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Appl Microbiol Biotechnol (2008) 77:1225–1232

DOI 10.1007/s00253-007-1263-7

BIOTECHNOLOGICAL PRODUCTS AND PROCESS ENGINEERING

Improvement in enzymatic desizing of starched cotton


cloth using yeast codisplaying glucoamylase
and cellulose-binding domain
Takeshi Fukuda & Michiko Kato-Murai &
Kouichi Kuroda & Mitsuyoshi Ueda & Shin-ichiro Suye

Received: 26 July 2007 / Revised: 24 October 2007 / Accepted: 25 October 2007 / Published online: 27 November 2007
# Springer-Verlag 2007

Abstract To utilize glucoamylase-displaying yeast cells for Keywords Yeast cell surface engineering .
enzymatic desizing of starched cotton cloth, we constructed Rhizopus oryzae glucoamylase . Trichoderma reesei
yeast strains that codisplayed Rhizopus oryzae glucoamy- cellulose-binding domain . Enzymatic desizing
lase and two kinds of Trichoderma reesei cellulose-binding
domains (CBD1, CBD of cellobiohydrolase I (CBHI); and
CBD2, CBD of cellobiohydrolase II (CBHII)). In this study, Introduction
we aimed to obtain a high efficiency of enzymatic desizing
of starched cotton cloth. Yeast cells that codisplayed gluco- In the textile industry, large amounts of water, energy, and
amylase and CBD had higher activity on starched cotton auxiliary chemicals are consumed (Feitkenhauer and Meyer
cloth than yeast cells that displayed only glucoamylase. 2001). Especially, wastewater from the desizing process
Glucoamylase and double CBDs (CBD1 and CBD2) causes environmental pollution. The sizing process is
codisplaying yeast cells exhibited the highest activity ratio needed to prevent abrasion, fluffiness, and cutting of the
(4.36-fold), and glucoamylase and single CBD (CBD1 or warp during the weaving process. However, sizing reagents
CBD2) codisplaying yeast cells had higher relative activity such as starch inhibit the processes of bleaching, dyeing,
ratios (2.78- and 2.99-fold, respectively) than glucoamylase and treatment with surfactant. To remove the sizing
single-displaying cells. These results indicate that the reagents from starched cotton cloth, large amounts of hot
glucoamylase activity of glucoamylase-displaying cells water, surfactants, and other auxiliary chemicals are con-
would be affected by the binding ability of CBD codisplayed sumed. To decrease the amount of wastewater produced
on the cell surface to starched cotton cloth. These novel and energy consumed in the textile industry, enzymatic
strains might play useful roles in the enzymatic desizing of treatment of wastewater has been attempted (Feitkenhauer
starched cotton cloth in the textile industry. et al. 2003). Among the several methods of desizing starch-
ed cotton cloth, enzymatic desizing (e.g., using amylase) is
well known as an environmental-friendly method (Mori
et al. 1997).
T. Fukuda : S.-i. Suye (*)
Rhizopus oryzae glucoamylase (family 15 glycoside
Department of Applied Chemistry and Biotechnology, hydrolase, Mertens and Skory 2007) is an exo-amylolytic
Graduate School of Engineering, enzyme that cleaves α-1,4-linked and α-1,6-linked glucose
University of Fukui, from starch (Ashikari et al. 1986; Murai et al. 1997). This
3-9-1, Bunkyo,
Fukui 910-8507, Japan
enzyme has been used to saccharify starchy materials for
e-mail: suye@acbio2.acbio.fukui-u.ac.jp glucose and ethanol production (Ashikari et al. 1989). This
enzyme could also be used for the enzymatic desizing of
M. Kato-Murai : K. Kuroda : M. Ueda starched cotton cloth.
Division of Applied Life Sciences,
Graduate School of Agriculture, Kyoto University,
The use of cell surface engineering to display R. oryzae
Kitashirakawa, Sakyo-ku, glucoamylase on the cell surface of yeast Saccharomyces
Kyoto 606-8502, Japan cerevisiae has been reported as a means of enabling yeast
1226 Appl Microbiol Biotechnol (2008) 77:1225–1232

cells to utilize starch directly as the sole carbon source Plasmids


(Murai et al. 1997). Cell surface engineering is a novel
genetic engineering method (Ueda et al. 1998; Ueda 2004) Plasmid pGA11 (Murai et al. 1997) was used to display
that allows the display of proteins and peptides on the cell R. oryzae glucoamylase on the cell surface of S. cerevisiae
surface of the yeast S. cerevisiae as fusion proteins linked strain MT8-1. We used plasmids pMCBD1 (CBHI),
to the C-terminal half of α-agglutinin. Using cell surface pMCBD2 (CBHII), and pMCBD3 (CBHI and CBHII)
engineering techniques, enzymes or functional proteins (Nam et al. 2002) to display single and double T. reesei
displayed on the yeast cell surface can be used as a protein CBDs on the cell surface of S. cerevisiae MT8-1 strain and
cluster, and the detection of activity of proteins displayed plasmid pCAS1 as a control (Shibasaki et al. 2001).
on the cell surface can be carried out without tedious
purification and separation processes as whole-cell catalysts Yeast transformation
(Fukuda et al. 2006).
In this study, to utilize glucoamylase-displaying yeast Plasmids pGA11, pMCBD1, pMCBD2, and pMCBD3
cells for the enzymatic desizing of starched cotton cloth, we were introduced into S. cerevisiae strain MT8-1 by a lithium
constructed a yeast strain codisplaying R. oryzae gluco- acetate method using the Yeastmaker transformation system
amylase and the cellulose-binding domains (CBD of CBHI (Takara Bio, Kyoto, Japan). The transformants used in this
(CBD1) and CBD of CBHII (CBD2), family 1, Tomme et al. study are summarized in Table 1.
1998) from two cellobiohydrolases of Trichoderma reesei
(Nam et al. 2002). The genes encoding CBD cellobiohydro- Immunofluorescence microscopy
lase I (CBHI) and cellobiohydrolase II (CBHII) were
expressed and their proteins were displayed. The binding The localization of glucoamylase and CBD on the cell
properties of each type of CBD-displaying yeast cells to surface of the yeast cell was confirmed by immunofluores-
cellulose has been demonstrated (Ito et al. 2004). By cence labeling of the cells (Ito et al. 2004). After cultivation
codisplaying glucoamylase and CBDs on the cell surface, in SD medium at 30°C for 48 h, yeast cells were harvested,
the yeast cell would acquire specific binding ability to cotton washed with phosphate-buffered saline (PBS, pH 7.4), and
cloth with glucoamylase activity (Fig. 1). Furthermore, the resuspended in PBS containing 1% (w/v) bovine serum
codisplaying strain would have greater activity than a strain albumin (BSA) for 30 min at 4°C. The yeast cells were then
displaying only glucoamylase. We compared the glucoamy- incubated for 1.5 h at 4°C in PBS containing 1% (w/v) BSA
lase activity of glucoamylase-displaying yeast cells with that together with goat antiglucoamylase IgG antibody (Qiagen,
of glucoamylase and CBD codisplaying yeast cells toward Valencia, CA, USA) used as the primary antibody at a
starched cotton cloth. The use of yeast cells codisplaying dilution rate of 1:500, after which they were incubated for
glucoamylase and CBD was found to be a suitable method 1 h at 4°C with the secondary antibody, a 1:300 dilution rate
for desizing starched cotton cloth. of Texas Red™-conjugated rabbit antigoat IgG antibody
(Rockland Immunochemicals, PA, USA). To confirm the lo-
calization of CBD, mouse anti-His4 antibody (Qiagen) was
Materials and methods used as the primary antibody and Alexa Fluor 488-conjugated
rabbit antimouse IgG antibody (Molecular Probes, Eugene,
Strains and media OR, USA) as the secondary antibody. After washing the cells
with PBS, they were subjected to fluorescence microscopy
Escherichia
 coli strain DH5α (F − , endA1, hsdR17 (BH-BFL, Olympus Optical, Tokyo, Japan) where green fluo-
þ −
r
K ; mK , supE44, thi-l, l rec A1, gyrA96, ΔlacU169 rescence indicated CBD (excitation at 490 nm and emission at
(φ80lacZΔM15) (Hanahan et al. 1983) was used as the host 520 nm) and red fluorescence indicated glucoamylase
cell for DNA manipulation. Yeast strain S. cerevisiae MT8-1 (excitation at 596 nm and emission at 620 nm).
(MATa, ade, his3, leu2, trp1, ura3) (Tajima et al. 1985) was
used to display protein on its cell surface. E. coli was grown Binding assay of transformants to phosphoric acid-swollen
in LB medium (1% [w/v] tryptone, 0.5% [w/v] yeast extract, Avicel as the free cellulose
and 0.5% [w/v] sodium chloride). The yeast cells were grown
either in YPD medium (1% [w/v] yeast extract, 2% [w/v] After the cultivated yeast cells (6.7× 107 cells) were
polypeptone, and 2% [w/v] glucose) and SD-W medium harvested and washed twice with 3 ml of 50 mM potassium
(0.67% [w/v] yeast nitrogen base without amino acids phosphate buffer (pH 7.4) containing 50 mM NaCl, they
[Difco, MI, USA] and 2% [w/v] glucose with 0.002% [w/v] were reacted with 200 μl phosphoric acid-swollen Avicel
adenine sulfate, 0.002% [w/v] uracil, 0.003% [w/v] L-leucine, (Fukuda et al. 2006). After incubating at 25°C for 18 h, the
0.002% [w/v] L-histidine, and 2% [w/v] casamino acid). reaction mixture was filtered through an 11-μm nylon net
Appl Microbiol Biotechnol (2008) 77:1225–1232 1227

Fig. 1 Interaction between


yeasts codisplaying glucoamy-
lase and CBDs and starched
cotton cloth. Binding toward
starched cotton cloth by single
glucoamylase-displaying yeast.
Yeasts codisplaying glucoamy-
lase and CBDs were able to
bind starched cotton cloth
more strongly than single
glucoamylase-displaying yeast

Table 1 List of strains used in


this study Strain Relevant feature(s) Reference or source

MT8-1/pCAS1 Control strain Nam et al. (2002)


MT8-1/pMCBD1 Display of CBD1 Mori et al. (1997)
MT8-1/pMCBD2 Display of CBD2 Mori et al. (1997)
MT8-1/pMCBD3 Display of CBD1 and CBD2 Mori et al. 1997
CBD1: cellulose-binding MT8-1/pGA11 Display of glucoamylase Feitkenhauer and Meyer (2001)
domain of T. reesei cellobio- MT8-1/pGA11/pMCBD1 Display of glucoamylase and CBD1 Present study
hydrolase I, CBD2: cellulose- MT8-1/pGA11/pMCBD2 Display of glucoamylase and CBD2 Present study
binding domain of T. reesei MT8-1/pGA11/pMCBD3 Display of glucoamylase, CBD1, and CBD2 Present study
cellobiohydrolase II
1228 Appl Microbiol Biotechnol (2008) 77:1225–1232

filter (pore size, 11 μm) (NY1102500, Millipore, MA, calculating the amount of NADH produced, a molar
USA) for removing the bound cells against Avicel, and the absorption coefficient for NADH of 6.3×103 M cm−1 was
filtrate was refiltered through the same filter. The absor- useds.
bance of the filtrate at 600 nm was measured to estimate the
number of unbound cells. The binding ability of yeast cells Glucoamylase activity for starched cotton cloth
to phosphoric acid-swollen Avicel was determined by
measuring the optical density at 600 nm of the unbound Glucoamylase activity toward starched cotton cloth was
cells. The binding ratio (%) was calculated as follows (Nam measured in the same way as it was measured for soluble
et al. 2002): starch. The substrate, starched cotton cloth, was prepared
by boiling the cotton cloth in soluble starch solution boiled
for 5 min and drying-up at 60°C for 24 h.
Binding ratioð%Þ
Yeast cells were cultivated in 100 ml of SD-W medium
¼ ððO:D:600 ðt ¼ 0Þ  O:D:600 ðt ¼ 24ÞÞ=O:D:600 ðt ¼ 0ÞÞ  100 and collected by centrifuging at 1,500×g, 4°C for 5 min.
The cells (A600=10) were washed with PBS (pH 7.4). The
reaction solution, containing 1.1 mM ATP, 1.3 mM NAD+,
Binding assay of transformants to cotton cloth and 0.18 mM MgCl2, was prepared by dissolving each
component in 50 mM α-glycerophosphate buffer (pH 6.0).
The cultivated yeast cells (6.7×107 cells) were harvested by Measurement of activity was initiated by adding yeast cells
centrifugation (1,500×g, 5 min) and washed twice with (0.1 ml) and starched cotton cloth to the reaction solution
1 ml of 50 mM potassium phosphate buffer (pH 7.4) and incubating for 37°C for 10 min, and the assay was
containing 50 mM NaCl before reacting with square pieces performed using hexokinase and G-6-PDH with the same
of cotton cloth (1 cm2). After incubating at 25°C for 18 h, procedure as described above (see the “Glucoamylase
the cotton cloth was removed from the reaction solution. activity for soluble starch” section).
The absorbance of the reaction solution without cotton
cloth at 600 nm was measured to estimate the number of
unbound cells. The calculation is described in the previous Results
section.
Confirmation of singly displayed protein and codisplay
Measurement of glucoamylase activity of dual proteins on the cell surface of transformants

Glucoamylase activity for soluble starch The expression plasmids constructed in this study—pGA11
for display of the R. oryzae glucoamylase, pMCBD1 and
The glucoamylase activity of transformants was measured pMCBD2 for display of the CBD1 (T. reesei CBHI) and
using the hexokinase from Bacillus sp. (EC 2.7.1.1)/ CBD2 (T. reesei CBHII), and pMCBD3 for display of the
glucose-6-phosphate dehydrogenase (G-6-PDH) from Ba- double CBDs (CBD1 and CBD2)—were transformed or
cillus sp. (EC 1.1.1.49) method with soluble starch (Bondar cotransformed into the S. cerevisiae strain MT8-1 strain si-
and Mead 1974). Yeast cells were cultivated in 100 ml of multaneously. The resulting transformants were designated
SD-W medium and collected by centrifugation at 1,500×g, strains MT8-1/pGA11, MT8-1/pMCBD1, MT8-1/pMCBD2,
4°C for 5 min. The cells (A600=10) had been washed with MT8-1/pMCBD3, MT8-1/pGA11/pMCBD1, MT8-1/
PBS (pH 7.4). The reaction solution contained 1.1 mM ATP pGA11/pMCBD2, and MT8-1/pGA11/pMCBD3 (Table 1).
(Wako Pure Chemical Industries, Japan), 1.3 mM NAD+ To confirm the codisplay of glucoamylase and CBDs on
(Oriental Yeast, Japan), 0.18 mM MgCl2, and 0.5% (w/v) the yeast cell surface, immunofluorescence labeling of trans-
soluble starch and was prepared by dissolving each com- formants was performed. No fluorescence signal of Alexa
ponent in 50 mM α-glycerophosphate buffer (pH 6.0). Fluor 488 for CBD (Fig. 2, center column) or of Texas
Hexokinase (0.01 ml; 1,200 U/ml; Oriental Yeast) and G-6- Red™ for glucoamylase (Fig. 2, right column) was observed
PDH (1,200 U/ml) (Oriental Yeast) were added to the on the cell surface of the MT8-1/pCAS1 strain, the negative
reaction solution (3 ml), which was then placed in a water control (Fig. 2a, center and right columns). The green
bath at 37°C for 10 min. Yeast cells (0.1 ml, A600=10) fluorescence of Alexa Fluor 488, indicating the localization
were added to the reaction solution and incubated 37°C for of CBD, was observed for strains MT8-1/pMCBD1
10 min. The activity of glucoamylase was determined by (Fig. 2b), MT8-1/pMCBD2 (Fig. 2c), MT8-1/pMCBD3
measuring the formation of NADH at 340 nm. One unit of (Fig. 2d), MT8-1/pGA11/pMCBD1 (Fig. 2f), MT8-1/
enzyme activity was defined as the amount of enzyme that pGA11/pMCBD2 (Fig. 2g), and MT8-1/pGA11/pMCBD3
resulted in the formation of 1 μmol of NADH per min. In (Fig. 2h). The red fluorescence of Texas Red™ to detect the
Appl Microbiol Biotechnol (2008) 77:1225–1232 1229

Fig. 2 Immunofluorescence
labeling of transformants.
Phase-contrast micrographs (left
column) and fluorescence
micrographs (center and right
columns). Cells were labeled
with mouse anti-His4 antibody
and Alexa Fluor 488-conjugated
rabbit antimouse IgG antibody
(center column) and with goat
antiglucoamylase IgG antibody
and Texas Red™-conjugated
rabbit antigoat IgG antibody
(right column)

localization of glucoamylase was observed for strains MT8-1/ binding ability toward phosphoric acid-swollen Avicel as
pGA11, MT8-1/pGA11/pMCBD1, MT8-1/pGA11/ the cellulose in the reaction solution. The binding ratio of
pMCBD2, and MT8-1/pGA11/pMCBD3 (Fig. 2e–h, right transformants is shown in Fig. 3a. The MT8-1/pCAS1 cells
column). Single display of glucoamylase and CBD and with nonharboring glucoamylase and CBD as a control
codisplay of glucoamylase and CBDs on the yeast cell exhibited a very low binding ratio (Fig. 3a–A). The binding
surface were confirmed by immunofluorescence labeling. ratio of glucoamylase and double CBDs codisplaying strain
(MT8-1/pGA11/pMCBD3) had a higher binding ratio than
Binding assay of CBD-displaying transformants other codisplaying strains (MT8-1/pGA11/pMCBD1 and
toward cellulose MT8-1/pGA11/pMCBD2; Fig. 3a–B to D).
Then, the binding ability toward cotton cloth as the
To examine the binding ability of glucoamylase and CBD industrial cellulose in the reaction solution was investigated
codisplaying cells toward cellulose, we first investigated the for each codisplaying transformant. The binding ratios of
1230 Appl Microbiol Biotechnol (2008) 77:1225–1232

Table 2 Glucoamylase activity of transformants toward soluble starch

Strain Glucoamylase activitya


(U/l of culture broth)

MT8-1/pGA11 32.4
MT8-1/pGA11/pMCBD1 23.6
MT8-1/pGA11/pMCBD2 20.2
MT8-1/pGA11/pMCBD3 30.9
MT8-1/pMCBD1 ND
MT8-1/pMCBD2 ND
MT8-1/pMCBD3 ND
MT8-1/pCAS1 ND

Data are the average of three independent measurements. Deviations


are all less than 10%.
ND: not detected
a
Activity was measured by the hexokinase/G-6-PDH method.

Measurement of glucoamylase activity of transformants


toward starched cotton cloth

The glucoamylase activity of the transformants toward


starched cotton cloth was measured by the hexokinase/G-6-
PDH method. The results are shown in Table 3. In strains
MT8-1/pGA11/pMCBD1, MT8-1/pGA11/pMCBD2, and
MT8-1/pGA11/pMCBD3, activity was higher than the
Fig. 3 a Binding ratio of transformants toward phosphoric acid- MT8-1/pGA11 strain. Strains codisplaying glucoamylase
swollen Avicel. A MT8-1/pCAS1 as a control, B MT8-1/pGA11/
pMCBD1, C MT8-1/pGA11/pMCBD2, and D MT8-1/pGA11/ and CBD showed higher glucoamylase activity toward
pMCBD3. Data are the average of three independent measurements. starched cotton cloth than that of the yeast strain displaying
Deviations were all less than 10%. b Binding ratio of transformants only glucoamylase. Glucoamylase activity was not detected
toward cotton cloth. A MT8-1/pCAS1 as a control, B MT8-1/pGA11/ in strains MT8-1/pMCBD1, MT8-1/pMCBD2, MT8-1/
pMCBD1, C MT8-1/pGA11/pMCBD2, and D MT8-1/pGA11/
pMCBD3. The binding ability of yeast cells was determined by pMCBD3, and MT8-1/pCAS1 (negative control).
measuring the optimal density at 600 nm of the unbound cells. Data
are the average of three independent measurements. Deviations were
all less than 10% Discussion

To utilize glucoamylase-displaying yeast cells for the enzy-


transformants are shown in Fig. 3b. The MT8-1/pCAS1 matic desizing of starched cotton cloth, we constructed yeast
cells with nonharboring glucoamylase and CBD as a con-
trol showed no binding (Fig. 3b–A). On the other hand, Table 3 Glucoamylase activity of transformants toward starched
binding of strains codisplaying glucoamylase and CBDs cotton cloth
(MT8-1/pGA11/pMCBD1, MT8-1/pGA11/pMCBD2MT8-1/ Strain Glucoamylase activitya
pGA11/pMCBD3) was detected at a higher level than that (U/l of culture broth)
toward phosphoric acid-swollen cellulose (Fig. 3b).
MT8-1/pGA11 8.0
Glucoamylase activity toward soluble starch MT8-1/pGA11/pMCBD1 22.2
MT8-1/pGA11/pMCBD2 23.9
MT8-1/pGA11/pMCBD3 34.9
The glucoamylase activity of the transformants toward
MT8-1/pMCBD1 ND
soluble starch was measured by the hexokinase/G-6-PDH MT8-1/pMCBD2 ND
method. Glucoamylase activity was confirmed in strains MT8-1/pMCBD3 ND
MT8-1/pGA11, MT8-1/pGA11/pMCBD1, MT8-1/pGA11/ MT8-1/pCAS1 ND
pMCBD2, and MT8-1/pGA11/pMCBD3 (Table 2). On the
Data are the average of three independent measurements. Deviations
other hand, glucoamylase activity was not detected in
are all less than 10%.
strains MT8-1/pMCBD1, MT8-1/pMCBD2, MT8-1/ a
Glucoamylase activity toward starched cotton cloth was measured by
pMCBD3, and MT8-1/pCAS1 (negative control). the hexokinase/G-6-PDH method.
Appl Microbiol Biotechnol (2008) 77:1225–1232 1231

strains codisplaying glucoamylase and cotton (cellulose)- the surface of yeast cell might be corroborated and bind
binding protein. These strains showed much higher activity cotton synergistically.
toward starched cotton cloth than that of a yeast strain dis- Large amounts of water and energy are consumed in the
playing only glucoamylase (Table 3). Previously, by using textile industry. By using yeasts that codisplay glucoamy-
yeast cell surface engineering, we produced yeast cells dis- lase and CBD, the enzymatic desizing process might be
playing R. oryzae glucoamylase (Murai et al. 1997, 1999), carried out with a smaller amount of enzyme than the
and yeast cells displaying T. reesei CBHI CBD1, CBHII quantities of commercial amylases used at present. Further-
CBD2, and double CBDs (CBD1 and CBD2) have also more, in our system using glucoamylase-displaying and
been reported (Nam et al. 2002). However, to utilize the CBD codisplaying yeasts, the reaction temperature was
enzymatic desizing of starched cotton cloth on an industrial 37°C compared with 60°C in the present system using
scale, there had been no attempt to create a yeast strain commercial amylases; thus, the amount of energy neces-
codisplaying glucoamylase and CBD, which would provide sary for the reaction using codisplaying yeasts is much
glucoamylase activity and cellulose-binding ability. This is lower than that needed when commercial amylase is used.
the first report on yeasts displaying both CBD and gluco- Therefore, these newly constructed strains could have a
amylase on the cell surface, and its practical and effective useful role in decreasing the amount of wastewater
application. produced and decreasing energy consumption in the textile
We constructed seven transformant yeast strains (Table 1): industry.
a glucoamylase-displaying strain; strains displaying CBDs;
and strains displaying both glucoamylase and CBDs. First, Acknowledgement The authors thank Professor Yasushi Morikawa,
Department of Bioengineering, Nagaoka University of Technology for
we compared the binding ability toward phosphoric acid- providing the cDNA of T. reesei CBDI and CBDII. The authors also
swollen Avicel as free cellulose in the reaction solution thank Mr. Toshiyuki Baba, Technical Center, Sakai Ovex for kindly
between cells codisplaying glucoamylase and CBD and providing the cotton cloth.
control cells (Fig. 3). The strains codisplaying glucoamy-
lase and CBD (MT8-1/pGA11/pMCBD1, MT8-1/pGA11/
pMCBD2, and MT8-1/pGA11/pMCBD3) had higher bind-
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