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Interval Necessary Action

Necessary Actual
inspection

Retighten
Item Parts name or Inspection Parts No. quantity per Millage Period maintenance

Replace
during 5

Rotate
Check

Adjust

Reset
Clean
vehicle (km) (Year) situation

Test
years

Add
Rubber parts for Clutch Master S314011140 1pc(s) Every 1 year 5 O If damaged
hydraulic cylinder Clutch Booster S322091980 1pc(s) Every 1 year 5 O If damaged
Clutch oil hose (cab) SZ94072222 1pc(s) Every 2 year 2 O If damaged
Clutch oil hose (chassis) SZ94072198 1pc(s) Every 2 year 2 O If damaged
Air line 467029640A 1pc(s) Every 2 year 2 O If damaged
Air line 467022540A 1pc(s) Every 2 year 2 O If damaged
Air line 467029520A 1pc(s) Every 2 year 2 O If damaged
Rubber hose for air Air line 467029590A 1pc(s) Every 2 year 2 O If damaged
and hydraulic line Air line 467152600A 1pc(s) Every 2 year 2 O If damaged
Brake hoses S4703E0300 2pc(s) Every 2 year 2 O If damaged
Brake hoses S4703E0270 2pc(s) Every 2 year 2 O If damaged
Brake hoses S4703E0270 2pc(s) Every 2 year 2 O If damaged
PERIODIC REPLACEMENT PARTS

Brake hoses S4703E0310 1pc(s) Every 2 year 2 O If damaged


Brake hoses 467025050A 2pc(s) Every 2 year 2 O If damaged
Brake valve 470691030A 1pc(s) Every 2 year 2 O If damaged
Rubber parts for Relay valve 440692320A 4pc(s) Every 2 year 2 O If damaged
air valve Spring brake control valve 470391031A 1pc(s) Every 2 year 2 O If damaged
Protection valve 440695590A 1pc(s) Every 2 year 2 O If damaged
Brake chamber Front 479451380A 2pc(s) Every 2 year 2 O If damaged
diaphragm Rear 479451080A 4pc(s) Every 2 year 2 O If damaged
444134660A 1pc(s) Every 4 year 1 O If damaged
Rubber parts for Low pressure
900232120A 1pc(s) Every 4 year 1 O If damaged
power steering
Height pressure S4710E0120 1pc(s) Every 2 year 2 O If damaged
Fuel filter 234011510A 1pc(s) 20,000 Every 0.3 year 18 O Maintained
Fuel filter
Sedimenter 234011630A 1pc(s) 20,000 Every 0.3 year 18 O Maintained
900561580A 1pc(s) Every 4 year 1 O If damaged
Fuel hose Tank side
900561560A 1pc(s) Every 4 year 1 O If damaged
Engine oil filter Oil filter 156071733A 1pc(s) 5,000 Every 0.1 year 72 O Maintained
Air cleaner Outer 178013380A 1pc(s) 50,000 Every 1 year 7 O Maintained
element
Air dryer desiccant, Inner 178013391A 1pc(s) 50,000 Every 1 year 7 O Maintained
filter and purging Repair kit,air drier S440861150 1pc(s) 60,000 Every 1 year 6 O If damaged
valve rubber
Differential parts
gear oil fElement set,oil filter 156072060A 1pc(s) 60,000 Every 1 year 6 O Maintained
Power steering reserFilter,oil 443611070A 1pc(s) 60,000 Every 1 year 6 O If damaged
Clutch Disc assy, clutch 31250E0490 1pc(s) 300,000 Every 4 year 1 O If damaged
CONSUMABLE PARTS

Lining,brake shoe 47441E0130 4pc(s) Every 1 year 4 O If damaged


Lining,brake shoe,secondary 47442E0040 4pc(s) Every 1 year 4 O If damaged
Rivet 947906108A 96pc(s) Every 1 year 4 O If damaged
Brake
Lining,brake shoe 47443E0130 8pc(s) Every 1 year 4 O If damaged
Lining,brake shoe,secondary 47444E0040 8pc(s) Every 1 year 4 O If damaged
Rivet 947906108A 192pc(s) Every 1 year 4 O If damaged
Engine 12.6L 5,000 Every 0.1 year 72 O Maintained
PERIODIC LUBRICATION

Transmission 9.0L 80,000 Every 1 year 4 O Maintained


Differential 24.0L 30,000 Every 0.4 year 12 O Maintained
Power steering 4.2L 60,000 Every 1 year 6 O If damaged
Clutch 0.3L Every 1 year 5 O If damaged
Front wheel hub 1,500g 60,000 Every 1 year 6 O Maintained
Rear wheel hub 5,120g 60,000 Every 1 year 6 O Maintained
ENGINE Valve clearance 60,000 Every 1 year 6 O O
Fuel injection timing 60,000 Every 1 year 6 O
FUEL Fuel injection nozzle pressure 60,000 Every 1 year 6 O O
SYSTEM Fuel feed pump strainer 20,000 Every 0.3 year 18 O
Injection pump control lever return spring 60,000 Every 1 year 6 O
Radiator cap function 60,000 Every 1 year 6 O
COOLING Radiator and heater hose crack and damage 60,000 Every 1 year 6 O
Coolant Every 3 year 1 O
Air cleaner 10,000 Every 0.1 year 36 O O
Intake and exhaust manifolds mounting nuts tightness 60,000 Every 1 year 6 O O
AIR INTAKE Turbocharger rotor operation 60,000 Every 1 year 6 O
AND EXHAUST Intercooler hose crack and damage 60,000 Every 1 year 6 O
Attachment of exhaust pipe and muffler Every 0.1 year 60 O O
Muffler condition Every 1 year 5 O
Clutch housing and fly wheel housing bolts tightness 60,000 Every 1 year 6 O O
CLUTCH
Clutch facing wear Every 0.1 year 60 O
Transmission gear oil leakage and oil level Every 0.2 year 30 O O
TRANSMISSION
Transmission oil strainer 80,000 Every 1 year 4 O O
Propeller shaft deflection 30,000 Every 0.2 year 30 O
Propeller shaft spline and universal joint play 30,000 Every 0.4 year 12 O
PROPELLER
Propeller shaft center bearing support 60,000 Every 1 year 6 O
SHAFT
Propeller shaft flange yoke bolls tightness 30,000 Every 0.4 year 12 O O
Sliding spline and center bearing seal damage 60,000 Every 1 year 6 O
Differential gear oil level 5,000 Every 0.1 year 72 O O
Differential gear oil pump strainer 30,000 Every 0.4 year 12 O
Axle shaft mounting bolts tightness 30,000 Every 0.4 year 12 O O
REAR AXLE
OTHER PERIODICAL MAINTENANCE

Axle shaft twist and crack 60,000 Every 1 year 6 O


Axle housing breather 30,000 Every 0.4 year 12 O
Axle housing crack, deformation and damage 60,000 Every 1 year 6 O
Axle parts damage, wear, tightness and function 60,000 Every 1 year 6 O O
FRONT AXLE Wheel alignment 60,000 Every 1 year 6 O O
Tie rod ball joint dust cover damage 15,000 Every 0.2 year 24 O
Steering gearbox and linkage mounting bolts tightness 60,000 Every 1 year 6 O O
STEERING Play, looseness and damage of steering shaft and drag link ball 15,000 Every 0.2 year 24 O
Sector shaft and pitman arm cracks 60,000 Every 1 year 6 O
POWER Power steering install parts tightness 60,000 Every 1 year 6 O O
STEERING Power steering reserve tank strainer 60,000 Every 1 year 6 O
Brake drum and wheel brake install parts for wear and damag 60,000 Every 1 year 6 O
Brake chamber rod stroke 5,000 Every 0.1 year 72 O O
Slack adjuster play (Front & rear) Every 1 year 5 O
SERVICE BRAKE Brake hoses and pipes for leakage, damage and loose connection 15,000 Every 0.2 year 24 O
Lining wear (Thickness) 5,000 Every 0.1 year 72 O
Brake system and brake chamber function 60,000 Every 1 year 6 O O
Air dryer function 15,000 Every 0.2 year 24 O
Control linkage slack,wear and damage 15,000 Every 0.2 year 24 O
WHEEL PARKING
Damage and tightness of air pipes 5,000 Every 0.1 year 72 O
BRAKE
Parking brake system function Every 1 year 5 O O
Wheel bearing tuning torque (Front&rear) 60,000 Every 1 year 6 O O
Wheel bearing lock nut tightness (Front&rear) 60,000 Every 1 year 6 O
WHEEL AND TIRE Tightness of wheel hub and bearing outer race 60,000 Every 1 year 6 O
Wheel disk and rim side ring damage 5,000 Every 0.1 year 72 O
Tire positions 5,000 Every 0.1 year 72 O
Looseness, excessive play, or damage of mounting or joint of 5,000 Every 0.1 year 72 O O
SUSPENSION Suspension U-boll and spring band 5,000 Every 0.1 year 72 O O
Torque rod rubber bushing crack 5,000 Every 0.1 year 72 O
ELECTRICAL Wiring and connecting parts tightness and damage 60,000 Every 1 year 6 O
EQUIPMENT Battery terminal condition Every 0.3 year 20 O
Cab mounting condition 30,000 Every 0.4 year 12 O O
CAB
Air filter 5,000 Every 0.1 year 72 O
Seat belt Every 1 year 10 O
OTHER
Refrigerant amount of air conditioner Every 1 year 5 O

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