Catalytic

Catalytic Combustion
Combustion Method
Combustion Method Stationary
Stationary
Stationarysensor
sensor
sensor
Catalytic
Sensor:
Sensor: HW
Catalytic Combustion
HW
Combustion Method
Method
Example:
Example:
Example:HW-6239
HW-6239
HW-6239
Catalytic
Sensor: Combustion
HW Method Stationary sensor
StationaryHW-6239
Example: sensor
Sensor:
1.
1.Brief HW
Briefdescription
Sensor:
Brief description
HW
description
Stationary
Example: sensor
HW-6239
Example: HW-6239
Category
Category
Category Detectable
Detectable
Detectablegas
gas
gas
This
This
1.
This sensor
sensor
Brief
sensor detects
detectsgas
description
detects gasbased
gas basedon
based onheat
on heatgenerated
heat generatedby
generated bycombustible
by combustiblegas
combustible gasburning
gas burningon
burning onan
on an
an
1. Briefcatalyst.
oxidation
oxidation
oxidation description
catalyst.
catalyst. ItItItis
isisthe
themost
the mostwidely
most widelyused
widely usedgas
used gassensor
gas sensordesigned
sensor designedspecifically
designed specificallyfor
specifically for
for Solid
Solid
Solid
Category
Combustible
Combustible
Combustible
Detectable gas
1.
ThisBrief
sensordescription
combustible
combustible detects
gases. gas based on heat generated by combustible gas burning on an
gases. Category Detectable gas
combustible
This sensor gases.
detects
oxidation
This catalyst.
sensor detectsIt gasis
gas thebased
moston heat used
widely generated by combustible
gas sensor designed gas burning on an
specifically
gas burningfor
Category
Solid Detectable gas
Combustible
oxidation
combustiblecatalyst.
gases. It is thebased
most on heatused
widely generated by combustible
gas sensor designed specifically on an
for Solid Combustible
2.
2.Structure
2. Structure
oxidation
Structure
combustible and
catalyst. andprinciples
and
gases. It is principles
the most widely
principles used gas sensor designed specifically for Solid Combustible
combustible gases.
[Structure]
[Structure]
2. Structure and principles
[Structure] [Conceptual
[Conceptualrendering
[Conceptual renderingof
rendering of
ofthe
the
thesensor
sensor
sensorelements]
elements]
elements]
2.
This
ThisStructure
sensor
sensorconsists and
consistsof
of aa principles
detector
detector element
element and
and a acompensation
compensation element.
element. Oxidation
Oxidation Precious-metal Glass
Precious-metal Glass++ Precious-metal
Precious-metal
2.
This
The
The
Structure
sensor consistsand
[Structure]
detector
detectorelement
element
principles
of a detector
consists
consists of
ofaa
element and a compensation element. catalyst
coil
coilof
ofaa precious-metal
precious-metal (e.g.,
(e.g.,
Oxidation
[Conceptual
catalyst++
catalyst +
Precious-metal
rendering
wire
wirecoil
wire coil
coil of
Glass
the
+
sensor
alumina
alumina
aluminasupport
support
support
Precious-metal
elements]
wire
wire
wirecoil
coil
coil
The detector element consists of a coil of a precious-metal (e.g., [Conceptual rendering of the sensor elements]
[Structure]
platinum)
platinum) wire
wire and
andan
an oxidant
oxidant catalyst—a
catalyst—a substance
substance active
activeagainst
against
alumina
alumina
alumina
[Conceptual rendering of the Precious-metal
Glasssensor elements]
Glass +
[Structure]
This sensor
platinum)
This
combustible
combustible
consists of
gas—sintered
a
gas—sintered
detector
on
onthe
element
thecoil
coilalong
along
and
and
with
a
aan
with
compensation
wire and an oxidant catalyst—a substance active against
sensor consists of a detector element compensation
analumina
element.
aluminasupport.
support.
Oxidation
support
support
element. Oxidation
support
catalyst +
Precious-metal
Precious-metal
wire0.5-1.4
coil +
mm alumina support
0.5-1.4mm
Precious-metal
wire coil mm
0.5-1.4
0.5-1.4 mm
The
This detector
combustible element of
sensor gas—sintered
consists consists
on the
a detectorof acoil coilalong
elementof a andprecious-metal
withaan alumina(e.g.,
compensation support. Oxidation
element. alumina
catalyst + wire 0.5-1.4 mm alumina
Precious-metal
coil Glass + support 0.5-1.4 mm
Precious-metal
wire coil
The
The detector
Theelement
element
platinum) wire element
burns
burns
and an in consists
inreaction
reaction
oxidant of
to aany
toany
catalyst—acoil of asubstance
detectable
detectable precious-metal
gas.
gas. The (e.g.,
Thecompensation
active compensation
against
The
The element
detector burns
element in reaction
consists toofany
a detectable
coil of a gas.
precious-metalThe compensation
(e.g., catalyst +
alumina
support wire coil alumina support wire coil
platinum)
element
combustible wire
elementconsists
consists andofofan
gas—sintered oxidant
aaacoil
coilof
ofon catalyst—a
aaaprecious-metal
precious-metal
the coil along substance
wire
wire
with and
anandactive
glass—a
glass—a
alumina against
support. alumina 0.5-1.4 mm
element
platinum) consists
wire andof an coil of
oxidant precious-metal
catalyst—a wire
substance and glass—a
active support 0.5-1.4 mm
combustible
substance
substance
The element
substance
gas—sintered
inactive
inactive
burns
inactive against
against
in on
reaction
against
the
combustible
combustible
to any
combustible
coildetectable
along with gas.
gas—sintered
gas—sintered
gas—sintered
an alumina
on
Theonthe
on theagainst
support.
coil
coilalong
compensation
the coil along
along support 0.8-1.4
0.8-1.4 mm
mm
0.5-1.4 mm 0.8-1.4
0.8-1.4 mm
mm
0.5-1.4 mm
combustible gas—sintered onelement
theany coildetectable
along with an alumina support. 0.8-1.4 mm 0.5-1.4 mm 0.8-1.4 mm 0.5-1.4 mm
The
with
with element
an
element
with an
an alumina
alumina
consists
alumina burns of in
support.
support.
a
support. reaction
coilThis
This
of a to
element
precious-metal
This element corrects
corrects
corrects the the
wiregas.
the and The
effect
effect
effect of
glass—a compensation
of the
the
ofcompensation
the Detector
Detector element
element Compensation
Compensation element
element
The
elementelement
consists burnsof incoil
a reaction
of a to any detectable
precious-metal wire gas.
and The
glass—a Detector element Compensation element
atmosphere.
atmosphere.
substance inactiveofagainst combustible gas—sintered
atmosphere.
element consists
substance inactive a coil of
against a precious-metal
combustible wire andon
gas—sintered on
the coil along
glass—a
thethe coil along [Bridge
[Bridge0.8-1.4
[Bridge circuit]
circuit]
circuit]mm 0.8-1.4 mm
[Principles]
[Principles]
with
with
an alumina
[Principles]
substance inactivesupport.
against This element corrects
combustible
an alumina support. This element corrects the effect of the
the effect
gas—sintered on ofthe coil along Decreased
0.8-1.4
Detector
Decreased element
element
0.8-1.4
mm
element
temperature
mm temperature
0.8-1.4 mm element
Compensation
Increased
Increased
0.8-1.4 mmelement
elementtemperature
temperature
atmosphere.
The
The precious-metal
precious-metal wire
wire coil
coil heats
heats the
the detector
detector element
element to to 300℃
300℃ to
to Detector
Decreased element element
temperature Compensation
=>
Increased
=>Increased
element
element
Increasedresistance
temperature
resistance
with an alumina support. This element corrects
The precious-metal wire coil heats the detector element to 300℃ to
atmosphere. the effect of the [Bridge
=>
=>
circuit]
Decreased
Decreased
=> Decreased
resistance
Detectorresistance
element
resistance Compensation
=> Increasedelement
resistance
[Principles]
450℃.
450℃. Then,
Then,
atmosphere.
450℃. a a combustible
combustible gas
gas burns
burns onon the
the
Then, a combustible gas burns on the surface of the detector surface
surface ofof the
the detector
detector [Bridge circuit]
[Principles]
element,
element, increasing
increasingthe thetemperature
temperature of
ofdetector
the
theelement.
element. With
With tochanges
changes inin
in [Bridge Compensation
Compensation
Decreased circuit]
element temperature
Compensation Increased
Detector
Detector elementelement temperature
element
[Principles]
The
The
precious-metal
element,
temperature,
temperature,
increasing
precious-metal
thethe
wire
the
wire
coil heats the
temperature
coil
precious-metal
precious-metal heatswire
wirethe
of the
detector
coil,
coil, a a
element
element.
element
component
component
With
of to
of the
300℃ to
changes
300℃
the to
element,
element,
Decreased
=> Decreased
Decreased
=> Decreased
element
element
element
element
temperature
resistance
element temperature
resistance
＋＋
＋
VV
Detector
Increased
=> element
Increased
Increased
=> Increased
element
element
temperature
resistance
temperature
resistance
450℃.
The Then,
temperature,
precious-metala
the combustible
precious-metal
wire coil gas
heatsburns
wire on
coil,
thechangesthe
a
detector surface
component
elementof the
ofto the detector
300℃ element,
tototo V Sensor
Sensor output
output
450℃.
changes
changes Then,
inin a combustible
resistance.
resistance. The
The gas burns
resistance
resistance on the
changes surface
almost
almost ofin inthe detector
proportion
proportion => DecreasedCompensation
resistance －－
－
=> Increased
Sensor
Detector output
element
resistance
element,
changes
450℃. increasing
in resistance.
Then, the
a combustible temperature
The resistance
gas burns of the
changes
on element. With
almostof
the surface in thechanges
proportion
detector in to Compensation
element ＋
element, increasing temperature of the Detector element
the
theconcentration
concentration ofofthethegas.
gas.TheThewire
bridge
bridge aelement.
circuit
circuit shown
shown With
inin
inofthechanges
the right
right in
figure
figure Compensation Side Side＋
temperature,
the concentration
element, the precious-metal
increasing of the
the gas. The
temperature coil,
bridge
of the component
circuit shown
element. With the the element,
right
changes figure
in
element Side V
resistance
resistance Detector element
temperature,
allows
allows the
the the
sensor
sensor precious-metal
toto recognize
recognize thewire
the coil,
change
change ain component
inresistance
resistance of
as as the
thethe element,
voltage
voltage element －V RR
＋
resistance R Sensor output
changes
allows theinsensor
temperature, resistance.
the The resistance
to recognize
precious-metal thewirechangechanges
coil, almost inas
incomponent
a resistance of proportion
the element,
the voltage to －V Sensor output
changes
to
todetermine
the in resistance.
determine
concentration the of theThe
theconcentration gas.resistance
concentration of
The ofthethegas.
bridge changes
gas. almostininthe
circuit shown proportion
right figure to
to determine
changes the concentration
in resistance. The of the gas. Sidevoltage
Sensor
Sensor VsSensor output
－voltageVs
the concentration
allows the sensor of
to the gas.resistance
recognize Thethe bridge
change
changes
circuit
in
almostininthe
shown
resistance as
proportion
theright figure
voltage
to Sensor
Side voltage
resistance R Vs
the concentration
allows the sensor of recognize
to the gas. The the bridge
change circuit shown inas the right figure Side
resistance R
to determine the concentration of
thethe gas. in resistance the voltage
3.
3. Features
Features
allows the sensor
3. determine
Features (of
(of
to the
the
recognize
(of the sensor sensor
sensor change HW-6239
HW-6239
in resistance as as
as thean
an example)
example)
voltage resistance R
Sensor voltage Vs
of the gas.HW-6239 as an example)
to determine the concentration of the gas. Sensor voltage Vs
○to
○Output the concentration
Outputcharacteristics
characteristics
○ Output characteristics ○○Temperature
Temperatureand
and Sensor voltage Vs
3.TheFeatures ○ Temperature and
precious-metal(of wirethe sensor HW-6239 as an example)
The precious-metal
precious-metalwire wirecoil, coil,the
the heat
heat Humidity
Humidity(%(%RH)
RH)(40℃atmosphere)
(40℃atmosphere)
Humidity (% RH) (40℃atmosphere)
3.
The Features
source,
○ source, linearly
linearly (of
changes
changes the
inin sensor
coil, the heat HW-6239
100
100
100 as an example)
humidity
humiditycharacteristics
humidity characteristics
characteristics 00 9090
○ 3.
source,Features
Output
Output
temperature
temperature
linearly (ofcoefficient.
characteristics
changes
characteristics
resistance
resistance
the
in sensor
coefficient. In In
HW-6239 as an example) ○
The
The
The
materials
materialsused
Temperature
materials
usedand
used
ininthe
in
the
the
CH
CH
CH44 0 90
The
○ precious-metal
temperature resistance wire coil, the
coefficient. heat In ○ Temperature and 1004 (% RH) (40℃atmosphere)
100
Humidity
theOutput characteristics 100 elements
elements
humidity have
have high
high electrical
characteristicselectrical 100
the
The
the
lower-explosion-limit
source,lower-explosion-limit
precious-metal
linearly changes
lower-explosion-limit wire (LEL) (LEL)
coil,
in
(LEL) the heat Output Output
Output100 ○ Temperature
elements
humidity
resistances
resistances
have highand
characteristics
and
and are
electrical
areless
less likely
likely
Humidity (% RH) (40℃atmosphere)
CH4 0 (% RH) (40℃atmosphere)
Humidity 90
The precious-metal
concentration
concentration
source, linearly region,
region,
changes wire
the
the coil,
burning
in the heat ratio
burning ratio
100 The materials
resistances and used
are in the
less likely CH4 0 90
temperature
concentration resistance
region, thecoefficient.
burning In (%) ratio
(%) humidity
toThe
tobebe affectedcharacteristics
affected
materials byby the
usedthe in the
Reading
Reading
100
Reading Temp
Tempchar
char 90
source,
reaction
reaction
temperature linearly
isis changes
proportional
proportional
resistance toto in
the
the gas
coefficient.gas In (%)
Output elements
to be have
affected high
by the electrical (%
(%LEL) CH4
LEL)
100 0 Temp char
the lower-explosion-limit
reaction is proportional (LEL)
tocoefficient.
the gas In Output The materials
temperature
temperature
elements and
have andused in theinin
humidity
humidity
high electrical (% LEL) Hum
Humchar
char
Hum char
temperature
concentration.
concentration.
the resistance
InInthis
lower-explosion-limit thisregion,
region,
(LEL)the
the ratio resistances
temperature and are
andhigh less
humidity likely
in 100
concentration
concentration. region, the
In this region, burning
the Output theelements
the use
use have
environment,
resistancesenvironment,
and are electrical
allowing
allowing
less likely Reading
the
output lower-explosion-limit
outputfromfrom
concentration the
thesensor
sensorslowly (LEL)
slowly ratio
(%)00 to
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allowing Temp char
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reaction
output from
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slowlythe gas
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Reading
(% LEL) 0 Temp
Hum char
changes
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change
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Gas concentration
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to be affected to stay almost
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the Reading
(% LEL) Temp char
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temperature and in (% LEL) -20
-20 6060
gas
gasconcentration.
concentration.
concentration. the use environment,
constant. allowing -20 Temperature
Temperature(℃)char60
(℃)
from theIn this region,
slowlythe (%(%LEL)
LEL) Hum
output
gas concentration. sensor temperature and humidity in Temperature (℃)
○ concentration.
○Responsiveness
output from
Responsiveness In
the sensorthis region,
slowly the 0 (% LEL)
0 0 Gas concentration 100
○ ○
the
the use
Catalystenvironment,
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reading
○theCatalyst development
development
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stay almost
use environment,
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allowing
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changes according to the change in
○output
Responsiveness
changes from the sensor
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100 0 0 Gas concentration
Gas Out100
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detector
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stay almost
element uses
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thatpromotes
-20 promotes 60
The
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The reading
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elementalmost uses a catalyst that promotes
-20 Temperature (℃) 60
changes
The according
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gas
surface
○
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Responsiveness thedetector
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(% concentration
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burning
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burning
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reaction.
Having
Having
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developed -20
Having been developed in-house
in-house
in-house for
for
Temperature (℃)
for(℃) 60
○
gas
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of the detector element
Responsiveness wire Output Output (% LEL) ○
gasgas
The
Catalyst
sensors,
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detector
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ofour
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○
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theprecious-metal
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Responsiveness on the ratioOutput100
ratio
100
Gas Out
Gas Out ○ Catalyst
gas
The sensors,
detector development
this catalyst
element uses makes use of
a catalyst thatour proprietary
promotes
coil,
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signals.
sensor With ain
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signals.
4.sensor
4. Detectable
Detectable With ainhigh gas,
gas, reaction
molecular rate, thisformula,
molecular formula, 0 0 100
0 0 model,
model, Timeand
and
(sec.)detection
detection
accuracy, excels responsiveness,
and reproducibility.
Gas In
5.5.Products
Productsof ofthis
thistypetype(examples)
(examples)
4. Detectable
sensor
accuracy, excels
and in gas, molecular formula,
responsiveness,
reproducibility. model, Time and
(sec.) detection
100
5. Products of this type (examples)
range
range (examples)
(examples) 0 100
accuracy,
range (examples) and reproducibility. Time (sec.) ○○Stationary
Stationaryproducts products
4. Detectable gas, molecular formula, model, and detection ○ Products
5. Stationaryofproducts
this type (examples)
4. Detectable
Detectable
Detectable
range gas
gas
(examples)
Molecular
Molecular formula,
gas, molecular
Molecular
model,
Model
Model ## and Detection
Detection
detection
Detection 5....Products
...GD-A80,
...
GD-A80,GD-A80D,
GD-A80D,
GD-A80, of
SD-1
this type
GD-A80D,
SD-1 (Type
(TypeGP),
(examples)
SD-1
GP),
(Type GP),
4. Detectable
Detectable
range gas, molecular
gas
(examples) formula formula,
formula model,
Model # and detection
range
range 5. Products
SD-D58･DCof
SD-D58･DC
○ Stationary this
(Typetype
(Type
products GP),
GP),(examples)
SD-2500
SD-2500
formula range SD-D58･DC
○ Stationary (Type GP), SD-2500
products
range (examples) Molecular
Combustible
Combustible
Combustible
Detectable
gases gas
gasesiningeneral
general -- HW-6211
HW-6211
Molecular
Detection Model # Detection
○ ...
...
GD-A80, GD-A80D,
Stationary
GD-A80, productsSD-1
GD-A80D,
(Type GP),
SD-1SD-2500
(Type GP),
Detectable
gases gas
in general -
formula HW-6211
Model # range ○○Portable
Portable products
products
... SD-D58･DC (Type GP),
Detectable
Methane
Methane gas Molecular
formula
CH
CH4 4 Model #
HW-6239
HW-6239 Detection
range ○ ... GD-A80,
Portable
...GP-1000
GP-1000
GD-A80D,
products
SD-D58･DC (Type SD-1
GP), (Type GP),
SD-2500
Combustible
Methane formula
CH HW-6239 0-100%
0-100% LEL
LEL
range SD-D58･DC (Type GP), SD-2500
Combustible
gases in general -4 HW-6211 0-100% LEL ... GP-1000
Vinyl
Vinylchloride
chloride
Combustible
gases in general
CC2H
2H
-3Cl
3Cl HW-6214
HW-6214
HW-6211 ○ Portable products
Vinyl
gases
chloride
Methane in general
High-boiler
High-boilergases
gases
C2H-3Cl
CH--4
HW-6214
HW-6211
HW-6239
HW-6228
HW-6228 ○ Portable products
... GP-1000products
Methane gases
High-boiler CH-4 HW-6239
HW-6228
0-100% LEL
0-100% LEL
○ Portable
... GP-1000 SD-1
SD-1(Type
(TypeGP)
GP)
Vinyl chloride
Methane C2CH
H3Cl HW-6214
HW-6239 ... GP-1000 SD-1 (Type GP)
Vinyl chloride C2H3Cl
4
HW-6214 0-100% LEL
High-boiler gases
Vinyl chloride C2H- 3Cl HW-6228
HW-6214
High-boiler gases - HW-6228 SD-1 (Type GP)
High-boiler gases - HW-6228 SD-1 (Type GP)
SD-1 (Type GP)