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Connector Location¹ Component Location

Schematic Machine Component


Schematic Machine
Component
Schematic Machine RENR1426-01
Connector Number Location Location Location Location
Location Location June 1998
CONN 1 C-15 26 Alarm - Action B-8 C Sender - Transmission Speed D-15 14
CONN 2 E-15 26 Alarm - Backup F-15 1 Sensor - Transmission Oil Temp E-15 26
CONN 3 E-15 26 Alternator (35A STD) D-14 2 Solenoid - Centershift B-3 16
CONN 4 F-14 6 Batteries C-14 3,4 Solenoid - Differential Unlock E-4 17
CONN 5 A-14 5
Breaker - Alternator (35A) D-1 3 5 Solenoid - Dual Horsepower A-13 5
CONN 6 B-13 29
Breaker - Headlamp (15A) D-10 B Solenoid - Engine Shutdown D-13 5
CONN 7 B-13 29
CONN 8 D-13 30 Control - Neutral Start B-9 10 Solenoid - Forward Horn A-3 16
CONN 9 D-13 29 Control - Transmission A-7 E Solenoid - Park Brake B-12 16
CONN 10 B-12 25 Fuses B-6 C Solenoid - Start Aid A-13 18 3
CONN 11 A-11 C 8 23
Fuses D-9 B Solenoids - Transmission Valve (8) D-15,E-15 14 6 26
CONN 12 D-10 B F-5 A B-6 C 22
CONN 13 D-10 23
Gauge Cluster Switch - Beacon 18 14 13 17 11 7 D
21
Ground-Engine C-13 12 Switch - Blower (Heater) A-10 C
CONN 14 D-10 23 1 E 9 A 19
Ground - Front Frame D-6 21 Switchs - Brake Air Pressure A-2 16 B
12 20
CONN 15 A-9 10 2 5 29 30 24
CONN 16 A-9 10 Ground - Rear Frame C-13 28 Switch - Centershift Indicator B-3 19 C
1615
CONN 17 Service Tool A-9 C Ground Strap - Cab to Front Frame D-6 24 Switch - Centershift Pin B-9 C 25 10
4
CONN 18 B-9 25 Ground Strap - Front Frame to Rear Frame C-12 20 Switch - Defroster (Front) A-6 C 27
CONN 19 E-9 B Horn - Forward F-3 16 Switch - Defroster (Rear) B-6 C
CONN 20 E-9 B
Meter - Service E-10 B Switch - Differential Unlock D-8 B
CONN 21 B-8 10
Motor - Blower (Heater group) A-10 E Switch - Disconnect C-14 13
CONN 22 B-8 10
CONN 23 E-6 24 Motor - Blower/Defroster A-11 E Switch - Engine Coolant Temp (Start Aid) A-14 11
CONN 24 E-6 24 Motor - Blower/Defroster E-4 E Switch - Flood Lamp D-8 B
CONN 25 C-6 24 Motor - Starter C-13 5 Switch - Forward Horn E-9 B
CONN 26 C-6 27 Motor - Washer (Front Lower) F-6 8 Switch - Fuel Pressure B13 13

120H and 135H Motor Grader


CONN 27 C-6 27 F-6 8 E-8 B
Motor - Washer (Front Upper) Switch - Head/Tail Lamp
CONN 28 A-6 27
Motor - Washer (Rear) F-6 8 Switch - Headlamp Dimmer E-9 B

Standard Version
CONN 29 C-5 27
CONN 30 C-5 27 Motor - Wiper (Front Lower) C-4 9 Switch - Inching Pedal Pressure C-15 14
CONN 31 B-3 15 Motor - Wiper (Front Upper) D-4 0 Switch - Key Start B-9 C
CONN 32
CONN 33
E-3
F-3
23
23
Motor - Wiper (Rear)
Relay - Start
B-11
D-13
0
5
Switch - Park Brake Pressure
Switch - Start Aid
B-11
E-8
16
B 27 D Electrical System
CONN 34 F-3 23 C-10 8 A-2 16
Relay - Transmission Action Lamp Switch - Stoplamp Pressure
¹ The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at
Resistor - Blower Speed A-12 E Switch - Tail Lamp D-8 B A 120H: 135H:
or near the component. See the Component Location Chart. Resistor - Blower Speed E-4 E Switch - Transmission Direction & Speed A-8 C
22
11
B 9 5FM800-UP 7MM249-UP
Resistor - Blower Speed (Heater) A-10 E Switch - Wiper (Front Lower) A-5 C
Sender - Articulation C-12 7 Switch - Wiper (Front Upper) B-5 C
18
12
C
24 6TM366-UP 8WN350-UP
Sender - Engine Coolant Temp A-14 11 Switch - Wiper (Rear) A-5 C 13 E 15
30 23 16
Sender - Engine Oil Pressure B-14 13 5 8 19
4 3 29
Machine locations are repeated for components located close together. 1 25 10 21
20
2
A = Operator’s compartment (Dash). 6 14 28
B = Operator’s compartment (Steering console). 26 7
C = Operator’s compartment (Right side console). 17
D= Operator’s compartment (Headliner).
E = Operator’s compartment (Under seat).

E20367

Related Electrical Service Manuals Machine Harness Connector And Component Locations
Title Form Number
Alternator (6N-9294 35A): STD
Consist No. 3T-6352 SENR4978
Consist No. 7N-9720 SENR2082
Consist No. 9G-4574 SENR4130
Alternator (100-5047 50A): ATT SENR2082
Transmission Electronic Shift Control SENR91 67
Starting Motor: (106-8558)
Consist No. 106-8557 SENR3559
Consist No. 106-8559 5ENR3581 Wire Description
Wire Wire Wire Wire
Description Description © 1998 Caterpillar Printed in U.S.A.
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
All Rights Reserved
101 RD Bat(+) 504 YL Wiper - Rear (Low)
102 BU HdLmp 505 BU Wiper - Rear (Hi)
103 RD AuxCkt 506 PU Washer - Front
105 RD Key Start Sw 507 WH Washer - Rear
108 BU AuxCkt 515 GY Blower Motor (Hi)
109 OR Alt Output (+) Term. 516 GN Blower Motor (Medium) Harness And Wire Electrical Schematic Symbols
113 RD Opr Mon Panel 517 BU Blower Motor (Low)
114 RD Warning Horn (Forward) 521 YL A/C SW To Refrigerant SW
Resistor, Sender and Solenoid Specifications 116 RD AuxCkt 522 WH A/C Clutch To Thermostat SW A AA 1 1
Transmission Diagnostic Code Conversion Part No. Component Description Resistance (Ohms)¹ 118 GY AuxCkt 556 WH Differential Lock
Electrical Schematic Symbols And Definitions 1 2 2
Code
3E-5383 Sender - Articulation Position Range - 3 to 97 Ohms 119 PK AuxCkt 575 YL Wiper - Aux (Park)
Flashed CID - FMI Description Typical representation of a Typical representation of a
11 N/A 560 to 716 @ 54°C (1 30°F) 124 RD A/C 576 PK Wiper - Aux (Low) Deutsch connector. The Sure-Seal connector. The
No diagnostics active 7N-8532 Sender - Engine Coolant Temp
12 N/A
72 tO 82 @ 110°C(230°F) 126 PK XMSNCTRL 577 PU Wiper - Aux (Hi) Plug Receptacle plug contains all sockets plugand receptacle contain
No logged diagnostic codes
21 641 F05 Transmission Solenoid A open circuit
7T-4003 Resistors - Defroster Blower 10.0 ± 0.5 129 BU Aux Ckt 578 BU Washer - Aux and the receptacle contains both pins and sockets.
7T-9073 Solenoid - Differential Unlock 33.6 ± 1.0 130 RD AuxCkt 584 YL Wiper SW Jumper 2 all pins.
22 642 F05 Transmission Solenoid B open circuit
Solenoids - Forward Horn 135 BU AuxCkt A503 PK Front Defroster Fan (Low) T
23 643 F05 Transmission Solenoid C open circuit 7T-9074 55.17 ± 5.77
Park Brake
24 644 F05 Transmission Solenoid D open circuit 141 PK Aux Ckt A504 GN Rear Defroster Fan (Low) Pressure Temperature Level Flow
Pin or Socket
25 645 F05 Transmission Solenoid E open circuit
Solenoid - Engine Shutdown
1.55 ± 0.15 144 GN Aux Ckt A506 OR Front Defroster Fan (Hi) Symbol Symbol Symbol Symbol
8C-3663 Start (Latch) Coil Number
10.3 ± 1.03 149 RD A507 YL
26 646 F05 Transmission Solenoid F open circuit Stop (Unlatch) Coil AuxCkt Rear Defroster Fan (Hi)
27 647 F05 Transmission Solenoid G open circuit
8T-8808 Solenoid - Centershift 34.3 ± 1.7 151 GN AuxCkt Lighting Circuits Wire, Cable, or Harness Component
9G-1 950 Resistor - Blower Speed Overall 2.00 ± .10 Tap 1.00 ± .05
152 BU 603 PK
Assembly Identification Part Number
28 648 F05 Transmission Solenoid H open circuit AuxCkt Rotary Beacon
9G-4365 Solenoid - Start Aid 6 Single Wire
31 641 F06 Transmission Solenoid A short to ground 165 RD Aux Ckt 604 OR Stop Lamp
104-6387 Sender - Transmission Speed 1000 to 1200 Connector
32 642 F06 Transmission Solenoid B short to ground 111-0570 Solenoid - Dual Horsepower 31.1 ± 2.4 Ground Circuits 608 GN Flood Lamp - Rear
21.5-49.5 @552 kPa (80.1 psi) Normally open switch that will close with an increase of a specific condition (temp-press-etc.). C A A AA 9X-1123
33 643 F06 Transmission Solenoid C short to ground 116-9937 Sender - Engine Oil Pressure 201 BK Main Chassis 609 YL Flood Lamp - Side
227 - 257 @ 21 kPa (3.0 psi)
202 BK 611 PU 325-PK-14 1 325-PK-14
34 644 F06 Transmission Solenoid D short to ground XMSN CTRL Head Lamp Hi
127-0574 Solenoids - Transmission 31 ± 3
35 645 F06 Transmission Solenoid E short to ground ¹ At room temperature unless otherwise noted. 276 BK XMSN CTRL Ident Code 0 614 PU Park/Tail/Dash/Lamp Wire
Normally open switch that is closed due to an applied condition, and will open again with a Pin Socket
36 646 F06 Transmission Solenoid F short to ground 277 BK XMSN CTRL Ident Code 1 619 GN Head Lamp LowControl Circuits Color
278 BK Control Circuits
specific decrease in that condition.
37 647 F06 Transmission Solenoid G short to ground XMSN CTRL Ident Code 2
38 648 F06 Transmission Solenoid H short to ground Basic Machine Circuits 710 GN XMSN Speed Pickup Signal
2 200-BK-14
41 641 F03 Transmission Solenoid A short to battery 301 BU Starter No. 1 Sol 751 GN XMSN Shift Sol No. 1 Or 3
42 642 F03 Transmission Solenoid B short to battery 304 WH Starter Relay No. 1 Output 752 YL XMSN Shift Sol No. 2 Normally closed switch that will open with an increase of a specific condition.
306 GN 754 BU Circuit Number Wire
43 643 F03 Transmission Solenoid C short to battery Starter Relay Coil To Neut Start SW Or Key Start SW XMSN Shift Sol No. 3 Or 1 Identification Gauge
44 644 F03 Transmission Solenoid D short to battery 307 OR Key Start SW To Neutral Start SW 755 OR XMSN Shift Sol No. 4 Or 5
45 645 F03 Transmission Solenoid E short to battery 308 YL Main Power Relay Coil 795 YL Dual Hp Sol Normally closed switch that is open due to an applied condition, and will close again
46 646 F03 Transmission Solenoid F short to battery 310 PU Start Aid SW To Start Aid Sol F775 BU Centershift Solenoid with a specific decrease in that condition. Electrical Schematic Symbols And Definitions
47 647 F03 Transmission Solenoid G short to battery 311 WH Start Aid Sol To Temp SW 892 BR Start Mod Right (-) Port/CAT Data Link (-)
48 648 F03 Transmission Solenoid H short to battery 321 BR Backup Alarm Lamp Travel Alarm 893 GN Start Mod Right (+) Port/CAT Data Link (+)
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
52 637 F06 Backup alarm short to ground 322 GY Warning Horn (Forward) F843 YL Inching Pedal through it.
Off Machine Switch Specification The circle indicates that the component has screw terminals and a wire can be disconnected
58 688 F06 VHP solenoid short to ground 326 PU Key Start SW C Term. 900 PU XMSN Shift Sol No. 5 or 4
Part No. Function Actuate Deactuate Contact Position
from it.
59 688 F03 VHP solenoid short to battery Monitoring Circuits 901 WH XMSN Shift Sol No. 6 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
45 kPa MAX 5 kPa MIN contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
61 668 F02 Shift lever input invalid 2W-9346 Stop Lamp Pressure
(6.5 psi MAX) (0.5 psi MIN)
Normally Open 403 GN Alternator (R) Term. 902 BR XMSN Shift Sol No. 7
62 668 F03 Shift lever open/short to +battery 38 ± 3°C 27 °C MIN 439 YL Lamp Indicator 903 GY XMSN Shift Sol No. 8
8C-3569 Coolant Temperature (Start Aid) Normally Closed
63 269 F00 Sensor supply voltage above normal (100.4° ± 5.4°F) (80.6°F MIN) 441 OR Eng Coolant Temp Gauge 921 WH XMSN Sol No 1 Or 3 Return No circle indicates that the wire cannot be disconnected from the component.
75.0 kPa MAX 50.0 kPa MIN SENDER - A component that is used with a temperature or pressure gauge. The sender
64 269 F01 Sensor supply voltage below normal 111-7088 Inching Pedal Pressure Normally Open 460 WH Opr Mon Panel Program Pin E937 PU MG MESH CNTL - Redundant Neutral measures the temperature or pressure. Its resistance changes to give an indication to the
(10.9 psi MAX) (7.3 psi MIN)
65 701 F02 Transmission output speed signal incorrect Brake Air Park 640 kPa MAX 530 ± 40 kPa 498 WH Diff. Lock Indicator E938 OR MG MESH CNTL - First Gear T gauge of the temperature or pressure.
112-2024 Normally Open
68 168 F01 System voltage below normal Brake Pressure (92.0 psi MAX) (77.0 ± 6.0 psi) A429 YL Articulation Indicator E939 WH MG MESH CNTL - Second Gear
71 520 F02 Invalid transmission configuration code 93 ± 21 kPa 69 ± 21 kPa A476 PU E940 BU
115-7103 Fuel Pressure (EMS) Normally Closed Eng Oil Press Gauge To Sender - Eng #1 MG MESH CNTL - Third Gear
72 268 F02 Check programmable parameters
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
B476 BU E941 YL
This indicates that the component has a wire connected to it that is connected to ground. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
(NFND) Transmission Indicator Lamp MG MESH CNTL - Fourth Gear It has a coil that makes an electromagnet when current flows through it. The electromagnet
73 764 F05 Transmission indicator lamp open circuit C491 PU Park Brake Pressure E942 GN MG MESH CNTL - Filth Gear can open or close the switch part of the relay.
74 764 F06 Transmission indicator lamp short to ground E458 YL Low Air Pressure Lamp E943 BR MG MESH CNTL - Sixth Gear
75 764 F03 Transmission indicator lamp short to battery E459 WH Low Air Pressure Alarm E944 GY MG MESH CNTL - Seventh Gear CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
76 177
Transmission oil temperature signal Open/Short
F03 to +battery E460 BR Trans Cntl To Relay Coil E945 PU MG MESH CNTL - Eighth Gear This indicates that the component does not have a wire connected to ground. It is grounded much current flows through it. This does not destroy the circuit breaker and it can be reset to
F473 YL Transmission Warning E946 OR MG MESH CNTL - Forward Direct by being fastened to the machine. become part of the circuit again.
Transmission oil temperture switch short
77 762 F04 to ground
G460 GN Transmission Temperature E947 WH MG MESH CNTL - Reverse Direct
81 868 F05 Auto/Manual lamp open Accessory Circuits E948 BU MG MESH CNTL - Park SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
82 868 F06 Auto/Manual lamp short to ground that makes an electromagnet when current flows through it. The electromagnet can open or
500 BR Wiper - Front (Park) E949 YL MG MESH CNTL - Neutral
83 868 F03 Auto/Manual lamp short to +battery close a valve or move a piece of metal that can do work.
501 GN Wiper - Front (Low) E975 PU MESH Lamp
502 OR Wiper - Front (Hi) M917 PK TOS Sensor +
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
503 BR Wiper - Rear (Park) M91 8 PK TOS Sensor activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
M998 OR Xmsn Autoshift Mode that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A 200-BK
BACKUP REAR MOTOR 507-WH
A A WASHER - + L76 L76
ALARM 200-BK 200-BK 200-BK
123-6449 FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891 200-BK 200-BK
WASHER A - + A WASHER + - 200-BK 200-BK
CCC 7T-8891 7T-8891 507-WH 200-BK
BK 1 321-BR 506-PU L21 200-BK L21
BK 2 921-WH CONN 4 578-BU
CCC E P CONN 34
A
604-OR 2 REAR FLOOD 1
L51 LAMP L16
614-PU 3 L16 L16 L16 L16 L12 2

619-GN
321-BR 4 9X-6775 A L12 L12 L12 611-PU 3 611-PU
L65
921-WH 5 GROUND 6 200-BK L65 L65 619-GN 4 619-GN
CCC 200-BK 1 DD HH + BATTERY 3 200-BK L65 114-RD 5 200-BK
F STOP/TAIL S RD 1 604-OR 6 608-GN 1 608-GN L69 GROUND (RADIO) 5 135-BU PP 322-GY F
LAMP T WH 3 614-PU 7 200-BK 2 200-BK +12V RADIO 4 135-BU 609-YL 619-GN
8C-6207 G BK 2 200-BK 24 TO 12 VOLT +24V IN 1 165-RD 200-BK INSTRUMENT PANEL P
CONVERTER LO BEAM
L51 L51 +12V MEMORY 2 165-RD CONN 33 619-GN HEADLAMP
119-1733

200-BK
12V POWER 1 135-BU 200-BK 9X-7169
2 200-BK A FFFF P
L69 PORT FFFF
200-BK

L69 COOLANT ARTICULATION FORWARD


WH 3 L16 L12 117-2311 1 114-RD
604-OR RD 1 108-BU TEMP 2 322-GY HORN
614-PU DOME LAMP BK 2 200-BK DIFF FFFF 7T0969
8C-9678 UNLOCK NOTE E
556-WH

200-BK
L50

GAUGE
200-BK
200-BK

K LAMP
614-PU CLUSTER IGN IGN 200-BK 200-BK

611-PU
L1

200-BK
614-PU 614-PU 7N-5876 200-BK
127-8314 SEND SEND P HI BEAM
614-PU M NOTE B 200-BK L1
HEADLAMP
609-YL 609-YL 308-YL 1 WH (24 V) GRD GRD 611-PU 9X-7170
308-YL 8 RD (12 V) P
556-WH 441-OR 6 OR M DEFROSTER 611-PU
614-PU 4 PU (24 V) 9X-9657
A 3 GN (12 V)

200-BK
498-WH

OPERATOR STATION
7
1
2
3
5
6
4
BLOWER

8
A429-YL A429-YL 9 GY

619-GN
611-PU
200-BK 200-BK 200-BK J 7 PK K 9X-0343
DIFFERENTIAL 403-GN A476-PU 5 YL A506-OR 1 RD

498-WH
556-WH
403-GN MOTOR

619-GN
322-GY
114-RD
611-PU

614-PU
308-YL
UNLOCK SOLENOID L55 CONN 19 IGN IGN
L55 608-GN 608-GN 200-BK 2 BK 200-BK 2 BK
7T-9073 441-OR A429-YL NN J 614-PU J START AID SW
L54 L54 J LAMP SEND SEND
123-6375

A429-YL
A476-PU A476-PU 2 200-BK 8M-6176

200-BK
E 1 GN E458-YL E458-YL 1 322-GY

L2
J J J 2 GRD GRD
TRANSMISSION 556-WH 1 2 GN 441-OR L65 101-RD + - 200-BK 308-YL A506-OR
OIL TEMP SENS CONN 3 3 J
200-BK 2 C491-PU SIG HORN SW 310-PU
3E-8700 NNN NNN F SERVICE ENGINE OIL VOLTMETER K
116-2145
105-8827 DIODE AS. METER J PRESSURE RESISTOR

614-PU
614-PU
V+ OR-18 A 126-PK A 308-YL
E 3E-9359 7T-4003

403-GN
GROUND BK-18 B 202-BK B 202-BK MUR440 SYMBOL DESCRIPTION ABBREV COLOR
L67

SIGNAL YL-18 C G460-GN C G460-GN 556-WH 1

609-YL
K BLADE, SPADE, RING,
200-BK 2 200-BK CONN 32 OR SCREW TERMINAL RD RED
200-BK 200-BK WH WHITE
L46 ARC SUPPRESSOR BLADE

L25
200-BK 200-BK A CC CIRCUIT CONNECTED OR ORANGE
N L46 106-8704 CONN 23 FLOOD
E 200-BK 200-BK 609-YL 1 609-YL YL YELLOW E

A506-OR
A503-PK
1 751-GN 200-BK A M 200-BK 2 200-BK LAMP PK PINK
L24 9X-6775 CIRCUIT NOT CONNECTED
SOL 1 2 921-WH 200-BK 200-BK 202-BK 9 BK BLACK

609-YL
127-0574 200-BK 3 GY GRAY
N TRANS COLD AIR PARKING L/S SYSTEM R/S SYSTEM ELECTRICAL CONNECTION
103-RD A429-YL 441-OR 2 TO MACHINE STRUCTURE PU PURPLE
1 752-YL C491-PU A429-YL 7 ACTION TEMP PRESSURE BRAKE AIR PRESS AIR PRESS
M BR BROWN
2 921-WH A476-PU F473-YL 1 LAMP LAMP LAMP LAMP GAUGE M M M GAUGE INTERNAL ELECTRICAL

L65
SOL 2

619-GN
L65 GN GREEN

L62
7N-5876 7N-5876

614-PU

614-PU
7N-5876 7N-5876 1W-3306 1W-3306

200-BK

200-BK
127-0574 202-BK 441-OR E458-YL 5 CONNECTION TO SURFACE BU BLUE
N G460-GN E458-YL 308-YL 8 NOTE B NOTE B NOTE B NOTE B OF COMPONENT
1 754-BU 308-YL C491-PU 6 LAMP LAMP CONNECTOR
SOL 3 2 921-WH 614-PU J 439-YL 4 7N-5876 7N-5876
N F HEADLAMP/ M M NOTE B NOTE B ATCH WIRE, CABLE &
127-0574 614-PU 614-PU M M M M M M
N TAIL SW COMPONENT
1 751-GN 200-BK 308-YL CONN 24
1 3E-9317 L6

L16
C'SHIFT PIN CIRCUIT GROUPING

C491-PU
L25

E975-PU
1 755-OR 9 921-WH 200-BK B476-BU

308-YL
E458-YL
A M

200-BK

200-BK
F473-YL

308-YL
J 2 L#
HEADLAMP DIMMER SW HI BEAM INDICATOR DESIGNATION

M
SOL 4 2 921-WH 2 752-YL 102-BU A476-PU 4
M917-PK AND M918-GN ARE TWISTED PAIR 1 103-5678 3 J INDICATOR M M LAMP
L46

127-0574 3 754-BU L46 619-GN 200-BK 1


N B 4 7N-5876 7N-5876

611-PU
200-BK
4 755-OR 619-GN J 5 614-PU 439-YL 614-PU 2
HEADLAMP J 2 J NOTE B NOTE B

200-BK
439-YL
1 900-PU 5 900-PU 611-PU 103-RD 611-PU 5

200-BK
200-BK
200-BK

108-BU
200-BK
6

614-PU
614-PU
614-PU
SOL 5 2 921-WH 10 921-WH BREAKER 614-PU E975-PU E975-PU 3
J J IDENT PART NO. CHG LOC LEVEL NOTE
127-0574 6 901-WH 3T-2662 614-PU 498-WH 6
N 7 902-BR 200-BK M998-OR 7
J
1 901-WH 8 903-GY

E458-YL
E458-YL
SOL 6 2 921-WH HARNESS AS.

15A
CONN 2 J A 141-5445 01 (PLATFORM) 120
127-0574
N 614-PU TAIL AAA 143-2445 00 (ENGINE) 220
L56 L56 LAMP SW CCC 144-0373 00 (RADIATOR GRILL) 203
1 902-BR 310-PU 200-BK 614-PU 614-PU
SOL 7 2 921-WH 202-BK 306-GN 3E9319 614-PU 614-PU E 144-0383 00 (R FRAME) 201

CONN 12
J 2

200-BK
127-0574 306-GN 326-PU AA 103-RD F 145-5999 00 (R FRAME-TRANS) 202
N 3K8782 FUSE (10A) 3 J G 142-5835 00 (XSMN CONSOLE) 170

1
2
795-YL 614-PU
L62 L62

L3
1 903-GY Y L53 E459-WH L38 J 8M8948 FUSE (15A) 200-BK H 101-8161 02 (CAB-REAR) 182 ATCH
L54 J 142-0776 01 (STEERING CONSOLE) 140
2
1

101-RD
102-BU
2 921-WH 614-PU

101-RD
SOL 8 START L54 J
M917-PK AND FUSE BLOCK 10A HORN 114-RD 200-BK BLADE K 142-0731 00 (CAB-FRONT) 181 ATCH
127-0574
M918-GN ARE
RELAY
9G-0747
J 1 J FLOOD L21 L21
3E-7279 10A TAIL LAMPS 103-RD J 2 609-YL 200-BK
J LAMP SW L4 L 142-0732 00 (SW PANEL) 180 ATCH
CONN 1 TWISTED PAIR 10A BLADE FLOODS 149-RD 149-RD 200-BK 200-BK

CONN 13
V J 3 2 123-5849 L4 M 142-7533 01 (GAUGE CONSOLE) 160
V F 109-OR-10 304-WH-10 10A J REAR FLOODS 116-RD 609-YL 200-BK 200-BK 200-BK
556-WH
4 L22 3
D BK-18 1 M918-GN 1 M918-GN Y Y 10A
J
DIFF LOCK 165-RD J 5
J
608-GN NOTE F 200-BK 200-BK-6
L76 L76
N
P
137-1120
127-1036
02
00
(TRANSMISSION)
(HEADLIGHTS-BAR)
270
100 ATCH
D
WH-18 2 M917-PK 4 M917-PK 10A GAUGES 113-RD 200-BK 116-RD
A J J L23 L24 6 FFF 127-1030 01 (CAB FUSE PANEL) 183 ATCH
TRANS SPD SENDER 3 15A HEATER 124-RD 200-BK
J J FLOOD U 143-3580 01 (XSMN CONSOLE-SWITCHES) 171
104-6387 M917-PK AND 2 CONN 9 1 101-RD-10 10A STOP LAMPS 130-RD 614-PU
J LAMP SW V 104-8588 02 (TRANS SPEED SENDER) 271

L62
M918-GN ARE 101-RD-10 10A KEY START SW 105-RD 200-BK
TWISTED PAIR Y Y A CONN 14 200-BK 9X-9632 X 124-1429 00 (HEATER GP) 154 ATCH
109-OR-4 101-RD-4 101-RD-4 A J 614-PU J NOTE G L62 Y 144-0382 00 (FUEL TANK) 230
Y 40A DIFFERENTIAL FFFF 142-8470 02 (FORWARD HORN) 121
10 403-GN 614-PU 200-BK-6

135-BU
200-BK
ALTERNATOR SHUTDOWN UNLOCK SW 4 AA 115-9446 00 (HEADLAMP BREAKER) 141 ATCH
9 310-PU 200-BK 202-BK
101-RD-4

ALT Y BREAKER SOL 8 200-BK 200-BK 123-5862 WIRES THAT HAVE BATTERY VOLTAGE CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
Y J 2 3J LO
2H-1507 STD 8C-3663 FRONT K WHEN THE KEY SWITCH IS OFF. JJJ 101-8192 01 (REAR FLOOD LAMP) 205 ATCH
101-RD-10

403-GN R + 109-OR-4 B STOP 1 105-RD 165-RD 556-WH 200-BK-8 200-BK-8


101-RD-4

9S-0174 ATCH FRAME A GND HI HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH
CONN 8 326-PU 3 130-RD J 498-WH 200-BK 200-BK BK
ALTERNATOR 60A L23 1 ZZ ZZ K MOTOR WIRES THAT HAVE BATTERY VOLTAGE
F843-YL 2 124-RD 614-PU
6N-9294 35A STD Y Y L67 L67 T WHEN THE KEY SWITCH IS ON.
202-BK 4 113-RD 200-BK 501-GN 1 GN
100-5047 50A ATCH L55 L55 FRONT CAB B+ PARK WIRE AS.
B B 6 165-RD L19 118-GY 3 GY
FRAME GROUND L19 STARTING CIRCUIT. NN 116-2145 00 (HORN SWITCH) 143

L21
200-BK-10 5 608-GN 500-BR 4 BR
GND L56 L56 L63 L22 L21 GGGG 139-0071 00 (FUSE TO CIGAR LIGHTER)
301-BU-10 7 609-YL 502-OR 2 OR
200-BK-4 B START K GAUGE CIRCUIT.
F L71 CABLE AS.
301-BU-10 614-PU STEERING CONSOLE
BK 1 F843-YL ART L71 FRONT UPPER PANEL LAMP CIRCUIT. LL 8Y-9603 01 (START MTR TO ENGINE) 221
B SENDER WIPER KKK 111-0871 00 (POS BAT TO START MTR) 210
BK 2 202-BK STARTER 304-WH-10
106-8558 G S 3E-5383 A L63 L63 9X-3392 WASHER/WIPER CIRCUIT. RR 5T-1553 01 (NEG BAT/DISCONNECT SW) 211
L63
101-RD-4 1 A429-YL LLL 110-6399 01 (DISCONNECT SW TO GND) 212
INCHING PEDAL B MTR BAT A L67 HEATER AND AIR CONDITIONER CIRCUIT. TT 143-5963 00 (NEG BAT TO POS BAT) 213
2 200-BK 439-YL 200-BK
PRESSURE SW L28 200-BK L76 L76 UU 061-7661 03 (START MTR TO FRAME GND) 214
(TRANSMISSION) L63 GROUND CIRCUIT. VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204
RD-00
111-7088 MOTOR QQ L44 MMM 1S-2342 02 (GND-F FRAME TO CAB) 105
165-RD CONN 25
165-RD 308-YL A K LO START AID CIRCUIT.
A

101-RD-10
152-BU 3 152-BU

101-RD-4
B L38 306-GN GND HI TRANSMISSION CONTROL CIRCUIT.
200-BK L38 L26 576-PK 1 576-PK 200-BK BK
L38 795-YL L26 L18 MOTOR
L29 200-BK L7 577-PU 2 577-PU
DISCONNECT SW UU L7 L38 326-PU L71 T
200-BK L7 575-YL 4 575-YL 576-PK 1 GN
200-BK-10

7N-0718 L36 L43 L14 L18 B+ PARK


L36 E459-WH 507-WH 6 507-WH 152-BU 3 GY ALL DASHED LINES ARE ATTACHMENTS.
L21

OPERATOR STATION
L36
BK-00

578-BU 7 578-BU 575-YL 4 BR


C RD-00 BK-00 L46 506-PU 5 506-PU
L71 L71
577-PU 2 OR C
RR SS 113-RD 614-PU 8
TT RR B L71 A
BK-00

439-YL 135-BU 9 135-BU L7


B L43 L43 L7
BK-00

POS NEG LL 200-BK CONN 26 L62 L14 L19 FRONT LOWER


12V BATTERY A K WIPER
3T-5760 SS ENGINE TRANSMISSION ACTION 101-RD-10 101-RD 9X-3392
Y UU LAMP RELAY
RD-00 L7 K K
106-9188 L7

308-YL
308-YL
308-YL
TT QQ REAR L7

101-RD 10
CONN 30

1
5
4
6
3
2
7

507-WH 7
578-BU 8
506-PU 6
118-GY 4
501-GN 3
500-BR 5
502-OR 9
614-PU 1
200-BK 2
L36 101-RD-10 CONN 29
12V BATTERY FRAME L L
NEG POS 604-OR FFF K
L36

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU
3T-5760 A 321-BR
CONN 27
PK 2 E460-BR
200-BK-4 1

L26
GY 308-YL B476-BU

101-RD
101-RD
101-RD
101-RD
101-RD
L6 L43 4K-5122 HOLDER AS.
BU 3 B476-BU 308-YL
200-BK WH 8 308-YL 3K-8782 FUSE

200-BK
E975-PU

E460-BR

L8
RD 5 308-YL

306-GN
307-OR
FFF

321-BR
202-BK
L

795-YL

308-YL
4 BK 6 308-YL 10A UPPER WIPER/WASHER 118-GY 118-GY

E459-WH
VV L13

F775-BU
VV

L9
BR 4 308-YL 118-GY

307-OR
105-RD

165-RD
FFF

326-PU
REAR L

308-YL
REAR WIPER PU 7 U U 10A LOWER WIPER/WASHER 152-BU
CONN 7 FRAME REAR FRAME FRONT FRAME 9X-3392
FFF L7 200-BK
A L
L56

M998-OR
Y 10A REAR WIPER/WASHER 119-PK 200-BK

E975-PU
614-PU
200-BK

E460-BR
A

921-WH

152-BU
L7

306-GN
307-OR

152-BU
200-BK

321-BR
2 306-GN

202-BK

795-YL
308-YL
L56 LO FFF L
H PANEL LAMP
4
1
2
3

1
2
3
4
5
6
7
3 310-PU GND CONN 18 10A FRONT DEFROSTER 141-PK
6 311-WH CONN 10 HI BK 200-BK U (SHIFT LEVER)
MOTOR FFF L

200-BK
200-BK
200-BK
200-BK
L55

E A H 7N-5876 THIS IS THE SCHEMATIC FOR THE 120H AND


101-RD
124-RD

10A REAR DEFROSTER 151-GN


614-PU

1 403-GN
200-BK

L13
L55 T NOTE B A
4 608-GN 7 GN 1 504-YL 135H STANDARD SERIES MOTOR GRADER(145-5118 CH01)

M918-GN
L

G460-GN
M917-PK
B+ L41 CONN 21 L

F843-YL
921-WH
921-WH
921-WH

901-WH
10
PARK

751-GN

755-OR
903-GY
921-WH 921-WH GY 3 119-PK 101-RD 10A DOME LAMP 108-BU

900-PU
902-BR

754-BU
2
6
4
1
9
3
7
8

5
5 202-BK

L11
6

202-BK
202-BK

752-YL

308-YL
614-PU 614-PU BR 4 503-BR 200-BK F COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L51 L51 4 L
L36

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

921-WH

M998-OR
604-OR 2 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN

306-GN
307-OR

118-GY
118-GY
E975-PU
E460-BR
321-BR
202-BK

795-YL
L36

308-YL
321-BR 1 321-BR 200-BK AND XMSN SHIFTER IN NEUTRAL
CONN 6 A
556-WH 5 556-WH 614-PU
B A 200-BK 3 200-BK RD 1 308-YL 614-PU 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L29 L71 L71 1 2
1 326-PU 200-BK BK 2 E459-WH 200-BK 113-RD 1 WH-18 WH-18 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
2 311-WH J2 J1 4 WH-18 4 3 WH-18
BEACON SW L L
B B
L54

3 E458-YL ACTION ALARM U F843-YL 11 INCH PEDAL SOL RTN 7 921-WH 9X-9639 3 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
L54 9G-9813 L42 U L 2 L H NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
4 441-OR 614-PU 900-PU 7 SOLENOID 5 SOLENOID 1 10 751-GN 144-GN 502-OR B B
FUEL SW 3 L CENTERSHIFT NOTE B: TERMINAL 3T-3157
5 A476-PU 200-BK 902-BR 8 SOLENOID 7 SOLENOID 2 4 752-YL L 603-PK
115-7103 BU-18 7 E459-WH A 901-WH 1 SOLENOID 6 SOLENOID 3 17 754-BU 614-PU INDICATOR SW SPRING 3T-3159
L53 KEY START SW U 2 CONN 31 3E-9367 SOCKET 3T-3158
3 RD-18 6 795-YL C491-PU 1 BK-18 165-RD 903-GY 2 SOLENOID 8 SOLENOID 4 11 755-OR 200-BK
307-OR
105-RD
326-PU
308-YL

9G-7641 3 U L A CC BLADE CONTACT 6D4161

L2
E458-YL 2 8 921-WH 200-BK 2 BK-18 F775-BU 921-WH 921-WH 3 SOL RTN UNUSED 28

604-OR
130-RD
L8 L L FLOOD BOOT 3T-3278

200-BK
200-BK
E459-WH 1 BK-18 9 202-BK M917-PK 29 UNUSED 33 1 609-YL
311-WH

TOS + INP 501-GN


310-PU

PARK BRAKE CENTERSHIFT REAR P W LAMP NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:
B 10 202-BK E975-PU E460-BR 18 TRANS TEMP UNUSED 36 DEFROST SW 2 200-BK
PRESS SW R U PIN SW M998-OR M918-GN 23 L FRONT UPPER 9X-6775
TOS - INP UNUSED 15 9X-9638 TO

619-GN
611-PU
112-2404 9X-9634 795-YL 460-WH 28 EMS OUT UNUSED 16 500-BR WIPER SW 24V OUTPUTS
OFF C U L GND
200-BK 40 UNUSED UNUSED 27 614-PU 506-PU 3T-6655 A CENTERSHIFT
A ON S U SOLENOID SOLENOIDS S B D W/ SOL NEU

L5
202-BK 321-BR 37 UNUSED 14 308-YL 200-BK F775-BU 1 GN
101-RD

B ST B U BU ALARM 1 GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET


ENGINE OIL A476-PU 308-YL 1 GN F CONN 22 F F 12 UNUSED +BATTERY 40 308-YL 152-BU 200-BK 2 GN 8T-8808
L 2 PARK
PRESSURE 200-BK 2 GN BAT + 1 307-OR 1 202-BK 10 UNUSED +BATTERY 1 308-YL L11 152-BU
SENDER CIGAR LIGHTER 3 L N
GROUND 2 202-BK 202-BK 2 276-BK 19 UNUSED +BATTERY 6 308-YL 584-YL L L
4 1F

200-BK
116-9937 PARK BRAKE NEUTRAL

200-BK
B U GGGG SOL 1 OUTPUT 3 306-GN 202-BK 3 277-BK 20 UNUSED GROUND 2 202-BK L 5 A504-GN L H
441-OR SOLENOID 10A START SW 2 INPUT 4 E949-YL 202-BK 4 278-BK 25 L 577-PU B B L1 L1 2F
UNUSED GROUND 5 202-BK
6 200-BK
7T-9074 CONTROL SW 1 INPUT 5 E948-BU 202-BK 202-BK 4 3F
L41 UNUSED START SW. 34 307-OR A507-YL 200-BK
T H L41 117-9364 SOL 2 OUTPUT 6 306-GN 202-BK 202-BK 5 A FORWARD 4F
UNUSED A/M LAMP 12 M998-OR
2 200-BK 24V CIGAR 6 HORN 5F
200-BK VHP SOL 8 795-YL 584-YL 114-RD 1 GN
L42

UNUSED
COOLANT TEMP 1 603-PK LIGHTER 307-OR 17 SOLENOID P 6F
CONN 17 UNUSED TRANS LAMP 18 E975-PU 151-GN
L9 L L 322-GY 2 GN
611-PU HI BEAM
SENDER 9W-0335 307-OR 9 576-PK 7T-9074 7F
UNUSED 32 HEADLAMP

119-PK
BEACON UNUSED W
200-BK

7N-8532 FRONT P NOTE E 200-BK 8F


9X-9556 SERVICE 306-GN 22 UNUSED DIA CODE 1 21 277-BK L P 9X-7170
DEFROSTER DEFROST SW L FRONT LOWER 1R
G
D

HEATER GP 8C-9787 129-BU 15 DIA CODE 0 22 276-BK


E
A
B

614-PU
F

UNUSED
J

9X-9657 TOOL 9X-9638 WIPER SW 2R


BULB 200-BK G 308-YL 24 UNUSED DIA CODE 2 38 278-BK 200-BK 575-YL
Y START AID CONNECTOR 1 3T-6655 3R
893-GN

U 578-BU
892-BR

308-YL 26 CAT LINK - 3 892-BR


202-BK

9X-7849 UNUSED
308-YL

9W-1951 L 2 4R
HH Y 311-WH 1 BK-18 SOLENOID BLOWER 308-YL 27 UNUSED CAT LINK + 9 893-GN
3 L 5R
608-GN 1 608-GN 310-PU 2 BK-18 9G-4365 9X-0343 308-YL 14 UNUSED RED NEUTR 26 E937-PU 584-YL
L69 H RESISTOR 4 6R
200-BK 2 200-BK CONN 16 308-YL 21 UNUSED FIRST 30 E938-OR L 5 A503-PK
9G-1950 1 L 119-PK
DUAL HORSEPOWER A507-YL 1 RD MOTOR 124-RD G F 30 UNUSED SECOND 24 E939-WH
2 TRANSMISSION DIRECTION 6 119-PK 119-PK NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
SOLENOID 200-BK 2 BK 521-YL 4
202-BK 31 UNUSED THIRD 20 E940-BU A506-OR
5 AND SPEED SW. 119-PK P LO BEAM AT LEAST 1 TURN / 25 MILLIMETERS
111-0570 515-GY 5
308-YL 32 UNUSED FOURTH 29 E941-YL
4 BLOWER SW 8C-5337 CONN 28 619-GN HEADLAMP 710-GN & 202-BK: 892-BR & 893-GN
B 516-GN 6
892-BR 33 UNUSED FIFTH 35 E942-GN L L
B 3 6P-3236 H L 200-BK 9X-7169 NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
BK 1 311-WH H 517-BU 7
893-GN 34 UNUSED SIXTH 23 E943-BR 584-YL P
L H B B NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
A 200-BK BK 2 200-BK 921-WH 2 BK 1
E947-WH 35 SEVENTH 19 E944-GY 2 200-BK 141-PK 505-BU A

119-PK
L50 L50 REAR FLOOD UNUSED
614-PU CONN 5 795-YL 1 BK RESISTOR BLOWER 2
E948-BU 36 UNUSED EIGHTH 13 E945-PU 7 A507-YL SWITCH 123-5849
LAMP
E939-WH

E947-WH

T
E938-OR

E942-GN

E946-OR
E944-GY
E937-PU

E943-BR

E945-PU
E940-BU

E948-BU

7T-4003 CONN 11 9X-9363 NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD
E941-YL

E949-YL

604-OR 3
E949-YL 13 UNUSED FORWARD 39 E946-OR 5 A504-GN E458-YL A
202-BK

9X-6775 JJJ HH COOLANT SW U X L20 L3 BRAKE AIR SW LAMPS USE SWITCH 9X-9632
G F CONN 15 38 UNUSED REVERSE 31 E947-WH 3 603-PK E458-YL E458-YL 1 BK-18
CCC 8C-3569 H X 112-2404
608-GN 1 A504-GN 124-RD 3 1 E937-PU 39 UNUSED PARK 25 E948-BU 6 119-PK L 200-BK 2 BK-18
L10 L
STOP/TAIL S RD 1 604-OR 200-BK 2 A507-YL 5 515-GY 1 WH/RD-14 2 E938-OR 16 UNUSED NEUTRAL 37 E949-YL 1 505-BU 504-YL P W
G L10
LAMP T WH 3 614-PU 200-BK 200-BK 1 200-BK 2 BK-14 MOTOR 3 E939-WH F F 8 503-BR
L42 L REAR A BRAKE AIR SW
24
23
22
21
20
19
18
17
16
15

10
11
12
13
14

8C-6207 G BK 2 200-BK 504-YL 4 522-WH 4 E940-BU E948-BU 4 504-YL


1
3
4
5
6
7
8
9

L41 L20 TRANSMISSION CONTROL 112-2404


119-PK 614-PU 2 5 E941-YL E949-YL 503-BR WIPER SW E458-YL 1 BK-18
PANEL LAMP 132-2148
503-BR 6 E942-GN 307-OR 507-WH 3T-6655 200-BK 2 BK-18
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND

505-BU 8D-1429 7 E943-BR 306-GN


603-PK 200-BK BASE 8 E944-GY 306-GN
614-PU 7G-9730 9 E945-PU CAB SWITCH AND FUSE PANEL

L18
10 E946-OR L18 A
A A
130-RD 1 BK-18 STOP LAMP
L5 L5 SW
SHIFT CONSOLE 604-OR 2 BK-18
L20 L20 2M-9346
L20
E50102

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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