YieldTrakk YM-1 Universal

Installation Guide

Part Number: 1006427-01

Rev Number: 1.0

© Copyright Topcon Precision Agriculture

June, 2015
All contents in this manual are copyrighted by Topcon. All rights reserved. The information contained herein may
not be used, accessed, copied, stored, displayed, sold, modified, published or distributed, or otherwise reproduced
without express written consent from Topcon.
www.topconpa.com
Preface
This manual provides information about installing this Topcon Precision Agriculture product. Correct installation,
use and servicing is important for safe and reliable operation of the product.
It is very important that you take the time to read this manual before installing the product.

Terms and Conditions

Note: Please read these Terms and Conditions carefully.
This manual is designed to assist you with installing this Topcon product. Its use/maintenance is subject to these
Terms and Conditions and any more fully set forth in an Operator’s Manual.

Usage and Safety

Improper use of the product can lead to death or injury, damage to property and/or malfunction of the product. The
product should only be repaired by authorized TPA service centers. You should closely review the safety warnings
and directions in this manual and comply with these at all times.

Copyrights
All information contained in this manual is the intellectual property of, and copyrighted material of TPA. All rights
are reserved. You may not use, access, copy, store, display, create derivative works of, sell, modify, publish,
distribute, or allow any third parties access to, any graphics, content, information or data in this manual without
TPA’s express written consent and may only use such information for the care and operation of your product. The
information and data in this manual are a valuable asset of TPA and are developed by the expenditure of
considerable work, time and money, and are the result of original selection, coordination and arrangement by TPA.

Trademarks
ZYNX, PROSTEER, EAGLE, KEE Technologies, Topcon, Topcon Positioning Systems and Topcon Precision
Agriculture are trademarks or registered trademarks of the Topcon Group of companies. Microsoft and Windows are
trademarks or registered trademarks in the United States and/or other countries of Microsoft Corporation. Product
and company names mentioned herein may be trademarks of their respective owners.

Website and other statements

No statement contained at the website of TPA or any other Topcon Group company or in any other advertisements or
TPA literature or made by an employee or independent contractor of TPA modifies these Terms and Conditions
(including the software license, warranty and limitation of liability).

Limited Warranty
ELECTRONIC AND MECHANICAL COMPONENTS - TPA warrants that the
electronic components manufactured by TPA shall be free of defects in materials and workmanship for a period of
one year from the original date of shipment to the dealer. TPA warrants that all valves, hoses, cables and mechanical
parts manufactured by TPA shall be free of defects in materials and workmanship for a period of 90 days from the
date of sale.

RETURN AND REPAIR - During the respective warranty periods, any of the above items found
defective may be shipped to TPA for repair. TPA will promptly repair the defective item at no charge, and ship it
back to you. You must pay the shipping and handling charges in respect of the same. Calibration of components,
labor and travel expenses incurred for in-field removal and replacement of components are not covered in this
warranty policy. Damage to components due to negligence, abuse or improper use, maintenance, modification or
repair is NOT covered under this warranty.

i
Disclaimer of Warranty
Other than for the above warranties or warranties in an appendix or a warranty card accompanying the product, this
manual and the product are provided ‘as is’. There are no other warranties and to the extent allowed by law TPA
excludes all implied terms, conditions and warranties in respect of the manual and the product (including any implied
warranty or merchantability or fitness for any particular use or purpose).

Liability Limit and Indemnity

TPA and its dealers, agents and representatives shall not be liable for technical or editorial errors or omissions
contained herein or for special, indirect, economic, incidental or consequential damages resulting from the
furnishing, performance or use of this material or the product (including where TPA has been advised of the
possibility of such damage). Such disclaimed damages include but are not limited to loss of time, loss or destruction
of data, loss of profit, savings or revenue or loss of or damage to the product. In addition, TPA is not responsible or
liable for damages or costs incurred in connection with obtaining substitute products or software, claims by others,
inconvenience, or any other costs.
In any event, TPA’s liability to you or any other person for any claim, loss or damage (in contract, tort or on any
other basis) will be limited (in TPA’s option) to either (a) the replacement or repair of the product, or (b) payment of
the cost of replacing or repairing the product. You indemnify and hold TPA harmless against any claim, action,
damage, loss, liability or cost (including legal fees) which TPA incurs arising from (a) your operation, use and/or
maintenance of the product other that in accordance with the terms set out in this manual, or (b) your negligence or
wrongful act or omission in respect of the product.

Other
These Terms and Conditions may be amended, modified, superseded or cancelled, at any time by TPA. These Terms
and Conditions will be governed by, and construed in accordance with:
• the laws of South Australia if the product is sold and supplied to you in Australia (in which case the courts
of South Australia or the Federal Court of Australia (Adelaide Registry) have exclusive jurisdiction in
respect of any claim or dispute); or
• the laws of the State of California if the product is sold and supplied to you outside of Australia.
All information, illustrations, and applications contained herein are based on the latest available information at the
time of publication. TPA reserves the right to make product changes at any time without notice.
If any part of these Terms and Conditions would be unenforceable, the provision must be read down to the extent
necessary to avoid that result, and if the provision cannot be read down to that extent, it must be severed without
affecting the validity and enforceability of the remainder of these Terms and Conditions.
Comments, suggestions, and questions about TPA products are welcomed. Contact your local TPA representative or
a representative at our corporate facility.
Topcon Precision Agriculture
14 Park Way, Mawson Lakes, South Australia 5095.
Phone: +61 8 8203 3300 Fax: +61 8 8203 3399

Service Information
Service assistance can be provided by contacting your local TPA Authorized Dealer or by calling the Topcon
Precision Agriculture Service Centre.
Phone: +61 8 8203 3300 Fax: +61 8 8203 3399
Hours: 8.30am to 5pm (Australian Central Time) Monday through Friday.

Alert Symbols
Note: Supplementary information to help set up and maintain the system and/or information that will benefit system
operation, performance, measurements or personal safety.

ii
 CAUTION: This indicates that an action could affect system operation, system
performance, data integrity or personal health.

WARNING: This indicates that an action can/will result in system damage, loss of
data, loss of warranty or personal injury.

CRITICAL: This indicates a critical action that must be taken to avoid possible
serious injury or death.

PROHIBITED: UNDER NO CIRCUMSTANCES should this action be performed

Operator Safety

WARNING: DO NOT remove or obscure safety signs. Replace any safety signs
that are not readable or are missing. Replacement signs are available from your dealer in
the event of loss or damage.

WARNING: It is YOUR responsibility to read and understand the safety sections

in this book before working on the equipment. Remember that YOU are the key to safety.
Good safety practices not only protect you, but also the people around you. Study this manual as part of your safety
program. This safety information only relates to Topcon equipment and does not replace other usual safe work
practices.
Information in this manual is current at the time of publication. A system may vary slightly. The manufacturer
reserves the right to redesign and change the system as necessary without notification.

Preparation for Operation

PROHIBITED: Never operate the vehicle with any panels or guards removed. If the
removal of panels or guards is necessary to make a repair, they MUST be replaced before
operation.

PROHIBITED: Topcon equipment must not be used by an operator affected by

alcohol or drugs. Seek medical advice if using prescription or over-the-counter medication.

iii
Electrical Safety

WARNING: Incorrectly connected power can cause severe injury and damage to
people or the equipment.
Disclaimer
Topcon accepts no responsibility or liability for damages to property, personal injuries, or death resulting from the
misuse or abuse of any of its products.
Further, Topcon accepts no responsibility for the use of Topcon equipment or the GNSS signal for any purpose other
than the intended purpose.
Topcon cannot guarantee the accuracy, integrity, continuity, or availability of the GNSS signal.
The operator must ensure that the equipment is correctly turned off when not in use.
Before operating any vehicle equipped with Topcon products, read and understand the following product specific
safety precautions in the Operator’s Manual for the equipment.

Safety for this Installation

CRITICAL: Before starting any work on the vehicle

• Shut down the vehicle as per the manufacturer’s operator’s guide.
• Allow the machine to cool before working on the machine.
• Remove the ignition key to prevent accidental starting of the machine.

CRITICAL: Practice safe workshop practices

• Clean the machine and target work areas thoroughly before commencing any work on the vehicle to
prevent contamination of hydraulic and electrical systems.
• Wear appropriate clothing and footwear protection.
• Do not perform the installation alone. Have someone with you to assist.
• Dispose of any oil, coolant or machine fluid as per local laws and legislation.
• Manually secure any machine components that must be raised, worked under, worked around or removed
as part of the installation or service procedure.
• Never work on, adjust, lubricate or perform maintenance on a vehicle that is in motion or has powered
moving parts.
• Keep all vehicle parts in good working order. If damage is found, report damage to the vehicle owner and
your manager immediately.
• For self-propelled machines equipped with an electrical system, disconnect the negative (-) and positive
(+) battery terminals before performing electrical system service and maintenance or welding on the
vehicle.
• Implements equipped with an electrical system, disconnect the entire implement - tractor harness
connections before performing electrical system service and maintenance or welding on the implement.

iv
 CRITICAL: Install and handle brackets and electronic system components safely
• Install and handle all vehicle mounting brackets in a safe manner. Serious injury can result from falling
while performing service, installations or maintenance. Use secure vehicle handholds and footholds where
specified by the manufacturer. If footholds and handholds do not allow access to the necessary work area;
use a ladder, scaffold or other means of safe, secure access. Do not commence work in wet, windy or icy
conditions.
• Inside and outside the cabin, ensure that the harnesses are routed safely out of the way of operators and
will not be damaged in normal use.
• Attach the power connector at the end of installation to prevent any risk of electrical damage.

v
Table of Contents
Chapter 1 – Components .............................................................. 1
1.1. System outline ....................................................................... 1
1.2. Mounting overview................................................................. 2
1.3. Required components ........................................................... 2
1.3.1. Supplied components...................................................... 2
1.3.2. Additional components .................................................... 2
1.4. Parts list................................................................................. 3
1.4.1. 1006340-01 KIT, Yield Monitor Universal Install ............. 3
1.4.2. 1006352-01 KIT, ISO Yield Univ Base ............................ 3
Chapter 2 – Hardware Installation ................................................ 6
2.1. Grain yield sensor installation ................................................ 6
2.1.1. Yield sensor position ....................................................... 7
2.1.2. Mounting the grain sensor ............................................... 8
2.1.3. Sensor bracket modification for New Holland TX series 15
2.1.4. Elevator modification kits .............................................. 15
2.2. Moisture sensor installation ................................................. 17
2.2.1. Mounting ....................................................................... 18
2.2.2. Maintenance.................................................................. 20
2.3. Header position switch/sensor installation ........................... 21
2.3.1. Header height switch..................................................... 21
2.3.2. Mounting the cutout switch ............................................ 22
2.4. YieldTrakk YM-1 ECU ......................................................... 24
2.4.1. Mounting position .......................................................... 24
2.4.2. Wiring connections ........................................................ 25
2.5. Interface to X30 Console ..................................................... 25

vi
Chapter 1 – Components
This section lists the kits and components required to set up
YieldTrakk monitoring. It also provides a system outline and
overview of mounting positions.

1.1. System outline

The system consists of a number of permanent sensors to measure
yield, moisture content and header position.

1
1.2. Mounting overview

1.3. Required components

1.3.1. Supplied components

• 1006340-01 KIT, Yield Monitor Universal Install

1.3.2. Additional components

• AGA4477 X30 TPA Comp W/Software Release
• AGA4700 Gen2lite generic cab harness

2
 Chapter 1 – Components

1.4. Parts list

1.4.1. 1006340-01 KIT, Yield Monitor Universal Install

Part Number Description Quantity
1006352-01 KIT, ISO Yield Univ Base 1
HARNESS, YieldTrakk ISO Coms Active
1005427-01 1
Termination
INSTALL GUIDE, Yield Monitor
1006427-01 1
Universal
1006428-01 MANUAL, User Yield Monitor 1
AGW289 WARRANTY CARD 1
Y004 Cable Tie 20
Y707 Adhesive Cable Clamp 10

1.4.2. 1006352-01 KIT, ISO Yield Univ Base

Part Number Description Quantity
1006354-01 SUBKIT, YM Grain Sensor W Mount 1
1006355-01 SUBKIT, YM Test Weight 1
1006356-01 SUBKIT, YM Moisture Sensor W Mount 1
1006357-01 SUBKIT, YM Univ HDR Height Switch 1
1006362-01 HARNESS, YM Header Height Ext Cable 1
1006313-01 ECU YM ISO Module 1

3
1006354-01 Subkit YM Grain Sensor W Mount

1006356-01 Subkit YM Moisture Sensor W Mount, and

1006378-01 Moisture Sensor 7m Extension Harness

4
 Chapter 1 – Components

1006357-01 Subkit YM Universal Height Switch, and

1006362-01 Height Switch 7M Extension Harness

1006313-01 ECU YM ISO Module

5
Chapter 2 – Hardware Installation
This chapter explains the installation of YieldTrakk hardware on a
combine harvester.

2.1. Grain yield sensor installation

1006354-01 SUBKIT, YM Grain Sensor W Mount
Grain yield is measured by an optical sensor installed near the top of
the clean grain elevator. An infrared (non-visible) light beam is
transmitted across the elevator paddles from one side to the other. A
receiver detects when the light beam is broken and when it is clear. As
each paddle passes the sensor, the beam is broken. The more grain
there is on the paddle, the longer the time that the beam is broken.
(This is measured as % darkness.)
The transmitter and receiver, together with their lens and lens holders,
are each secured to a hinged mounting bracket, which is riveted to the
elevator housing. Sensor operation is indicated by an LED on the end
of each sensor.

Figure 1: Yield Sensor Arrangement

6
 Chapter 2 – Hardware Installation

2.1.1. Yield sensor position

The sensor should be mounted as close to the top of the clean grain
elevator as possible on the UP side of the elevator. Normally this is
the rear half of the elevator. The critical dimension is the 'X'
dimension (see figure 2a) and is the distance forward from the rear
face of the elevator housing. The 'Y' dimension is the distance down
from the upper elevator support shaft or bearing (unless otherwise
stated, see machine specific mounting chart on page 11).
Note: On some combines e.g. CLAAS (excluding Lexion) the
elevator runs in the opposite direction, so the sensor would be fitted to
the front half of the elevator and therefore the 'X' dimension is the
distance back from the front face. It is important to note direction of
the elevator.

Figure 2: Yield Sensor position on the clean grain elevator

Dimensions are supplied for many models, see below. On combine
models where no dimension is given, the sensor should be positioned
so that the beam is broken by the elevator paddle only, and not by the
paddle support bracket (see figure 2b). This dimension can be
determined by inspecting the elevator through the top or bottom
access panel.

7
Note: The correct dimensions for the sensor position are important.
Incorrect positioning of the sensor can seriously affect yield
measurement.
See the machine specific table below for installation measurements.

2.1.2. Mounting the grain sensor

The transmitter and receiver are identified by the label on the body.
Mount the receiver on the outward side of the elevator so that you can
easily observe the LED to check for correct operation.
It is necessary to gain access to both sides of the elevator trunking. On
many New Holland combines this is through the inspection panel in
the floor of the grain tank.
On some other combines it is possible to install the sensor on a section
of the elevator inside the grain tank.

WARNING: Always make sure that the combine cannot be

started while working in proximity to moving parts! Remove the
ignition key, and for maximum safety disconnecting the batteries
is recommended.
1. Mark out the hole centers for the sensors. Take care to ensure the
marked centers are aligned across the elevator trunking. Drill
20mm (3/4") Ø holes and deburr.
2. Temporarily assemble the sensors onto the brackets along with
the sensor lens. Screw the sensor lens onto the sensor body until
the sensor touches the back of the lens. Hand-tighten the backing
nuts so that the sensors extend from the bracket face equal to the
depth of the bend in the bracket.
3. Hold the assembly up to the beam hole ensuring that:
• The bracket fingers extend past the edge of the elevator
sufficiently for the tie rod to be engaged in the slot, and

8
 Chapter 2 – Hardware Installation

without interfering with the elevator trunking or other

components.
• The fixing rivets are located close to the centre of the
trunking immediately adjacent to the internal partition (figure
2b). This will ensure that the rivets protrude into a clear space
not swept by the paddles on the down side of the elevator.
The paddles may otherwise foul on the rivets.
4. Once the bracket position is established, mark out and drill the
first rivet hole 4.8 mm Ø. Fasten the first rivet and verify the
bracket position before drilling the remaining holes. The sensor
should be central in the bracket slot.
5. Adjust and tighten the sensors so that:
• The sensor sits squarely against the trunking.
• The sensor brackets are parallel to the trunking when the
foam gasket on the lens body is lightly compressed.
6. Assemble the tie rod to the brackets and tighten down the
handwheel. Ensure the retaining pin is fitted to prevent the
handwheel vibrating loose.

Figure 3: Tie rod assembly

7. Secure the sensor cables and connector with cable ties. Connect
the extension cable and route forward to the ECU. Cable-tie
where possible to an existing wiring loom or hydraulic lines.
Note: On some harvesters, such as the John Deere 9500/9600, the
assembly may be installed on the inside of the grain bin. On these
combines a hole must be drilled to allow the tie rod, sensor and cables
to pass through the elevator belt sidewall housing. In this situation
care must be taken to prevent excessive belt movement from
contacting the bracket, sensor, tie rod or cabling. A rubber grommet

9
and silicone must be used to protect the cable from chafing and grain
loss through the hole.
Typical arrangement

10
 Chapter 2 – Hardware Installation

YieldTrakk optical sensor installation

Make Model X measurement Y position (mm)
(mm)
Claas Dominator 40mm Inside grain tank
86/89/98
Claas Dominator 45mm Just below grain tank
106/108118/21
8
Claas Dominator 60mm
112CS
Class Comm 60mm Just below grain tank
116CS/228
Class Dominator 45mm Inside grain tank
204
Class All Lexions 45mm 110mm below bracket
(inc. CAT *The elevator goes in the
Lexions) opposite direction to other Claas
combines, so sensors are fitted
toward the REAR (upside) of the
elevator.
Claas Avero 30mm Inside grain tank
240
Claas Tucano 45mm Just below grain tank
*Tucano models with the following elevator serial numbers:
320, 330 83200011 to 83200514
340 83400011 to 83401111
430 83800011 to 83800309
C2200011 to C2200050
440, 450 83900011 to 83900402
83900413 to 83900609
C3200011 to C3200180
Claas Tucano 45mm 110mm below bracket
*The elevator on these Tucano
models goes in the opposite
direction to other combines, so
the sensors are fitted to the
REAR (upside) of the elevator.

11
Make Model X measurement Y position (mm)
(mm)
*Tucano models with the following elevator serial numbers:
320, 330 83200515 to 8320999
340 83401112 to 8349999
430 83800210 to 8399999
C2200051 to C229999
440, 450 83900403 to 83900412
83900610 to 8399999
C3200180 to C3299999
Case IH 1460 35mm
Case IH 1660 40mm Just below grain tank
Case IH 1680 60mm Just below grain tank
*The bracket which locates the
chain tensioning rods, should be
re-drilled and the rod re-
positioned to clear the sensors.
Case IH 2166 40mm Just below grain tank
Case IH 2188/2388 50mm on the Just below grain tank
outside *The bracket which locates the
60mm on the inside chain tensioning rods, should be
(slightly staggered) re-drilled and the rod re-
positioned to clear the sensors.
John Deere 1000 Series 30mm Inside tank 200 below top flange
John Deere 1100 Series 50mm Inside tank 200 below top flange
John Deere Z series 65mm 170mm from the top
Belt drive The tie rod must pass between
the chain tension rod and the
elevator housing
John Deere Z series 65mm 170mm from the top
Chain drive The tie rod must pass between
the chain tension rod and the
elevator housing
John Deere 2258 65mm 170mm from the top
The tie rod must pass between
the chain tension rod and the
elevator housing
John Deere 4400 25mm 820mm
John Deere 4425 30mm 200mm
John Deere 7720 Turbo 35mm 720mm
John Deere 9500 60mm 240mm

12
 Chapter 2 – Hardware Installation

Make Model X measurement Y position (mm)

(mm)
John Deere 9600 60mm 240mm from top shaft
John Deere 9750 STS 80mm 170mm from the top
The tie rod must pass between
the chain tension rod and the
elevator housing
DeutzFahr 4080 35mm 1740mm up from bottom
sprocket
*Also ensure that the sensors are
below and well clear of the
unloading auger belt.
DeutzFahr 8XL 60mm Under tank
DeutzFahr 5690 65mm 700mm under tank
HTS/6095HTS
New Holland TX34, TX36, 55mm 70mm from bracket
TX62, TX64,
TX65, TX66,
TX68, TF42,
TF44, TF46,
TF76, TF78
ELEKTRA
New Holland All TC models 55mm In grain tank
New Holland 8070/8080 55mm 220mm from top
New Holland All TR 44mm 332mm from top shaft
New Holland All CX models 55mm 2000mm from bottom shaft
mod. Plates required for elevator
paddles.
*Because of the limited
clearance between the front of
the elevator and the side panel
the compact yield sensor is
required.
New Holland CS and CSX 55mm In tank
Massey 38/40 60mm 340mm below elevator bracket
Massey 29 55mm 340mm below elevator bracket
Massey 760/850 35mm
Fiat L517 60mm 400mm from top of elevator in
the tank
Forthchritt E514/517 45mm Just below tank
Forthchritt E524 40mm Just below tank

13
Make Model X measurement Y position (mm)
(mm)
Gleaner R-72 65mm Stagger receiver 10mm below
transmitter.
*slightly staggering one sensor
10mm below the other prevents
the receiver being triggered by a
gap found in the paddle support
bracket
Laverda 306LS 60mm 200mm from top of elevator
Laverda 25.5 60mm 400mm from top of elevator - in
tank
Laverda 25.5 60mm 400mm from top of elevator - in
tank

14
 Chapter 2 – Hardware Installation

2.1.3. Sensor bracket modification for New Holland TX

series
Modify the outer bracket as shown below. This enables the bracket to
be hinged open sufficiently to remove the sensor lens for inspection,
cleaning etc, without fouling the concave adjusting lever.

Figure 4: Modifying the sensor bracket

2.1.4. Elevator modification kits

Problems can occur if the sensor is positioned such that the sensor
beam is interrupted by any part of the paddle support bracket. If the
sensor cannot be positioned in order for the sensor beam to avoid the
paddle support bracket (figure 2b), then note that:
• If the outer edge of the bracket is tapered, they should be
modified to be parallel to the direction of motion. Modification
kits are available for certain harvesters consisting of rectangular
plates ('wings') fitted to the support brackets, in order to eliminate
the tapered edge. See figure 5.

15
• If the support brackets have punched holes or other apertures,
these should be filled with silicone sealant or covered in some
way, to avoid extraneous signals being generated.

Figure 5: Modifications to the paddle support bracket

16
 Chapter 2 – Hardware Installation

2.2. Moisture sensor installation

1006356-01 Subkit, YM Moisture Sensor W Mount
The moisture sensor enables a continuous grain moisture readout
during harvesting. Grain moisture is measured as it flows over the
sensor. For extra accuracy the unit incorporates a temperature sensor.
Item Description Quantity
1 MK4 Moisture Sensor 1
2 Mounting Plate (SS) 1
3 M6 x 50 Carriage Bolt (SS) 4
4 M6 Flange Nut 12
5 Extension Cable (7m) 1
6 Self-adhesive Cutout Template 1

1 2

17
2.2.1. Mounting position
The sensor is designed to be mounted onto curved or flat surfaces. It
must be mounted where there will be a continuous flow of grain, and
preferably at a consistent depth across the sensor surface, for example:
• Longitudinally on the underside of the bubble-up auger of a
combine harvester (figure 6). If the bubble-up auger has a dual-
level outflow system into the tank, the sensor must be positioned
in the auger tube where it will always be in the grain flow into an
empty tank. The mounting plate [2] must be curved to fit the tube.
It is not generally recommended to install the sensor anywhere
else but in the bubble-up auger. If installed elsewhere such as on
the access plate at the bottom of the clean grain elevator, extreme
wear may occur with certain crops, and may result in premature
failure of the sensor.
• On a flat surface (e.g. a hopper outlet if fitted on a grain dryer).
If fitting the sensor to used machinery, then, mindful of the above
recommendations, observing the extent and severity of the wear
pattern left by the grain flow can also assist in determining the
optimum position for the sensor.

Figure 6: Position on the underside of the bubble-up auger

18
 Chapter 2 – Hardware Installation

2.2.2. Installation
1. Measure along the underside of the auger tube, and apply the
cutout template at the chosen position.
2. Cut two holes with a 40 mm diameter holesaw, then cut between
them with a jigsaw (figure 7). Drill four holes, 7 mm diameter for
the mounting plate.
3. Bend the mounting plate as required, and fit to the inside of the
auger tube using four bolts [3] and flange nuts [4].
Note: Check that the auger flighting clears the mounting plate (figure
8). It may be necessary to curve it more smoothly (by making a
number of small bends in it) for a close fit to the inside of the tube.
If there is still insufficient clearance, then you should grind back the
edge of the portion of the auger flighting that passes over the
mounting plate.

Figure 7: Installing the mounting plate

19
 Figure 8: Checking auger clearance
4. Spin four flange nuts [4] (flange side facing out) onto the bolts
[3].
5. Position the sensor over the bolts [3] and spin the flange nuts [4]
up to the back of the aluminium plate. Secure using the remaining
four flange nuts [4].
Note: If the sensor is positioned externally from the grain tank, for
crops such as oil seed rape, it may be useful to apply some silicone
sealant around the edge of the sensor, to seal any gap between the
trunking and the sensor body.
6. Connect the extension cable to the sensor and route the cable back
to the ECU. Secure the cable at 300 mm intervals, following
existing cable looms where possible.

2.2.3. Maintenance
Crop residue on the sensor face will affect accuracy. Residue tends to
accumulate more rapidly when harvesting oily crops, and an excessive
buildup may cause the moisture sensor reading to go very high.
Check periodically that the sensor face is clean.

20
 Chapter 2 – Hardware Installation

Clean the sensor only with a mild solvent such as white spirit. Do not
scrape with a metal blade or use a strong solvent such as paint
thinners, otherwise you may damage the plastic housing.

2.3. Header position switch/sensor installation

1006357-01 Subkit, YM Univ HDR Height Switch
The YieldTrakk yield monitoring utilizes the header position to
determine when the combine is in/out of work. Two different types of
sensor are supported, a simple on/off pull switch and a potentiometer
sensor which gives header position (height) feedback.

2.3.1. Header height switch

The YieldTrakk YM-1 requires a switch to recognize when the
harvester is in work and when it is out of work. When the switch is
OPEN the system counts area. The standard cutout switch supplied is
the 'PULL ON' type, i.e. the switch is pulled open when the combine
is in work.

Figure 9: Standard 'PULL ON' area cutout switch

21
2.3.2. Mounting the cutout switch
The standard switch is mounted on a bracket fixed to a suitable panel
or support on the underside of the cab. It is operated by a length of
chain that connects to the header trunking and is pulled when the
header is lowered to harvesting height (figure 9).
1. Position the switch assembly to give an unobstructed, direct pull
as the header is raised and lowered. The bracket is pre-drilled to
allow the switch to be mounted at various angles. It should be
mounted so that the chain pulls in line with the switch plunger.
2. Attach the chain onto the header trunking with either the M8
screw supplied, or to another secure point. The harvesting height
at which the switch operates is set by adjusting the length of the
chain. Final adjustment to the effective length is made during the
initial calibration procedure (Calibration and Operation manual).
3. Connect the extension cable and route forward to the ECU.
Cable-tie where possible to an existing wiring loom or hydraulic
lines.

Note: Ensure that the following points are observed:

• The spring is not overstretched when the header trunking is right
down (when the header is detached).

22
 Chapter 2 – Hardware Installation

• The switch cannot be crushed and does not interfere with any
other parts (for example; hydraulic hoses) when the header
trunking is fully raised.

2.3.3. Header height sensor

It is also possible to interface to a header height potentiometer and
utilise the position signal to determine if the combine is in/out of
work. The diagram below details the connection to the manufacturer’s
potentiometer using the adapter harness. Specific plug and play cables
and installation guides are available for certain combine
makes/models, please contact your dealer for more information.

23
2.4. YieldTrakk YM-1 ECU
1006313-01 ECU YM ISO Module

2.4.1. Mounting position

The mounting position should allow ease of routing the various sensor
cables through bulkheads etc.
To enable correct operation of the integral angle sensors, mount the
ECU VERTICALLY using M6 x 25 screws, and oriented as shown in
figure 10. For some machines, it may be necessary to fabricate a
suitable bracket (bracket not supplied).

Figure 10: ECU orientation

24
 Chapter 2 – Hardware Installation

2.4.2. Wiring connections

All wiring harnesses are to be routed back to the YieldTrakk ECU. In
some cases it may be required to drill a hole in the grain bin for this to
be achieved. All harnesses are to be cable tied to existing harnessing
or fixtures, to ensure a clean fit and prevent interference with moving
parts.
All connections at the ECU and on external harnesses are labeled and
color coded. Connect each of the harness to their corresponding ECU
connector and tie up neatly.

Figure 11: Wiring connections

2.5. Interface to X30 Console

1005427-01 Harness Yield ISO Comms Termination
This harness connects between the YieldTrakk YM-1 ECU and X30
console harness (AGA4700), via the YieldTrakk Comms four pin
Deutsch connector. For ECU installations outside of the machine
cabin, the Yield ISO Comms Termination harness must be run up into
the cabin.

25
 Figure 12: Harness 1005427-01

26
 Chapter 3 – Installation / Calibration Data

Chapter 3 – Installation / Calibration Data

If your harvester model is not listed then use the generic PC points
and crop factor (20.0).
On combine models where no dimension is given, the sensor should
be positioned such that the beam is broken by the elevator paddle only
and not by the paddle support. This dimension can be determined by
inspecting the elevator through the top or bottom access panel or else
contact Topcon for further advice. Note that elevator mod. kits are
supplied for NH and John Deere combines.
Where indicated [ ] in the tables, refers to additional notes at the end
of the document.
Make and Model Dom Dom Dom Dom
CLAAS 86/96/98 106/108 118/218 112CS
Curve points
PC tare 19.5 9.9 9.9 7.4
PC 1 27.3 18.2 18.2 12.0
PC 2 35.0 20.8 20.8 18.2
PC 3 45.7 27.0 27.0 24.45
PC 4 55.3 32.95 32.95 30.5
PC 5 65.0 37.9 37.9 36.37
Crop factors
A Wheat 20.0 20.6 18.0 17.6
B Barley 20.7
C Oats 18.5
D Oilseed Rape (Rapeseed
Canola)
E Linseed
F Beans (Soya) 23.0 20.8
G Peas 17.2
H Maize (Corn) 22.2 23.6
Slope correction factors
LH -0.150 -0.100 -0.100 -0.000
RH -0.250 -0.200 -0.200 -0.247
Sensor position (mm)

27
 Ma ke a nd Mod e l Comm Dom ALL LEXIONS AVERO 240
CLAAS 116CS/228 204 (inc. CAT Le xions )
Curve points @ 16Hz @ 10Hz
PC ta re 7.4 9.9 3.35 17.5
PC 1 12.0 18.2 12.95 25.0
PC 2 18.2 20.8 20.1 35.0
PC 3 24.45 27.0 33.55 59.5
PC 4 30.5 32.95 45.5 69.0
PC 5 36.37 37.9 54.0 80.0
Crop fa ctors
A Whe a t 24.4 20.6 25.2 16.7
B Barle y
C Oa ts
D Oils e e d Ra p e (Rap e s e e d
Ca nola )
E Lins e e d
F Be ans (Soya )
G Pe a s
H Ma ize (Corn)
Slop e corre ction fa ctors
LH 0.000 -0.10 -0.22 -0.15
RH -0.247 -0.20 -0.35 -0.27
FW + 0.18 -0.30
BW (Uphill) -0.2 -0.30
Se ns or position (mm)

Ma ke a nd Mod e l TUCANO
CLAAS
Curve points
PC ta re 9.9
PC 1 18.2
PC 2 20.8
PC 3 27.0
PC 4 32.95
PC 5 37.9
Crop fa ctors
A Whe a t 18.0
B Barle y
C Oa ts
D Oils e e d Ra p e (Rap e s e e d
Ca nola )
E Lins e e d
F Be ans (Soya )
G Pe a s 17.2
H Ma ize (Corn)
Slop e corre ction fa ctors
LH -0.100
RH -0.200
FW
BW (Uphill)
Se ns or position (mm)

28
 Chapter 3 – Installation / Calibration Data

Make and Model TUCANO

CLAAS
Curve points Freq = 16Hz
PC tare 3.35
PC 1 12.95
PC 2 20.1
PC 3 33.55
PC 4 45.5
PC 5 54.0
Crop factors
A Wheat * 34.0
B Barley 27.3
C Oats
D Oilseed Rape (Rapeseed
Canola)
E Linseed
F Beans (Soya)
G Peas
H Maize (Corn)
Slope correction factors
LH -0.22
RH -0.35
FW + 0.18
BW (Uphill) -0.2
Sensor position (mm)
* previously 25.2 as per LEXIONS

Make and Model 1460 1660 1680

CASE IH
Curve points
PC tare 6.3 23.8
PC 1 10.4 27.1
PC 2 14.3 30.7
PC 3 21.1 36.9
PC 4 27.2 41.8
PC 5 33.2 46.7
Crop factors
A Wheat 18.9 23.5
B Barley
C Oats
D Oilseed Rape (Rapeseed 23.5
Canola)
E Linseed
F Beans
G Peas 16.5
H Maize (Corn)
Slope correction factors
LH -0.150 -0.150
RH -0.300 -0.320
Sensor position (mm)

29
Ma ke a nd Mod e l 2166 2188 & 2388
CASE IH
Curve points Fre q = 19 Hz
PC ta re 6.3 21.88
PC 1 10.4 31.32
PC 2 14.3 36.15
PC 3 21.1 43.44
PC 4 27.2 51.35
PC 5 33.2 58.18
Crop fa ctors
A Whe a t 18.9 25
B Barle y
C Oa ts
D Oils e e d Ra p e (Rap e s e e d 23.5
Ca nola )
E Lins e e d
F Be ans
G Pe a s 16.5
H Ma ize (Corn) 25.8
Slop e corre ction fa ctors
LH -0.150 -0.03
RH -0.300 -0.28
FW 0.00
BW + 0.02
Se ns or position (mm)
Us e s ilicon on hole s

Ma ke a nd Mod e l 1000 1100 Z SERIES Z SERIES

J OHN DEERE SERIES SERIES BELT DRIVE CHAIN DRIVE
Curve points Fre q = 21 Hz Fre q = 18 Hz
PC ta re 5.3 22.7 19.9 19.9
PC 1 7.6 25.5 25.6 23.6
PC 2 10.2 29.2 26.6 27.2
PC 3 15.7 33.2 29.5 34.3
PC 4 19.7 37.2 32.5 42.2
PC 5 23.6 41.1 35.4 49.8
Crop fa ctors
A Whe a t 16.5 24.6
B Barle y 20.3 16.5
C Oa ts
D Oils e e d Ra p e (Rap e s e e d 19.2 21.5
Ca nola )
E Lins e e d
F Be ans 13.8
G Pe a s
H Ma ize (Corn)
Slop e corre ction fa ctors
LH -0.100 -0.100 -0.081 -0.081
RH -0.200 -0.200 -0.094 -0.094
Se ns or position (mm)
Us e corre ct e le va tor mod. Kit

30
 Chapter 3 – Installation / Calibration Data

Make and Model 2258 4400 4425 7720

JOHN DEERE TURBO
Curve points Freq = 18 Hz (Default) (Default) (Default)
PC tare 26.0 0.0 0.0 0.0
PC 1 29.6 5.79 5.79 5.79
PC 2 33.0 10.10 10.10 10.10
PC 3 37.0 17.29 17.29 17.29
PC 4 41.6 23.76 23.76 23.76
PC 5 46.4 30.12 30.12 30.12
Crop factors
A Wheat 27 21.6 18.4
B Barley 24.8
C Oats 12.5
D Oilseed Rape (Rapeseed
Canola)
E Linseed
F Beans (Soya) 13.0 17.8
G Peas
H Maize (Corn) 13.4 17.7
Slope correction factors
LH -0.08
RH -0.27
FW -0.08
BW + 0.11
Sensor position (mm)

Make and Model 9500 9600 9750 STS

JOHN DEERE
Curve points Freq = 13.2 Freq = 13.2Hz
[ 11] [ 11]
PC tare 8.3 8.3 25.7
PC 1 15.63 15.63 32
PC 2 22.16 22.16 35.5
PC 3 34.36 34.36 43
PC 4 44.45 44.45 50
PC 5 54.14 54.14 59
Crop factors
A Wheat 32
B Barley 21.9 32
C Oats 22.0
D Oilseed Rape (Rapeseed 28
Canola)
E Linseed
F Beans (Soya) 25.0
G Peas
H Maize (Corn) 24.6 32
Slope correction factors
LH + 0.10 + 0.10
RH -0.38 -0.38
FW -0.05 -0.05
BW + 0.05 + 0.05
Sensor position (mm)

31
Ma ke a nd Mod e l 4080 8XL 5690 HTS 6095 HTS
DEUTZ FAHR
Curve points @20Hz @20Hz
PC ta re 11.5 28.3 30 31.4
PC 1 15.9 32.7 32.5 31.9
PC 2 19.9 37.3 36.5 34.4
PC 3 27.7 44.5 45 40.5
PC 4 35.4 52.2 51.3 45.9
PC 5 43.3 60.1 57 51.5
Crop fa ctors
A Whe a t 28.5 24.8 19.6 25
B Barle y 22.5
C Oa ts
D Oils e e d Ra p e (Rap e s e e d
Ca nola )
E Lins e e d
F Be ans 26.0
G Pe a s
H Ma ize (Corn)
Slop e corre ction fa ctors
LH 0.000 + 0.12 -0.15 -0.17
RH -0.320 -0.32 -0.25 -0.10
FW + 0.15 + 0.15
BW -0.15 -0.15
Se ns or position (mm)

Ma ke a nd Mod e l TX34/36, TF42/44/46, TX66/68 ALL TC

NEW HOLLAND TX62/64/65, TF76 TF78 ELEKTRA MODELS
Curve points Fre q = 14 Hz Fre q = 14 Hz
PC ta re 9.7 11.6 21.0
PC 1 18.5 21.0 27.5
PC 2 24.3 26.5 35.4
PC 3 33.5 35.0 46.2
PC 4 40.5 43.0 53.5
PC 5 48.7 52.0 61.5
Crop fa ctors
A Whe a t 19.0 23.2 14.0
B Barle y 21.5
C Oa ts
D Oils e e d Ra p e (Rap e s e e d 19.0 21.5
Ca nola )
E Lins e e d
F Be ans
G Pe a s 20.9 18.8
H Ma ize (Corn)
Slop e corre ction fa ctors
LH -0.13 -0.13 -0.13
RH -0.25 -0.31 -0.20
FW All mod e ls : lea ve s e t to ze ro
BW (Uphill)
Se ns or p osition (mm)
[ Us e corre ct e le va tor mod. Pla te s ]

32
 Chapter 3 – Installation / Calibration Data

Make and Model 8070 ALL TR All CX Models

NEW HOLLAND 8080
Curve points Freq = 17Hz Freq = 18Hz
PC tare 9.7 6.2 29.6
PC 1 18.5 18.2 32.6
PC 2 24.3 25.62 36.9
PC 3 33.5 36.41 44.5
PC 4 40.5 43.38 52.5
PC 5 48.7 54.39 60.3
Crop factors
A Wheat 19.0 20 27
B Barley 21.5 20
C Oats
D Oilseed Rape (Rapeseed 19.0 17
Canola)
E Linseed
F Beans (Soya)
G Peas 20.9
H Maize (Corn) 20
Slope correction factors
LH -0.13 + 0.10 -0.15
RH -0.25 -0.22 -0.30
FW No Correction Required -0.10
BW (Uphill) + 0.10
Sensor position (mm)

Make and Model CS and CSX

CASE NEW HOLLAND (CNH)
Curve points
PC tare 20.8
PC 1 27.5
PC 2 34.0
PC 3 44.5
PC 4 52.0
PC 5 56.5
Crop factors
A Wheat 21.2
B Barley
C Oats
D Oilseed Rape (Rapeseed 23.7
Canola)
E Linseed
F Beans (Soya)
G Peas
H Maize (Corn)
Slope correction factors
LH -0.25
RH -0.30
FW 0
BW 0
Sensor position (mm)

33
Ma ke a nd Mod e l MASSEY MASSEY MASSEY MASSEY
MASSEY 38/40 29 760 850
Curve points Fre q = 16 Hz
PC ta re 7.5
PC 1 14.7
PC 2 21.5
PC 3 28
PC 4 36
PC 5 44
Crop fa ctors
A Whe a t 19.62
B Barle y 18.5
C Oa ts
D Oils e e d Ra p e (Rap e s e e d
Ca nola )
E Lins e e d
F Be ans
G Pe a s
H Ma ize (Corn)
Slop e corre ction fa ctors
LH -0.1
RH -0.35
FW -0.04
BW -0.01
Se ns or position (mm)

Ma ke a nd Mod e l FIAT L517 FORTSCHRITT FORTSCHRITT

E514/517 E524
Curve points
PC ta re 28.2 17.9 17.9
PC 1 31.0 23.1 23.1
PC 2 34.5 28.5 28.5
PC 3 42.5 35.7 35.7
PC 4 50.4 42.7 42.7
PC 5 58.3 49.6 49.6
Crop Fa ctor / Mois ture Corr. Fa ctor C.F. M.C.F (%) C.F. M.C.F (%) C.F. M.C.F (%)
A Whe a t 23.0 17.7
B Barle y
C Oa ts
D Oils e e d Ra p e (Rap e s e e d Ca nola )
E Lins e e d
F Be ans
G Pe a s
H Ma ize (Corn)
Slop e corre ction fa ctors
LH -0.10 0.00 0.00
RH -0.33 -0.22 -0.22
Sp e e d Se ns or Fa ctor

Se ns or position (mm)

34
 Chapter 3 – Installation / Calibration Data

Make and Model GLEANER LAVERDA 306LS LAVERDA 25.50

R-72
Curve points Freq = 17 Hz 16 Hz
PC tare 28.8 29.0 28.2
PC 1 37.3 31.0 31.0
PC 2 41.92 34.0 34.5
PC 3 51.86 41.0 42.5
PC 4 59.42 47.0 50.4
PC 5 66.62 52.0 58.3
Crop Factor / Moisture Corr. Factor C.F. M.C.F (%) C.F. M.C.F (%) C.F. M.C.F (%)
A Wheat 27.6 23.0 + 2.0 23
B Barley 27.6 24.5 + 3.0
C Oats
D Oilseed Rape (Rapeseed Canola) 25
E Linseed
F Beans
G Peas
H Maize (Corn) 27.6 28.0 + 2.0 28 (@ + 2.0
66kg/hl)
Slope corre ction fa ctors
LH -0.14 -0.10 -0.10
RH -0.30 -0.30 -0.33
FW -0.25
BW + 0.05
Sp e e d Se ns or Fa ctor
0.815 0.917
Se ns or position (mm)

35
[ 1] CASE IH 1680, 2188 - The bra cke t
tha t loca te s the chain tens ioning
rods , s hould b e re -drille d a nd the
rod re -pos itioned to cle a r the
s e ns ors .

This is the Chain

Te ns ioning Rod.

The b ra cke t tha t ne ed s

to be drille d ca n jus t be
s e e n he re .
Move the rod to the right
until it cle a rs the
s e ns ors .
The picture s hows the
rod re positione d.

[ 2] John Deere 2054, 2056, 2058, 2258, 2064, and 2066

models - the tie rod mus t p a ss b e twe e n the cha in
te ns ion rod and the e le va tor hous ing .
Elevator mod. kit for John Deere. Ref:
K/JD/ELEV/MOD
Fit e le va tor mod ifica tion p la tes on a ll Z Se rie s mode ls .
The pla te s can b e fitte d without re moving the cha in from
the e le va tor.
Re move a nd re p la ce the fa s te ne rs s e curing the rub b er
p a dd le s with thos e s up p lie d, fitting the p la te b e twe e n
the pa dd le b ra cke t a nd rubbe r p a d dle . Fit the wa s he r
unde r the b olt he ad .
The p la te should b e fitte d on the RH s id e of the cha in
i.e . towa rd s the outs id e of the ma chine .

K/J D/ELEV/MOD -kit conte nts :

Pa rt No.: Pa rt: Qty:
S/BK/182-2-049 Mod p la te 25
S/FR/500-6-025 M8 x 30 Button he a d s cre w 50
S/FSNR/407 M8 Se lf-locking nut 50
S/FR/500-5-006 M8 Wa s he r 50

36
 Chapter 3 – Installation / Calibration Data

[ 3] John Deere 9500/9600 - Y dimension from the top shaft in the tank.
[ 4] Deutz Fahr - Ensure also that the sensors are below and well clear of the Unloading Auger belt.
[ 5] MASSEY - The sensor should be located as high as possible on the elevator (approximately 340mm below
the elevator bracket (see below right).
Elevator modification plates are available. Fit as shown below with plate parallel to edge of paddle.

[ 6] (Reference deleted)

[ 7] Elevator mod. kit for NEW HOLLAND TF/TX range Ref: K/NH/ELEV/MOD
Remove the elevator chain, position and rivet, or weld on the plate as shown below.

The plate should be on the outer side of the chain as shown.

K/NH/ELEV/MOD -kit contents:

Part No: Part: Qty:

S/BK/182-2-048 Mod plate 30
S/FR/500-6-002 4.8 dia pop rivet 30

37
[ 8] Elevator mod. kit for NEW HOLLAND TC range
Fit elevator modification plates ref: S/BK/182-2-052
The plates can be fitted without removing the chain from the elevator. Gain access from the inspection door
at the bottom of the elevator, and manually rotate the elevator to reach each paddle in turn.
The plate should be fitted on the RH side of the chain i.e. towards the outside of the machine.

[ 9] Slightly s ta gg e ring one s e ns or 10mm b e low the othe r p re ve nts the re ce ive r b e ing trig g e red b y a ga p found
in the pa d d le s upp ort b ra cke t.

[ 10] The e le va tor on all LEXION mod e ls g oe s in the oppos ite dire ction to othe r CLAAS comb ine s , s o the
s e ns ors a re fitte d towa rd s the REAR (up s id e ) of the e le va tor a s s hown b e low.

[ 11] J ohn De e re 9500/9600 a nd CTS ma y ha ve uns tab le freq ue ncie s d ue to one p ad d le mis s ing .

38
 Chapter 3 – Installation / Calibration Data

[ 12] K/NH/CX/ELV/MOD : Elevator mod. kit for NEW HOLLAND CX Models (and Deutz-Fahr)
Fit elevator modification plates ref: S/BK/182-2-076
The plates can be fitted without removing the chain from the elevator. Gain access from the inspection door
at the bottom of the elevator, and manually rotate the elevator to reach each paddle in turn.
The plate should be fitted on the RH side of the chain i.e. towards the outside of the machine.
Sensors
Because of the limited clearance between the front face of the elevator and the side panel the compact
yield sensor is required - Kit Ref. K/CERES2/GR/MK2.

[ 13] LAVERDA 360 LS : DAPALEC : 25/5/07

Y = 200 mm

X = 60 mm

[ 14] LAVERDA 25.50

Ele va tor mod kit K/LAVERDA/ELEV
Sp e e d fa ctor 0.917
Wid th 4.50m
Ma ize mois ture corre ction + 2.00%
Fre q ue ncy 14Hz

K/LAVERDA/ELEV :- Ap p roxima te ly 35 p la te s a re re q uire d, and are fitte d b y re moving a p ad d le b olt a nd ins e rting
the p la te.

39
[ 15] K/NHCSX/ELEVMOD : Elevator mod. kit for NEW HOLLAND CS / CSX Models

S/BK/182-2-048 Plates 51 off

S/FR/500-6-002 4.8 mm Rivets 51 off

The plates may be riveted or

welded to the paddle support
plates as shown.

[ 16] Deutz Fahr 5960 HTS / 6095 HTS : Elevator modification

Use Kit ref. K/NH/CX/ELV/MOD:

Fit 40 x S/BK/182-2-076 Elevator Modification
Plates to the left side of the elevator paddles.
Make sure there is no gap between the elevator
modification plate and the paddle support plate,
by applying black sealant.

40
 Chapter 3 – Installation / Calibration Data

Grain Sensor ` position (5960 HTS):

Grain Sensor ` position (6095 HTS):

[ 17] K/CL/AV/ELV/MOD: Elevator mod. kit for CLAAS AVERO 240

S/BK/182-2-081 Plates 41 off

S/FR/500-6-002 4.8 mm Rivets 41 off
S/FSNR/940204 M5 Flat washer

Drill 5mm hole in correct position. Apply

adhesive sealant between paddle support
and plate. Pop rivet to the right side of the
paddle (outer side). Use 5mm plain washer
on rear of the support to protect the plastic
from splitting

Grain Sensor Position CLAAS AVERO 240:

41