Professional Documents
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Approved by
Customer Project Manager Lead Engineer
Signature Date Signature Date Signature Date
A. Eckert 20/10/2016 D. Shiel 20/0102016
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 1
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 2
The document belongs to the document set "Project Rules & Guidelines", which describes
and defines the general rules for the electrical engineering.
Please refer to the list of documentation to get an overview about the established
documents.
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 3
Abbreviation Description
AC Alternating Current
ACC Auxiliary Control Centre
DC Direct Current
EPB Emergency push button
I/O Input/ Output channel
LCB Local Control Box
LDP Light Distribution Panel
MCC Motor Control Center
MVD Medium Voltage Distribution
RPC Remote Periphery Center / IO
Panel
SCP Sub Control Panel
UPS Uninterrupted power supply
UMC100 Intelligent Motor control relay used
in MCC
VFD Variable Frequency Drive
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 4
For complete plants we have endeavored to produce a concept through which the control of
all drives is treated in a consistent and standardized manner.
Within each plant there usually exist some local systems, which are supplied as an integral
part of some specialized mechanical equipment. We call these systems SCP (Sub Control
Panel). A standardized interface shall be applied to them.
The mechanical supplier supplies many instruments and field devices with mechanical
equipment, others are supplied by the electrical supplier or other parties. The interface to all
these equipment has to be standardized to meet the general control requirement.
This document describes the interfaces between HV / MV Switchgear, MCC, VFD, SCP
and the Control System.
A basic principle of our control system is to use fail safe signals for supervision and fault
indication (process healthy, contact closed). Contacts to be potential free. By means of it,
cable breakage as well as loss of voltage is detected and treated as fault. Thus, the
reliability and safety of the plant is assured.
Digital signals:
Contact closed "healthy" signal
Contact open / cable breakage
and current interrupted fault signal
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 5
The I/Os of the process control system (S800 I/O) have the following specification.
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 6
Pulsed Input
same specification as Digital Input DI (no pulse
board used)
pulse length for high and low signal > 150ms
max. frequency 3 Hz
High
Low
The potential against ground (earth) of all signal types mentioned above are defined by
means of solidly grounding within the I/O’s of the Central Process Control System.
All incoming signals to the I/O’s have to be galvanic isolated and floating against ground /
earth potential.
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 7
The Annex shows the generic interface between SCP, low voltage distribution and process
control system.
A) Power supply
400V 3phase 50Hz with N + PE (TN-S) , or from UPS 230V 1phase 50Hz.
The control voltage for the SCP and its associated devices have to be generated from a power
supply mounted in the SCP.
B) Digital signals
Potential free (“dry”) contacts or open collector outputs (24VDC) of optocoupler.
Interposing relays 24V DC, with diode.
Drive command
A logical “1” STARTS the SCP with its internal sequence
A logical “0” STOPS the SCP with its internal sequence
Availability
Ready signal from the SCP; includes power on, no fault and remote operation selected.
Running
This is the acknowledgment signal of the SCP to indicate a successful start up and SCP in
operation.
D) Analog signals
For analog input and output signals the wiring always has to be in two or four wiring techniques.
For transmitters without auxiliary power supply the power source 24VDC from analog input board
will be used.
The SCP documents have to indicate clearly if two or four wiring techniques will be used.
The cable shield will be connected to earth in the cabinet of the central process control system
only.
- Any analog signal (temperature, pressure, current, etc.) for indication at the control
system has to be 4…20mA DC signal, galvanic isolated in the SCP.
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 8
E) Terminals
The terminals for the power supply and control system interface have to be grouped as
follows:
- Power terminals (size according to power cable)
- Digital input terminals
- Digital output terminals
- Analog signal terminals
- Counter signal terminals
Terminals for control signals have to ensure the connection of control cables between
0,5mm2 and 1,5mm2.
F) Serial Communication (alternatively for SCP’s with a large interface)
Serial communication shall be via PROFIBUS DP with the SCP being the slave. The physical
connection shall electrical Profibus DP for SCP’s located in the same building as the PCS
and for outdoor connections via fibre optical cables. In case of fibre Optic connection Optical
modem (Hirschmann OZD or similar) to be installed in the SCP.
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 9
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 10
5.2 Transmitters
For process measurement equipment like pressure-, flow- or level-measurements, the
following applies:
Standard output signal 4…20mA
Transducer supply:
preference 24V DC, 2-wire connection
exceptionally 230V AC, 4-wire connection
A galvanic isolated 4…20mA output signal is mandatory for transducers connected to the
I/Os of the Control System!
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 11
8. Revision
Rev. Page (P) Description Date
ind. Chapt.(C) Dept./Init.
0 First issue 28.07.16/PIMIN-
EA/D.Shiel
A Section 3 AI830 removed after meeting in Hanoi 9/8/2016 16.08.16/PIMIN-
and EA/D.Shiel
Attachment
1
A Section 5 Requirement for Modulating Valves removed after meeting in 16.08.16/PIMIN-
Hanoi 9/8/2016 EA/D.Shiel
B Attachment Potential Free DO added after Design Meeting October Hanoi 20.10.16/PIMIN-
1 EA/D.Shiel
B Attachment Modified after Design Meeting October Hanoi. due to decision by 20.10.16/PIMIN-
s 4 to 9 TTC to integrate emergency Stop into LCB. EA/D.Shiel
Title Project
Project Rules & Guidelines Tan Thang Cement Plant
Equipment Standard Interface Concept Proj. No 1-2036118
File: Tan-E01AA04_RB_Interf.docx
Prep. David Shiel 28/07/2016 Document ID Number 3BHS834272 Lang. Rev. ind. Page 12
A
Field I/O Panel Field I/O Panel A
24 V
B1
+24 V
DI810 TU830
Digital In 04 03 C1
I DI
24 V DI
1 B2
+24 V Potential Free Contact
AI810 TU830 Freq max 3 Hz
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns
alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
0 A1
V
Analog In 2 C2
I
AI
AI 4..20mA GND
4..20mA 250 Ω
seines Inhalts sind ohne unsere ausdrückliche Zustimmung verboten.
3 Wire Transmitter - A2
ZP
B I GND B1
+24 V
24 V
B
DO810 TU830
C1
O DO
Digital Out 24V
A1
max 500 mA
DO
0V A1
24 V
A2
1 B4
+24 V
GND
AI810 TU830
AI
2 C4
I
4..20mA
250 Ω
2 Wire Transmitter A4
ZP
I GND
ACC 230V AC
© ABB 2014
C C
1
Ext Power Supply
2
Q1.1
DO820 TU837
Nous nous réservons tous les droits sur ce document, ainsi que sur
l'objet, y figurant. La reproduction, l'usage ou la communication à des
24 V
B6
+24 V
AI810 TU830
PE
N
Q1.2
L
1 C6
I
AI Digital Out 230V
4..20mA DO
N1
250 Ω
2 A6
N
ZP
L
N
tiers sans notre autorisation formelle est illicite.
GND
4 Wire Transmitter
Valve
D D
C1
O
1
AO
A1ZP
# AO Digital Out Potential Free
4..20mA 250..500 Ω 4..20mA
DO820 TU831
2
DO
GND
A1
We reserve all rights in this document and in the information contained
therein. Reproduction, use or disclosure to third parties without express
E E
authority is strictly forbidden
© ABB 2014
F F
B 2016-10-20 After Oct Design Meeting DS Date 2016-07-26 Tan Thang Cement
abb
Office Resp. Title Interface Concept 3BHS834272 Sheet
Change
A 2016-08-16 After Meeting Hanoi DS Drawn SH Tan Thang 1-2036118 Interface Concept S800 IO Interface E01AA04 Att1
0 2016-07-26 First Issue DS Checked EA Tan Thang Cement Plant Cont.
Typical Interface to Control System
Approved AE Orig. A3 Landscape Replaces Format A4 Lang. EN Interface Specifications Interface Concept Att2
1 2 3 4 5 6 7 8
F
E
B
A
D
C
Change We reserve all rights in this document and in the information contained Nous nous réservons tous les droits sur ce document, ainsi que sur Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns 3BHS834272
therein. Reproduction, use or disclosure to third parties without express l'objet, y figurant. La reproduction, l'usage ou la communication à des alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
authority is strictly forbidden tiers sans notre autorisation formelle est illicite. seines Inhalts sind ohne unsere ausdrückliche Zustimmung verboten. Tan Thang
0
B
© ABB 2014 © ABB 2014 © ABB 2014 Interface Concept E01AA04 Att2
1
1
2
2
Checked
Drawn
Date
Approved
AE
EA
SH
MV Switchgear
EPB
Orig. A3 Landscape
3
3
Replaces
4
4
Format A4
Lang. EN
abb
Office Resp.
Title
5
5
Modbus TCP
6
6
7
7
8
8
Cont.
Att3
Att2
Sheet
F
E
B
A
D
C
F
E
B
A
D
C
Change We reserve all rights in this document and in the information contained Nous nous réservons tous les droits sur ce document, ainsi que sur Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns 3BHS834272
therein. Reproduction, use or disclosure to third parties without express l'objet, y figurant. La reproduction, l'usage ou la communication à des alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
authority is strictly forbidden tiers sans notre autorisation formelle est illicite. seines Inhalts sind ohne unsere ausdrückliche Zustimmung verboten. Tan Thang
0
B
© ABB 2014 © ABB 2014 © ABB 2014 Interface Concept E01AA04 Att3
1
1
2
2
Checked
Drawn
Date
Approved
Transformer Protection
AE
EA
SH
MV Switchgear
Orig. A3 Landscape
3
3
Replaces
EPB
4
4
Format A4
Lang. EN
abb
Office Resp.
Title
5
5
Modbus TCP
6
6
7
7
8
8
Cont.
Att4
Att3
Sheet
F
E
B
A
D
C
1 2 3 4 5 6 7 8
3BHS834272
Tan Thang
Interface Concept E01AA04 Att4
400V 3P+N
6.3kV 3P
Modbus TCP
M Inputs 24V
Command, Parallel Parallel
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns
alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
B Outputs ‘Dry’ B
Available,
Run Temp, Vibration
Emergency Start / Motor Heater
Stop Stop Sensors etc. 230V
C C
Including
Em. Stop
Nous nous réservons tous les droits sur ce document, ainsi que sur
l'objet, y figurant. La reproduction, l'usage ou la communication à des
tiers sans notre autorisation formelle est illicite.
D D
© ABB 2014
We reserve all rights in this document and in the information contained
therein. Reproduction, use or disclosure to third parties without express
M
3~
E E
LRS
authority is strictly forbidden
F F
B 2016-10-20 After Oct Design Meeting DS Date 2016-07-26 Tan Thang Cement
abb
Office Resp. Title Interface Concept 3BHS834272 Sheet
Change
0 2016-07-26 First Issue DS Drawn SH Tan Thang 1-2036118 Interface Concept Interface to MV Slipring Motor E01AA04 Att4
Checked EA Tan Thang Cement Plant Cont.
Typical Interface to Control System
Approved AE Orig. A3 Landscape Replaces Format A4 Lang. EN Interface Specifications Interface Concept Att5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3BHS834272
Tan Thang
Interface Concept E01AA04 Att5
6.3kV 3P
Modbus TCP
M Inputs 24V
Command, Parallel Parallel
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns
alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
B Outputs ‘Dry’ B
Available,
Run Temp, Vibration
Emergency Start / Motor Heater
Stop Stop Sensors etc. 230V
LCB
© ABB 2014
C C
Including
Em. Stop
Nous nous réservons tous les droits sur ce document, ainsi que sur
l'objet, y figurant. La reproduction, l'usage ou la communication à des
tiers sans notre autorisation formelle est illicite.
D D
© ABB 2014
M
We reserve all rights in this document and in the information contained
therein. Reproduction, use or disclosure to third parties without express
3~
Heater
E E
authority is strictly forbidden
© ABB 2014
F F
B 2016-10-20 After Oct Design Meeting DS Date 2016-07-26 Tan Thang Cement
abb
Office Resp. Title Interface Concept 3BHS834272 Sheet
Change
0 2016-07-26 First Issue DS Drawn SH Tan Thang 1-2036118 Interface Concept Interface to MV Squirrel Cage Motor E01AA04 Att5
Checked EA Tan Thang Cement Plant Cont.
Typical Interface to Control System
Approved AE Orig. A3 Landscape Replaces Format A4 Lang. EN Interface Specifications Interface Concept Att6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3BHS834272
Tan Thang
Interface Concept E01AA04 Att6
M
Fundamental
Parallel
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns
alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
Int, Potential
Interface
Free DO
Heater On
seines Inhalts sind ohne unsere ausdrückliche Zustimmung verboten.
B B
Transformer Protection
Signals
LCB
© ABB 2014
C C
Including
VFD
Em. Stop
Nous nous réservons tous les droits sur ce document, ainsi que sur
l'objet, y figurant. La reproduction, l'usage ou la communication à des
Parallel
(UPS supply only for control
and Profibus DP Profibus DP
communication)
Emergency
tiers sans notre autorisation formelle est illicite.
Stop
D D
© ABB 2014
M
We reserve all rights in this document and in the information contained
therein. Reproduction, use or disclosure to third parties without express
3~
Heater
E E
authority is strictly forbidden
© ABB 2014
F F
B 2016-10-20 After Oct Design Meeting DS Date 2016-07-26 Tan Thang Cement
abb
Office Resp. Title Interface Concept 3BHS834272 Sheet
Change
0 2016-07-26 First Issue DS Drawn SH Tan Thang 1-2036118 Interface Concept Interface to MV VFD E01AA04 Att6
Checked EA Tan Thang Cement Plant Cont.
Typical Interface to Control System
Approved AE Orig. A3 Landscape Replaces Format A4 Lang. EN Interface Specifications Interface Concept Att7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3BHS834272
Tan Thang
Interface Concept E01AA04 Att7
Fundamental
Parallel
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns
alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
Int, Potential
Interface
Free DO Heater On
seines Inhalts sind ohne unsere ausdrückliche Zustimmung verboten.
B B
LCB
© ABB 2014
C C
Including
VFD Em. Stop
Nous nous réservons tous les droits sur ce document, ainsi que sur
l'objet, y figurant. La reproduction, l'usage ou la communication à des
Parallel
(UPS supply only for control
and Profibus DP Profibus DP
communication)
Emergency
tiers sans notre autorisation formelle est illicite.
Stop
D D
© ABB 2014
M
We reserve all rights in this document and in the information contained
therein. Reproduction, use or disclosure to third parties without express
3~
Heater
E E
PTC
authority is strictly forbidden
© ABB 2014
F F
B 2016-10-20 After Oct Design Meeting DS Date 2016-07-26 Tan Thang Cement
abb
Office Resp. Title Interface Concept 3BHS834272 Sheet
Change
0 2016-07-26 First Issue DS Drawn SH Tan Thang 1-2036118 Interface Concept Interface to LV VFD E01AA04 Att7
Checked EA Tan Thang Cement Plant Cont.
Typical Interface to Control System
Approved AE Orig. A3 Landscape Replaces Format A4 Lang. EN Interface Specifications Interface Concept Att8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3BHS834272
Tan Thang
Interface Concept E01AA04 Att8
400V 3P, N + PE
Profibus DP Circuit Breaker
Supervision
Intelligent Motor
Parallel
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns
alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
Control Relay
UMC100 or similar Interface
Heater On
seines Inhalts sind ohne unsere ausdrückliche Zustimmung verboten.
B Start / Stop. B
Emergency Stop
In series with Rope Switch Temp, Vibration Motor Heater
Rope Switch contacts for Sensors etc. 230V
indication
LCB
Including
© ABB 2014
C Em. Stop C
Nous nous réservons tous les droits sur ce document, ainsi que sur
l'objet, y figurant. La reproduction, l'usage ou la communication à des
Rope Switch
tiers sans notre autorisation formelle est illicite.
(where necessary)
D D
PTC
© ABB 2014
Heater
M
We reserve all rights in this document and in the information contained
therein. Reproduction, use or disclosure to third parties without express
3~
E E
authority is strictly forbidden
© ABB 2014
F F
B 2016-10-20 After Oct Design Meeting DS Date 2016-07-26 Tan Thang Cement
abb
Office Resp. Title Interface Concept 3BHS834272 Sheet
Change
0 2016-07-26 First Issue DS Drawn SH Tan Thang 1-2036118 Interface Concept Interface to MCC DOL E01AA04 Att8
Checked EA Tan Thang Cement Plant Cont.
Typical Interface to Control System
Approved AE Orig. A3 Landscape Replaces Format A4 Lang. EN Interface Specifications Interface Concept Att9
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3BHS834272
Tan Thang
Interface Concept E01AA04 Att9
400V 3P, N + PE
Profibus DP Circuit Breaker
Supervision
Intelligent Motor
Control Relay
UMC100 or similar
Parallel
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns
alle Rechte vor. Vervielfältigungen, Bekanntgabe an Dritte oder Verwertung
Interface
Heater On
seines Inhalts sind ohne unsere ausdrückliche Zustimmung verboten.
B B
Start Forw. / Stop/
Start Rev. Rope Switch Temp, Vibration Motor Heater
Emergency Stop in series with contacts for Sensors etc. 230V
Rope Switch indication
LCB
C Em. Stop C
Nous nous réservons tous les droits sur ce document, ainsi que sur
l'objet, y figurant. La reproduction, l'usage ou la communication à des
Rope Switch
(where necessary)
D D
© ABB 2014
PTC
M
We reserve all rights in this document and in the information contained
therein. Reproduction, use or disclosure to third parties without express
3~ Heater
E E
authority is strictly forbidden
© ABB 2014
F F
B 2016-10-20 After Oct Design Meeting DS Date 2016-07-26 Tan Thang Cement
abb
Office Resp. Title Interface Concept 3BHS834272 Sheet
Change
0 2016-07-26 First Issue DS Drawn SH Tan Thang 1-2036118 Interface Concept Interface to MCC RDOL E01AA04 Att9
Checked EA Tan Thang Cement Plant Cont.
Typical Interface to Control System
Approved AE Orig. A3 Landscape Replaces Format A4 Lang. EN Interface Specifications Interface Concept Att10
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3BHS834272
Tan Thang
Interface Concept E01AA04 Att10
400V 3P+N
230V UPS
B B
C C
SCP
Nous nous réservons tous les droits sur ce document, ainsi que sur
l'objet, y figurant. La reproduction, l'usage ou la communication à des
Parallel
Profibus DP
PLC’s and Profibus
communication)
D D
© ABB 2014
Local Switches
M
We reserve all rights in this document and in the information contained
therein. Reproduction, use or disclosure to third parties without express
3~
Heater
E E
authority is strictly forbidden
© ABB 2014
F F
B 2016-10-20 After Oct Design Meeting DS Date 2016-07-26 Tan Thang Cement
abb
Office Resp. Title Interface Concept 3BHS834272 Sheet
Change
0 2016-07-26 First Issue DS Drawn SH Tan Thang 1-2036118 Interface Concept Interface to SCP E01AA04 Att10
Checked EA Tan Thang Cement Plant Cont.
Typical Interface to Control System
Approved AE Orig. A3 Landscape Replaces Format A4 Lang. EN Interface Specifications Interface Concept
1 2 3 4 5 6 7 8