier?
Q3) A primary well barrier is the first object that prevents flow from a
source. Which of the following is considered a primary barrier during
drilling operations?
a) Drill Pipe
b) Ram preventers
c) Casing
d) Drilling Mud
Q4) A Secondary Well Barrier is the second object that prevents flow
from a source. Which of the following are considered secondary
barriers during the well construction process? (Choose two
answers)
a) Ram preventers
b) Drilling mud
c) Cement
d) Drill string float valves
Classified as General
Q5) Which statement below best describes a well barrier envelope?
Q6) Which TWO statements are true for barrier test charts and
documents?
Classified as General
Q8) When defining a barrier envelope two or more barrier elements
must be in place and tested. From the list below select the elements
that would form a secondary barrier envelope on a subsea rig
during drilling operations. Intermediate casing has been run and
the rig is currently drilling 12 ¼” hole. The water depth is 2500 ft.
(Choose all that apply)
a) Wellhead
b) Riser
c) Choke and kill lines
d) BOP
e) Casing FIT/LOT
f) Conductor
g) Drilling mud
h) Casing hanger seals
i) Casing cement track
j) Casing
k) Conductor cement track
Q9) What can you do to test the integrity of a barrier when test pressure
cannot be directly applied from the direction in which flow is likely
to come?
Classified as General
IWCF combined surface & subsea student book L3/4 20
Classified as General
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Equipment
Instructor's Copy
Classified as General
Manual standard clause
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Q1)
The BOP stack from the wellhead upwards is made
up of pipe rams 1, spool with choke and kill side
outlets, pipe rams 2 and annular preventer.
Yes.
No.
Yes.
No.
Yes.
No.
Yes.
No.
Classified as General
Q2)
Yes.
No.
Yes.
No.
Yes.
No.
Yes.
No.
Classified as General
Q3)
When selecting a Surface BOP stack for a specific job, what determines
the Rated Working Pressure of the chosen BOP according to API standard
53?
Q4)
Q5)
a) 3000 psi.
b) 1500 psi.
c) 1200 psi.
d) 1000 psi.
Classified as General
Q6)
VALVE F
PRESS VENT
OVERSHOT PACKER
Select the correct operation sequence to divert flow from the rig.
a) Pressure A, then Close E, and then open C.
b) Open C, then close E, then pressure A.
c) Open C, then vent F, and then close E.
d) Open B, then Close E, then pressure A.
Q7)
Which two of the options give the correct reason for including a weep-hole
on the ram type BOPs?
a) The weep hole prevents leakage through the ram shaft packing
from the well bore to the hydraulic opening chamber and vice versa.
b) The bull plug replaces a grease nipple. When removed the weep
hole allows greasing the ram shaft.
c) The weep hole allows visual inspection of the ram shaft and should
be plugged with a bull plug between inspections.
d) The weep hole is a grease release port that prevents overgreasing
the ram shaft packing.
e) The weep hole indicates if the ram shaft packing is leaking hydraulic
fluid, well bore fluid or both types of fluid.
Classified as General
Q8) When should shear rams be used for immediate control?
(Two answers)
a) The ratio between Rated Working Pressure for the BOP and Rated
Working Pressure for the hydraulic BOP control unit.
b) The hydraulic pressure required closing a BOP at Rated Working
Pressure.
c) The area of the operating piston exposed to the close operating
pressure, divided by the cross sectional area of the piston shaft
exposed to well bore pressure.
d) The maximum well bore pressure that will allow closing the ram
having 1500 psi hydraulic closing pressure on the operating pistons.
Classified as General
Q11) A ram BOP has a closing ratio = 10.56
Calculate the minimum required hydraulic closing pressure for the ram BOP
if 11,000 psi wellbore pressure is contained in the BOP.
a) 11 psi
b) 1,050 psi
c) 1,500 psi
d) 11,000 psi
Q12) According to API Standard 53 the Initial pressure tests for surface
BOP Systems are defined as those tests that shall be performed on
location before the equipment is put into operational service.
What should the Initial High Pressure test be for Ram preventers?
What should the Subsequent High Pressure test be for Ram preventers?
Classified as General
Q14)The anti-extrusion plates have two main functions. Please indicate
the two main functions from the choices below:
Q16) For annular BOPs the periodic field testing (Subsequent test)
according to API (RP 53) should be?
Classified as General
Q17)
Classified as General
Q18) The Assistant Driller has found a ring gasket in the store with the
following identification stamped on it:
1 BX
2 159
3 S316-4
4 13-5/8
Match the correct number to the description
below.
Q19) The Driller has stripped to bottom with an Inside Blowout Preventer
IBOP (Gray valve) in the string.
Classified as General
Q20) The drill string in the hole consist of 5” drill pipe with NC50
connections, 5” HWDP with NC50 connections, 8” DC with 6-5/8”
REG box-pin, and 9-3/4” DC with 7-5/8” REG box-pin. The Drill Pipe
Safety Valve has 4-1/2” IF (NC50) connections box and pin.
Select from the list below the two cross-overs it is required to have ready
on the rig floor, before starting to trip out of the hole.
Q21) According to API Standard 53 the Safety Valves (DPSV, IBOP & TDS
IBOP) have to be pressure tested according to a given frequency.
Classified as General
Q22) Which statement is true for an Inside Blowout Preventer (Gray
Valve)?
a) Mudflow inside the drill string towards the bit will close the
valve.
Q23) What is the maximum available hydraulic pressure for closing pipe
rams, in a 3000 psi rated working pressure system?
a) 1000 psi
b) 1200 psi
c) 1500 psi
d) 3000 psi
Q24) Which three of the functions on the BOP-stack does the manifold
regulator supply?
a) Annular BOP.
b) BOP test line.
c) Ram BOP.
d) Kill line hydraulic valve.
e) Choke line hydraulic valve.
Classified as General
Q25)Indicate the position in which the 3 position / 4 way valves (selector
valves) on the hydraulic BOP control unit should be placed in a
normal drilling operation -
a) All closed.
b) All open.
c) Some open and some closed.
Q26) What is the main purpose of storing the hydraulic control fluid under
pressure in the accumulator cylinders?
There are 2 hydraulic operated valves on the BOP side outlets (one
on the kill line and one on the choke line).
Calculate the required fluid volume to close, open and then close all the
functions on the BOP stack
a) 106.8 gal
b) 124.3 gal
c) 130.3 gal
d) 153.8 gal
Classified as General
Q28) When an operation of a ram or an annular BOP takes place from the
Drillers electric remote control panel the instrumentation will
confirm whether the operation was successfully carried out or a
malfunction has occurred.
Match the reason for the given observations made after a ram close
function has been activated.
Classified as General
Q29) What is the purpose of the "bypass" button on the Drillers electric
remote control panel?
Q30) What is the main purpose of the choke in the overall BOP system?
Q31) On which two gauges would you expect to see a change when
stripping a tool joint through an annular BOP?
Classified as General
Q32)
DERRICK
VENT PIPE ID
DERRICK
VENT PIPE HEIGHT
Which two dimensions of a mud / gas
separator determine the pressure build-
PRESSURE
GAUGE up in the separator?
Classified as General
Q33)
Classified as General
Q34) Based on the diagram below indicate the valves that must be open
if a formation strength test is to be performed. The cement pump
will be used and the fluid will be pumped into the wellbore through
the drill string. Surface pressure is recorded on the cement unit.
The pressure will be released at the cement unit. The Driller
monitors the surface pressures on the standpipe pressure gauge
and on the choke manifold pressure gauge.
The BOP kill line valves are manually operated. On the BOP choke line the
inner valve is manually operated and the outer valve is hydraulic
operated.
a) 1-5-8-9-10-13
b) 2-4-5-8-9-10-12
c) 1-4-3-6-7-8-9-10-12
d) 1-4-5-8-9-10-12
Classified as General
Q35) The BOP stack was nippled up on the wellhead for the first time on
this well.
Which of the options below gives the test pressure the ram BOPs should
be tested to according to API standard 53?
Q36) You are going to test the BOP with a hanger type test plug. What is
the most important reason for opening the side outlet valve on the
wellhead or on the spool?
Q37) Before a new BOP leaves the factory an acceptance shell test is
performed that the BOP shall pass without leakage according to API
RP 16A.
a) 15000 psi
b) 20000 psi
c) 22500 psi
d) 30000 psi
Classified as General
Q38) Drilling away reading the following on the BOP manifold gauges.
Everything is ok
There is a leak in the hydraulic system
Regulator fault
Pressure switch malfunction
Q39)
Drilling away the following is observed on the BOP panel, what could be
the cause.
Everything is ok
Leak in the hydraulic system
Regulator fault
Pressure switch fault
Classified as General
Q40)
Drilling away the following is observed on the BOP panel, what could be
the cause.
Everything is ok
Leak in the hydraulic system
Regulator fault
Pressure switch fault
Q41)
Drilling away the following is observed on the BOP panel, what could be
the cause.
Everything is ok
Leak in the hydraulic system
Regulator fault
Pressure switch fault
Classified as General
Q42)
Drilling away the following was observed on the BOP control panel, what
could be the cause.
Everything is ok
Leak in the hydraulic system
Regulator fault
Pressure switch fault
Q43)
Drilling away the following was observed on the BOP control panel, what
could be the cause.
Everything is ok
Leak in the hydraulic system
Regulator fault
Pressure switch fault
Classified as General
Q44)
Drilling away the following was observed on the BOP control panel, what
could be the cause.
Everything is ok
Regulator fault
Pressure switch fault
Q45)
The driller made an attempt to close the BOP rams the open green light
went off and the red light came on, no pressure changed.
Classified as General
Q46)
The driller attempted to close the BOP rams the green light went off and
the red light did not come on but the pressures went down and recovered
as described below.
Classified as General
Q48)
The illustration shows the cross sectional profile as well as the top view of
a API type BX flange.
a) Dimension number 1.
b) Dimension number 2.
c) Dimension number 3.
d) Dimension number 4.
Classified as General
Q49) Under what circumstances a Cup-Type tester would be used in
preference to a Test-Plug when testing a surface BOP?
Q50) After connecting the open and close hoses to the stack you should:
Q51) A Cameron 13 5/8" 10,000 psi rated ram BOP has a closing ratio for
pipe and shear rams of 7.0 - 1.
1429 psi
6900 psi
Classified as General
Q52)
Type R Oval 6B .
Type RX .
6B
Type BX 6BX .
Rx Bx
and .
Classified as General
Q53)
Classified as General
Q54)
When slip and cutting drilling line what must you install?
a) Dart Sub
b) FOSV and IBOP
c) FOSV
d) IBOP
Classified as General
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Subsea Equipment
Instructor's Copy
Classified as General
Manual standard clause
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Classified as General
Q1)
The illustration shows the main components of the Lower Marine Riser
Package (LMRP) with a subsea BOP. Match the correct number to the
component description
a) 6___ Annular(s)
1
b) ___ Conduit Line(s)
d)
2___ Flexible C/K Line(s)
f)
7___ LMRP Support frame
h)
8___ LMRP Connector
Classified as General
Q2) Match the correct number to the component in the illustration below
of a subsea BOP control system:
10 Control pod
5
Hydraulic control unit
Classified as General
Q3)
Q4)
The hydraulic BOP control system for a subsea BOP is separated into a
Control System and a Pilot System. Which two statements are correct
with respect to the Pilot System?
Classified as General
Q5)
Q6)
Which statement is true with respect to Subsea Plate Mounted valves (SPM
valves) when a function is made at the surface to operate the annular BOP
or the rams?
a) The SPM valves for the selected function in both pods fire.
b) The SPM valve for the selected function in the active pod fires
and the SPM valve in the redundant pod remains static.
c) Both SPM valves for the selected function remain static.
d) The SPM valve for the selected function in the active pod remains
static and the SPM valve in the redundant pod fires.
Q7)
There are dedicated accumulator bottles for pilot pressure. The pilot fluid
pressure adjusts the subsea regulators in the pods and fires the SPM
valves in the subsea pods.
TRUE / FALSE
Classified as General
Q8) The illustration shows components of a subsea BOP control system.
Classified as General
Q9)
When a BOP function is activated from the Drillers electric panel a number
of indications will confirm whether the BOP worked or not. Which four
indicators should you see when an annular preventer is closed ? (4
answers)
Q10)
The side outlet valves on the subsea BOP choke and kill lines are designed
to:
Q11)
2,137______psi
Classified as General
Q12) The fluid used in a normal hydraulic subsea control system is
normally:
a) Oil
b) Saltwater
c) Methanol
d) Pot water with additives
Q13) If a function is made to close the hang off rams and the fluid
counter continues to register fluid movement after the correct closing
volume has been reached. What would you consider doing? (One
answer)
Q16)From the following pick what statements are true about a SPM valve.
Classified as General
Maersk Training DWC-LLC
101 First Floor, Building A2
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Classified as General
P MW 0.052 TVD
P1 V1 P2 V2
2
N1
P2 P1
N 2
Instructor's Copy
Subsea Stack
Gauge Questions 2
LEVEL 4 ONLY
Classified as General
Subsea Stack Gauge Questions 2
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Classified as General
Subsea Stack Gauge Questions 2
Use the completed IWCF Subsea BOP Stack (Vertical Well) Kill Sheet API Units
to answer the following questions. All questions run sequentially.
The well will be killed using the Wait & Weight Method at 30 spm.
Following the normal IWCF standards there will be no tolerance below the
expected/calculated pressure and up to 69 psi above.
Q1
Data:
The start up went well and then both the stroke counter and time were reset to
zero when kill mud reached the rig floor. What should the drill pipe pressure
gauge be reading after 100 strokes have been pumped?
739
psi
Q2)
Data:
-2-
Classified as General
Subsea Stack Gauge Questions 2
Q3)
Data:
Q4)
Data:
You have shut down the kill because of a mud supply problem. How is the kill
going?
-3-
Classified as General
Subsea Stack Gauge Questions 2
Q5)
Data:
Q6)
Data:
-4-
Classified as General
Subsea Stack Gauge Questions 2
Q7)
Data:
The kill is going correctly. What should the drill pipe pressure gauge be
reading?
292 psi
Q8)
Data:
The kill was shut down correctly. What should the casing pressure gauge be
reading now the well is shut in?
960 psi
-5-
Classified as General
Subsea Stack Gauge Questions 2
Q9)
Data:
Q10)
Data:
Casing pressure is now higher than dynamic MAASP. What should you do?
-6-
Classified as General
Subsea Stack Gauge Questions 2
Q11)
Data:
Gas is at the choke. The casing gauge is fluctuating wildly and is very difficult
to read. How are things going?
a) It is impossible to tell how the kill is going until mud returns at surface.
b) Pressure is too low - close the choke to bring it up a bit.
c) Shut down and calibrate the casing gauge.
d) The kill is going well - continue.
Q12)
Data:
Gas is out and original mud weight is being returned at surface. How are
things going?
-7-
Classified as General
Subsea Stack Gauge Questions 2
Q13)
Data:
Q14)
Data:
Drill pipe pressure is fluctuating and the top drive hose is bouncing around in
the derrick. What should you do?
-8-
Classified as General
Subsea Stack Gauge Questions 2
Q15)
Data:
The previous issue has been resolved correctly. What do you think?
-9-
Classified as General
Subsea Stack Gauge Questions 2
- 10 -
Classified as General
Subsea Stack Gauge Questions 2
- 11 -
Classified as General
Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771
Dubai
United Arab Emirates
dubai@maersktraining.com
www.maersktraining.com
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Subsea Stack
Kill Sheet Three
Subsea Stack Kill Sheet Three
This manual is the property of Maersk Training A/S (hereinafter Maersk Training) and
is only for use on a course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training with or
to any third party and neither shall such third party be entitled to reply upon it.
Maersk Training shall have no liability for technical or editorial errors or omissions in
this manual; nor any damage, including but not limited to direct, punitive, incidental,
or consequential damages resulting from or arising out of its use.
No part of this manual may be reproduced in any shape or form or by any means
electronically, mechanically, by photocopying, recording or otherwise, without the
prior permission of Maersk Training.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-2-
Subsea Stack Kill Sheet Three
Use the data below to complete an IWCF Subsea BOP Stack (Vertical Well) Kill Sheet
API Units and then answer the questions on the following pages:
Well data:
Bit size 12 1/ 4 in
Hole depth from RKB (MD) 9950 ft
Hole depth from RKB (TVD) 7800 ft
Casing shoe depth - 13 3/ 8 in OD (MD) 5910 ft
Casing shoe depth - 13 / 8 in OD (TVD)
3
5780 ft
Internal capacities:
Drill pipe - 5 in OD 0.01887 bbl/ft
Heavy wall drill pipe 5 in OD length 835 ft 0.0087 bbl/ft
Drill collars size 8 1/ 2 in OD length 550 ft 0.0061 bbl/ft
Choke line length 475 ft 0.0087 bbl/ft
Annulus capacities between:
Drill collars x open hole 0.0756 bbl/ft
Drill pipe/HWDP x open hole 0.1215 bbl/ft
Drill pipe/HWDP x casing 0.1279 bbl/ft
Drill pipe x marine riser 0.336 bbl/ft
Mud pump data:
Displacement at 97% volumetric efficiency 0.117 bbl/stroke
Circulating pressure through riser at 30 SPM 520 psi
Circulating pressure through choke line at 30 SPM 730 psi
Circulating pressure while drilling at 85 SPM 3125 psi
APL while drilling 230 psi
Other relevant information:
Active system surface volume 270 bbl
Surface line volume 8 bbl
Sea water depth 400 ft
Air gap 60 ft
Sea water gradient 0.456 psi/ft
Formation strength test data:
Surface leak off test pressure 1950 psi
Mud weight used at leak off test 10.2 ppg
Kick data:
SIDPP 570 psi
SICP 720 psi
Mud weight in use at time of kick 11.2 ppg
Pit gain 20 bbl
-3-
Subsea Stack Kill Sheet Three
Q1) What is the maximum allowable mud weight based on the leak off test data?
16.6
ppg
Q2) What is the maximum allowable annular surface pressure (MAASP) with the well
shut in and the pressures stable?
1,623
psi
Q3) What is the safety margin at the shoe with the well shut in?
903 psi
5,113
psi
12.7 ppg
Q6) How many strokes to get kill mud from pump to bit?
1,540 stk
466 bbl
-4-
Subsea Stack Kill Sheet Three
Q8) What is the total annulus volume with the well closed in?
1,166 bbls
1.090 psi
590 psi
Q11) After reaching FCP it is decided to increase the pump speed to 40 spm. What
would happen to BHP if the choke operator holds casing pressure constant at
what ever it is reading at the time as the pump speed is increased.
a) Increase
b) Decrease
c) Remain constant
1,472 stks
Q13) What would the new MAASP be once the well has been killed?
1,172 psi
Q14) What would be the pressure step down per 100 strokes of kill mud pumped
down the drill string?
34
psi /100 stks
-5-
Subsea Stack Kill Sheet Three
Q15) What will be the initial dynamic casing pressure at kill rate?
510 psi
Q16) What will dynamic MAASP be at the start of a Drillers Method Kill?
1,413 psi
Q17) Assuming that kill mud weight balances formation pressure, what mud weight
would be needed in the well after the kill to compensate for any loss in
hydrostatic pressure if the riser was accidentally disconnected?
13.1 ppg
Q18) What will FCP be with kill mud back at surface and the choke fully open?
828
psi
-6-
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Surface Stack
Gauge Questions 2
LEVEL 4 ONLY
Instructor's Copy
Classified as General
Surface Stack Gauge Questions 2
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Classified as General
Surface Stack Gauge Questions 2
Use the completed IWCF Surface BOP Stack (Vertical Well) Kill Sheet API Units
to answer the following questions. All questions run sequentially.
The well will be killed using the Wait & Weight Method at 30 spm.
Following the normal IWCF standards there will be no tolerance below the
expected/calculated pressure and up to 69 psi above.
Q1
Data:
The start up went well and then both the stroke counter and time were reset to
zero when kill mud reached the rig floor. What should the drill pipe pressure
gauge be reading after 100 strokes have been pumped?
739 psi
Q2)
Data:
-2-
Classified as General
Surface Stack Gauge Questions 2
Q3)
Data:
Q4)
Data:
You have shut down the kill because of a mud supply problem. How is the kill
going?
-3-
Classified as General
Surface Stack Gauge Questions 2
Q5)
Data:
Q6)
Data:
-4-
Classified as General
Surface Stack Gauge Questions 2
Q7)
Data:
The kill is going correctly. What should the drill pipe pressure gauge be
reading?
292 psi
Q8)
Data:
The kill is going correctly. What should the drill pipe pressure gauge read if
the kill is shut down while holding casing pressure constant at 970 psi?
psi
Zero
-5-
Classified as General
Surface Stack Gauge Questions 2
Q9)
Data:
Q10)
Data:
Casing pressure is now higher than MAASP. What should you do?
-6-
Classified as General
Surface Stack Gauge Questions 2
Q11)
Data:
Gas is at the choke. The casing gauge is fluctuating wildly and is very difficult
to read. How are things going?
a) It is impossible to tell how the kill is going until mud returns at surface.
b) Pressure is too low - close the choke to bring it up a bit.
c) Shut down and calibrate the casing gauge.
d) The kill is going well - continue.
Q12)
Data:
Gas is out and original mud weight is being returned at surface. How are
things going?
-7-
Classified as General
Surface Stack Gauge Questions 2
Q13)
Data:
Q14)
Data:
Drill pipe pressure is fluctuating and the top drive hose is bouncing around
wildly. What should you do?
-8-
Classified as General
Surface Stack Gauge Questions 2
Q15)
Data:
The previous issue has been resolved correctly. What do you think?
-9-
Classified as General
Surface Stack Gauge Questions 2
- 10 -
Classified as General
Surface Stack Gauge Questions 2
- 11 -
Classified as General
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Surface Stack
Kill Sheet Three
Surface Stack Kill Sheet Three
This manual is the property of Maersk Training A/S (hereinafter Maersk Training) and
is only for use on a course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training with or
to any third party and neither shall such third party be entitled to reply upon it.
Maersk Training shall have no liability for technical or editorial errors or omissions in
this manual; nor any damage, including but not limited to direct, punitive, incidental,
or consequential damages resulting from or arising out of its use.
No part of this manual may be reproduced in any shape or form or by any means
electronically, mechanically, by photocopying, recording or otherwise, without the
prior permission of Maersk Training.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
2
Surface Stack Kill Sheet Three
Use the data below to complete an IWCF Surface BOP Stack (Vertical Well) Kill Sheet
API Units and then answer the questions on the following pages:
Well data:
Bit size 12 1/ 4 in
Hole depth from RKB (MD) 9950 ft
Hole depth from RKB (TVD) 7800 ft
Casing shoe depth - 13 3/ 8 in OD (MD) 5910 ft
Casing shoe depth - 13 / 8 in OD (TVD)
3
5780 ft
Internal capacities:
Drill pipe - 5 in OD 0.01887 bbl/ft
Heavy wall drill pipe 5 in OD length 835 ft 0.0087 bbl/ft
Drill collars size 8 1/ 2 in OD length 550 ft 0.0061 bbl/ft
Annulus capacities between:
Drill collars x open hole 0.0756 bbl/ft
Drill pipe/HWDP x open hole 0.1215 bbl/ft
Drill pipe/HWDP x casing 0.1279 bbl/ft
Mud pump data:
Displacement at 97% volumetric efficiency 0.117 bbl/stroke
Circulating pressure at 30 SPM 520 psi
Circulating pressure while drilling at 85 SPM 3125 psi
APL while drilling 230 psi
Other relevant information:
Active system surface volume 270 bbl
Surface line volume 8 bbl
Formation strength test data:
Surface leak off test pressure 1950 psi
Mud weight used at leak off test 10.2 ppg
Kick data:
SIDPP 570 psi
SICP 720 psi
Mud weight in use at time of kick 11.2 ppg
Pit gain 20 bbl
3
Surface Stack Kill Sheet Three
Q1) What is the maximum allowable mud weight based on the leak off test data?
16.6
ppg
Q2) What is the maximum allowable annular surface pressure (MAASP) with the well
shut in and the pressures stable?
1,623
psi
Q3) What is the safety margin at the shoe with the well shut in?
903 psi
5,113
psi
12.7 ppg
Q6) How many strokes to get kill mud from pump to bit?
1,540 stk
466 bbl
4
Surface Stack Kill Sheet Three
Q8) What is the total annulus volume with the well closed in?
1,221
bbls
1,090 psi
590 psi
Q11) After reaching FCP it is decided to increase the pump speed to 40 spm. What
would happen to BHP if the choke operator holds casing pressure constant at
what ever it is reading at the time as the pump speed is increased.
a) Increase
b) Decrease
c) Remain constant
1,472
stks
Q13) What would the new MAASP be once the well has been killed?
1,172
psi
Q14) What would be the pressure step down per 100 strokes of kill mud pumped
down the drill string?
34
psi /100 stks
5
Surface Stack Kill Sheet Three
6
Day 4: Exercises
Instructor's Copy
Classified as General
Day 4: exercises
Blank Page
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
This manual is the property of Maersk Training A/S (hereinafter Maersk Training)
and is only for the use for course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
Q1) A well is to be killed using the Wait & Weight method at 40 spm
with a surface stack BOP. Using the well data below answer the
following questions.
TVD 11,780 ft
Current mud weight 12.3 ppg
SCR @ 40 spm 460 psi
SIDPP 680 psi
Surface to bit strokes 1,962 stk
a) While tripping, the driller will shout blowout and the rig floor
crew must stab the full opening safety valve
b) While drilling, mud will be transferred from the reserve pit to
the active pit without telling the derrickman
c) While drilling, mud from the trip tank will be returned to the
active pit via the shakers without telling the derrickman
d) While tripping, the trip tank contents will be returned to the
active pit via the shakers without telling the driller
Q3) Checklists can help you manage well control situations. Choose
three things from the following list that you should consider having
on a well control checklist if you are about to run casing? (Choose
three answers)
Q4) Checklists can help you manage well control situations. Choose
three things from the following list that you should consider having
on a well control checklist if you are about to trip out the hole for a
bit change? (Choose three answers)
Q5) You are circulating a gas influx to surface during a well kill
operation. The influx is still in open hole and surface casing
pressure is approaching MAASP. What could you do to help prevent
losses? (Choose two answers)
Q6) What can you do to reduce the risk of surging when running casing?
Q7) How would you recognise if a self filling float had converted while
running casing?
Q8) When circulating out a kick the pop-off valve (pressure relief valve)
opened on the pump. What is the first action you should take?
Q9) The Driller is circulating out a kick and the mud hose (rotary hose)
that connects the top drive to the stand pipe manifold started
leaking. What first action should be taken?
a) Stop the pump. Close the upper IBOP on the top drive and
close the choke.
b) Close the choke.
c) Close the well in on the shear rams (located just below the
annular preventer).
Q10) During a trip out of the hole the Driller stops the operation, places a
tooljoint just above the slips while shouting "Blowout" to the
roughnecks. What should the roughnecks do as their first reaction?
a) Displace the drill string to kill fluid density while maintaining constant
casing pressure. Then displace the annulus to kill fluid density
maintaining constant drill pipe pressure.
b) Displace the drill string and annulus to kill fluid density while
maintaining constant casing pressure.
c) Displace the drill string and annulus to kill fluid density while
maintaining the Initial Circulating Pressure.
Q13) Select the one situation below when you could not use the Volumetric
Method of well control.
Q15) After a round trip at 8960 feet with 10.9 ppg mud we kick the pump
in and start circulating. An increase in flow is noticed and the well is
shut-in with 0 psi on the drill pipe and 300 psi on the casing. What
is the required mud weight to kill the well? (there is no float in the
drill string)
Q16) What was the most probable cause of the influx in the last question?
Q18) Why is it important to monitor the pit volume during a well control
operation? (Two answers required)
TVD 11,500 ft
Mud weight in use 12.3 ppg
Formation pressure @ TVD 7,000 psi
Sea water gradient 0.456 psi/ft
Drill collar - open hole annular capacity 0.03 bbl/ft
Drill pipe - cased hole annular capacity 0.0505 bbl/ft
97 bbl
Q20) Which of the following are needed for the calculation of accurate
formation strength at the shoe? (choose three answers)
Q21) The well is shut in on a kick. You cannot start the kill operation and
the gas is migrating. Which pressure should be held constant to
maintain the correct bottom hole pressure? (assume no safety
margin or working pressure is required)
a) Casing pressure
b) Fracture pressure
c) Drill pipe pressure
d) Leak off test pressure
Q23) A gas bubble enters the well bore, the well is not shut in and the
gas migrates. What will happen to the gas bubble pressure?
a) Increase
b) Stay the same
c) Decrease
Q24) A gas bubble enters the well bore, the well is shut in and the gas
migrates. What will happen to the casing shoe pressure?
a) Increase
b) Stay the same
c) Decrease
Q25) How many pump strokes are required for the Wait & Weight
Method?
Q28) What is the main purpose of the choke in the overall BOP system?
Q29) The ratio of storage space for a fluid and gases to the bulk volume
of a rock is called:
a) Permeability
b) Porosity
c) Sedimentation
d) Hydrocarbons
Q30) How easily a fluid will flow through the rock is called:
a) Permeability
b) Porosity
c) Free flow
d) Sedimentation
Q35)A well is shut in with the bit 500’ off bottom and the top of the
influx is calculated to be 200’ below the bit. SIDPP is 250 psi.
What do you think SICP would be? Note: No float in string.
a) Formation permeability
b) Time for pressures to stabilise
c) SCR at kill rate
d) Kill Mud Weight
e) Influx volume
f) SIDPP
Q37) What will happen to bottom hole pressure during a kill operation if
drill pipe pressure is held constant as the pump speed is
increased?
a) It increases
b) It decreases
c) It is maintained
a) Methanol
b) Glycol
c) Diesel
d) Nitrogen
a) Decrease
b) Stay the same
c) Increase
True / False
a) 2351 psi
b) 1372 psi
c) 467 psi
d) 272 psi
Q42)
b) With blind rams closed could the Drillers’ Method be used to remove
an influx? Y/N
e) With Pipe in the hole could the blind rams be changed to pipe rams?
Y/N
Q43) What is the main reason why you conduct a trip drill when pulling
out of the hole?
Q44) Why do you kill a well at a slow pump rate? (Choose three answers)
a) While drilling, mud from the trip tank will be returned to the
active pit via the shakers without telling the derrickman
b) While drilling, mud will be transferred from the reserve pit to
the active pit without telling the derrickman
c) While tripping, the driller will shout blowout and the rig floor
crew must stab the full opening safety valve
d) While tripping, the trip tank contents will be returned to the
active pit via the shakers without telling the driller
Q46) What steps can be taken to prevent over regulation of the drilling
industry by governments?
Q47) The drilling plan has been drawn up using offset data from previous
wells. What could be the implication if the plan is followed to the
letter?
a) The plan is only there to help the drilling engineer. The driller
should not refer to the plan except for BHA components
b) Drilling will progress smoothly and quickly. By following the
plan the section will be drilled ahead of time and under budget
c) Formation and fracture pressures may not be as per the plan.
This may result in too little or too much pressure being
applied to the well
d) The plan is usually very technical and confusing. By following
the plan there is an increased chance of problems while
drilling
Q48) What are the only two ways you can lose primary well control if you
have it?
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Subsea Stack
Kill Sheet Four
Subsea Stack Kill Sheet Four
This manual is the property of Maersk Training A/S (hereinafter Maersk Training) and
is only for use on a course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training with or
to any third party and neither shall such third party be entitled to reply upon it.
Maersk Training shall have no liability for technical or editorial errors or omissions in
this manual; nor any damage, including but not limited to direct, punitive, incidental,
or consequential damages resulting from or arising out of its use.
No part of this manual may be reproduced in any shape or form or by any means
electronically, mechanically, by photocopying, recording or otherwise, without the
prior permission of Maersk Training.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
2
Subsea Stack Kill Sheet Four
Use the data below to complete an IWCF Subsea BOP Stack (Vertical Well) Kill Sheet
API Units and then answer the questions on the following pages:
Well data:
Bit size 8 1/ 2 in
Hole depth from RKB (MD) 16500 ft
Hole depth from RKB (TVD) 15700 ft
Casing shoe depth - 9 5/ 8 in OD (MD) 14200 ft
Casing shoe depth - 9 5/ 8 in OD (TVD) 14000 ft
Internal capacities:
Drill pipe - 5 in OD 0.01776 bbl/ft
Heavy wall drill pipe 5 in OD length 1035 ft 0.0088 bbl/ft
Drill collars size 6 1/ 2 in OD length 940 ft 0.008 bbl/ft
Choke line length 1720 ft 0.0087 bbl/ft
Marine riser 0.36 bbl/ft
Annulus capacities between:
Drill collars x open hole 0.0292 bbl/ft
Drill pipe/HWDP x open hole 0.0459 bbl/ft
Drill pipe/HWDP x casing 0.0489 bbl/ft
Drill pipe x marine riser 0.336 bbl/ft
Mud pump data:
Displacement at 97% volumetric efficiency 0.117 bbl/stroke
Circulating pressure through riser at 40 SPM with 12.4ppg 980 psi
Choke line friction at 40 SPM with 11 ppg mud 500 psi
Circulating pressure while drilling at 75 SPM 3500 psi
APL while drilling 270 psi
Other relevant information:
Active system surface volume 250 bbl
Surface line volume 9 bbl
Sea water depth 1620 ft
Air gap 80 ft
Sea water gradient 0.453 psi/ft
Formation strength test data:
Surface leak off test pressure 3650 psi
Mud weight used at leak off test 11 ppg
Kick data:
SIDPP 700 psi
SICP 1150 psi
Mud weight in use at time of kick 12.4 ppg
Pit gain 30 bbl
3
Subsea Stack Kill Sheet Four
Q1) What is the maximum allowable mud weight based on the leak off test data?
16 ppg
Q2) What is the maximum allowable annular surface pressure (MAASP) with the well
shut in and the pressures stable?
2620 psi
Q3) What is the safety margin at the shoe with the well shut in?
1470
psi
10,823
psi
13.3 ppg
Q6) How many strokes to get kill mud from pump to bit?
2424 stk
90 bbl
4
Subsea Stack Kill Sheet Four
Q8) What is the total annulus volume with the well closed in?
716.2 bbls
1680 psi
1051 psi
Q11) After reaching FCP it is decided to decrease the pump speed to 30 spm. What
will the new FCP be if bottom hole pressure is held constant as the pump speed
is reduced?
591 psi
2347 stks
Q13) What would the new MAASP be once the well has been killed?
1965 psi
Q14) What would be the pressure step down per 100 strokes of kill mud pumped
down the drill string?
27
psi /100 stks
5
Subsea Stack Kill Sheet Four
Q15) What will be the initial dynamic casing pressure at kill rate?
650 psi
Q16) What will dynamic MAASP be at the start of a Drillers Method Kill?
2056 psi
Q17) Assuming that kill mud weight balances formation pressure, what mud weight
would be needed in the well after the kill to compensate for any loss in
hydrostatic pressure if the riser was accidentally disconnected?
14 ppg
Q18) What will FCP be with kill mud back at surface and the choke fully open if the
well was killed at 40 SPM with no change of pump speed during the kill?
1655 psi
6
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
LEVEL 4 ONLY
Classified as General
Surface Deviated Gauge Questions
This manual shall not affect the legal relationship or liability of Maersk Training
with or to any third party and neither shall such third party be entitled to reply
upon it.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
-1-
Classified as General
Surface Deviated Gauge Questions
Use the completed IWCF Surface BOP Stack (Deviated Well) Kill Sheet API
Units to answer the following questions. All questions run sequentially.
The well will be killed using the Wait & Weight Method at 30 spm.
Following the normal IWCF standards there will be no tolerance below the
expected/calculated pressure and up to 69 psi above.
Q1
Data:
The start up went well and then both the stroke counter and time were reset to
zero when kill mud reached the rig floor. What should the drill pipe pressure
gauge be reading after 100 strokes have been pumped?
1392 psi
Q2)
Data:
-2-
Classified as General
Surface Deviated Gauge Questions
Q3)
Data:
The kill has to be shut down because of a mud supply problem. What will the
drillpipe pressure gauge read if 895 psi is held constant on the casing gauge as
the kill is shut down?
521 psi
Q4)
Data:
-3-
Classified as General
Surface Deviated Gauge Questions
Q5)
Data:
Someone has pointed out that casing pressure has not changed since the kill
started. What is happening?
a) The casing gauge must be faulty - shut down and fix it.
b) The kick is in the horizontal section - continue the pressure is correct.
c) Casing pressure is too low - close the choke to bring it up.
d) Drillpipe pressure is too high - open the choke to bring it down.
Q6)
Data:
-4-
Classified as General
Surface Deviated Gauge Questions
Q7)
Data:
The kill is going correctly. What should the drill pipe pressure gauge be
reading?
820 psi
Q8)
Data:
The kill is going correctly. What should the drill pipe pressure gauge read if
the kill is shut down while holding casing pressure constant at 900 psi?
psi
117
-5-
Classified as General
Surface Deviated Gauge Questions
Q9)
Data:
Q10)
Data:
-6-
Classified as General
Surface Deviated Gauge Questions
Q11)
Data:
You have to shut down due to a mud supply problem. What will the drillpipe
gauge read if casing pressure is held at 970 psi as the kill is shut down?
0 psi
Q12)
Data:
Gas is venting at surface. The casing gauge is fluctuating wildly. How are
things going?
-7-
Classified as General
Surface Deviated Gauge Questions
Q13)
Data:
Gas is out and original mud is now returning at surface. How is the kill going?
Q14)
Data:
-8-
Classified as General
Surface Deviated Gauge Questions
1545 10.9
10.4 .5668
16.86
2,000
2,000
1425 5,400
4,285
8 1/2
30 625 13,600
5,000
-9-
Classified as General
Surface Deviated Gauge Questions
875 895 15
10.9 875
14.3
5,000
14.3 625
10.9 820
654 521
1175
702 117
819
- 10 -
Classified as General
Surface Deviated Gauge Questions
- 11 -
Classified as General
P = MW × 0.052 × TVD
P1 × V1 = P2 × V2
2
N1
P2 = P1 ×
N 2
Instructor's Copy
Surface Stack
Kill Sheet Four
Surface Stack Kill Sheet Four
This manual is the property of Maersk Training A/S (hereinafter Maersk Training) and
is only for use on a course conducted by Maersk Training.
This manual shall not affect the legal relationship or liability of Maersk Training with or
to any third party and neither shall such third party be entitled to reply upon it.
Maersk Training shall have no liability for technical or editorial errors or omissions in
this manual; nor any damage, including but not limited to direct, punitive, incidental,
or consequential damages resulting from or arising out of its use.
No part of this manual may be reproduced in any shape or form or by any means
electronically, mechanically, by photocopying, recording or otherwise, without the
prior permission of Maersk Training.
Prepared by DJMC
Modified by AMT
Approved by DVY
Address Maersk Training DWC-LLC
101 First Floor, Building A2
DWC Business Park,
Dubai World Central
PO Box 393771, Dubai
United Arab Emirates
E-mail: dubai@maersktraining.com
Homepage www.maersktraining.com
2
Surface Stack Kill Sheet Four
Use the data below to complete an IWCF Surface BOP Stack (Vertical Well) Kill Sheet
API Units and then answer the questions on the following pages:
Well data:
Bit size 8 1/ 2 in
Hole depth from RKB (MD) 16500 ft
Hole depth from RKB (TVD) 15700 ft
Casing shoe depth - 9 5/ 8 in OD (MD) 14200 ft
Casing shoe depth - 9 / 8 in OD (TVD)
5
14000 ft
Internal capacities:
Drill pipe - 5 in OD 0.01776 bbl/ft
Heavy wall drill pipe 5 in OD length 1035 ft 0.0088 bbl/ft
Drill collars size 6 1/ 2 in OD length 940 ft 0.008 bbl/ft
Annulus capacities between:
Drill collars x open hole 0.0292 bbl/ft
Drill pipe/HWDP x open hole 0.0459 bbl/ft
Drill pipe/HWDP x casing 0.0489 bbl/ft
Mud pump data:
Displacement at 97% volumetric efficiency 0.117 bbl/stroke
Circulating pressure at 40 SPM 980 psi
Circulating pressure while drilling at 75 SPM 3500 psi
APL while drilling 270 psi
Other relevant information:
Active system surface volume 250 bbl
Surface line volume 9 bbl
Formation strength test data:
Surface leak off test pressure 3650 psi
Mud weight used at leak off test 11 ppg
Kick data:
SIDPP 700 psi
SICP 1150 psi
Mud weight in use at time of kick 12.4 ppg
Pit gain 30 bbl
3
Surface Stack Kill Sheet Four
Q1) What is the maximum allowable mud weight based on the leak off test data?
16 ppg
Q2) What is the maximum allowable annular surface pressure (MAASP) with the well
shut in and the pressures stable?
2620
psi
Q3) What is the safety margin at the shoe with the well shut in?
1470 psi
10823 psi
13.3 ppg
Q6) How many strokes to get kill mud from pump to bit?
2424 stk
90 bbl
4
Surface Stack Kill Sheet Four
Q8) What is the total annulus volume with the well closed in?
784 bbls
1680 psi
1051 psi
Q11) After reaching FCP it is decided to decrease the pump speed to 30 spm. What
will the new FCP be if bottom hole pressure is held constant as the pump speed
is reduced?
591
psi
2347
stks
Q13) What would the new MAASP be once the well has been killed?
1965
psi
Q14) What would be the pressure step down per 100 strokes of kill mud pumped
down the drill string?
27
psi /100 stks
5
Surface Stack Kill Sheet Four
6
IWCF Well Control Practice Test
40 marks in total
Instructor
NAME : _________________
DATE : ______________
1 of 12
Classified as General
Q1) Why is a kick circulated out from the well bore at a slow pump
rate?
Q3) While killing a well using a constant bottom hole pressure method,
what will happen to the pressure at the casing shoe once the influx
has been circulated inside the cased hole section?
Q4) What will happen to the pit volume as a gas kick is circulated from
bit to surface in a well containing water based drilling mud?
2 of 12
Classified as General
Q5) Which of the following statements most accurately describes the
Hard Shut In Method?
a) With the remote choke closed for normal operations, open the
HCR valves on the BOP stack and close the BOP.
b) With the remote choke closed for normal operations, close the
BOP and open the HCR valves on the BOP stack.
c) With the remote choke open for normal operations, close the
BOP, open the HCR valves on the BOP stack and close the remote
choke.
d) With the remote choke open for normal operations, open the
HCR valves on the BOP stack, close the BOP and close the remote
choke.
Q6) When should you consider re-taking your slow pump rate pressure
losses? (4 answers required)
Q7) If Gas Migration is taking place in a shut in well (no float in the
string) you are likely to see both SIDPP & SICP increase by
approximately the same amount
True / False
Q8) A leak off test was performed with 9.8 ppg test mud weight at a
casing shoe set at 5,370 ft M.D. / 5,245 ft T.V.D. Surface Leak Off
Pressure at the test was 1350 psi. What pressure was actually
applied to the casing shoe?
a) 4086 psi
b) 4022 psi
c) 1350 psi
d) 5359 psi
3 of 12
Classified as General
Q9) Which of the following is an indication that the well may be flowing
while you are drilling?
Q10) From the following list place the statements in the order that best
describes the Drillers Method of Well Control – Surface Stack (7
answer)
1 B , 2 D , 3 H , 4 F ,
5 C , 6 G , 7 I ,
4 of 12
Classified as General
Q11) Which factor most influences the rate at which shut in pressures
will stabilise after a well has been closed in on a kick?
a) Permeability.
b) Friction Losses in the Annulus.
c) Gas Migration.
d) Type of Influx.
Q13) During a kill operation you decide to hold drill pipe pressure
constant as kill mud is circulated from surface to bit. What will
happen to bottom hole pressure as a result of your actions?
Q15) The Drillers Method of well control will always give you higher
casing shoe pressures than the Wait & Weight method.
True / False
5 of 12
Classified as General
Q16) You have shut a well in on a kick with a float in the string. How
can you establish SIDPP?
Q17) The fracture gradient at the shoe (3680 ft TVD) is 0.618 psi/ft.
The mud weight currently in use is 9.8 ppg. Approximately what is
the current MAASP?
a) 326 psi
b) 398 psi
c) 405 psi
d) 415 psi
Q18) From the following list place the statements in the order that best
describes the Wait & Weight Method – Surface Stack (4 Answers)
1 A , 2 B , 3 E , 4 F ,
6 of 12
Classified as General
Q19) In a deviated well, casing pressure will remain constant until the
gas enters the build section when it will begin to rise.
True / False
Q20) On a trip out the hole for a bit change the trip tank level falls from
50 bbls to 43 bbls as the first ten stands are pulled wet from the
hole. Due to problems with the mud bucket there were no returns
from it to the trip tank. The planned flow check at ten stands
indicates no flow. Based on the following well data choose your
next action.
Q21) From the following well data calculate the number of stands that
can be pulled dry from the hole, without fill up, before the well
starts to flow.
a) 36 stands
b) 37 stands
c) 38 stands
F#23
d) 39 stands
7 of 12
Classified as General
Q22) A gas kick is easier to detect in oil based mud than it is in water
based mud.
True / False
Q23) Slowly but regularly during a kill operation the choke operator has
had to close the choke in to maintain the correct pressure reading
on the drill pipe pressure gauge. From the list below what has
probably been the cause of this? (2 answers)
Q25) Prior to pulling out the hole a 13.6 ppg slug is pumped and the
mud level in the drill string falls some 130 ft. If the original mud
weight was 12.4 ppg what has been the drop in bottom hole
pressure?
a) 92 psi
b) 84 psi
c) 10 psi
d) 0 psi
8 of 12
Classified as General
Q26) Which of the following statements are good operating practice in
TOP HOLE that has a high risk of gas bearing formations? (Choose
two answers)
Q27) What happens to the pressure on the casing shoe while the gas
influx is passing from the open hole into the casing? (BHP is being
held constant)
a) Increases
b) Decreases
c) Stays the same
Q28) If the Driller pulls all 500 ft of 8” OD x 2 13/16” ID drill collars out
of the hole dry, including the bit, without filling the hole, what will
be the reduction in the bottom hole pressure?
121 F#21
___________________ psi
9 of 12
Classified as General
Q30) Under which circumstances would the Wait and Weight Method
provide lower equivalent pressures at the casing shoe than the
Driller's Method?
a) When the drill string volume is greater than the annulus open
hole volume.
b) When the drill string volume is less than the annulus open hole
volume.
c) The pressures at the casing are the same regardless of the
method used.
Q31) When pulling out of the hole from the top of the reservoir swab
pressures are calculated to be 100 psi.
TVD 7,954 ft
Mud weight 10.3 ppg
Formation pressure 4,200 psi
Yes / No
Q32) During top hole drilling from a jack-up rig. The well starts to flow
due to shallow gas. What will be the safest actions to take to
secure the safety of rig and personnel? (Choose two answers)
a) Start pumping mud into the well at the highest possible rate.
b) Shut-in the well and prepare for kill operations immediately.
c) Activate the diverter system and remove non-essential
personnel from the rig floor and hazardous areas.
d) First line up the mud/gas separator then activate the diverter
system and remove personnel from the rig floor.
e) Activate the blind/shear rams to shut in the well.
10 of 12
Classified as General
Q33) A hydraulic delay exists between the time the choke is adjusted to
the time the drill pipe pressure reacts. Approximately what is this
delay?
Q34) Why can pressure build up in the Mud Gas Separator while
circulating out a kick be dangerous?
Q35) A light mud pill is circulated in the well. At what moment will the
bottom hole pressure start to decrease?
Q36) Which three of the following options is an advantage for drilling top
hole without a marine riser?
a) Pollution control.
b) Avoid collapse of riser.
c) Collection of formation samples while drilling.
d) Time factor if moving off location is required.
e) Minimise risk of gas at the rig.
f) Formation pressure balance monitoring.
g) Buoyancy effect on rig if shallow gas is encountered.
Q37) Which ones of the options can reduce friction losses in choke lines?
(Select two answers.)
a) Circulating through the choke line and the kill line at the same
time.
b) Reducing the pump stoke rate.
c) Increasing the pump stoke rate.
11 of 12
Classified as General
Q38) On a floating rig a well is being killed by the Drillers Method. A
piston swab on the pump washed out in the middle of the first
circulation.
Which one of the procedures are correct to use when the pump is
being stopped and the bottom hole pressure is kept constant?
a) Keep the casing pressure constant whilst reducing the pump rate
to 0 SPM.
b) Keep the drill pipe pressure constant whilst reducing the pump
rate to zero SPM.
c) Allow the casing pressure to decrease by the amount of choke
line friction whilst reducing the pump rate to zero SPM.
d) Allow the casing pressure to increase by the amount of choke
line friction whilst reducing the pump rate to zero SPM.
Q39) The well is closed-in due to a kick on a floating drilling rig. The drill
pipe pressure is 400 psi and the choke line pressure is 600 psi. The
kill line pressure, however, reads 700 psi.
Which two of the options give the possible reason for the different
readings on the kill line- and choke line gauges?
Q40) A gas kick is being circulated out on a floating rig using the Wait &
Weight method. At which of the following points will the circulation
choke pressure change most rapidly?
12 of 12
Classified as General
IWCF Well Control Practice Test
Equipment
32 marks in total
Instructor
NAME : _________________
DATE : ______________
1 of 8
Classified as General
1)Which of the following hydraulic functions are activated by the manifold
pressure on a drillship with an indirect hydraulic control system?5 ANSWERS
a) Annular
b) Ram’s
c) Riser connector
d) Wellhead connector
e) Wedge locks
f) Fail safe valves
g) Mini collet connector
h) Diverter
4) What fluid functions the sub plate mounted valve (SPM) in the sub-sea BOP?
a) Power fluid
b) Pilot fluid
c) Depending on what valve is used for Power or Pilot
Fluid.
2 of 8
Classified as General
5) Power fluid through a SPM valve is?
a) Un-regulated
b) Regulated
c) 3000psi.
6) What is the function of the “memory Button” found on the sub-sea BOP
remote panels?
a) To identify the correct position of the BOP’s if the remote panel lights
fail.
b) To identify which position a BOP was in prior to be before put in block.
c) As a battery back up to identify what position the BOP’s are in.
d) There is no a memory function, the driller has to remember what
position the BOP’s are in.
8) When a BOP is put to the close position from the remote or central hydraulic
control unit on a floating rig certain functions occur. What is the correct
functions from the list below?
a) A SPM valve fires in the active pod only.
b) Both yellow and blue SPM valves fire as this assists with closing times.
c) SPM valves fire in yellow and blue pods but only one pod is active at one
time.
d) The open function SPM valve or valves will be vented.
e) The close function SPM valve or valves will be vented.
3 of 8
Classified as General
10) What statement is true about Riser Fill Up Valves?
a) The riser fill up valves are pressure sensitive and will automatically open
when the pressure inside the riser drops 200-300psi below the ambient
ocean pressure.
b) The riser fill up valve can be remotely operated and reset through
surface control lines.
c) The riser fill up valves prevents the riser from collapse.
d) All of the above are true.
11)Link the following automatic ram locking system to the BOP manufacturer.
a) MPL………………………………. 2
1
b) Ultralock………………………..
c) Poslock………………………….
1
d) Wedgelock…………………….
3
1. Shaffer 2. Hydril 3. Cameron 4. Val-Con
12) What is the maximum response time for a subsea Ram BOP’s according to
API?
a) 30 seconds
b) 45 seconds
c) 60 seconds
13) When a Subsea BOP is placed in the block position, which ones of the
following are correct?
a) Pilot pressure is removed from the SPM valves.
b) The SPM valves vent any pressure supplied to the BOP.
c) The rams remain in the position that they were in prior to be putting in
block.
d) Block isolates a leak below the SPM valves.
e) Power fluid is prevented from entering the BOP operating chambers.
f) All of the above.
14) What is the maximum response time for a Subsea Shear Ram BOP’s
according to API?
a) 30 seconds
b) 45 seconds
c) 60 seconds
4 of 8
Classified as General
15) Which of the following BOP ram locking systems require separate function
to lock in place?
a) Ultralock
b) Poslock
c) MPL
d) Wedgelock
e) ST-lock
18) Pilot pressure is supplied from accumulator bottles separate from the main
bank of bottles. With system pumps operational, can the pilot accumulators
recharge the main accumulators system, if required?
a) Yes
b) No
19) With the BOP pumps operational, can the main accumulators recharge the
pilot system if required?
a) Yes
b) No
20) The 3 position 4 way manipulator valve on the subsea control unit, when
this valve is in the block position.
a) The inlet pilot pressure will be blocked and both outlets blocked.
b) The inlet pilot pressure will be blocked and both outlets vented.
c) The inlet pilot pressure will be vented and both outlets vented.
5 of 8
Classified as General
22) Shuttle valves are activated by?
a) Pilot pressure.
b) Regulated power fluid.
c) Air pressure.
23) Which statement is correct. Connectors will have a hydraulic system that
a) Provide a higher force for latching than for unlatching.
b) Provide a higher force for unlatching than latching.
c) Provide the same force to latch and unlatch.
25) A hydraulic closing unit on a floating rig has two hydraulic systems. Which
of these systems vent fluid to the sea when operated?
a) The power hydraulic system.
b) The pilot hydraulic system.
27) The annular is starting to leak, the driller attempts to function a ram. The
lights change but the accumulator and manifold pressure remain steady. What
could the problem be?
a) Blocked hydraulic pilot fluid line.
b) Blocked hydraulic power fluid line.
c) Manipulator valve subsea stuck.
d) Shuttle valve is stuck.
6 of 8
Classified as General
28) API states the charge pumps should be able to recharge the accumulator
system from the minimum calculated operating pressure to the system
maximum in less than what time?
a) 16 minutes.
b) 12 minutes.
c) 13 minutes.
d) 15 minutes.
31) Why does a driller on a floating rig need to be aware of the tide and rig
heave? ( 2 answers)
a) For the riser tensioners adjustment.
b) To ensure the driller is aware of the tool joints position in the BOP.
c) To adjust the BOP guide wire tensioners.
d) To hang off in the correct position.
7 of 8
Classified as General
32) The illustration shows the main components of the Lower Marine Riser
Package (LMRP) used for subsea drilling .Match the correct number to the
component description
a) 6
___ Annular(s)
b) 1
___ Conduit Line(s)
c) 5
___ Blue/Yellow Control Pod (MUX / Hydraulic operated)
d) 2
___ Flexible C/K Line(s)
e) 3
___ Flex / Ball joint
f) 7
___ LMRP Support frame
g) 4
___ Subsea Accumulator bottle(s)
h)
8
___ LMRP Connector
8 of 8
Classified as General
IWCF Well Control Practice Test
Surface Stack
35 marks in total
Instructor
NAME : _________________
DATE : ______________
1 of 11
Classified as General
Q1) Why is a kick circulated out from the well bore at a slow pump
rate?
Q3) While killing a well using a constant bottom hole pressure method,
what will happen to the pressure at the casing shoe once the influx
has been circulated inside the cased hole section?
Q4) What will happen to the pit volume as a gas kick is circulated from
bit to surface in a well containing water based drilling mud?
2 of 12
Classified as General
Q5) Which of the following statements most accurately describes the
Hard Shut In Method?
a) With the remote choke closed for normal operations, open the
HCR valves on the BOP stack and close the BOP.
b) With the remote choke closed for normal operations, close the
BOP and open the HCR valves on the BOP stack.
c) With the remote choke open for normal operations, close the
BOP, open the HCR valves on the BOP stack and close the remote
choke.
d) With the remote choke open for normal operations, open the
HCR valves on the BOP stack, close the BOP and close the remote
choke.
Q6) When should you consider re-taking your slow pump rate pressure
losses? (4 answers required)
Q7) If Gas Migration is taking place in a shut in well (no float in the
string) you are likely to see both SIDPP & SICP increase by
approximately the same amount
True / False
Q8) A leak off test was performed with 9.8 ppg test mud weight at a
casing shoe set at 5,370 ft M.D. / 5,245 ft T.V.D. Surface Leak Off
Pressure at the test was 1350 psi. What pressure was actually
applied to the casing shoe?
a) 4086 psi
b) 4022 psi
c) 1350 psi
d) 5359 psi
3 of 12
Classified as General
Q9) Which of the following is an indication that the well may be flowing
while you are drilling?
Q10) From the following list place the statements in the order that best
describes the Drillers Method of Well Control – Surface Stack (7
answer)
1 B , 2 D , 3 H , 4 F ,
5 C , 6 G , 7 I ,
4 of 12
Classified as General
Q11) Which factor most influences the rate at which shut in pressures
will stabilise after a well has been closed in on a kick?
a) Permeability.
b) Friction Losses in the Annulus.
c) Gas Migration.
d) Type of Influx.
Q13) During a kill operation you decide to hold drill pipe pressure
constant as kill mud is circulated from surface to bit. What will
happen to bottom hole pressure as a result of your actions?
Q15) The Drillers Method of well control will always give you higher
casing shoe pressures than the Wait & Weight method.
True / False
5 of 12
Classified as General
Q16) You have shut a well in on a kick with a float in the string. How
can you establish SIDPP?
Q17) The fracture gradient at the shoe (3680 ft TVD) is 0.618 psi/ft.
The mud weight currently in use is 9.8 ppg. Approximately what is
the current MAASP?
a) 326 psi
b) 398 psi
c) 405 psi
d) 415 psi
Q18) From the following list place the statements in the order that best
describes the Wait & Weight Method – Surface Stack (4 Answers)
1 A , 2 B , 3 E , 4 F ,
6 of 12
Classified as General
Q19) In a deviated well, casing pressure will remain constant until the
gas enters the build section when it will begin to rise.
True / False
Q20) On a trip out the hole for a bit change the trip tank level falls from
50 bbls to 43 bbls as the first ten stands are pulled wet from the
hole. Due to problems with the mud bucket there were no returns
from it to the trip tank. The planned flow check at ten stands
indicates no flow. Based on the following well data choose your
next action.
Q21) From the following well data calculate the number of stands that
can be pulled dry from the hole, without fill up, before the well
starts to flow.
a) 36 stands
b) 37 stands
c) 38 stands
F#23
d) 39 stands
7 of 12
Classified as General
Q22) A gas kick is easier to detect in oil based mud than it is in water
based mud.
True / False
Q23) Slowly but regularly during a kill operation the choke operator has
had to close the choke in to maintain the correct pressure reading
on the drill pipe pressure gauge. From the list below what has
probably been the cause of this? (2 answers)
Q25) Prior to pulling out the hole a 13.6 ppg slug is pumped and the
mud level in the drill string falls some 130 ft. If the original mud
weight was 12.4 ppg what has been the drop in bottom hole
pressure?
a) 92 psi
b) 84 psi
c) 10 psi
d) 0 psi
8 of 12
Classified as General
Q26) Which of the following statements are good operating practice in
TOP HOLE that has a high risk of gas bearing formations? (Choose
two answers)
Q27) What happens to the pressure on the casing shoe while the gas
influx is passing from the open hole into the casing? (BHP is being
held constant)
a) Increases
b) Decreases
c) Stays the same
Q28) If the Driller pulls all 500 ft of 8” OD x 2 13/16” ID drill collars out
of the hole dry, including the bit, without filling the hole, what will
be the reduction in the bottom hole pressure?
121 F#21
___________________ psi
9 of 12
Classified as General
Q30) Under which circumstances would the Wait and Weight Method
provide lower equivalent pressures at the casing shoe than the
Driller's Method?
a) When the drill string volume is greater than the annulus open
hole volume.
b) When the drill string volume is less than the annulus open hole
volume.
c) The pressures at the casing are the same regardless of the
method used.
Q31) When pulling out of the hole from the top of the reservoir swab
pressures are calculated to be 100 psi.
TVD 7,954 ft
Mud weight 10.3 ppg
Formation pressure 4,200 psi
Yes / No
Q32) During top hole drilling from a jack-up rig. The well starts to flow
due to shallow gas. What will be the safest actions to take to
secure the safety of rig and personnel? (Choose two answers)
a) Start pumping mud into the well at the highest possible rate.
b) Shut-in the well and prepare for kill operations immediately.
c) Activate the diverter system and remove non-essential
personnel from the rig floor and hazardous areas.
d) First line up the mud/gas separator then activate the diverter
system and remove personnel from the rig floor.
e) Activate the blind/shear rams to shut in the well.
10 of 12
Classified as General
Q33) A hydraulic delay exists between the time the choke is adjusted to
the time the drill pipe pressure reacts. Approximately what is this
delay?
Q34) Why can pressure build up in the Mud Gas Separator while
circulating out a kick be dangerous?
Q35) A light mud pill is circulated in the well. At what moment will the
bottom hole pressure start to decrease?
11 of 12
Classified as General
IWCF Well Control Practice Test
Surface Stack
Equipment
30 Marks in total
Instructor
NAME : _________________
DATE : __________
Page 1 of 7
1. During the well operation, a driller observes that the drill-pipe pressure goes up quickly
from 1200 psi to 1600 psi and remains stable but the casing pressure remained
constant at 800 psi. what should the driller do next?
a) He should mark 1600psi as new circulating pressure
b) He should reduce drill-pipe pressure to 1200 psi
c) He should maintain casing pressure constant instead
3. How manty times can you re-use BOP ring gaskets before they are out of specification
a) Several times or until you can see they are worn on the gasket body
b) No more than 5 times
c) Only one time use
d) Until the start leaking
Page 2 of 7
6. What are the two main types of accumulators available and which sizes are they?
a) Fat and thin types with square and octagon sizes
b) Bladder and float types with cylindrical or ball styles
c) Shallow types with triangular and hexagon shapes
7. The following are the components of a surface stack BOP control system EXCEPT
a) Reservoir, accumulator piping
b) Air pump assembly, electric pump assembly
c) Standpipe manifold
d) Cement manifold
8. What one of the following is in-correct statement about electric pump assembly
a) It is connected to the reservoir high pressure operating fluid for BOP control
system
b) It is available in a variety of horsepower and voltage ranges
c) It consists of a duplex or triplex reciprocating plunger type pump driven by an
explosion proof electric motor
11. When would you put the 4 way valve in block position?
a) Rig move or repair
b) While drilling
c) While logging
d) While tripping
Page 3 of 7
12. Which one is not a correct statement regarding pump power requirement?
a) Power for closing unit must be available to the accumulator at all times such that
the pumps will automatically start when the closing unit manifold pressure has
decreased to less than 90% of the accumulator operating pressure.
b) Two or three independent sources of power should be available on each closing
unit
c) A dual air and electric system is not recommended at any time.
13. How often do personnel need to do a function test on all operational equipment?
a) At least once a week
b) Every 21 days
c) Every month
d) Yearly
14. What is the correct requirement about valves and fittings for closing unit on BOP?
a) All valves and fittings between the closing unit and BOP stack can be made of
plastic
b) All valves and fittings between the closing unit and the BOP stack should be of
steel construction with a rated pressure at least equal to the working pressure
rating of the BOP stack up to 3000 psi
c) All valves and fittings between the closing unit and the BOP stack should be of a
steel construction with a rated pressure at least equal to the working pressure
rating of the BOP up to 1500 psi
16. What is the main purpose of the choke in the overall BOP system?
a) To divert mud to the mud pits
b) To control back pressure while circulating a kick
c) To close the well in safely
d) To close the well in softly
Page 4 of 7
17. At what pressure should the hydro pneumatic pressure switch start the air operated
hydraulic pumps?
a) 2900 psi
b) 2800 psi
c) 2700 psi
d) 2600 psi
18. A ram BOP has a closing ratio =10.56 calculate the minimum required hydraulic
pressure for the ram BOP if 11000 psi well bore pressure is contained in the BOP?
a) 110 psi
b) 1050 psi
c) 1500 psi
d) 1850 psi
19. What is the normal hydraulic supply pressure to the diverter system?
a) 3000 psi
b) 1500 psi
c) 1000 psi
d) 1250 psi
21. When circulating out a kick the pop off valve opened on the pump. What is the first
action you should take.
a) Close the well in
b) Activate the diverter
c) Change to pump 2
d) Reset the pop off quickly and carry on
Page 5 of 7
22. While circulating out a kick the mud hose starts to leak. What action should be taken.
a) Close the choke
b) Stop the pump close the IBOP on the top drive then close the choke.
c) Close the well in with the shear rams
23. On which combination of TWO gauges would you expect to observe a reaction when
stripping a tool joint through an annular?
a) PVT
b) Regulated annular pressure gauge
c) Accumulator pressure gauge
d) Weight indicator
e) Drill pipe pressure gauge
f) Manifold pressure gauge
24. What is the required response time for closing a 18 ¾ annular preventer on surface BOP
stack?
a) Less than 15 seconds
b) Less than 30 seconds
c) Less than 45 seconds
d) Less than 60 seconds
25. What is the required response time for closing an 18 ¾ ram preventer in a surface BOP
stack?
a) Less than 15 seconds
b) Less than 30 seconds
c) Less than 45 seconds
d) Less than 60 seconds
26. When should shear rams be used for immediate control. TWO answers
a) To close the well in with no pipe in the hole
b) To close in on a shallow kick
c) To control a blow out up through the pipe
d) To hang off the drill string
Page 6 of 7
27. The driller has stripped to bottom with an IBOP installed. What tasks cannot be carried
out? THREE answers
a) Directly readout SIDPP
b) Circulate through the drill string
c) Reverse circulate
d) Run wireline to bottom
e) Use the volumetric method to control the well
28. What three functions on the BOP stack does the manifold regulator supply?
a) Annular
b) BOP test line
c) Rams
d) Kill line valve
e) Choke line valve
29. After connecting the open and close hoses to the stack you should……..
a) Take SCRS
b) Bleed down accumulator bottles and check pre charge
c) Function test all items on the stack
d) Place all items in block position
Page 7 of 7