Professional Documents
Culture Documents
Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Documentation for equipment ordered from NR Electric Co., Ltd. is dispatched separately from
manufactured goods and may not be received at the same time. Therefore this guide is provided
to ensure that printed information normally present on equipment is fully understood by the
recipient.
Before carrying out any work on the equipment the user should be familiar with the contents of
this manual, and read relevant chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason only qualified personnel may work on or operate the equipment.
Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;
Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;
Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;
NR ELECTRIC CO., i
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Instructions and Warnings
DANGER means that death, severe personal injury, or considerable equipment damage will
occur if safety precautions are disregarded.
WARNING means that death, severe personal, or considerable equipment damage could occur
if safety precautions are disregarded.
CAUTION means that light personal injury or equipment damage may occur if safety
precautions are disregarded. This particularly applies to damage to the device and
to resulting damage of the protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.
WARNING!
Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous
Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.
CAUTION!
Earth
Operating environment
The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.
Ratings
Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.
Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.
External circuit
When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.
Connection cable
Copyright
Version: 1.14 NR ELECTRIC CO., LTD.
P/N: EN_DYBH0651.0086.0015 69 Suyuan Avenue. Jiangning, Nanjing 211102,China
Tel: 86-25-87178185, Fax: 86-25-87178208
Copyright © NR 2008. All rights reserved Website: www.nari-relays.com
Email: nr_techsupport@nari-relays.com
We reserve all rights to this document and to the information
contained herein. Improper use in particular reproduction and
dissemination to third parties is strictly forbidden except where
expressly authorized.
Preface......................................................................................................i
Table of Contents....................................................................................v
1 Introduction..........................................................................................1
1.1 Application.............................................................................................................1
1.2 Functions...............................................................................................................1
1.3 Features..................................................................................................................2
1.4 Ordering Options...................................................................................................3
2 Technical Data......................................................................................5
2.3.4 Telesignal...............................................................................................................................11
2.4 Certification.........................................................................................................11
3 Operation Theory...............................................................................13
4.1 Overview...............................................................................................................27
4.2 Relay Self-supervision........................................................................................27
4.2.1 Relay Hardware Supervision.................................................................................................27
4.3 Metering................................................................................................................29
4.4 Remote Control...................................................................................................29
4.5 Signaling..............................................................................................................29
4.6 Setting Group Auto-Switching Function..........................................................30
5 Hardware Description........................................................................31
5.1 Overview...............................................................................................................31
5.2 AI Module.............................................................................................................32
5.3 CPU Module.........................................................................................................33
5.4 HMI Module..........................................................................................................34
5.5 PWR Module........................................................................................................35
5.6 EXT Module..........................................................................................................35
5.7 Operation Circuit Theory....................................................................................36
6.1.2 Functionality..........................................................................................................................39
7 Settings...............................................................................................57
7.1 Overview...............................................................................................................57
7.2 Communication Settings (EQUIP SETUP)........................................................57
7.3 System Settings (SYS SETTINGS)....................................................................58
7.4 Protection Settings (PROT SETTINGS).............................................................61
8 Communication..................................................................................65
8.1 General.................................................................................................................65
8.2 RS-485 Interface..................................................................................................65
8.3 IEC60870-5-103 Protocol....................................................................................66
8.3.1 Initialization............................................................................................................................66
9 Installation..........................................................................................93
9.1 General.................................................................................................................93
9.2 Safety Instructions..............................................................................................93
9.3 Checking the Shipment......................................................................................94
9.4 Material and Tools Required..............................................................................94
9.5 Device Location and Ambient Conditions........................................................94
9.6 Mechanical Installation.......................................................................................95
9.7 Electrical Installation and Wiring......................................................................96
9.7.1 Grounding Guidelines............................................................................................................96
10 Commissioning..............................................................................101
10.1 General.............................................................................................................101
10.2 Safety Instructions..........................................................................................101
10.3 Commission Tools...........................................................................................102
10.4 Setting Familiarization....................................................................................102
10.5 Product Checks...............................................................................................103
10.5.1 With the Relay De-energized............................................................................................103
11 Maintenance...................................................................................117
12.1 Decommissioning...........................................................................................119
12.1.1 Switching off......................................................................................................................119
12.1.3 Dismantling........................................................................................................................119
12.2 Disposal............................................................................................................119
13 Manual Version History.................................................................121
PCS-9691E Overcurrent Management Relay
1 Introduction
1.1 Application
The PCS-9691E overcurrent management relay is designed for fast and selective short-circuit
protection, control and monitoring of the feeders, the shunt capacitor banks, the reactors or the
motors etc. in directly grounded, impedance grounded, Peterson coil grounded or ungrounded
system. This device is suited to be wall surface mounted indoors or outdoors or flush mounted
into a control panel.
1.2 Functions
Protective Functions
50P Phase instantaneous overcurrent protection
51P Phase time overcurrent protection
50G Ground instantaneous overcurrent protection
51G Ground time overcurrent protection
67G Directional ground time overcurrent protection
51Q Negative sequence time overcurrent protection
49 Thermal overload protection
46BC Broken conductor protection
27 Undervoltage protection
59 Overvoltage protection
51BF Breaker failure protection
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79 Three-phase auto-reclose (up to three shots)
AI Analog inputs
VTS Voltage transformer supervision
CTS Current transformer supervision
Current drift auto adjustment
Self supervision
Binary inputs
Output relays
1.3 Features
On the premise of 32 samples per cycle, all data measurement, calculation and logic
discrimination could be finished within one sampling period. The event recording and
protection logic calculation also can be finished simultaneously.
Definite time and inverse time of phase overcurrent protection are both provided.
Definite time and inverse time of zero sequence overcurrent protection are both provided.
This relay constantly measures and calculates a large mount of analog quantities: phase
current, positive sequence current, negative sequence current and zero sequence current.
The HMI interface with a 128×64-dot LCD, 8 LED indicators and a 2-multifunction-key
keypad on the front panel is very friendly to the user.
This relay is equipped with two EIA RS-485 standardized electrical interfaces for uplink
communication.
This relay can communication with SAS or RTU, the communication protocol of this device is
IEC60870-5-103, Modbus or DNP3.0.
Event recording function: 32 latest fault reports (up to 8 records in a report), 64 alarm records
and 256 records of time tagged sequence of event can be recorded.
Perfect fault and disturbance recording function: 3 latest fault waves, and the fault and
disturbance file format is COMTRADE, see Section 2.3.3 for more details.
This device can store the settings, history reports and the fault waves in a 2Mbit FRAM,
which makes these information does not be lost even the power supply is switched off.
This relay is very customizable to meet the requirements of a practical engineering. The following
table shows the various available customizable options when ordering a PCS-9691E.
A
B
A
B
2 Technical
Data
2 Technical Data
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2.1.1.4 Binary Input
2.4 Certification
ISO9001: 2000
ISO14001:2004
OHSAS18001: 1999
ISO10012:2003
CMMI L3
3 Operation Theory
The PCS-9691E overcurrent management relay provides various overcurrent protection solutions
for the feeders, the shunt capacitor banks, the reactors or the motors etc. The following sections
detail the individual protection functions in this device.
1. Any one of the three phase currents is in excess of the setting of the stage 1 overcurrent
protection on condition that the stage 1 overcurrent protection is enabled (I > [I_OC1]).
2. Any one of the three phase currents is in excess of the setting of the stage 2 overcurrent
protection on condition that the stage 2 overcurrent protection is enabled (I > [I_OC2]).
3. Any one of the three phase currents is in excess of the setting of the stage 3 overcurrent
protection on condition that the stage 3 overcurrent protection is enabled (I > [I_OC3]).
4. The zero sequence current is in excess of the setting of the stage 1 zero sequence
overcurrent protection on condition that the stage 1 zero sequence overcurrent protection is
enabled (I0 > [I_ROC1]).
5. The zero sequence current is in excess of the setting of the stage 2 zero sequence
overcurrent protection on condition that the stage 2 zero sequence overcurrent protection is
enabled (I0 > [I_ROC2]).
6. The zero sequence current is in excess of the setting of the stage 3 zero sequence
overcurrent protection on condition that the stage 3 zero sequence overcurrent protection is
enabled (I0 > [I_ROC3]).
7. The thermal accumulation value is equal to 100% on condition that the thermal overload
protection is enabled (Accu = 100%).
8. The negative sequence current is in excess of the setting of the negative sequence
overcurrent protection on condition that the negative sequence overcurrent protection is
enabled (I2 > [I_NegOC]).
9. The ratio of negative to positive phase sequence current (I 2/I1) is in excess of the ratio setting
of the broken conductor protection on condition that the broken conductor protection is
enabled (I2/I1 > [Ratio_I2/I1]).
10. Any one of phase currents is in excess of the current setting of the breaker failure protection
on condition that the breaker failure protection is enabled (I > [I_OC_BFI]).
11. The maximum phase-to-phase voltage is in excess of the voltage setting of the overvoltage
protection on condition that the overvoltage protection is enabled (U ppmax > [V_OV]).
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12. The maximum phase-to-phase voltage is in less of the voltage setting of the undervoltage
protection on condition that the undervoltage protection is enabled (U ppmax < [V_UV]).
Each fault detector element will reset to normal operation status at once when the relevant input
current is less than its setting multiplied by 0.95.
The following figure shows the logic of fault detector of the PCS-9691E.
The overcurrent protection in this relay provides three-stage phase overcurrent protection with
independent definite time delay characteristics. Each stage can be enabled/disabled by the
scheme logic settings independently.
The stage 1 and stage 2 overcurrent protections have the same protective functional logic. When
the stage 3 overcurrent protection is used as regular definite time overcurrent protection, it has
the same protective functional logic with other stages of overcurrent protection; when it is used as
inverse definite minimum time (IDMT) overcurrent protection, it has a different protective
functional logic with other stages of overcurrent protection.
When the setting [Opt_InvOC] is set as “0”, the stage 3 overcurrent protection is used as regular
definite time overcurrent protection; and when the setting [Opt_InvOC] is set as “1” to “10”, the
stage 3 overcurrent protection is used as IDMT overcurrent protection.
The inverse time delayed characteristics comply with the formulas in following table.
Where:
TD = time dial setting. If the stage 3 overcurrent protection is used as IDMT overcurrent
protection, it is the setting [TD_InvOC], and its range is “0.05 ~ 15.00”.
M = applied multiples of pickup current (I/Iset). “Iset” is the current setting of the stage 3
overcurrent protection [I_OC3].
The functional logic diagram for the overcurrent protection is shown as bellow.
Ia > [I_OC1]
Ib > [I_OC1]
[EBI_OC1]
Ia > [I_OC2]
Ib > [I_OC2]
[EBI_OC2]
Ia > [I_OC3]
Ib > [I_OC3]
Ic > [I_OC3]
[t_OC3] [Op_OC3]
[En_OC3] &
[Opt_InvOC] = 0
[EBI_OC3]
Where:
This relay provides three-stage zero sequence overcurrent protection with independent definite
time delay characteristics. Each stage can be enabled/disabled by the scheme logic settings
independently and can be controlled by the zero sequence directional element respectively.
One input current transformer is dedicated to the earth fault protection, and this input CT is
designed specially to operate at low current magnitudes. The zero sequence current also can be
calculated on the basis of the three phase currents. The setting [Opt_Calc_3I0] is used to select
the source of the zero sequence current.
The stage 1 and stage 2 zero sequence overcurrent protections have the same protective
functional logic. When the stage 3 zero sequence overcurrent protection is used as regular
definite time zero sequence overcurrent protection, it has the same protective functional logic with
other stage zero sequence overcurrent protections; when it is used as zero sequence IDMT
overcurrent protection, it has a different protective functional logic with other stages of zero
sequence overcurrent protection.
When the setting [Opt_InvROC] is set as “0”, the stage 3 zero sequence overcurrent protection is
used as regular definite time zero sequence overcurrent protection; and when the setting
[Opt_InvROC] is set as “1” to “10”, the stage 3 zero sequence overcurrent protection is used as
zero sequence IDMT overcurrent protection.
The inverse time delayed characteristics comply with the formulas in Section 3.2, see Section 3.2
for more details about these formulas.
If the setting [En_ROC3] is set as “0”, when the zero sequence current is greater than the setting
[I_ROC3] and this situation is keeping for the appointed time [t_ROC3], the stage 3 zero
sequence
overcurrent protection also can issue an alarm signal [Alm_ROC3].
The functional logic diagram for the zero sequence overcurrent protection is shown as bellow.
Figure 3.3-1 Logic diagram for the zero sequence overcurrent protection
Where:
[I_ROC1] is the current setting of the stage 1 zero sequence overcurrent protection;
[t_ROC1] is the time-delay setting of the stage 1 zero sequence overcurrent protection;
[En_ROC1] is the logic setting of enabling the stage 1 zero sequence overcurrent protection;
[EBI_ROC1] is the enabling binary input of the stage 1 zero sequence overcurrent
protection; [I_ROC2] is the current setting of the stage 2 zero sequence overcurrent
protection; [t_ROC2] is the time-delay setting of the stage 2 zero sequence overcurrent
protection; [En_ROC2] is the logic setting of enabling the stage 2 zero sequence overcurrent
protection; [EBI_ROC2] is the enabling binary input of the stage 2 zero sequence
overcurrent protection; [I_ROC3] is the current setting of the stage 3 zero sequence
overcurrent protection; [t_ROC3] is the time-delay setting of the stage 3 zero sequence
overcurrent protection; [En_ROC3] is the logic setting of enabling the stage 3 zero sequence
overcurrent protection; [Opt_InvROC] is the setting which is used to select a zero sequence
IDMT curve; [EBI_ROC3] is the enabling binary input of the stage 3 zero sequence
overcurrent protection;
“Flg_Dir_ROCx” (x: 1~3) denotes the status of the zero sequence directional element.
Following figure shows the functional logic diagram for the zero sequence directional element.
Figure 3.3-2 Logic diagram for the zero sequence directional element
Where:
[En_Dir_ROC1] is the logic setting of the directional element for the ROC1 protection;
[Opt_Dir_ROC] is the setting which is used to select the relay characteristic angle.
The relay incorporates a current based thermal replica, using load current to model heating and
cooling of the protected plant.
The heat generated within an item of plant, such as a cable or a transformer, is the resistive loss
(Ι2R x t). Thus, heating is directly proportional to current squared. The thermal time characteristic
used in the relay is therefore based on current squared, integrated over time. The relay
automatically uses the largest phase current for input to the thermal model.
⎛ R 2 ⎞
Ttrip TD ⎜ ln 2 ⎟
⎝ R 1 ⎠
Where:
Ieq = Equivalent current corresponding to the RMS value of the largest phase current;
η = Initial thermal state. If the initial thermal state = 50%, then η = 0.5.
The curves of the thermal overload time characteristic are shown in Figure 3.4-1.
TIME IN SECONDS
The functional logic diagram of the thermal overload protection is shown in Figure 3.4-2. The
overload block is a level detector that detects that the current magnitude is above the threshold.
Figure 3.4-2 Logic diagram of the thermal overload protection
Where:
This relay provides one stage negative sequence overcurrent protection for protecting the
protected equipment in a phase reverse situation.
Following figure shows the logic diagram of the negative sequence overcurrent protection.
Where:
[EBI_NegOC] is the enabling binary input of the negative sequence overcurrent protection.
The relay incorporates an element which measures the ratio of negative to positive phase
sequence current (Ι2/Ι1). This will be affected to a lesser extent than the measurement of negative
sequence current alone, since the ratio is approximately constant with variations in load current.
Hence, a more sensitive setting may be achieved.
The logic diagram is as shown below. The ratio of I 2/I1 is calculated and is compared with the
threshold and if the threshold is exceeded then the delay timer is initiated.
Figure 3.6-1 Logic diagram of the broken conductor protection
Where:
protection;
“I1” and “I2” are the positive sequence current and negative sequence current respectively.
The relay provides one stage breaker failure protection with definite time delay characteristics.
The circuit breaker failure protection is specially for re-tripping the circuit breaker, when the relay
has transmitted the tripping command to the circuit breaker, but it also can detect the fault on the
busbar or the circuit breaker is still closed after an appointed time-delay.
An external binary input is special for triggering the breaker failure protection.
The functional logic diagram of the circuit breaker failure protection is shown as bellow.
Where:
[BI_Ext_BFP] is the external initiation binary input of the breaker failure protection;
[En_52b_Ctrl_BFP] is the logic setting of the breaker failure protection with the control of the
circuit breaker state;
[En_Trip_Ctrl_BFP] is the logic setting of the breaker failure protection with the control of the
relay operation;
“Flg_Relay_Tripped” means that the relay already has transmitted the tripping command to
the circuit breaker through the tripping output.
This relay provides undervoltage protection. When three phase-to-phase voltages all less than the
voltage setting and the predefined time delay has elapsed, the undervoltage protection will
operate. The undervoltage element is blocked by the position state of the circuit breaker. The VT
circuit failure can be identified automatically by this relay and the undervoltage element will be
blocked at once under such a condition.
This relay also provides overvoltage protection. When anyone of the three phase-to-phase
voltages is greater than voltage setting and the predefined time delay has elapsed, the
overvoltage protection will operate. The overvoltage element can be blocked by the position state
of the circuit breaker.
The functional logic diagram for the undervoltage and overvoltage protection is shown as bellow.
Where:
[BI_52a] is the binary input state of the normal opened contact of the circuit breaker;
[BI_52b] is the binary input state of the normal closed contact of the circuit breaker;
“Flg_VTFailure” denotes that the voltage transformer circuit is failed, see Section 4.2.7.
This relay will initiate auto-recloser for fault clearances by the phase overcurrent, earth fault
protections. An auto-reclose cycle can be internally initiated by operation of a protection element
or externally by a separate protection device, provided the circuit breaker is closed until the
instant of protection operation. At the end of the relevant dead time, a CB close signal is given,
provided system conditions are suitable. The system conditions to be met for closing are that the
system voltages are in synchronism or dead line/live bus or live line/dead bus conditions exist,
indicated by the internal check synchronizing element. The CB close signal is cut-off when the
circuit breaker closes.
When the CB is closed, the reclaim timer starts. If the circuit breaker does not trip again, the auto-
reclose function resets at the end of the reclaim time. If the protection operates during the reclaim
time the relay either advances to the next shot in the programmed auto-reclose cycle, or, if all
programmed reclose attempts have been made, goes to lockout.
Where:
[BI_52b] is the auxiliary normal close contact of the CB, which can denote the CB state;
For the information about [Op_OvLd], [Op_NegOC], [Op_BCP], [Op_BFP], [Op_UV] and
[Op_OV], please see Section 6.3.2 and Section 6.5.3.
[En_AR]
Flg_ManTrip
Flg_RmtTrip
[BI_Uncharged]
[EBI_Lockout]
[Op_OvLd]
[Op_NegOC]
[Op_BCP]
[Op_BFP]
[Op_UV]
[Op_OV]
[t_1stAR]
[Op_1stAR]
&
[N_AR] = 1
&
[N_AR] = 2
[t_2ndAR]
[Op_2ndAR]
&
[N_AR] = 2
&
[N_AR] = 3
[t_3rdAR]
[Op_3rdAR]
When the auto-reclosing element is enabled, if all the following conditions are satisfied in normal
operation case, the auto-reclosing element will be in service automatically after 15 seconds.
1. The auxiliary normal close contact of the circuit breaker (BI_52b) status is “0”; it means that
the circuit breaker is closed.
2. Any operation element is not in startup status; i.e. the fault detector doesn’t pick up.
3. The auto-recloser external blocking binary input [EBI_Lockout] is “0”; i.e. there isn’t an
external blocking signal.
4. The circuit breaker spring uncharged signal binary input [BI_Uncharged] is “0”; i.e. the circuit
breaker is ready for reclosing.
If the auto-reclosing element is in service, the state of the virtual binary input [VBI_Ready_AR] (in
submenu “OPR STATE”) will be “1”.
The startup condition of the auto-reclosing element is that one of the protective elements of this
relay is tripped.
The auto-reclosing startup logic diagram is shown in Figure 3.9-1. To prevent the auto-reclosing
startup element from unwanted operation, this relay takes the current measurands into account.
Only when the circuit has tripped absolutely, the auto-reclosing will be put into service.
3. The auto-recloser external blocking binary input [EBI_Lockout] is “1”; i.e. there is an external
blocking signal.
4. The circuit breaker spring uncharged signal binary input [BI_Uncharged] is “1”; i.e. the circuit
breaker is not ready for reclosing.
If the auto-reclosing element isn’t in service, the state of the virtual binary input [VBI_Ready_AR]
(in submenu “OPR STATE”) will be “0”.
4 Supervision, Metering and
Control
4.1 Overview
Though the protection system is in non-operating state under normal conditions, it is waiting for a
power system fault to occur at any time and must operate for the fault without fail. When the
equipment is in energizing process before the LED “HEALTHY” is on, the equipment needs to be
checked to ensure there are no errors. Therefore, the automatic supervision function, which
checks the health of the protection system when startup and during normal operation, plays an
important role.
The numerical relay based on the microprocessor operations is suitable for implementing this
automatic supervision function of the protection system.
In case a fatal fault is detected during automatic supervision, the equipment will be blocked out. It
means that relay is out of service. Therefore you must re-energize the relay or even replace a
module to make relay back into service.
The relay also provides some auxiliary functions, such as disturbance data record, on-line data
metering, remote control function etc. All these make the relay meet the demands of the modern
industry requirements.
The RAM, ROM, DC/DC and A/D elements on the CPU module are monitored to ensure whether
they are damaged or have some errors. If any one of them is detected damaged or having error,
the equipment will be blocked and issues a relevant alarm signal. The LED indicator “ HEALTHY”
will be extinguished.
The settings are checked to ensure them to be correct and not to be modified. If the settings are
checked to have any error in them, the alarm signal [Alm_Setting] will be issued and this
equipment will be blocked at the same time. The LED indicator “HEALTHY” will be extinguished.
This device can detect the trip circuit and the close circuit respectively. If the trip circuit failure
occurs, this device will issue the alarm signal [Alm_TCS] ([Opt_CBType] = “0”) or [Alm_TCS1]
([Opt_CBType] = “1”) 0.5s later; and if the close circuit failure occurs, this device will issue the
alarm signal [Alm_CCS] ([Opt_CBType] = “0”) or [Alm_TCS2] ([Opt_CBType] = “1”) 0.5s later.
The LED indicator “ALARM” will be lit at the same time when this device issues anyone of the
control circuit failure signals.
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4.2.4 Tripped Position Contact Supervision
If the relay detects that the tripped auxiliary contact position of the circuit breaker is on, i.e., the
value of [BI_52b] is “1” in the submenu “BI STATE”, meanwhile any phase current is greater than
0.06In, and this condition lasts longer than 10 seconds, the alarm signal [Alm_52b] will be issued
and the LED indicator “ALARM” will be lit.
When circuit breaker spring mechanism is uncharged it will issue an uncharged signal. If the relay
detects the uncharged binary input is on, the relay will issue the alarm signal [Alm_Uncharged]
when the preset time has elapsed and the LED indicator “ALARM” will be lit. It means that the
circuit breaker is not ready for operation.
The main purpose of the current transformer (CT) circuit failure supervision function is to detect
faults in the secondary circuits of CT and avoid influence on the operation of corresponding
protection functions. This CT failure supervision function will be processed all the time, whether
general fault detection picks up or not.
In normal operation program of this relay, if the above two conditions are met, the alarm signal
[Alm_CTS] will be issued and the LED indicator “ALARM” will be lit.
In case the CT circuit is in failure, relevant protection elements will not be blocked.
The voltage transformer supervision (VTS) feature is used to detect failure of the AC voltage
inputs to the relay.
The VTS logic in the relay is designed to detect the voltage failure and automatically adjust the
configuration of protective elements whose stability would otherwise be compromised. A time
delay alarm output is also available.
In normal operation program of this relay, if anyone of the above two conditions is met, the alarm
signal [Alm_VTS] will be issued 10s later, and the LED indicator “ALARM” will be lit.
In case the VT circuit is failed, the relevant protection element will be blocked, if the
corresponding setting is enabled (set as “1”).
4.3 Metering
The relay produces a variety of both directly and calculated power system quantities. These
measurement values are updated on a per second basis.
The measurands include Ia, Ib, Ic, I0, Ua, Ub, Uc, U0, Uab, Ubc, Uca, f, P, Q, and COSΦ etc.
These measurands are gotten by real-time calculation and real-time summation locally. This
calculation is independent with network.
All these measurands also can transmit to the SAS or RTU through communication. More
information about the communication and protocols, see Chapter 8 “Communication”.
The relay can receive the remote control commands to trip or close the circuit breaker.
Before executing a telecontrol command, it is necessary to put the telecontrol handle at the
“Remote” position and make the value of [BI_CtrlMode] as “1” in the submenu “BI STATE”.
The remote control commands include remote tripping command, remote closing command. More
information about the communication and protocols, see Chapter 8 “Communication”.
4.5 Signaling
This device provides 10 programmable binary inputs. These programmable binary inputs can be
defined as one of the functional binary inputs which are listed in following table.
Setting value Relevant binary input function
0 To be defined as regular binary input.
1 To be defined as CB normal open contact binary input.
2 To be defined as CB normal close contact binary input.
3 To be defined as CB closing control binary input.
4 To be defined as CB tripping control binary input.
5 To be defined as control function mode binary input.
6 To be defined as signal resetting signal binary input.
7 To be defined as CB spring uncharged signal binary input.
8 To be defined as blocking auto reclosing binary input.
9 To be defined as emergency tripping binary input.
10 To be defined as external BFP initiation binary input.
To be defined as the No.1 enabling binary input of the
11
protection.
To be defined as the No.2 enabling binary input of the
12
protection.
To be defined as the No.3 enabling binary input of the
13
protection.
To be defined as the No.4 enabling binary input of the
14
protection.
NOTE: To all the programmable binary inputs, the setting value “0” can be set to more
than one binary input, and other values (“1” ~ “14”) had better not be set repeatedly. If
more than one binary input is defined repeatedly, this device will process the same
defined binary inputs with “OR” calculation.
This relay can switch the setting group automatically, if the logic setting [En_Set_Switch] is set as
“1”; the No.1 group of settings can be in service in the predefined time range which is set through
the setting [Time On] and [Time Off] under the submenu “Group Switch”, and the No.2 group of
settings can be in service in other time quantum. If the logic setting [En_Set_Switch] is set as “0”,
the No.1 group of settings is in service fixedly.
5 Hardware Description
5 Hardware Description
5.1 Overview
The modular design of this device allows the relay to be easily upgraded or repaired by a
qualified service person. The faceplate is hinged to allow easy access to the configurable
modules, and back-plugging structure design makes it easy to repair or replace any modules.
There are several types of hardware modules in this device; each module takes a different part in
this device. This device mainly consists of PWR module, CPU module, AI module, EXT module
and HMI module. Following figure shows the hardware block diagram of this device.
The following two figures show the front panel and the rear panel of this device.
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Figure 5.1-3 Rear panel of the PCS-9691E
5.2 AI Module
The AI module is an analog input unit. It contains four current transformers. It can transform these
high AC input values to relevant low AC output value, which are suited to the analog inputs of the
CPU module. The transformers are used both to step-down the currents to levels appropriate to
the relay’s electronic circuitry and to provide effective isolation between the relay and the power
system. A low pass filter circuit is connected to each transformer secondary circuit for reducing
the noise of each analog AC input signal.
NOTE: The rated value of the input current transformer is optional: 1A or 5A. The rated
value of the CT must be definitely declared in the technical scheme and the contract.
NOTE: Because the rated value of the input current transformer is optional, it is
necessary to check that whether the rated values of the current transformer inputs are
accordant to the demand of the practical engineering before putting the device into
operation.
A 24-pin connector is fixed on the front of the AI module. The terminal definition of the connector
is described as below.
DANGER: Never allow the current transformer (CT) secondary circuit connected to this
relay to be opened while the primary system is live. Opening the CT circuit will produce
a dangerously high voltage. If this safety precaution is disregarded, personal death,
severe personal injury or considerable equipment damage will occur.
The CPU module is the kernel part of this equipment, and contains a powerful microchip
processor and some necessary electronic elements. This powerful processor performs all of the
functions for the relay: the protection functions, the communication management functions. There
are several A/D conversion circuits on this module, which are used to convert the AC analog
signals to corresponding DC signals for fulfilling the demand of the electrical level standard. A
high-accuracy clock chip is contained in this module, it provide accurate current time for the PCS-
9691E.
ports. The functional details of the CPU module are listed as below:
Protection calculations
The CPU module can calculate protective elements (such as overcurrent element, zero
sequence overcurrent etc.) based on the analog inputs and binary inputs, and then decides
that whether the device need to trip or reclose.
Communication management
The CPU module can effectively manage the communication procedure, and reliably send out
some useful information through its communication ports. Two RS-485 serial interfaces for
SAS or RTU are contained in this module. If an event is occurred (such as SOE, protective
tripping event etc.), this module will send out the relevant event information through these
interfaces to SAS or RTU.
Auxiliary calculations
Basing on the analog inputs, the CPU module also can calculate out the measurement
values. All these values can be sent to a SAS or a RTU through the communication
interfaces.
A 22-pin connector is fixed on the front of the CPU module. The terminal definition of the
connector is described as below.
The HMI module is installed on the front panel of this device. It is used to observe the running
status and event information, and configure the protection settings and device operation mode. It
can help the user to know the status of this device and detailed event information easily, and
provide convenient and friendly access interface for the user. For further details, see Chapter 6
“HMI Operation Introduction”.
5.5 PWR Module
The power supply module is a converter module with electrical insulation between input and
output. The power supply module has an input voltage range and relevant parameters as
described in Chapter 2 “Technical Data”. The standardized output voltages are +3.3Vdc, +5Vdc,
±12Vdc and +24Vdc. The tolerances of the output voltages are continuously monitored.
The power supply also contains one special binary output and four programmable binary outputs.
A 12-pin connector is fixed on the front of the PWR module. The terminal definition of the
connector is described as below.
NOTE: These programmable binary outputs can be configured through the relevant
settings. If a programmable binary output is used tripping output with load current
detection, the tripping output will keep being closed until the load current is disappeared.
The EXT module consists of some necessary contact outputs which are used for tripping or
closing. It also provides two programmable binary inputs and programmable binary outputs.
A 22-pin connector is fixed on the front of the EXT module. The terminal definition of the
connector is described as below. Pin connections on the connector of the EXT module:
The following figure shows the DC operation circuit of this device for the circuit breaker with
independent closing coil and tripping coil. To the AC control circuit of this device, there haven’t the
seal-in relays “TBJ” and “HBJ”. It is also can be used for the circuit breaker with double tripping
coils, the tripping circuit is for the No.1 tripping coil of the circuit breaker and the closing circuit is
for the No.2 closing coil of the circuit breaker respectively.
PWR + PWR -
HJ
218TBJ 216
TC
52a
214 TBJ
207 TCS1
208
TCS2
52b
BI_CtrlCls
402
HJ
Closing Input
Tripping Input
BI_CtrlTrp
403
TJ
PCS-9691E
Figure 5.7-1 Schematic diagram of the operation circuit of the PCS-9691E
Here, each abbreviation implicates a relevant functional relay. All the abbreviation and their
implications are listed in following table.
Abbreviation Implication
TBJ Tripping seal-in relay
HBJ Closing seal-in relay
TJ Tripping relay
HJ Closing relay
Closing Circuit
Closing signal is one of the following signals: remote closing signal, protection closing signal,
closing binary input [BI_CtrlCls] signal or front panel “CLOSE” button closing signal.
When the closing signal binary input contact is closed, the closing relay “HJ” is energized;
and then the closing seal-in relay “HBJ” is energized. The closing seal-in relay “HBJ” pickup
current is adaptive to the closing current in the range of 0.5A~4.0A.
Even if closing signal disappears, the normal open contact of the relay “HBJ” will keep
closing to maintain closing circuits working until the circuit breaker is closed successfully and
the auxiliary contact of circuit breaker (52b) is open.
Trip Circuit
Tripping signal is one of the following signals: remote tripping signal, protection tripping
signal, tripping binary input [BI_CtrlTrp] signal or front panel “TRIP” button tripping signal.
When the tripping signal binary input contact is closed, the tripping relay “TJ” is energized;
and then the tripping seal-in relay “TBJ” is energized. The tripping seal-in relay “TBJ” pickup
current is adaptive to the closing current in the range of 0.5A~4.0A.
Even if tripping signal disappears, the normal open contact of the relay “TBJ” will keep
closing to maintain tripping circuits working until the circuit breaker is tripped successfully
and the auxiliary contact of circuit breaker (52a) is open.
(1) The circuit breaker is closed. If the closing coil is healthy, this device can detect the “0”
state of the “CCS1” and the “1” state of the “CCS2”; otherwise the relay can detect the
“0” state of the “CCS1” and the “0” state of the “CCS2”.
(2) The circuit breaker is opened. If the closing coil is healthy, this device can detect the “1”
state of the “CCS1” and the “0” state of the “CCS2”; otherwise the relay can detect the
“0” state of the “CCS1” and the “0” state of the “CCS2”.
(1) The circuit breaker is closed. If the tripping coil is healthy, this device can detect the “1”
state of the “TCS1” and the “0” state of the “TCS2”; otherwise the relay can detect the
“0” state of the “TCS1” and the “0” state of the “TCS2”.
(2) The circuit breaker is opened. If the tripping coil is healthy, this device can detect the “0”
state of the “TCS1” and the “1” state of the “TCS2”; otherwise the relay can detect the “0”
state of the “TCS1” and the “0” state of the “TCS2”.
NOTE: The pulse width of the closing relay “HJ” and the tripping relay “TJ” is 1000ms. If
this device detects the circuit breaker is operated successfully according to the
command of this device in the pulse width range, the closing relay “HJ” or the tripping
relay “TJ” will be restored immediately.
6 HMI Operation Introduction
Furthermore, all above functions can be realized through the “RCS-PC” software via the
dedicated RS-232 commissioning port on the front panel of this device.
This chapter will describe human machine interface (HMI), menu tree and LCD display of the
equipment. In addition, how to input settings using keypad is described in detail. For more details
about the “RCS-PC” software, refer the “RCS-PC” software instruction manual.
6.1.1 Design
The human-machine interface consists of a human-machine interface (HMI) module which allows
the communication as simple as possible for the user. The HMI module includes:
A 128×64-dot matrix backlight LCD visible in dim lighting conditions for monitoring status,
fault diagnostics and setting, etc.
Eight LED indicators on the front panel of this device for denoting the status of this protection
operation.
A 2-multifunction-key keypad on the front panel of the device for full access to the device.
A dedicated RS-232 commissioning port for the “RCS-PC” software which is applied to
commissioning this device and can show the SOE reports of this device.
Two buttons on the front panel of the device for tripping or closing manually on the front panel.
6.1.2 Functionality
The HMI module helps to draw your attention to something that has occurred which may
activate a LED or a report display on the LCD.
You as the operator may have own interest to view a certain data.
Use menus navigate through menu commands and to locate the data of interest.
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The keypad contains two multifunction keys, and each key can be pressed and turned. Pressing
the upper key “ENT” can confirm present operation or enter the next level menu; and pressing the
lower key “ESC” can cancel present operation or back to the upper level menu. Turning the upper
key “MENU” can choose an expected submenu or data; and turning the lower upper key
“ADJUST” can modify the selected data.
HEALTHY LED1
ALARM LED2
TRIP LED3
CB STATE LED4
A dedicated RS-232 standardized commissioning port is on the front of this device. It is used to
uplink to the “RCS-PC” software for configuring and debugging this device specially.
6.2.1 Overview
In this part, the main layout of the menu which is shown on the LCD of the local human-machine
interface (HMI) will be described in detail.
Under normal operating condition, press the upper key can enter the main menu of this device.
The following figure shows the menu tree structure of this device.
Purpose:
This menu is used to view the measured values binary input state and operation state.
Access Approach:
Move cursor to the item “VALUES” and press key “ENT” to enter its submenu after entering the
main menu of this device.
Purpose:
This menu is used to view all kinds of report including trip report, alarm report and so on.
Access Approach:
Move cursor to the item “REPORT” and press key “ENT” to enter its submenu after entering the
main menu of this device.
Purpose:
The menu is used to view and modify the settings and parameters of this device.
Access Approach:
Move cursor to the item “SETTINGS” and press key “ENT” to enter its submenu after entering the
main menu of this device.
Purpose:
Access Approach:
Move cursor to the item “CLOCK” and press key “ENT” to enter the clock modification menu after
entering the main menu of this device.
Purpose:
Access Approach:
Move cursor to the item “VERSION” and press key “ENT” to show the program version after
entering the main menu of this device.
Purpose:
This menu is used to modify the current displaying language of this relay.
Access Approach:
Move cursor to the item “LANGUAGE” and press key “ENT” to enter the language selection menu
after entering the main menu of this device.
NOTE: These values displayed on the LCD are alternative, and they are the default
secondary values. Primary values also can be displayed on the LCD by setting the
parameter [Opt_SLD_Displ] as “1” in the submenu “SYS SETTINGS” (See Section 7.3).
If there is any abnormality in the operating or firmware error detected by equipment self-
diagnostic, alarm report will be displayed instantaneously on the LCD. Therefore, the default
display will be replaced by the alarm report. In case there is more than one alarm has occurred,
the information will be displayed alternately on the LCD.
Here take viewing the No.1 group of protection settings as an example to introduce the operating
steps of viewing setting for operators.
Operating steps:
2. Turn key “MENU” to locate the cursor on the submenu “SETTINGS” and press key “ENT” to
enter this submenu.
3. Turn key “MENU” to locate the cursor on the submenu “PROT SETTINGS” and press key
“ENT” to enter this submenu.
4. Turn key “MENU” to locate the cursor on the submenu “Group 01” and press key “ENT” to
enter this submenu.
5. Turn key “MENU” to select one of the enabled protection elements (take “OC1 SETTINGS”
as an example), and press key “ENT” to show the detailed settings of the selected protection
element.
Measured values mean AC sampled data in the submenu “MEASUREMENT”, “PHASE ANGLE”,
“METERING” and “HAR MEA”. Take viewing AC sampled data of “MEASUREMENT” as an
example.
Operating steps:
2. Turn key “MENU” to locate the cursor on the submenu “VALUES” and press key “ENT” to
enter this submenu.
3. Turn key “MENU” to locate the cursor on the submenu “MEASUREMENT” and press key
“ENT” to enter this submenu.
A brief description about the measured value interface is made in the following table.
NOTE: These analogue data values displayed on the LCD can be the secondary values
or the primary values by setting the parameter [Opt_SLD_Displ] in the submenu “SYS
SETTINGS” (See Section 7.3).
Operating steps:
2. Turn key “MENU” to locate the cursor on the submenu “VALUES” and press key “ENT” to
enter this submenu.
3. Turn key “MENU” to locate the cursor on the submenu “BI STATE” and press key “ENT” to
enter this submenu.
1 BI_52a : 1
2 BI_52b : 0
3 BI_EmergTrp : 0
4 BI_CtrlCls : 0
Figure 6.5-2 LCD display of the binary input state
A brief description about the binary input state interface is made in the following table.
Operating steps:
2. Turn key “MENU” to locate the cursor on the submenu “VALUES” and press key “ENT” to
enter this submenu.
3. Turn key “MENU” to locate the cursor on the submenu “PROT STATE” and press key “ENT”
to enter this submenu.
A brief description about the protection element state interface is made in the following table.
No. Display Explanation
1 Op_OC1 0 Protection element name and state.
2 Op_OC2 0 Protection element name and state.
3 Op_OC3 0 Protection element name and state.
4 Op_InvOC 0 Protection element name and state.
Refer to the following table to see more information about the protection elements.
Operating steps:
2. Turn key “MENU” to locate the cursor on the submenu “VALUES” and press key “ENT” to
enter this submenu.
3. Turn key “MENU” to locate the cursor on the submenu “OPR STATE” and press key “ENT” to
enter this submenu.
A brief description about the device operation state interface is made in the following table.
Refer to the following table to see more information about the device operation state.
By viewing the software version, the program version of this device can be known.
Operating steps:
3. Press key “ENT” to enter this submenu to view the program version.
A brief description about the software version interface is made in the following table.
No. Display Explanation
1 PCS-9691E_2.00 Program name and its version.
2 CRC: 426C6C74 Program check code.
3 SUBQ00047190 Program development number.
4 08-12-01 15:38 Program creation date and time: yy-mm-dd hh:mm.
NOTE: It is only a sample which is used to explain the indication of the software version
menu. The software version of the device of the practical engineering should be taken
as final and binding.
This device can record and store the history reports which include the protection tripping reports,
the self supervision reports and the binary input change reports. It provides convenience for
viewing the history reports at any time.
Operating steps
2. Turn key “MENU” to locate the cursor on the submenu “REPORT” and press key “ENT” to
enter this submenu.
3. Turn key “MENU” to locate the cursor on the expected submenu (“TRP REPORT”, “ALM
REPORT”, etc.) and press key “ENT” to enter this selected submenu.
4. Turn key “MENU” to view the expected history reports in the selected submenu. If there is no
report in the selected submenu, it will show “No Report” on the LCD.
The menu structure contains two levels of access. The level of access is enabled determines
what users can do by entry of password. The levels of access are summarized in the following
table:
The Level 0 password is 3-digit number, and its default value is “111”. It can be set through the
setting [Password] in submenu “EQUIP SETUP”. If it is set as “000”, the operation with Level 0
password does not need the password, and the Level 0 password input interface is hidden.
The Level 1 password is 3-digit number too, and it can be calculated according to the following
formula based on the current clock of this device.
For example, the current clock of this device is “17:43:25”, so the current Level 1 password is 144
((7+5)2 = 144).
The password will be valid for one minute if the last inputted password is correct; and the
password will be invalid if there has no keypad operation in one minute.
If the inputted password is correct, the relevant operation can be executed; otherwise, it will show
“Invalid Password” on the LCD and prompt the user to input the password again.
Operating steps
1. Refer the Section 6.4 to locate the cursor on the expected setting, and then press key “ENT”
to enter the setting modification state.
2. Turn key “MENU” to locate the cursor on the expected digital place, and then press key
“ADJUST” to change the number to the expected one.
3. After finishing the setting modification, press key “ESC” repeatedly until the password input
interface. Input the correct Level 1 password and press key “ENT” to confirm the
modification. If the modification is given up, press key “ESC” to exit the modification
operation.
4. After confirming the setting modification, it will show “Waiting…” on the LCD. Then the device
will restart, and the new settings will be in service.
NOTE: It is necessary to certify the entered settings are correct absolutely before
Operating steps
3. Turn key “MENU” to locate the cursor on the expected digital place, and then press key
“ADJUST” to change the number to the expected one.
4. After finishing the clock modification, press key “ENT” and input the Level 1 password to
confirm the modification.
Operating steps
2. Turn key “MENU” to locate the cursor on the submenu “REPORT” and press key “ENT” to
enter this submenu.
3. Turn key “MENU” to locate the cursor on the submenu “CLR REPORT” press key “ENT” to
enter password input interface.
4. Input the correct password, and then press key “ENT” to delete all the history records.
7 Settings
7 Settings
7.1 Overview
The settings are used to determine the characteristic of each protective element and operation
mode of the relay. It is necessary to configure the settings of this relay according to engineering
demands before putting this relay into service. If the settings aren’t configured correctly, the relay
maybe work abnormally (such as communication interrupted), even sometimes much more
serious accident will occur (such as unwanted operation, missing operation).
The settings of this relay include communication settings, system settings and protection settings.
The user can configure these settings or parameters manually (see Section 6.8.2 “Change the
Settings”). Remote modification through the “RCS-PC” software or the SCADA system (based on
the communication protocol) is also supported.
NOTE: If a CPU module is replaced, it is necessary to configure all the settings again
The communication settings are used to configure the communication parameters between this
device and the SCADA system. The modification and control popedom parameters are also
contained in this submenu.
NOTE:
1. The equipment ID can be set according to the protected equipment code number.
4. The communication baud rate is 1200, 2400, 4800, 9600, 14400 or 19200.
5. The setting [COM_Protocol] is used to select a communication protocol: “0” is Modbus; “1” is
“IEC60870-5-103”; “2” is “DNP3.0”; and “3” is “RCS-PC”.
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7.3 System Settings (SYS SETTINGS)
The system settings are mainly used to enable or disable the protection elements and configure
the system operation parameters. Two submenus are contained in the relevant menu: “PROT
CONFIG” and “SYS SETTINGS”.
The “PROT CONFIG” menu is used to enable or disable the protection elements; and the “SYS
SETTINGS” menu is used to configure the system operation parameters.
The protection logic settings in the submenu “PROT CONFIG” are listed the following table.
NOTE: If the test mode function of this device is enabled, only the “RCS-PC” software
can do the test function. The test function can be done through local HMI.
The system settings in the submenu “SYS SETTINGS” are listed as below.
NOTE:
1. System settings is related to the protection activities, thus it is necessary to configure theses
settings according to actual conditions.
2. The setting [Cfg_EBIx] (x: 1~4) is used to configure the corresponding enabling binary input
[EBI_x] (x: 1~4). If the enabling binary input of a protective element is define in more than
one setting [Cfg_EBIx] (x: 1~4), if any corresponding binary input [EBI_x] (x: 1~4) (if defined)
is not energized, the relevant protective element is blocked.
3. If the setting [Opt_TctrlMode] is set as “0”, when the binary input [BI_CtrlMode] is “1”, the
binary input [BI_CtrlCls] and [BI_CtrlTrp] are invalid, when the binary input [BI_CtrlMode] is
“0”, the binary input [BI_CtrlCls] and [BI_CtrlTrp] are valid. If the setting [Opt_TctrlMode] is set
as “1”, the situation is opposite to the former description.
4. If the setting [En_Blk_HMICtrl] is set as “1”, the button on the front panel for tripping or
closing the circuit breaker is invalid.
5. If the setting [Opt_V_Input] is set as “0”, the phase voltages are input to this device; and if it
is set as “1”, the phase-to-phase voltages are input to this device.
6. The setting [Opt_CBType] is used for deciding the type of a circuit breaker which are
controlled by this devcie. If the setting [Opt_CBType] is set as “0”, the circuit breaker is a
circuit breaker with an independent closing coil and an independent tripping coil; and if it is
set as “1”, the circuit breaker is a circuit with two independent tripping coils.
7. The binary input “BI_1” to “BI_10” can be defined according the demand of the practical
engineering. If a binary input need to be reversed, the corresponding bit in the setting
[Cfg_RevBI] need to be set as “1”.
8. According the demand of the practical engineering, any LED indicator and any
programmable binary output can be defined as a special signal indicator. The signal “TrpLog”
means the tripping instantaneous signal; the signal “TrpLog_Hold” means the tripping holding
signal; and the signal “TrpLog_I_Hold” means the tripping signal with load current detection.
The protection settings are used to determine the characteristic of each protection element.
All the protection settings of this relay are listed in following table.
NOTE:
1. In the setting [TrpLog_xxxx]: the bit [En_Prot] is used to enable the corresponding protection;
the bit [En_Trp] is used to make the corresponding protection send output tripping or closing
signal to relevant tripping output; the bit [LED1] to [LED4] are used to show the relevant
operation signal through the corresponding LED indicator; and the bit [RLY1] to [RLY4] is are
used to send the relevant tripping or closing signal to corresponding output relay.
2. The setting [Opt_InvOC] and [Opt_InvROC] are used to select the inverse curve respectively.
See Section 3.2 and Section 3.3 for more details.
3. If the setting [Opt_InvOC] and [Opt_InvROC] are set as “1” to “5”, the setting ranges of the
[TD_InvOC] and [TD_InvROC] are “0.50 ~ 15.00” respectively. And if the setting [Opt_InvOC]
and [Opt_InvROC] are set as “6” to “10”, the setting ranges of the [TD_InvOC] and
[TD_InvROC] are “0.05 ~ 3.20” respectively.
8 Communication
8 Communication
8.1 General
This section outlines the remote data communication interfaces of this device. This device
supports several protocols: IEC60870-5-103, Modbus, DNP3.0 or “RCS-PC”. Setting the relevant
communication parameter can select the expected protocol (see Section 7.2).
The two rear EIA RS-485 standardized interfaces are isolated, and are suitable for permanent
connection whichever protocol is selected. The advantage of this type of connection is that up to
32 devices can be “daisy chained” together using a simple twisted pair electrical connection.
It should be noted that the descriptions contained within this section do not aim to fully detail the
protocols themselves. Refer the relevant documentations for the detailed protocol information.
This section serves to describe the specific implementation of the protocols in this device.
This device provides two RS-485 standardized communication ports in the CPU module. So this
device can communicate with a SCADA system through these RS-485 standardized ports.
The EIA RS-485 two-wire connection provides a half-duplex fully isolated serial connection to the
product. The connection is polarized and whilst the product’s connection diagrams indicate the
polarization of the connection terminals it should be borne in mind that there is no agreed
definition of which terminal is which. If the master is unable to communicate with the product, and
the communication parameters match, then it is possible that the two-wire connection is reversed.
The EIA RS-485 bus must have 120Ω (Ohm) ½ Watt terminating resistors fitted at either end
across the signal wires (see Figure 8.2-1). Some devices may be able to provide the bus
terminating resistors by different connection or configuration arrangements, in which case
separate external components will not be required. However, this product does not provide such
a facility, so if it is located at the bus terminus then an external termination resistor will be
required.
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The EIA RS-485 standard requires that each device is directly connected to the physical cable
that is the communications bus. Stubs and tees are expressly forbidden, such as star topologies.
Loop bus topologies are not part of the EIA RS-485 standard and are forbidden by it also.
Two-core screened cable is recommended. The specification of the cable will be dependent on
the application, although a multi-strand 0.5mm2 per core is normally adequate. Total cable length
must not exceed 500m. The screen must be continuous and connected to ground at one end,
normally at the master connection point; it is important to avoid circulating currents, especially
when the cable runs between buildings, for both safety and noise reasons.
This product does not provide a signal ground connection. If a signal ground connection is
present in the bus cable then it must be ignored, although it must have continuity for the benefit of
other devices connected to the bus. At no stage must the signal ground be connected to the
cables screen or to the product’s chassis. This is for both safety and noise reasons.
The communication baud rate is 1200bps to 19200bps; see Section 7.2 for more information.
The IEC60870-5-103 interface over serial port is a master/slave interface with the relay as the
slave device. It is properly developed by NR Electric Co., Ltd.
Initialization (reset)
Time synchronization
General interrogation
Cyclic measurements
General commands
Disturbance records
8.3.1 Initialization
Whenever this device has been powered up, or if the communication parameters have been
changed, a reset command is required to initialize the communications. The relay will respond to
either of the two reset commands (Reset CU or Reset FCB), the difference is that the Reset CU
will clear any unsent messages in the relay’s transmit buffer.
The relay will respond to the reset command with an identification message ASDU 5, the COT
(Cause Of Transmission) of this response will be either Reset CU or Reset FCB depending on
the nature of the reset command.
In addition to the above identification message, if the relay has been powered up it will also
produce a power up event.
The relay time and date can be set using the time synchronization feature of the IEC60870-5-103
protocol. The relay will correct for the transmission delay as specified in IEC60870-5-103. If the
time synchronization message is sent as a send/confirm message then the relay will respond with
a confirmation. Whether the time-synchronization message is sent as a send confirmation or a
broadcast (send/no reply) message, a time synchronization Class 1 event will be generated.
The following table contains a complete listing of all events produced by the relay. For the details
about this events, see relevant sections in Chapter 6 “Human Interface Operation Introduction”.
The GI can be used to read the status of the relay, the function numbers, and information
numbers that will be returned during the GI cycle. The GI cycle strictly abides by the rules defined
in the IEC60870-5-103.
The relay will respond to this GI command with an ASDU 44 message, the cause of transmission
(COT) of this response is 9.
Referring the IEC60870-5-103 standard can get the enough details about general interrogation.
The relay will produce measured values using ASDU 50 on a cyclical basis, this can be read from
the relay using a Class 2 poll (note ADSU 3 and ASDU 9 are not used).
The cause of transmission is 2. The rate at which the relay produces new measured values is
fixed (about one second). It should be noted that the measurands transmitted by the relay are
sent as a proportion of corresponding times the rated value of the analog value.
The following table shows all the measurands and the proportion relationship between the
measurands and the rated value.
Here, the sign “In” denotes the rated current of the AC current input, the sign “Un” denotes the
rated phase voltage of the AC voltage input.
If the relay receives one of the command messages correctly, it will respond an ACK message,
and then respond a message which has the same ASDU data with the control direction message
in next communication turn.
INF Semantics
240 Read headings of all defined groups
241 Read values or attributes of all entries in one group
243 Read directory of a single entry
244 Read value or attribute of a single entry
245 General interrogation of generic data
248 Write entry
249 Write entry with confirmation
250 Write entry with execution
251 Write entry abort
INF Semantics
240 Read headings of all defined groups
241 Read values or attributes of all entries of one group
243 Read directory of a single entry
244 Read value or attribute of a single entry
245 End of general interrogation of generic data
249 Write entry with confirmation
250 Write entry with execution
251 Write entry aborted
This relay can store up to 16 disturbance records in its memory. A pickup of the fault detector or
an operation of the relay can make the relay store the disturbance records.
The disturbance records are stored in uncompressed format and can be extracted using the
standard mechanisms described in IEC60870-5-103.
8.4 Modbus Protocol
The Modbus protocol is a master/slaver communication protocol, and this device is severed as a
slaver in this system. The detailed information about the Modbus protocol, see the “Modbus
Protocol Reference Guide (PI-MBUS-300 Rev.J)”.
Linker layer configuration : RTU communication mode, ASCII code not supported.
Protection settings
The functional code is 10H (Preset Multiple Registers). All the register addresses are described in
Section 8.4.3. Only the protection settings can be modified in this protocol.
If this device receives an unidentified message, this device will reply an abnormal information
message to the master device.
The descriptions given here are intended to accompany this relay. The DNP3.0 protocol is not
described here; please refer to the DNP3.0 protocol standard for the details about the DNP3.0
implementation.
This manual only specifies which objects, variations and qualifiers are supported in this relay, and
also specifies what data is available from this relay via DNP3.0.
The relay operates as a DNP3.0 slave and supports subset level 2 of the protocol, plus some of
the features from level 3.
The DNP3.0 communication uses the EIA RS-485 at the rear of this relay. The data format is 1
start bit, 8 data bits, no parity bit and 1 stop bit.
1. Supported qualifiers
The protection operation signals, alarm signals and binary input state change signals are
transported respectively according to the variation sequence in above table.
Object 2, SOE
If the master qualifier is “0x07”, the slave responsive qualifier is “0x27”; and if the master
qualifier is “0x01”, “0x06” or “0x08”, the slave responsive qualifier is “0x28”.
The metering values are transported firstly, and then the protection measurement values are
transported.
The master adopts the “Object 60” for the Class 0 data request and the variation is “0x01”.
The slave responds with the above mentioned “Object 1”, “Object 30” and “Object 40” (see
“Supported objects and variations” in Section 8.5.3.3).
The master adopts the “Object 60” for the Class 1 data request and the variation is “0x02”.
The slave responds with the above mentioned “Object 2” (see “Supported objects and
variations” in Section 8.5.3.3).
The master adopts the “Object 60” for the multiple object request and the variation is “0x01”,
“0x02”, “0x03” and “0x04”.
The slave responds with the above mentioned “Object 1”, “Object 2”, “Object 30” and “Object
40” (see “Supported objects and variations” in Section 8.5.3.3).
The function code 0x03 and 0x04 are supported in this relay. The function code 0x03 is for the
remote control with selection; and the function code 0x04 is for the remote control with execution.
The selection operation must be executed before the execution operation, and the single point
control object can be supported to this relay.
The information of binary inputs includes the protection operation signals, the alarm signals and
the binary input state change signals.
Alarm signals
The information of analog inputs includes the protection measurement values, the phase angle
data and the harmonic measurement values etc.
Metering values
System settings
This relay can provide remote control function for closing or opening a circuit breaker or a switch.
9 Installation
9.1 General
The equipment must be shipped, stored and installed with the greatest care.
Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.
Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.
Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.
Modules and units may only be replaced by correspondingly trained personnel. Always observe
the basic precautions to avoid damage due to electrostatic discharge when handling the
equipment.
In certain cases, the settings have to be configured according to the demands of the engineering
configuration after replacement. It is therefore assumed that the personnel who replace modules
and units are familiar with the use of the operator program on the service PC.
DANGER: Only insert or withdraw the PWR module while the power supply is switched
off. To this end, disconnect the power supply cable that connects with the PWR module.
WARNING: Only insert or withdraw the other boards while the power supply is switched
off.
WARNING: The modules of this relay may only be inserted in the slots designated in
WARNING: Industry packs and ribbon cables may only be replaced or the positions of
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equipment. The modules and bus backplanes of this device are sensitive to electrostatic
discharge when not in the unit’s housing.
Should boards have to be removed from this device installed in a grounded cubicle in an HV
switchgear installation, please discharge yourself by touching station ground (the cubicle)
beforehand.
Only hold electronic boards at the edges, taking care not to touch the components.
Only works on boards that have been removed from the cubicle on a workbench designed for
electronic equipment and wear a grounded wristband. Do not wear a grounded wristband,
however, while inserting or withdrawing units.
Always store and ship the electronic boards in their original packing. Place electronic parts in
electrostatic screened packing materials.
Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.
Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or
agent.
If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity at a maximum temperature and the
permissible storage temperature range in dry air are listed in Section 2.1.3.
The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.
A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if this device is mounted in cubicles).
The place of installation should permit easy access especially to front of the device, i.e. to the
human-machine interface of the equipment.
There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.
Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:
1) The location should not be exposed to excessive air pollution (dust, aggressive substances).
2) Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.
The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).
WARNING: Excessively high temperature can appreciably reduce the operating life of
this device.
This device is made of a single layer 4U height 6” chassis with 4 connectors on its rear panel (See
Figure 5.1-2). Following figure shows the dimensions of this device for reference in mounting.
165.31
188.92 149.90
HEALTHY LED1
ALARM LED2
TRIP LED3
CB STATE LED4
173.00
AI CPU EXT PWR
02
04
01
06
08
07
05
10
09
03
11 12
14
13
15 16
17 18
19 20
21 22
24
23
Cut-out in the Cubicle
Figure 9.6-1 Dimensions of the PCS-9691E and the cut-out in the cubicle (unit: mm)
NOTE: It is necessary to leave enough space top and bottom of the cut-out in the
As mentioned former (Chapter 5 “Hardware Description”), up to four modules are installed in the
enclosure of this device, and these modules must be plugged into the proper slots of the PCS-
9691E respectively. The safety instructions must be abided by when installing the boards, see
Section 9.2 “Safety Instructions”.
In the case of equipment supplied in cubicles, place the cubicles on the foundations that have
been prepared. Take care while doing so not to jam or otherwise damage any of the cables that
have already been installed. Secure the cubicles to the foundations.
Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.
On the other hand, electronic apparatus can transmit interference that can disrupt the operation
of other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.
NOTE: All these precautions can only be effective if the station ground is of good quality.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.
NOTE: If the above conditions are not fulfilled, there is a possibility of the cubicle or parts
of it forming a resonant circuit at certain frequencies that would amplify the transmission
of interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 9.7-1).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.
NOTE: For metallic connections please observe the voltage difference of both materials
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).
There is a ground terminal on the rear panel (see Figure 9.7-2), and the ground braided copper
strip can be connected with it. Take care that the grounding strip is always as short as possible.
The main thing is that the device is only grounded at one point. Grounding loops from unit to unit
are not allowed.
There are some ground terminals on some connectors of the PCS-9691E, and the sign is “GND”.
All the ground terminals are connected in the cabinet of this relay. So, the ground terminal on the
rear panel (see Figure 9.7-2) is the only ground terminal of this device.
The grounding strips must therefore be of (preferably tinned) braided copper and not round copper
conductors, as the cross-section of round copper would have to be too large.
Proper terminations must be fitted to both ends (press/pinch fit and tinned) with a hole for bolting
them firmly to the items to be connected.
The surfaces to which the grounding strips are bolted must be electrically conducting and non-
corroding.
A female connector is used for connecting the wires with it, and then a female connector plugs
into a corresponding male connector that is in the front of one board. For further details about the
pin defines of these connectors, see Chapter 5 “Hardware Description”.
The following figure shows the glancing demo about the wiring for the electrical cables.
Figure 9.7-4 Glancing demo about the wiring for electrical cables
WARNING: Never allow the current transformer (CT) secondary circuit connected to this
equipment to be opened while the primary system is live. Opening the CT circuit will
produce a dangerously high voltage.
Relevant information and sections about the modules and the connectors of this device are
described in Chapter 5. Referring the relevant sections can help to wire correctly and effectively.
The power supply can be DC or AC power supply input. In Figure 9.8-1, if the DC power
supply is applied, the “A~” is the positive input (PS+), and the “N~” is the negative input
(PS-).
The closing circuit must be in series with an auxiliary normal close contact of the CB, and the
tripping circuit must be in series with an auxiliary normal open contact of the CB; these
methods can avoid the closing coil (CC) and tripping coil (TC) to be damaged.
The “BI_1” to “BI_10” are the programmable binary inputs of this device, and each binary
input can be defined respectively. See Section 7.3 for more information about the binary
input definition. The default definition of these programmable binary inputs in the
manufacture factory is applied in Figure 9.8-1. The binary input rated voltage must be
definitely declared in the technical scheme and the contract.
The “BO1” to “BO4” are the programmable binary outputs of this device, and each binary
output can be defined respectively. See Section 7.3 for more information about the binary
output definition.
101 103
102 PWR FAIL 104
105
106
401 BI-COM BO1 107
402 BI_1 (BI_CtrlCls) 108
403 109
BI_2 (BI_CtrlTrp) 404 BO2 110
405
BI_3 (BI_CtrlMode) BI_4 (BI_RstTarg) BI_5 (BI_Uncharged) BI_6 (BI_52a) 111
BI_7 (BI_52b) 406 112
BI_8 (BI_EmergTrp) 407 BO3
408
409
52a
BO4
52b
10 Commissioning
10.1 General
This relay is fully numerical in their design, implementing all protection and non-protection
functions in software. The relay employ a high degree of self-checking and in the unlikely event of
a failure, will give an alarm. As a result of this, the commissioning test does not need to be as
extensive as with non-numeric electronic or electro-mechanical relays.
To commission numerical relays, it is only necessary to verify that the hardware is functioning
correctly and the application-specific software settings have been applied to the relay.
Blank commissioning test and setting records are provided at the end of this manual for
completion as required.
Before carrying out any work on the equipment, the user should be familiar with the contents of
the safety and technical data sections and the ratings on the equipment’s rating label.
WARNING: Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety rules can result in severe personal injury or property
damage.
WARNING: Only qualified personnel shall work on and around this equipment after
becoming thoroughly familiar with all warnings and safety notices of this manual as well
as with the applicable safety regulations.
The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.
Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.
Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!).
The limit values stated in the technical data (Chapter 2) must not be exceeded at all, not
even during testing and commissioning.
When testing the device with secondary test equipment, make sure that no other
measurement quantities are connected. Take also into consideration that the trip circuits and
maybe also close commands to the circuit breakers and other primary switches are
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disconnected from the device unless expressly stated.
DANGER: Current transformer secondary circuits must have been short-circuited before
WARNING: Primary test may only be carried out by qualified personnel, who are familiar
with the commissioning of protection system, the operation of the plant and safety rules
and regulations (switching, earthing, etc.).
Multifunctional dynamic current and voltage injection test set with interval timer.
Multimeter with suitable AC current range and AC/DC voltage ranges of 0 ~ 500V and 0 ~
250V respectively.
NOTE: Modern test set may contain many of the above features in one unit.
Optional equipment:
An electronic or brushless insulation tester with a DC output not exceeding 500V (for
insulation resistance test when required).
A portable PC, with appropriate software (this enables the rear communications port to be
tested, if this is to be used, and will also save considerable time during commissioning).
EIA RS-485 to EIA RS-232 converter (if communication port and relevant protocol need to be
tested).
When commissioning a PCS-9691E relay for the first time, sufficient time should be allowed to
become familiar with the method by which the settings are applied. The Chapter 6 contains a
detailed description of the menu structure of this relay.
With the front cover in place all keys are accessible. All menu cells can be read. LED indicators
and alarms can be reset. Protection or configuration settings can be changed, or fault and event
records cleared. However, menu cells will require the appropriate password to be entered before
changes can be made.
Alternatively, if a portable PC is available together with suitable setting software “RCS-PC”, the
menu can be viewed a page at a time to display a full column of data and text. This PC software
also allows settings to be entered more easily, saved to a file on disk for future reference or
printed to produce a setting record. Refer to the “RCS-PC” software user manual for details. If the
software is being used for the first time, allow sufficient time to become familiar with its operation.
These product checks cover all aspects of the relay which should be checked to ensure that it
has not been physically damaged prior to commissioning, is functioning correctly and all input
quantity measurements are within the stated tolerances.
If the application-specific settings have been applied to the relay prior to commissioning, it is
advisable to make a copy of the settings so as to allow them restoration later. This could be done
by extracting the settings from the relay itself via printer or manually creating a setting record.
The PCS-9691E serial protection is fully numerical and the hardware is continuously monitored.
Commissioning tests can be kept to a minimum and need only include hardware tests and
conjunctive tests. The function tests are carried out according to user’s correlative regulations.
The following tests are necessary to ensure the normal operation of the equipment before it is
first put into service.
Hardware tests
These tests are performed for the following hardware to ensure that there is no hardware
defect. Defects of hardware circuits other than the following can be detected by self-
monitoring when the DC power is supplied.
Function tests
These tests are performed for the following functions that are fully software-based. Tests of
the protection schemes and fault locator require a dynamic test set.
Timers test
Conjunctive tests
The tests are performed after the relay is connected with the primary equipment and other
external equipment.
On load test.
After unpacking the product, check for any damage to the relay case. If there is any damage, the
internal module might also have been affected, contact the vendor. Following items listed is
necessary.
Protection panel
Carefully examine the protection panel, protection equipment inside and other parts inside to
see that no physical damage has occurred since installation.
The rated information of other auxiliary protections should be checked to ensure it is correct
for the particular installation.
Panel wiring
Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.
Carefully examine the wiring to see that they are no connection failure exists.
Label
Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
Check each plug-in module of the equipments on the panel to make sure that they are well
installed into the equipment without any screw loosened.
Earthing cable
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.
Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:
Output contacts
Communication ports
Test method:
To unplug all the terminals sockets of this relay, and do the Insulation resistance test for each
circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly
reconnected to the protection
Check that the external wiring is correct to the relevant relay diagram and scheme diagram.
Ensure as far as practical that phasing/phase rotation appears to be as expected.
Check the wiring against the schematic diagram for the installation to ensure compliance with the
customer’s normal practice.
The relay can be operated with the power supply voltage 30Vac, 110Vdc, 220Vdc, 110Vac or
220Vac auxiliary supply depending on the relay’s nominal supply rating. The incoming voltage
must be within the operating range specified in Chapter 2, before energizing the relay, measure
the auxiliary supply to ensure it within the operating range.
The following groups of checks verify that the relay hardware and software is functioning correctly
and should be carried out with the auxiliary supply applied to the relay.
The current and voltage transformer connections must remain isolated from the relay for these
checks. The trip circuit should also remain isolated to prevent accidental operation of the
associated circuit breaker.
Connect the relay to power supply correctly and turn the relay on. Check program version and
forming time displayed in command menu to ensure that are corresponding to what ordered.
The liquid crystal display (LCD) is designed to operate in a wide range of substation ambient
temperatures. For this purpose, this relay has an automatic “LCD contrast” adjusting feature,
which is capable to adjust LCD contrast automatically according to the ambient temperature.
If the time and date is not being maintained by substation automation system, the date and time
should be set manually.
Set the date and time to the correct local time and date using menu item “CLOCK”.
In the event of the auxiliary supply failing, with a battery fitted on CPU board, the time and date
will be maintained. Therefore when the auxiliary supply is restored the time and date will be
correct and not need to set again.
To test this, remove the auxiliary supply from the relay for approximately 30s. After being re-
energized, the time and date should be correct.
“HEALTHY” LED
In normal operation situation, the “HEALTHY” LED is on. If a fatal error which is described in
Section 6.3.3 occurs in this device, the “HEALTHY” LED will be off.
“ALARM” LED
In normal operation situation, the “ALARM” LED is off. If an error which is described in
Section 6.3.3 occurs in this device, the “ALARM” LED will be on. So simulate the abnormality
in Section 6.3.3 to check the “ALARM” LED.
“TRIP” LED
The “TRIP” LED can be tested by initiating a manual circuit breaker trip from the relay.
However the “TRIP” LED will operate during the protective function checks (performed later).
Therefore no further testing of the “TRIP” LED is required at this stage.
The “CB STATE” LED is used to denote the circuit breaker position state. When the CB is
closed, the “CB STATE” LED is on; otherwise, the “CB STATE” LED is off.
Other LEDs
The “LED1” to “LED4” can be defined as various signal output indicators, so define all the
LEDs as the same function, and then simulate the relevant signal to check this LEDs.
This test verified that the accuracy of current measurement is within the acceptable tolerances.
Apply current equal to the current transformer secondary winding rating to each current
transformer input of the corresponding rating in turn, see the following table or external
connection diagram for appropriate terminal numbers, checking its magnitude using a
multimeter/test set readout. The corresponding reading can then be checked in the relays menu.
The current measurement accuracy of the relay is ±2.0% or 0.01In, whichever is greater.
However an additional allowance must be made for the accuracy of the test equipment being
used.
This test verified that the accuracy of voltage measurement is within the acceptable tolerances.
Apply rated voltage to each voltage transformer input in turn; checking its magnitude using a
multimeter/test set readout. The corresponding reading can then be checked in the relays menu.
The voltage measurement accuracy of the relay is ±0.5%. However an additional allowance must
be made for the accuracy of the test equipment being used.
This test checks that all the binary inputs on the relay are functioning correctly.
The binary inputs should be energized one at a time, see external connection diagrams for
terminal numbers.
Ensure that the voltage applied on the binary input must be within the operating range.
The status of each binary input can be viewed using menu item “BI STATE”. Sign “1” denotes an
energized input and sign “0” denotes a de-energized input.
The setting checks ensure that the entire application-specific relay, for the particular installation,
has been correctly applied to the relay.
NOTE: The trip circuit should remain isolated during these checks to prevent accidental
The above tests have already demonstrated that the protection is within calibration, thus the
purpose of these tests is as follows:
To conclude that the primary function of the protection can trip according to the correct
application settings.
This check, performed the stage 1 overcurrent protection function, demonstrates that the relay is
operating correctly at the application-specific settings.
Set the logic setting [En_OC1] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_OC1] in the “OC1 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output
the trip signal.
2. Energize the binary input [EBI_OC1] (if defined), and de-energize all the other binary inputs.
4. Simulate a single-phase fault or multi-phase fault, the fault phase current is 2×[I_OC1].
5. After the period of [t_OC1], the stage 1 overcurrent protection will operate and issue a trip
command. The “LED1” indicator will be on; a relevant report will be shown on the LCD.
6. Simulate a normal condition with normal input currents again. The relay will restore the stage
1 overcurrent protection automatically. Restore the “LED1” indicator and the LCD manually.
This check, performed the IDMT overcurrent protection function, demonstrates that the relay is
operating correctly at the application-specific settings.
1. Enable the IDMT overcurrent protection with IEC very inverse characteristic.
Set the logic setting [En_OC3] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [Opt_InvOC] as “7” in the “OC3 SETTINGS” submenu under the “PROT
SETTINGS” menu.
Set the setting [TrpLog_OC3] in the “OC3 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output
the trip signal.
2. Energize the binary input [EBI_OC3] (if defined), and de-energize all the other binary inputs.
4. Simulate a single-phase fault or multi-phase fault, the fault phase current is 2×[I_OC3].
5. After the period of 13.5×[t_OC3], the IDMT overcurrent protection will operate and issue a
trip command. The “LED1” indicator will be on; a relevant report will be shown on the LCD.
6. Simulate a normal condition with normal input currents again. The relay will restore the IDMT
overcurrent protection automatically. Restore the “LED1” indicator and the LCD manually.
NOTE: The IDMT overcurrent protection with other inverse characteristic can be checked
through the same method. Note to set the relevant inverse characteristic correctly.
This check, performed the stage 1 zero sequence overcurrent protection function, demonstrates
that the relay is operating correctly at the application-specific settings.
Set the logic setting [En_ROC1] as “1” in the relay’s “PROT CONFIG” submenu under
the “SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_ROC1] in the “ROC1 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”, the bit [En_Dir_ROC1]
is set as “0”. Here, set the [LED1] and [RLY1] as “1”; so the “LED1” can indicate the trip
signal and the “BO1” can output the trip signal.
2. Energize the binary input [EBI_ROC1] (if defined), and de-energize all the other binary inputs.
3. Simulate a normal condition, the input current of the zero sequence CT is less than 0.9 ×
[I_ROC1].
4. Simulate a single-phase earth fault, the input current of the zero sequence CT is greater than
1.1 × [I_ROC1].
5. After the period of [t_ROC1], the stage 1 zero sequence overcurrent protection will operate
and issue a trip command. The “LED1” indicator will be on; a relevant report will be shown on
the LCD.
6. Simulate a normal condition again. The relay will restore the stage 1 zero sequence
overcurrent protection automatically. Restore the “LED1” indicator and the LCD manually.
This check, performed the zero sequence IDMT overcurrent protection function, demonstrates that
the relay is operating correctly at the application-specific settings.
1. Enable the zero sequence IDMT overcurrent protection with IEC very inverse characteristic.
Set the logic setting [En_ROC3] as “1” in the relay’s “PROT CONFIG” submenu under
the “SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [Opt_InvROC] as “7” in the “ROC3 SETTINGS” submenu under the
“PROT SETTINGS” menu.
Set the setting [TrpLog_ROC3] in the “ROC3 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”, the bit [En_Dir_ROC1]
is set as “0”. Here, set the [LED1] and [RLY1] as “1”; so the “LED1” can indicate the trip
signal and the “BO1” can output the trip signal.
2. Energize the binary input [EBI_ROC3] (if defined), and de-energize all the other binary inputs.
3. Simulate a normal condition, the input current of the zero sequence CT is less than
0.9×[I_ROC3].
4. Simulate a single-phase earth fault, the input current of the zero sequence CT is 2×[I_ROC3].
5. After the period of 13.5×[t_ROC3], the zero sequence IDMT overcurrent protection will
operate and issue a trip command. The “LED1” indicator will be on; a relevant report will be
shown on the LCD.
6. Simulate a normal condition again. The relay will restore the zero sequence IDMT
overcurrent protection automatically. Restore the “LED1” indicator and the LCD manually.
NOTE: The zero sequence IDMT overcurrent protection with other inverse characteristic
can be checked through the same method. Note to set the relevant inverse characteristic
correctly.
This check, performed the thermal overload protection function, demonstrates that the relay is
operating correctly at the application-specific settings.
Set the logic setting [En_OvLd] as “1” in the relay’s “PROT CONFIG” submenu under
the “SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_OvLd] in the “OvLd SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output
the
trip signal.
2. Energize the binary input [EBI_OvLd] (if defined), and de-energize all the other binary inputs.
4. Simulate a system overload situation; the fault phase current is 3.0 × [I_OvLd].
5. After the thermal accumulation is 100%, the thermal overload protection will operate and
issue a trip command. The “LED1” indicator will be on; a relevant report will be shown on the
LCD.
6. Simulate a normal condition with normal input currents again. The relay will restore the
thermal overload protection automatically. Restore the “LED1” indicator and the LCD
manually.
This check, performed the negative sequence overcurrent protection function, demonstrates that
the relay is operating correctly at the application-specific settings.
Set the logic setting [En_NegOC] as “1” in the relay’s “PROT CONFIG” submenu under
the “SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_NegOC] in the “NegOC SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output
the trip signal.
2. Energize the binary input [EBI_NegOC] (if defined), and de-energize all the other binary
inputs.
4. Simulate a system fault situation to make the negative sequence current is greater than 1.1 ×
[I_NegOC].
5. After the period of [t_NegOC], the negative sequence overcurrent protection will operate and
issue a trip command. The “LED1” indicator will be on; a relevant report will be shown on the
LCD.
6. Simulate a normal condition again. The relay will restore the negative sequence overcurrent
protection automatically. Restore the “LED1” indicator and the LCD manually.
This check, performed the broken conductor protection function, demonstrates that the relay is
operating correctly at the application-specific settings.
Set the logic setting [En_BCP] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_BCP] in the “BCP SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output
the trip signal.
2. Energize the binary input [EBI_BCP] (if defined), and de-energize all the other binary inputs.
4. Simulate a system fault situation to make the negative sequence current and positive
sequence current satisfy the logic condition of the broken conductor protection.
5. After the period of [t_BCP], the broken conductor protection will operate and issue a trip
command. The “LED1” indicator will be on; a relevant report will be shown on the LCD.
6. Simulate a normal condition again. The relay will restore the broken conductor protection
automatically. Restore the “LED1” indicator and the LCD manually.
This check, performed the breaker failure protection function, demonstrates that the relay is
operating correctly at the application-specific settings.
Set the logic setting [En_BFP] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_BFP] in the “BFP SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED2]
and [RLY2] as “1”; so the “LED2” can indicate the BFP trip signal and the “BO2” can
output the BFP trip signal.
2. Energize the binary input [EBI_BFP] and [EBI_OC1] (if defined), and de-energize all the
other binary inputs.
4. Simulate a system fault as described in Section 10.5.3.2, and this relay will output the stage 1
overcurrent protection trip signal.
5. Keep the fault situation and make the fault phase current is greater than 1.1 × [I_OC_BFP].
6. After the period of [t_BFP], the breaker failure protection will operate and issue a trip
command again. The “LED2” indicator will be on; a relevant report will be shown on the LCD.
7. Simulate a normal condition again and de-energize all the binary inputs. The relay will restore
the breaker failure protection automatically. Restore the “LED1” and “LED2” indicatora and
the LCD manually.
This check, performed the overvoltage protection function, demonstrates that the relay is
operating correctly at the application-specific settings.
Set the logic setting [En_OV] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_OV] in the “OV SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output
the trip signal.
2. Energize the binary inputs [BI_52a] and [EB_OV] (if defined), and de-energize all the other
binary inputs of this relay.
4. Simulate a system fault situation to make one of the three phase-to-phase voltages is greater
than 1.05 × [V_OV].
5. After the period of [t_OV], the overvoltage protection will operate and issue a trip command.
The “LED1” indicator will be on; a relevant report will be shown on the LCD.
6. Simulate a normal condition again. The relay will restore the overvoltage protection
automatically. Restore the “LED1” indicator and the LCD manually.
This check, performed the undervoltage protection function, demonstrates that the relay is
operating correctly at the application-specific settings.
Set the logic setting [En_UV] as “1” in the relay’s “PROT CONFIG” submenu under the
“SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_UV] in the “UV SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output
the trip signal.
2. Energize the binary inputs [BI_52a] and [EB_UV] (if defined), and de-energize all the other
binary inputs of this relay.
4. Simulate a system fault situation to make all of the three phase-to-phase voltages are less
than 0.95 × [V_UV].
5. After the period of [t_UV], the undervoltage protection will operate and issue a trip command.
The “LED1” indicator will be on; a relevant report will be shown on the LCD.
6. Simulate a normal condition again. The relay will restore the undervoltage protection
automatically. Restore the “LED1” indicator and the LCD manually.
This check, performed the auto-reclosing function, demonstrates that the relay is operating
correctly at the application-specific settings.
There are many operation elements can make the auto-recloser operate. Here, the check is based
on the assumption that the stage 1 overcurrent protection is operated.
Set the logic setting [En_OC1] and [En_AR] as “1” in the relay’s “PROT CONFIG”
submenu under the “SYS SETTINGS” menu, and set other logic settings as “0”.
Set the setting [TrpLog_OC1] in the “OC1 SETTINGS” submenu under the “PROT
SETTINGS” menu. The bit [En_Prot] and [En_Trp] are set as “1”. Here, set the [LED1]
and [RLY1] as “1”; so the “LED1” can indicate the trip signal and the “BO1” can output
the trip signal.
Set the setting [N_AR] as “1” in the “AR SETTINGS” submenu under the “PROT
SETTINGS” menu. It means the auto-recloser can shot one time.
Set the setting [Def_LED2] as “7” in the “SYS SETTINGS” submenu under the “SYS
SETTINGS” menu. It means the “LED2” can indicate the auto-recloser ready state.
2. Energize the binary input [EBI_OC] (if defined), and de-energize all the other binary inputs.
3. Simulate a normal condition with normal currents and the circuit breaker is closed. After 15
seconds, the auto-reclosing element is ready and in service. The “LED2” indicator is on.
4. Simulate a single-phase fault or multi-phase fault, the fault phase current is 2×[I_OC1].
5. After the period of [t_OC1], the stage 1 overcurrent protection will operate and issue a trip
command. The “LED1” indicator will be on; a relevant report will be shown on the LCD.
6. Just at the same time, simulate a normal condition in which the input currents are zero and
the circuit breaker is opened. After the period of [t_1stAR], the auto-recloser will operate, this
relay will issue a reclosing signal; a relevant report will be shown on the LCD.
However, these checks can only be carried out if there are no restrictions preventing the
tenderization of the plant being protected.
Remove all test leads, temporary shorting leads, etc. and replace any external wiring that has
been removed to allow testing.
If it has been necessary to disconnect any of the external wiring from the protection in order to
perform any of the foregoing tests, it should be ensured that all connections are replaced in
accordance with the relevant external connection or scheme diagram. Confirm the current
transformer wiring.
After the above tests are completed, remove all test or temporary shorting leads, etc. If it has
been necessary to disconnect any of the external wiring from the protection in order to perform
the wiring verification tests, it should be ensured that all connections are replaced in accordance
with the relevant external connection or scheme diagram.
If the protection is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance and current counters should be zero. If a test block is installed, remove the
test plug and replace the cover so that the protection is put into service.
Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LED’s has been reset before leaving the protection.
11
Maintenance
11 Maintenance
This relays are self-supervised and so require less maintenance than earlier designs of relay.
Most problems will result in an alarm so that remedial action can be taken. However, some
periodic tests should be done to ensure that the relay is functioning correctly and the external
wiring is intact.
The relay is almost completely self-supervised. The circuits which can not be supervised are
binary input, output circuits and human machine interfaces. Therefore regular testing can be
minimized to checking the unsupervised circuits.
When a failure is detected by supervision, a remote alarm is issued and the failure is indicated on
the front panel with LED indicators and LCD display. It is also recorded in the alarm record.
Failures detected by supervision are traced by checking the “ALM REPORT” screen on the LCD.
See Section 6.3.3 “Display under Abnormal Condition” for the details of the alarm events.
If the failure is identified to be in the relay module and the user has spare modules, the user can
recover the protection by replacing the failed modules.
NR ELECTRIC CO., 11
LTD.
11 Maintenance
Repair at the site should be limited to module replacement. Maintenance at the component level
is not recommended.
Check that the replacement module has an identical module name (AI, PWR, CPU and EXT) and
hardware type-form as the removed module. Furthermore, the CPU module replaced should have
the same software version. And the AI and PWR module replaced should have the same ratings.
WARNING: Units and modules may only be replaced while the supply is switched off and
only by appropriately trained and qualified personnel. Strictly observe the basic
precautions to guard against electrostatic discharge.
earthed wrist band and placing modules on an earthed conductive mat. Otherwise, many
of the electronic components could suffer damage. After replacing the CPU module,
check the settings.
DANGER: After replacing modules, be sure to check that the same configuration is set
as before the replacement. If this is not the case, there is a danger of the unintended
operation of switchgear taking place or of protections not functioning correctly. Persons
may also be put in danger.
12 Decommissioning and Disposal
12.1 Decommissioning
Disconnect the cables in accordance with the rules and recommendations made by relational
department.
DANGER: Before disconnecting the power supply cables that connected with the PWR
module of the PCS-9691E, make sure that the external miniature circuit breaker of the
power supply is switched off.
DANGER: Before disconnecting the cables that are used to connect analog input module
with the primary current transformers, make sure that the circuit breaker for the primary
current transformers is switched off.
12.1.3 Dismantling
The PCS-9691E rack may now be removed from the system cubicle, after which the cubicles may
also be removed.
DANGER: When the station is in operation, make sure that there is an adequate safety
12.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.
NOTE: Strictly observe all local and national regulations when disposing of the device.
NR ELECTRIC CO., 11
LTD.
13 Manual Version
History
Version
Date Description of change
Software Manual
2.00 1.00 2009-02-26 Form the original manual.
(1) Modify the terminal definition and figures in Section
5.6, 5.7 and 9.8
2.01 1.01 2009-06-05
(2) Add the new theory of the TCS and CCS in Section
5.7
(1) Add the theory of the thermal overload protection,
the negative sequence overcurrent protection, the
broken conductor protection and the breaker failure
protection in Chapter 3
(2) Add a new binary input definition in Section 4.5
(3) Add the relevant HMI information of the new added
2.02 1.02 2009-06-25 protections in Chapter 6
(4) Add the relevant setting information of the new
added protections in Chapter 7
(5) Add the relevant communication information of the
new added protections in Chapter 8
(6) Add the relevant commissioning information of the
new added protections in Chapter 10
(1) Add two measurement value “Accu” and “RseT” in
Section 6.5.1 and 8.4.2
2.10 1.03 2009-09-22
(2) Modify the setting definitions in Chapter 7 and delete
three never used settings
(1) Update the thermal overload protection in Section 3.4
(2) Add directional element for the zero sequence
overcurrent protection
(3) Add undervoltage and overvoltage protections
(4) Update the auto-recloser logic
(5) Add voltage transformer supervision function
2.11 1.04 2010-02-28
(6) Redefine the terminal definition of the AI module
(7) Update the setting sheets
(8) Add the commissioning related to the undervoltage
and overvoltage protections
(9) Update all the figures to make them be in
consonance with the firmware of this relay
NR ELECTRIC CO., 12
LTD.
(1) Modify the thermal curves graph of the thermal
overload protection in Section 3.4
2.12 1.05 2010-03-12
(2) Modify the setting description of the setting
[Opt_Dir_ROC] in Section 7.3
(1) Update the undervoltage logic in Section 3.8
(2) Update the VTS logic in Section 4.2.7
(3) Modify the HMI menu diagram in Section 6.2.1
2.21 1.06 2010-08-03 (4) Modify the submenu description in Section 6.2.2
(5) Update the measurement table in Section 6.5.1
(6) Add the new measurements to the communication
information table in Chapter 8
(1) Modify the description about how to reset the
2.22 1.07 2010-08-19 protection operation signal
(2) Update the measurement table in Section 6.5.1
(1) Update the relevant settings in Section 7.2
2.22 1.08 2010-09-28 (2) Add a new section related to the DNP3.0 protocol in
Chapter 8
(1) Update the description related to the analog value in
Chapter 6
2.23 1.09 2010-10-28
(2) Update the description related to the password of this
device in Chapter 6
(1) Update the relevant logic diagrams in Chapter 3
(2) Update the relevant binary input signals in Chapter 4,
Chapter 6, and Chapter 8
2.24 1.10 2011-01-30
(3) Update the relevant settings in Section 7.3
(4) Update the relevant commissioning description in
Section 10.5.3
(1) Support the circuit breaker with double tripping coils
(2) Add the logic setting [Opt_CBType] in Section 7.3
(3) Update the operation circuit in Section 5.6 and 5.7
2.25 1.11 2011-06-15
(4) Update the alarm signal table in Section 6.3.3
(5) Update the information table in Chapter 8
(6) Update the typical wiring diagram in Section 9.8
(1) Update the parameters of the analog voltage input in
Section 2.1.1.3
(2) Update the submenu “REPORT” in Section 6.2.3
(3) Update the relevant tables of the operation elements,
2.26 1.12 2011-08-15 add three new signals “Op_PhA”, “Op_PhB” and
“Op_PhC” in Chapter 6 and Chapter 8
(4) Update the relevant tables about the settings, add
two new setting “En_CCS” and “En_TCS”, delete the
setting “En_TCCS” in Chapter 7 and Chapter 8
(1) Add some description of the fault and distribution
2.27 1.13 2011-11-16
function in Chapter 1 and Chapter 2
(2) Add some description of the history report recording
function in Chapter 1
(3) Update the TCS and CCS function in Section 4.2.3
(4) Update the description of communication ports in
CPU module in Section 5.3
(5) Update the HMI menu and the relevant description in
Chapter 6
(6) Update the setting tables in Chapter 7
(7) Update the communication information in Chapter 8
(8) Add relevant description of the “RCS-PC” in relevant
sections of this manual
(9) Update the binary input parameters in Section 2.1.1.4
(1) Add two new settings in Section 7.3, and update the
relevant information tables in Chapter 8
(2) Update the description of the wave recording
2.28 1.14 2012-08-08
function in Section 1.2, Section 1.3 and Section 2.3.3
(3) Add the pickup element communication information
in Chapter 8