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OWNER’S MANUAL

MT01X
5YU-28199-23
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INTRODUCTION
EAU10100

Welcome to the Yamaha world of motorcycling!


As the owner of the MT01X, you are benefiting from Yamaha’s vast experience and newest technology regarding the design
and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your MT01X. The owner’s manual does
not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth-
ers from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION


EAU10151

Particularly important information is distinguished in this manual by the following notations:


The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the
WARNING motorcycle operator, a bystander, or a person inspecting or repairing the motor-
cycle.

A CAUTION indicates special precautions that must be taken to avoid damage to


CAUTION: the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

NOTE:
● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10030

WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
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IMPORTANT MANUAL INFORMATION

EAU10200

MT01X
OWNER’S MANUAL
©2007 by Yamaha Motor Co., Ltd.
1st edition, November 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 PRE-OPERATION CHECKS ............. 4-1 Checking the front and rear
Location of important labels ............1-5 Pre-operation check list .................. 4-2 brake pads ................................ 6-16
Checking the brake fluid level ...... 6-17
DESCRIPTION ..................................2-1 OPERATION AND IMPORTANT Changing the brake and clutch
Left view ..........................................2-1 RIDING POINTS................................. 5-1 fluids ......................................... 6-18
Right view ........................................2-2 Starting the engine ......................... 5-1 Drive chain slack .......................... 6-18
Controls and instruments.................2-3 Shifting ........................................... 5-2 Cleaning and lubricating the
Tips for reducing fuel drive chain ................................ 6-19
INSTRUMENT AND CONTROL consumption ............................... 5-3 Checking and lubricating the
FUNCTIONS .......................................3-1 Engine break-in .............................. 5-3 cables ....................................... 6-20
Immobilizer system .........................3-1 Parking ........................................... 5-4 Checking and lubricating the
Main switch/steering lock ................3-2 throttle grip and cable ............... 6-20
Indicator and warning lights ............3-4 PERIODIC MAINTENANCE AND Checking and lubricating the
Multi-function display ......................3-5 MINOR REPAIR ................................. 6-1 brake and shift pedals .............. 6-21
Handlebar switches ........................3-9 Owner’s tool kit ............................... 6-1 Checking and lubricating the
Clutch lever ...................................3-10 Periodic maintenance and brake and clutch levers ............ 6-21
Shift pedal .....................................3-11 lubrication chart .......................... 6-2 Checking and lubricating the
Brake lever ...................................3-11 Removing and installing the sidestand .................................. 6-22
Brake pedal ..................................3-12 cowling ........................................ 6-6 Checking the front fork ................. 6-22
Fuel tank cap ................................3-12 Checking the spark plugs ............... 6-7 Checking the steering .................. 6-23
Fuel ...............................................3-13 Engine oil and oil filter cartridge ..... 6-8 Checking the wheel bearings ....... 6-24
Catalytic converters ......................3-14 Air filter element ........................... 6-12 Battery ......................................... 6-24
Seat ..............................................3-14 Checking the throttle cable free Replacing the fuses ..................... 6-25
Adjusting the front fork ..................3-15 play ........................................... 6-12 Replacing a headlight bulb .......... 6-27
Adjusting the shock absorber Valve clearance ............................ 6-12 Tail/brake light ............................. 6-29
assembly ...................................3-16 Tires ............................................. 6-13 Replacing a turn signal light
Luggage strap holders ..................3-19 Cast wheels .................................. 6-15 bulb ........................................... 6-30
EXUP system ...............................3-19 Clutch lever .................................. 6-15 Replacing the license plate light
Sidestand ......................................3-19 Adjusting the rear brake light bulb ........................................... 6-30
Ignition circuit cut-off system ........3-20 switch ........................................ 6-16 Replacing an auxiliary light
bulb ........................................... 6-31
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TABLE OF CONTENTS
Supporting the motorcycle ............6-32
Troubleshooting ............................6-33
Troubleshooting chart ...................6-34

MOTORCYCLE CARE AND


STORAGE ..........................................7-1
Matte color caution .........................7-1
Care ................................................7-1
Storage ...........................................7-4

SPECIFICATIONS .............................8-1

CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
Motorcycle noise regulation
(for Australia) ..............................9-2
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SAFETY INFORMATION
EAU10281
AND/OR WHEN MADE NECES- • Ride where other motorists can
SARY BY MECHANICAL CONDI- see you. Avoid riding in another
MOTORCYCLES ARE SINGLE TIONS. motorist’s blind spot.
1 TRACK VEHICLES. THEIR SAFE USE ● Many accidents involve inexperi-
AND OPERATION ARE DEPENDENT Safe riding enced operators. In fact, many op-
UPON THE USE OF PROPER RIDING ● Always make pre-operation erators who have been involved in
TECHNIQUES AS WELL AS THE EX- checks. Careful checks may help accidents do not even have a cur-
PERTISE OF THE OPERATOR. EV- prevent an accident. rent motorcycle license.
ERY OPERATOR SHOULD KNOW ● This motorcycle is designed to car- • Make sure that you are qualified
THE FOLLOWING REQUIREMENTS ry the operator and a passenger. and that you only lend your
BEFORE RIDING THIS MOTOR- ● The failure of motorists to detect motorcycle to other qualified op-
CYCLE. and recognize motorcycles in traf- erators.
HE OR SHE SHOULD: fic is the predominating cause of • Know your skills and limits.
● OBTAIN THOROUGH INSTRUC- automobile/motorcycle accidents. Staying within your limits may
TIONS FROM A COMPETENT Many accidents have been caused help you to avoid an accident.
SOURCE ON ALL ASPECTS OF by an automobile driver who did • We recommend that you prac-
MOTORCYCLE OPERATION. not see the motorcycle. Making tice riding your motorcycle
● OBSERVE THE WARNINGS AND yourself conspicuous appears to where there is no traffic until you
MAINTENANCE REQUIRE- be very effective in reducing the have become thoroughly famil-
MENTS IN THE OWNER’S MAN- chance of this type of accident. iar with the motorcycle and all of
UAL. Therefore: its controls.
● OBTAIN QUALIFIED TRAINING • Wear a brightly colored jacket. ● Many accidents have been caused
IN SAFE AND PROPER RIDING • Use extra caution when you are by error of the motorcycle opera-
TECHNIQUES. approaching and passing tor. A typical error made by the op-
● OBTAIN PROFESSIONAL TECH- through intersections, since in- erator is veering wide on a turn
NICAL SERVICE AS INDICATED tersections are the most likely
BY THE OWNER’S MANUAL places for motorcycle accidents
to occur.

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SAFETY INFORMATION
due to EXCESSIVE SPEED or un- ● This motorcycle is designed for on- cause burns. Always wear protec-
dercornering (insufficient lean an- road use only. It is not suitable for tive clothing that covers your legs,
gle for the speed). off-road use. ankles, and feet.
• Always obey the speed limit and ● A passenger should also observe 1
never travel faster than warrant- Protective apparel the above precautions.
ed by road and traffic conditions. The majority of fatalities from motor-
• Always signal before turning or cycle accidents are the result of head Modifications
changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle
other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re-
● The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren-
passenger is important for proper ● Always wear an approved helmet. der the motorcycle unsafe for use and
control. ● Wear a face shield or goggles. may cause severe personal injury.
• The operator should keep both Wind in your unprotected eyes Modifications may also make your
hands on the handlebar and could contribute to an impairment motorcycle illegal to use.
both feet on the operator foot- of vision that could delay seeing a
rests during operation to main- hazard. Loading and accessories
tain control of the motorcycle. ● The use of a jacket, heavy boots, Adding accessories or cargo to your
• The passenger should always trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-
hold onto the operator, the seat preventing or reducing abrasions ty and handling if the weight distribution
strap or grab bar, if equipped, or lacerations. of the motorcycle is changed. To avoid
with both hands and keep both ● Never wear loose-fitting clothes, the possibility of an accident, use ex-
feet on the passenger footrests. otherwise they could catch on the treme caution when adding cargo or
• Never carry a passenger unless control levers, footrests, or wheels accessories to your motorcycle. Use
he or she can firmly place both and cause injury or an accident. extra care when riding a motorcycle
feet on the passenger footrests. ● Never touch the engine or exhaust that has added cargo or accessories.
● Never ride under the influence of system during or after operation. Here are some general guidelines to
alcohol or other drugs. They become very hot and can follow if loading cargo or adding acces-
sories to your motorcycle:

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SAFETY INFORMATION
Loading bags, duffel bags, or tents, can limit suspension travel, steering
The total weight of the operator, pas- create unstable handling or a slow travel or control operation, or ob-
senger, accessories and cargo must steering response. scure lights or reflectors.
1 not exceed the maximum load limit. Accessories • Accessories fitted to the handle-
Genuine Yamaha accessories have bar or the front fork area can
Maximum load: been specifically designed for use on create instability due to improper
199 kg (439 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody-
test all other accessories that may be namic changes. If accessories
When loading within this weight limit,
available, you must personally be re- are added to the handlebar or
keep the following in mind:
sponsible for the proper selection, in- front fork area, they must be as
● Cargo and accessory weight
stallation and use of non-Yamaha lightweight as possible and
should be kept as low and close to
accessories. Use extreme caution should be kept to a minimum.
the motorcycle as possible. Make
when selecting and installing any ac- • Bulky or large accessories may
sure to distribute the weight as
cessories. seriously affect the stability of
evenly as possible on both sides of
Keep the following guidelines in mind, the motorcycle due to aerody-
the motorcycle to minimize imbal-
as well as those provided under “Load- namic effects. Wind may at-
ance or instability.
ing” when mounting accessories. tempt to lift the motorcycle, or
● Shifting weights can create a sud-
● Never install accessories or carry the motorcycle may become un-
den imbalance. Make sure that ac-
cargo that would impair the perfor- stable in cross winds. These ac-
cessories and cargo are securely
mance of your motorcycle. Care- cessories may also cause
attached to the motorcycle before
fully inspect the accessory before instability when passing or being
riding. Check accessory mounts
using it to make sure that it does passed by large vehicles.
and cargo restraints frequently.
not in any way reduce ground • Certain accessories can dis-
● Never attach any large or heavy
clearance or cornering clearance, place the operator from his or
items to the handlebar, front fork,
her normal riding position. This
or front fender. These items, in-
improper position limits the free-
cluding such cargo as sleeping
dom of movement of the opera-

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SAFETY INFORMATION
tor and may limit control ability, ● Always turn the engine off before or clothing, immediately wash the
therefore, such accessories are leaving the motorcycle unattended affected area with soap and water
not recommended. and remove the key from the main and change your clothes.
● Use caution when adding electri- switch. When parking the motor- 1
cal accessories. If electrical acces- cycle, note the following:
sories exceed the capacity of the • The engine and exhaust system
motorcycle’s electrical system, an may be hot, therefore, park the
electric failure could result, which motorcycle in a place where pe-
could cause a dangerous loss of destrians or children are not like-
lights or engine power. ly to touch these hot areas.
• Do not park the motorcycle on a
Gasoline and exhaust gas slope or soft ground, otherwise it
● GASOLINE IS HIGHLY FLAMMA- may fall over.
BLE: • Do not park the motorcycle near
• Always turn the engine off when a flammable source, (e.g., a ker-
refueling. osene heater, or near an open
• Take care not to spill any gaso- flame), otherwise it could catch
line on the engine or exhaust fire.
system when refueling. ● When transporting the motorcycle
• Never refuel while smoking or in in another vehicle, make sure that
the vicinity of an open flame. it is kept upright. If the motorcycle
● Never start the engine or let it run should lean over, gasoline may
for any length of time in a closed leak out of the fuel tank.
area. The exhaust fumes are poi- ● If you should swallow any gaso-
sonous and may cause loss of line, inhale a lot of gasoline vapor,
consciousness and death within a or allow gasoline to get into your
short time. Always operate your eyes, see your doctor immediately.
motorcycle in an area that has ad- If any gasoline spills on your skin
equate ventilation.
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SAFETY INFORMATION
EAU10381

Location of important labels


Please read the following important labels carefully before operating this vehicle.
1

1-5
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SAFETY INFORMATION

1 3
Before you operate this vehicle, read the owner’s manual.
Prima di usare il veicolo, leggete il manuale di istruzioni. 1
Lire le manuel du propriétaire avant d’utiliser ce véhicule.
Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren.
Antes de conducir este vehículo, lea el Manual del Propietario.
5PA-21568-00

290 kPa, {2.90 kgf/cm 2 }, 42psi

5VY-21668-00

1-6
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DESCRIPTION
EAU10410

Left view

1. Front fork compression damping force adjusting bolt (page 3-15) 8. Shock absorber assembly rebound damping force adjusting knob
2. Front fork rebound damping force adjusting screw (page 3-15) (page 3-16)
3. Front fork spring preload adjusting bolt (page 3-15) 9. Engine oil drain bolt (crankcase) (page 6-8)
4. Seat lock (page 3-14) 10.Engine oil drain bolt (oil tank) (page 6-8)
5. Shock absorber assembly compression damping force adjusting screw 11.Engine oil filter cartridge (page 6-8)
(page 3-16) 12.Engine oil filler cap (page 6-8)
6. Shift pedal (page 3-11)
7. Shock absorber assembly spring preload adjusting nut (page 3-16)

2-1
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DESCRIPTION
EAU10420

Right view

1. License plate light (page 6-30) 9. Battery (page 6-24)


2. Tail/brake light (page 6-29) 10.Headlight (page 6-27)
3. Rear brake fluid reservoir (page 6-17) 11.Brake pedal (page 3-12)
4. Owner’s tool kit (page 6-1) 12.Rear brake light switch (page 6-16)
5. Luggage strap holder (page 3-19)
6. Main fuse (page 6-25)
7. Fuse box (page 6-25)
8. Fuel injection system fuse (page 6-25)

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DESCRIPTION
EAU10430

Controls and instruments

1. Clutch lever (page 3-10)


2. Left handlebar switches (page 3-9)
3. Main switch/steering lock (page 3-2)
4. Multi-function display (page 3-5)
5. Front brake fluid reservoir (page 6-17)
6. Right handlebar switches (page 3-9)
7. Throttle grip (page 6-12)
8. Brake lever (page 3-11)

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INSTRUMENT AND CONTROL FUNCTIONS


EAU10974
● an immobilizer system indicator mended to use either standard
Immobilizer system light (See page 3-4.) key and keep the code re-regis-
The key with the red bow is used to reg- tering key in a safe place.
ister codes in each standard key. Since ● Do not submerse any key in wa-
re-registering is a difficult process, take ter.
the vehicle along with all three keys to ● Do not expose any key to exces-
a Yamaha dealer to have them re-reg- sively high temperatures.
istered. Do not use the key with the red ● Do not place any key close to
bow for driving. It should only be used magnets (this includes, but not 3
for re-registering the standard keys. Al- limited to, products such as
ways use a standard key for driving. speakers, etc.).
1. Code re-registering key (red bow) ECA11821
● Do not place items that transmit
2. Standard keys (black bow) CAUTION: electrical signals close to any
● DO NOT LOSE THE CODE RE- key.
This vehicle is equipped with an immo-
REGISTERING KEY! CONTACT ● Do not place heavy items on any
bilizer system to help prevent theft by
YOUR DEALER IMMEDIATELY key.
re-registering codes in the standard
IF IT IS LOST! If the code re-reg- ● Do not grind any key or alter its
keys. This system consists of the fol-
istering key is lost, registering shape.
lowing.
new codes in the standard keys ● Do not disassemble the plastic
● a code re-registering key (with a
is impossible. The standard part of any key.
red bow)
keys can still be used to start ● Do not put two keys of any im-
● two standard keys (with a black
the vehicle, however if code re- mobilizer system on the same
bow) that can be re-registered with
registering is required (i.e., if a key ring.
new codes
new standard key is made or all ● Keep the standard keys as well
● a transponder (which is installed in
keys are lost) the entire immobi- as keys of other immobilizer
the code re-registering key)
lizer system must be replaced. systems away from this vehi-
● an immobilizer unit
Therefore, it is highly recom- cle’s code re-registering key.
● an ECU (Electronic Control Unit)

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INSTRUMENT AND CONTROL FUNCTIONS


● Keep other immobilizer system EAU10471 EAU36870

keys away from the main switch Main switch/steering lock ON


All electrical circuits are supplied with
as they may cause signal inter-
power, the meter lighting, taillight, li-
ference.
cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.
NOTE:
3 The headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF”, even if
The main switch/steering lock controls the engine stalls.
the ignition and lighting systems, and is
used to lock the steering. EAU36881
OFF
NOTE: All electrical systems are off. The key
Be sure to use the standard key (black can be removed.
bow) for regular use of the vehicle. To
NOTE:
minimize the risk of losing the code re-
registering key (red bow), keep it in a This motorcycle is equipped with a fan
safe place and only use it for code re- for the muffler covers, which is located
registering. under the seat. After the main switch is
turned to “OFF”, if the temperature of
the sensor for the muffler covers ex-
ceeds 55 °C (131 °F), the fan will stay
on for a maximum of five minutes, and
then switch off automatically.

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INSTRUMENT AND CONTROL FUNCTIONS


EAU10680
To unlock the steering EAU10941
LOCK (Parking)
The steering is locked, and all electrical The steering is locked, and the taillight,
systems are off. The key can be re- license plate light and auxiliary lights
moved. are on. The hazard lights and turn sig-
nal lights can be turned on, but all other
To lock the steering electrical systems are off. The key can
be removed.
The steering must be locked before the 3
key can be turned to “ ”.
ECA11020

1. Push. CAUTION:
2. Turn. Do not use the parking position for
Push the key in, and then turn it to an extended length of time, other-
“OFF” while still pushing it. wise the battery may discharge.
EWA10060

1. Push. WARNING
2. Turn. Never turn the key to “OFF” or
“LOCK” while the vehicle is moving,
1. Turn the handlebars all the way to
otherwise the electrical systems will
the left.
be switched off, which may result in
2. Push the key in from the “OFF” po-
loss of control or an accident. Make
sition, and then turn it to “LOCK”
sure that the vehicle is stopped be-
while still pushing it.
fore turning the key to “OFF” or
3. Remove the key.
“LOCK”.

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INSTRUMENT AND CONTROL FUNCTIONS


EAU11003 EAU11080
will flash eight times, and then go off for
Indicator and warning lights High beam indicator light “ ”
3.0 seconds. If this occurs, have a
This indicator light comes on when the
Yamaha dealer check the vehicle.
high beam of the headlight is switched
on.
EAU11530

EAU11361 Engine trouble warning light “ ”


Fuel level warning light “ ” This warning light comes on or flashes
This warning light comes on when the when an electrical circuit monitoring the
3 fuel level drops below approximately engine is defective. When this occurs,
3.0 L (0.79 US gal) (0.66 Imp.gal). have a Yamaha dealer check the self-
When this occurs, refuel as soon as diagnosis system. (See page 3-7 for an
1. Engine trouble warning light “ ” possible. explanation of the self-diagnosis de-
2. Left turn signal indicator light “ ” The electrical circuit of the warning light vice.)
3. Neutral indicator light “ ” can be checked by turning the key to The electrical circuit of the warning light
4. Immobilizer system indicator light “ON”. can be checked by turning the key to
5. Fuel level warning light “ ”
If the warning light does not come on “ON”. If the warning light does not come
6. Right turn signal indicator light “ ”
for a few seconds, and then go off, on for a few seconds, then go off, have
7. High beam indicator light “ ”
have a Yamaha dealer check the elec- a Yamaha dealer check the electrical
EAU11030
trical circuit. circuit.
Turn signal indicator lights “ ”
NOTE:
and “ ” EAU38620
This model is also equipped with a self- Immobilizer system indicator light
The corresponding indicator light flash-
diagnosis device for the fuel level de- The electrical circuit of the indicator
es when the turn signal switch is
tection circuit. If the fuel level detection light can be checked by turning the key
pushed to the left or right.
circuit is defective, the following cycle to “ON”.
EAU11060 will be repeated until the malfunction is If the indicator light does not come on
Neutral indicator light “ ” corrected: The fuel level warning light for a few seconds, then go off, have a
This indicator light comes on when the Yamaha dealer check the electrical cir-
transmission is in the neutral position. cuit.

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INSTRUMENT AND CONTROL FUNCTIONS


When the key is turned to “OFF” and 30 EAU36943
● an odometer (which shows the to-
seconds have passed, the indicator Multi-function display tal distance traveled)
light will start flashing indicating the im- ● two tripmeters (which show the
mobilizer system is enabled. After 24 distance traveled since they were
hours have passed, the indicator light last set to zero)
will stop flashing, however the immobi- ● a fuel reserve tripmeter (which
lizer system is still enabled. shows the distance traveled since
This model is also equipped with a self- the fuel level warning light came
diagnosis device for the immobilizer on) 3
system. (See page 3-7 for an explana- ● a clock
tion of the self-diagnosis device.) ● a self-diagnosis device
1. Clock ● a brightness control mode
2. “RESET” button
3. Tachometer NOTE:
4. “SELECT” button Be sure to turn the key to “ON” before
5. Speedometer using the “SELECT” and “RESET” but-
6. Odometer/tripmeter/fuel reserve tripmeter tons except for setting the brightness
EWA12421
control mode.
WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit.
The multi-function display is equipped
with the following:
● a speedometer (which shows the
riding speed)
● a tachometer (which shows engine
speed)
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INSTRUMENT AND CONTROL FUNCTIONS


Tachometer Clock mode Odometer and tripmeter modes

1. Tachometer 1. Clock 1. Odometer/tripmeter/fuel reserve tripmeter


2. Tachometer red zone
Pushing the “SELECT” button switches
To set the clock
The electric tachometer allows the rider the display between the odometer
1. Push the “SELECT” button and
to monitor the engine speed and keep it mode “ODO” and the tripmeter modes
“RESET” button together for at
within the ideal power range. “TRIP 1” and “TRIP 2” in the following
least two seconds.
When the key is turned to “ON”, the ta- order:
2. When the hour digits start flashing,
chometer needle will sweep once ODO → TRIP 1 → TRIP 2 → ODO
push the “RESET” button to set the
across the r/min range and then return If the fuel level warning light comes on
hours.
to zero r/min in order to test the electri- (see page 3-4), the odometer display
3. Push the “SELECT” button, and
cal circuit. will automatically change to the fuel re-
ECA10031 the minute digits will start flashing.
serve tripmeter mode “F-TRIP” and
CAUTION: 4. Push the “RESET” button to set
start counting the distance traveled
the minutes.
Do not operate the engine in the ta- from that point. In that case, pushing
5. Push the “SELECT” button and
chometer red zone. the “SELECT” button switches the dis-
then release it to start the clock.
Red zone: 5500 r/min and above play between the various tripmeter and
The tachometer needle flashes when it odometer modes in the following order:
reaches and exceeds the red zone. F-TRIP → TRIP 1 → TRIP 2 → ODO →
F-TRIP
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INSTRUMENT AND CONTROL FUNCTIONS


To reset a tripmeter, select it by push- ECA11590
NOTE: CAUTION:
ing the “SELECT” button, and then
If the display indicates error code 52,
push the “RESET” button for at least If the display indicates an error
this could be caused by transponder in-
one second. If you do not reset the fuel code, the vehicle should be checked
terference. If this error code appears,
reserve tripmeter manually, it will reset as soon as possible in order to avoid
try the following.
itself automatically and the display will engine damage.
return to the prior mode after refueling 1. Use the code re-registering key to
and traveling 5 km (3 mi). start the engine.
Brightness control mode 3
NOTE:
Self-diagnosis device
Make sure there are no other immobi-
This model is equipped with a self-diag-
lizer keys close to the main switch, and
nosis device for various electrical cir-
do not keep more than one immobilizer
cuits.
key on the same key ring! Immobilizer
If any of those circuits are defective, the
system keys may cause signal interfer-
engine trouble warning light will come
ence, which may prevent the engine
on or flash, and then the odometer/trip-
from starting.
meter display will indicate a two-digit
error code. 2. If the engine starts, turn it off and
This model is also equipped with a self- try starting the engine with the 1. Tachometer panel
diagnosis device for the immobilizer 2. LCD
standard keys.
3. Tachometer needle
system. 3. If one or both of the standard keys
If any of the immobilizer system circuits do not start the engine, take the The brightness can be adjusted for the
are defective, the immobilizer system vehicle, the code re-registering following:
indicator light will flash, and then the key and both standard keys to a ● the tachometer panel (item num-
display will indicate a two-digit error Yamaha dealer and have the stan- ber “1”)
code. dard keys re-registered. ● the LCD (item number “2”)
If the display indicates any error codes, ● the tachometer needle (item num-
note the code number, and then have a ber “3”)
Yamaha dealer check the vehicle.
3-7
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INSTRUMENT AND CONTROL FUNCTIONS


Select the brightness control mode as Adjust the LCD brightness level by
follows. pushing the “RESET” button.
1. Turn the key to “OFF”.
2. Push and hold the “SELECT” but-
ton.
3. Turn the key to “ON”, and then re-
lease the “SELECT” button after
five seconds.
3 Item number “1” is displayed.
1. Tachometer needle
2. Item number
1. LCD 3. Brightness level
2. Item number
7. Push the “SELECT” button and the
3. Brightness level
multi-function display will return to
6. Push the “SELECT” button to se- the odometer or tripmeter mode.
lect the tachometer needle.
Item number “3” is displayed.
Adjust the tachometer needle
1. Tachometer panel
brightness level by pushing the
2. Item number
“RESET” button.
3. Brightness level

4. Adjust the tachometer panel


brightness level by pushing the
“RESET” button.
5. Push the “SELECT” button to se-
lect the LCD.
Item number “2” is displayed.

3-8
U5YU23E0.book Page 9 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12347
Right position. To cancel the turn signal
Handlebar switches lights, push the switch in after it has re-
Left turned to the center position.

EAU12500
Horn switch “ ”
Press this switch to sound the horn.

EAU12660
Engine stop switch “ / ” 3
Set this switch to “ ” before starting
1. Engine stop switch “ / ” the engine. Set this switch to “ ” to
2. Start switch “ ” stop the engine in case of an emergen-
1. Pass switch “ ” cy, such as when the vehicle overturns
EAU12350
2. Dimmer switch “ / ” or when the throttle cable is stuck.
Pass switch “ ”
3. Turn signal switch “ / ”
Press this switch to flash the headlight.
4. Horn switch “ ” EAU12710

5. Hazard switch “ ” Start switch “ ”


EAU12400
Push this switch to crank the engine
Dimmer switch “ / ”
with the starter.
Set this switch to “ ” for the high ECA10050
beam and to “ ” for the low beam. CAUTION:
EAU12460 See page 5-1 for starting instruc-
Turn signal switch “ / ” tions prior to starting the engine.
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand EAU41700
turn, push this switch to “ ”. When re- The engine trouble warning light will
leased, the switch returns to the center come on when the key is turned to “ON”
and the start switch is pushed, but this
does not indicate a malfunction.

3-9
U5YU23E0.book Page 10 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12733 EAU12830
Make sure that the appropriate setting
Hazard switch “ ” Clutch lever on the adjusting dial is aligned with the
With the key in the “ON” or “ ” posi-
arrow mark on the clutch lever.
tion, use this switch to turn on the haz-
The clutch lever is equipped with a
ard lights (simultaneous flashing of all
clutch switch, which is part of the igni-
turn signal lights).
tion circuit cut-off system. (See page
The hazard lights are used in case of
3-20.)
an emergency or to warn other drivers
3 when your vehicle is stopped where it
might be a traffic hazard.
ECA10061

CAUTION:
1. Clutch lever
Do not use the hazard lights for an 2. Arrow mark
extended length of time with the en- 3. Clutch lever position adjusting dial
gine not running, otherwise the bat- 4. Distance between clutch lever and handlebar
tery may discharge. grip

The clutch lever is located at the left


handlebar grip. To disengage the
clutch, pull the lever toward the handle-
bar grip. To engage the clutch, release
the lever. The lever should be pulled
rapidly and released slowly for smooth
clutch operation.
The clutch lever is equipped with a
clutch lever position adjusting dial. To
adjust the distance between the clutch
lever and the handlebar grip, turn the
adjusting dial while holding the lever
pushed away from the handlebar grip.
3-10
U5YU23E0.book Page 11 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12870 EAU33851
be sure to set it by aligning a groove on
Shift pedal Brake lever the adjusting knob with the “ ” mark
on the brake lever.

1. Shift pedal 1. Brake lever


2. Brake lever position adjusting knob
The shift pedal is located on the left 3. Distance between brake lever and handlebar
side of the engine and is used in com- grip
bination with the clutch lever when 4. “ ” mark
shifting the gears of the 5-speed con-
The brake lever is located at the right
stant-mesh transmission equipped on
handlebar grip. To apply the front
this motorcycle.
brake, pull the lever toward the handle-
bar grip.
The brake lever is equipped with a
brake lever position adjusting knob. To
adjust the distance between the brake
lever and the handlebar grip, turn the
adjusting knob while holding the lever
pushed away from the handlebar grip.
When the desired position is obtained,

3-11
U5YU23E0.book Page 12 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12941 EAU13072

Brake pedal Fuel tank cap NOTE:


The fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly closed and locked.
EWA11090

WARNING
3 Make sure that the fuel tank cap is
properly closed before riding.

1. Brake pedal 1. Fuel tank cap lock cover


2. Unlock.
The brake pedal is on the right side of
the motorcycle. To apply the rear
To open the fuel tank cap
brake, press down on the brake pedal.
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.

To close the fuel tank cap


1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.

3-12
U5YU23E0.book Page 13 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU13220 ECA10070
or premium unleaded fuel. Use of un-
Fuel CAUTION: leaded fuel will extend spark plug life
Immediately wipe off spilled fuel and reduce maintenance costs.
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-
es or plastic parts.

EAU36922
3

Recommended fuel:
1. Fuel tank filler tube UNLEADED GASOLINE ONLY
Fuel tank capacity:
2. Fuel level
15.0 L (3.96 US gal) (3.30 Imp.gal)
Make sure that there is sufficient fuel in Fuel reserve amount (when the fuel
level warning symbol comes on):
the tank. When refueling, be sure to in- 3.0 L (0.79 US gal) (0.66 Imp.gal)
sert the pump nozzle into the fuel tank
filler hole and to fill the tank to the bot- ECA11400

tom of the filler tube as shown. CAUTION:


EWA10880
Use only unleaded gasoline. The use
WARNING
of leaded gasoline will cause severe
● Do not overfill the fuel tank, oth- damage to internal engine parts,
erwise it may overflow when the such as the valves and piston rings,
fuel warms up and expands. as well as to the exhaust system.
● Avoid spilling fuel on the hot en-
gine. Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
91 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brand
3-13
U5YU23E0.book Page 14 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU13442 EAU36692

Catalytic converters Seat


This vehicle is equipped with catalytic
converters in the exhaust system. To remove the seat
EWA10860
1. Insert the key into the seat lock,
WARNING and then turn it clockwise.
The exhaust system is hot after op-
eration. Make sure that the exhaust
3 system has cooled down before do-
ing any maintenance work.
1. Seat holder
ECA10700
2. Projection
CAUTION:
The following precautions must be 2. Push the center of the seat down
observed to prevent a fire hazard or to lock it in place.
other damages. 3. Remove the key.
● Use only unleaded gasoline. 1. Seat lock NOTE:
The use of leaded gasoline will 2. Unlock.
Make sure that the seat is properly se-
cause unrepairable damage to 2. Pull the seat off. cured before riding.
the catalytic converter.
● Never park the vehicle near pos- To install the seat
sible fire hazards such as grass 1. Insert the projections into the seat
or other materials that easily holders as shown.
burn.
● Do not allow the engine to idle
too long.

3-14
U5YU23E0.book Page 15 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU36932
load and thereby soften the Rebound damping force
Adjusting the front fork suspension, turn the adjusting bolt on
This front fork is equipped with spring each fork leg in direction (b).
preload adjusting bolts, rebound damp-
ing force adjusting screws and com- NOTE:
pression damping force adjusting bolts. Align the appropriate groove on the ad-
EWA10180 justing mechanism with the top of the
WARNING front fork collar.
Always adjust both fork legs equal- 3
ly, otherwise poor handling and loss
of stability may result.
1. Rebound damping force adjusting screw

Spring preload To increase the rebound damping force


and thereby harden the rebound damp-
ing, turn the adjusting screw on each
fork leg in direction (a). To decrease the
rebound damping force and thereby
soften the rebound damping, turn the
1. Current setting
adjusting screw on each fork leg in di-
2. Front fork collar
rection (b).
Spring preload setting:
Minimum (soft): Rebound damping setting:
0 Minimum (soft):
1. Spring preload adjusting bolt Standard: 17 click(s) in direction (b)*
2 Standard:
To increase the spring preload and Maximum (hard): 15 click(s) in direction (b)*
thereby harden the suspension, turn 5 Maximum (hard):
the adjusting bolt on each fork leg in di- 1 click(s) in direction (b)*
* With the adjusting screw fully turned
rection (a). To decrease the spring pre- in direction (a)

3-15
U5YU23E0.book Page 16 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


Compression damping force ECA10100 EAU36752

CAUTION: Adjusting the shock absorber


Never attempt to turn an adjusting assembly
mechanism beyond the maximum or This shock absorber assembly is
minimum settings. equipped with a spring preload adjust-
ing nut, a rebound damping force ad-
NOTE: justing knob and a compression
Although the total number of clicks of a damping force adjusting screw.
3 damping force adjusting mechanism
ECA10100

may not exactly match the above spec- CAUTION:


ifications due to small differences in Never attempt to turn an adjusting
1. Compression damping force adjusting bolt
production, the actual number of clicks mechanism beyond the maximum or
To increase the compression damping always represents the entire adjusting minimum settings.
force and thereby harden the compres- range. To obtain a precise adjustment,
sion damping, turn the adjusting bolt on it would be advisable to check the num- Spring preload
each fork leg in direction (a). To de- ber of clicks of each damping force ad- Adjust the spring preload as follows.
crease the compression damping force justing mechanism and to modify the 1. Loosen the locknut.
and thereby soften the compression specifications as necessary.
damping, turn the adjusting bolt on
each fork leg in direction (b).

Compression damping setting:


Minimum (soft):
16 click(s) in direction (b)*
Standard:
7 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting bolt fully turned in 1. Locknut
direction (a) 2. Spring preload adjusting nut

3-16
U5YU23E0.book Page 17 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


2. To increase the spring preload and spring preload; the shorter dis- ECA10120

thereby harden the suspension, tance A is, the higher the spring CAUTION:
turn the adjusting nut in direction preload. Always tighten the locknut against
(a). To decrease the spring pre- the adjusting nut, and then tighten
load and thereby soften the sus- the locknut to the specified torque.
pension, turn the adjusting nut in
direction (b).
Rebound damping force
To increase the rebound damping force 3
and thereby harden the rebound damp-
ing, turn the adjusting knob in direction
(a). To decrease the rebound damping
force and thereby soften the rebound
1. Distance A
damping, turn the adjusting knob in di-
rection (b).
Spring preload:
Minimum (soft):
1. Special wrench Distance A = 155.0 mm (6.10 in)
Standard:
NOTE: Distance A = 150.0 mm (5.91 in)
Maximum (hard):
● Use the special wrench included in
Distance A = 145.0 mm (5.71 in)
the owner’s tool kit to make the ad-
justment. 3. Tighten the locknut to the specified
● The spring preload setting is deter- torque.
mined by measuring distance A,
1. Rebound damping force adjusting knob
shown in the illustration. The long- Tightening torque:
er distance A is, the lower the Locknut:
42 Nm (4.2 m·kgf, 30 ft·lbf)

3-17
U5YU23E0.book Page 18 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


Rebound damping setting: Compression damping setting: manufacturer cannot be held re-
Minimum (soft): Minimum (soft): sponsible for property damage or
20 click(s) in direction (b)* 12 click(s) in direction (b)* personal injury that may result from
Standard: Standard: improper handling.
12 click(s) in direction (b)* 10 click(s) in direction (b)* ● Do not tamper with or attempt to
Maximum (hard): Maximum (hard):
3 click(s) in direction (b)* 1 click(s) in direction (b)* open the gas cylinder.
* With the adjusting knob fully turned * With the adjusting screw fully turned ● Do not subject the shock ab-
in direction (a) in direction (a) sorber to an open flame or other
3 high heat sources, otherwise it
Compression damping force NOTE: may explode due to excessive
To increase the compression damping Although the total number of clicks of a gas pressure.
force and thereby harden the compres- ● Do not deform or damage the
damping force adjusting mechanism
sion damping, turn the adjusting screw may not exactly match the above spec- gas cylinder in any way, as this
in direction (a). To decrease the com- ifications due to small differences in will result in poor damping per-
pression damping force and thereby production, the actual number of clicks formance.
soften the compression damping, turn ● Always have a Yamaha dealer
always represents the entire adjusting
the adjusting screw in direction (b). range. To obtain a precise adjustment, service the shock absorber.
it would be advisable to check the num-
ber of clicks of each damping force ad-
justing mechanism and to modify the
specifications as necessary.
EWA10220

WARNING
This shock absorber contains highly
pressurized nitrogen gas. For prop-
er handling, read and understand
1. Compression damping force adjusting screw the following information before
handling the shock absorber. The
3-18
U5YU23E0.book Page 19 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU36700 EAU15281 EAU15301

Luggage strap holders EXUP system Sidestand


This model is equipped with Yamaha’s The sidestand is located on the left side
EXUP (EXhaust Ultimate Power valve) of the frame. Raise the sidestand or
system. This system boosts engine lower it with your foot while holding the
power by means of a valve that regu- vehicle upright.
lates the diameter of the exhaust pipe.
NOTE:
The EXUP system valve is constantly
The built-in sidestand switch is part of
adjusted in accordance with the engine 3
the ignition circuit cut-off system, which
speed by a computer-controlled servo-
cuts the ignition in certain situations.
motor.
ECA10191 (See further down for an explanation of
1. Hook the ignition circuit cut-off system.)
CAUTION:
2. Luggage strap holder
● The EXUP system has been set EWA10240

There are four luggage strap holders on and extensively tested at the WARNING
the bottom of the seat. To use the strap Yamaha factory. Changing The vehicle must not be ridden with
holders, remove the seat, unhook the these settings without sufficient the sidestand down, or if the side-
straps from the hooks, and then install technical knowledge may result stand cannot be properly moved up
the seat with the straps hanging out in poor performance of or dam- (or does not stay up), otherwise the
from under the seat. (See page 3-14.) age to the engine. sidestand could contact the ground
● If the EXUP system cannot be and distract the operator, resulting
heard when the main switch is in a possible loss of control.
turned on, have a Yamaha deal- Yamaha’s ignition circuit cut-off
er check it. system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described

3-19
U5YU23E0.book Page 20 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS


below and have a Yamaha dealer re- EAU44890

pair it if it does not function proper- Ignition circuit cut-off system


ly. The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
● It prevents starting when the trans-
mission is in gear and the side-
3 stand is up, but the clutch lever is
not pulled.
● It prevents starting when the trans-
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
● It cuts the running engine when the
transmission is in gear and the sid-
estand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
EWA10250

WARNING
If a malfunction is noted, have a
Yamaha dealer check the system be-
fore riding.

3-20
U5YU23E0.book Page 21 Friday, November 23, 2007 8:49 AM

INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off:


1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may be defective. 3
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may be defective.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.

3-21
U5YU23E0.book Page 1 Friday, November 23, 2007 8:49 AM

PRE-OPERATION CHECKS
EAU15593

The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
4
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.

4-1
U5YU23E0.book Page 2 Friday, November 23, 2007 8:49 AM

PRE-OPERATION CHECKS
EAU15605

Pre-operation check list


ITEM CHECKS PAGE

• Check fuel level in fuel tank.


Fuel • Refuel if necessary. 3-13
• Check fuel line for leakage.
• Check oil level in oil tank.
Engine oil • If necessary, add recommended oil to specified level. 6-8
• Check vehicle for oil leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear. 4
Front brake • Replace if necessary. 6-16, 6-17
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-16, 6-17
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
Clutch • If soft or spongy, have Yamaha dealer bleed hydraulic system. 6-15
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 6-12, 6-20
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
• Make sure that operation is smooth.
Control cables 6-20
• Lubricate if necessary.

4-2
U5YU23E0.book Page 3 Friday, November 23, 2007 8:49 AM

PRE-OPERATION CHECKS
ITEM CHECKS PAGE

• Check chain slack.


• Adjust if necessary.
Drive chain 6-18, 6-19
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-13, 6-15
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-21
• Lubricate pedal pivoting points if necessary.
4 • Make sure that operation is smooth.
Brake and clutch levers 6-21
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-22
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-19
• If system is defective, have Yamaha dealer check vehicle.

4-3
U5YU23E0.book Page 1 Friday, November 23, 2007 8:49 AM

OPERATION AND IMPORTANT RIDING POINTS


EAU15950 EAU45310 EAU36741

Starting the engine


EWA10270
In order for the ignition circuit cut-off
WARNING NOTE:
system to enable starting, one of the
This model is equipped with a lean an-
● Become thoroughly familiar following conditions must be met:
gle sensor to stop the engine in case of
with all operating controls and ● The transmission is in the neutral
a turnover. To start the engine after a
their functions before riding. position.
turnover, be sure to turn the main
Consult a Yamaha dealer re- ● The transmission is in gear with
switch to “OFF” and then to “ON”. Fail-
garding any control or function the clutch lever pulled and the sid-
ing to do so will prevent the engine from
that you do not thoroughly un- estand up.
starting even though the engine will
derstand. EWA10290
crank when pushing the start switch. WARNING
● Never start the engine or oper-
ate it in a closed area for any ● Before starting the engine,
length of time. Exhaust fumes check the function of the igni- 5
are poisonous, and inhaling tion circuit cut-off system ac-
them can cause loss of con- cording to the procedure
sciousness and death within a described on page 3-20.
short time. Always make sure ● Never ride with the sidestand
that there is adequate ventila- down.
tion.
1. Turn the key to “ON” and make
● Before starting out, make sure
sure that the engine stop switch is
that the sidestand is up. If the
set to “ ”.
sidestand is not raised com- ECA15070

pletely, it could contact the CAUTION:


ground and distract the opera-
The following warning lights and in-
tor, resulting in a possible loss
dicator light should come on for a
of control.
few seconds, then go off.
● Fuel level warning light
● Engine trouble warning light
5-1
U5YU23E0.book Page 2 Friday, November 23, 2007 8:49 AM

OPERATION AND IMPORTANT RIDING POINTS


● Immobilizer system indicator ECA11040 EAU16671

light CAUTION: Shifting


If a warning or indicator light does For maximum engine life, never ac-
not go off, see page 3-4 for the corre- celerate hard when the engine is
sponding warning and indicator cold!
light circuit check.
2. Shift the transmission into the neu-
tral position.
NOTE:
When the transmission is in the neutral
position, the neutral indicator light 1. Shift pedal
should be on, otherwise have a 2. Neutral position
5
Yamaha dealer check the electrical cir-
Shifting gears lets you control the
cuit.
amount of engine power available for
3. Start the engine by pushing the starting off, accelerating, climbing hills,
start switch. etc.
The gear positions are shown in the il-
NOTE:
lustration.
If the engine fails to start, release the
start switch, wait a few seconds, and NOTE:
then try again. Each starting attempt To shift the transmission into the neu-
should be as short as possible to pre- tral position, press the shift pedal down
serve the battery. Do not crank the en- repeatedly until it reaches the end of its
gine more than 10 seconds on any one travel, and then slightly raise it.
attempt.

5-2
U5YU23E0.book Page 3 Friday, November 23, 2007 8:49 AM

OPERATION AND IMPORTANT RIDING POINTS


ECA10260 EAU16810 EAU16841

CAUTION: Tips for reducing fuel con- Engine break-in


● Even with the transmission in sumption There is never a more important period
the neutral position, do not Fuel consumption depends largely on in the life of your engine than the period
coast for long periods of time your riding style. Consider the following between 0 and 1600 km (1000 mi). For
with the engine off, and do not tips to reduce fuel consumption: this reason, you should read the follow-
tow the motorcycle for long dis- ● Shift up swiftly, and avoid high en- ing material carefully.
tances. The transmission is gine speeds during acceleration. Since the engine is brand new, do not
properly lubricated only when ● Do not rev the engine while shifting put an excessive load on it for the first
the engine is running. Inade- down, and avoid high engine 1600 km (1000 mi). The various parts in
quate lubrication may damage speeds with no load on the engine. the engine wear and polish themselves
the transmission. ● Turn the engine off instead of let- to the correct operating clearances.
● Always use the clutch while ting it idle for an extended length of During this period, prolonged full-throt-
tle operation or any condition that might 5
changing gears to avoid damag- time (e.g., in traffic jams, at traffic
ing the engine, transmission, lights or at railroad crossings). result in engine overheating must be
and drive train, which are not avoided.
designed to withstand the EAU17081
shock of forced shifting.
0–1000 km (0–600 mi)
Avoid prolonged operation above 2800
r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 3300
r/min.

5-3
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OPERATION AND IMPORTANT RIDING POINTS


ECA10301 EAU17212

CAUTION: Parking
After 1000 km (600 mi) of operation, When parking, stop the engine, and
the engine oil must be changed and then remove the key from the main
the oil filter cartridge or element re- switch.
EWA10310
placed. WARNING
1600 km (1000 mi) and beyond ● Since the engine and exhaust
The vehicle can now be operated nor- system can become very hot,
mally. park in a place where pedestri-
ECA10310
ans or children are not likely to
CAUTION:
touch them.
● Keep the engine speed out of ● Do not park on a slope or on soft
5 the tachometer red zone. ground, otherwise the vehicle
● If any engine trouble should oc- may overturn.
cur during the engine break-in ECA10380
period, immediately have a CAUTION:
Yamaha dealer check the vehi-
cle. Never park in an area where there
are fire hazards such as grass or
NOTE: other flammable materials.
During and after the engine break-in
period, the exhaust heat may cause
discoloration of the exhaust pipe, but
this is normal.

5-4
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU17240 EAU36710 EWA10350

Owner’s tool kit WARNING


Safety is an obligation of the owner. Pe- Modifications not approved by
riodic inspection, adjustment and lubri- Yamaha may cause loss of perfor-
cation will keep your vehicle in the mance and render the vehicle un-
safest and most efficient condition pos- safe for use. Consult a Yamaha
sible. The most important points of in- dealer before attempting any chang-
spection, adjustment, and lubrication es.
are explained on the following pages.
The intervals given in the periodic
maintenance and lubrication chart
should be simply considered as a gen- 1. Owner’s tool kit
eral guide under normal riding condi-
tions. However, DEPENDING ON THE The owner’s tool kit is located on the
WEATHER, TERRAIN, GEOGRAPHI- bottom of the seat. (See page 3-14.)
CAL LOCATION, AND INDIVIDUAL The service information included in this 6
USE, THE MAINTENANCE INTER- manual and the tools provided in the
VALS MAY NEED TO BE SHORT- owner’s tool kit are intended to assist
ENED. you in the performance of preventive
EWA10320 maintenance and minor repairs. How-
WARNING ever, additional tools such as a torque
If you are not familiar with mainte- wrench may be necessary to perform
nance work, have a Yamaha dealer certain maintenance work correctly.
do it for you. NOTE:
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

6-1
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU1770A

Periodic maintenance and lubrication chart


NOTE:
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.

ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

• Check fuel hoses for cracks or


1 * Fuel line √ √ √ √ √
damage.
• Check condition.
6 √ √
2 * Spark plugs • Clean and regap.
• Replace. √ √
• Check valve clearance.
3 * Valves √ √
• Adjust.
4 * Air filter element • Replace. √
• Check operation, fluid level and
5 * Clutch √ √ √ √ √
vehicle for fluid leakage.
• Check operation, fluid level and
√ √ √ √ √ √
6 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
√ √ √ √ √ √
7 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit

6-2
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PERIODIC MAINTENANCE AND MINOR REPAIR


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

• Check for cracks or damage. √ √ √ √ √


8 * Brake hoses
• Replace. Every 4 years
9 * Wheels • Check runout and for damage. √ √ √ √
• Check tread depth and for dam-
age.
10 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or
11 * Wheel bearings √ √ √ √
damage.
• Check operation and for exces-
12 * Swingarm √ √ √ √
sive play.
• Check chain slack, alignment and 6
condition.
13 Drive chain • Adjust and lubricate chain with a Every 1000 km (600 mi) and after washing the motorcycle or riding in the rain
special O-ring chain lubricant
thoroughly.
• Check bearing play and steering
√ √ √ √ √
for roughness.
14 * Steering bearings
• Lubricate with lithium-soap-based
Every 20000 km (12000 mi)
grease.
• Make sure that all nuts, bolts and
15 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot
16 • Lubricate with silicone grease. √ √ √ √ √
shaft
Brake pedal pivot • Lubricate with lithium-soap-based
17 √ √ √ √ √
shaft grease.

6-3
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PERIODIC MAINTENANCE AND MINOR REPAIR


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

Clutch lever pivot


18 • Lubricate with silicone grease. √ √ √ √ √
shaft
Shift pedal pivot • Lubricate with lithium-soap-based
19 √ √ √ √ √
shaft grease.
• Check operation.
20 Sidestand √ √ √ √ √
• Lubricate.
21 * Sidestand switch • Check operation. √ √ √ √ √ √
• Check operation and for oil leak-
22 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
23 * √ √ √ √
sembly sorber for oil leakage.
Rear suspension re-
6 lay arm and con-
24 * • Check operation. √ √ √ √
necting arm
pivoting points
Fuel injection sys-
25 * • Adjust synchronization. √ √ √ √ √
tem
• Change.
26 Engine oil • Check oil level and vehicle for oil √ √ √ √ √ √
leakage.
Engine oil filter car-
27 • Replace. √ √ √
tridge
Front and rear brake
28 * • Check operation. √ √ √ √ √ √
switches
Moving parts and
29 • Lubricate. √ √ √ √ √
cables

6-4
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PERIODIC MAINTENANCE AND MINOR REPAIR


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

• Check operation and free play.


• Adjust the throttle cable free play
Throttle grip hous-
30 * if necessary. √ √ √ √ √
ing and cable
• Lubricate the throttle grip housing
and cable.
Muffler and exhaust • Check the screw clamp(s) for
31 * √ √ √ √ √
pipe looseness.
Lights, signals and • Check operation.
32 * √ √ √ √ √ √
switches • Adjust headlight beam.

EAU36771

NOTE:
6
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake and clutch service
• Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
• Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids.
• Replace the brake and clutch hoses every four years and if cracked or damaged.

6-5
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU18760

Removing and installing the


cowling

1. Cowling 1. Cowling
2. Bolt 2. Projection
3. Grommet
1. Cowling
NOTE:
The cowling shown above needs to be
Make sure that the grommet fits over
6 removed to perform some of the main-
the projection.
tenance jobs described in this chapter.
Refer to this section each time the
cowling needs to be removed and in-
stalled.

EAU36831
Cowling 1. Cowling
2. Bolt
To remove the cowling
Remove the bolts, and then pull the To install the cowling
cowling off as shown. Place the cowling in the original posi-
tion, and then install the bolts.

6-6
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU19642

Checking the spark plugs Specified spark plug: Tightening torque:


NGK/DPR7EA-9 Spark plug:
The spark plugs are important engine DENSO/X22EPR-U9 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
components, which should be checked
periodically, preferably by a Yamaha Before installing a spark plug, the spark
dealer. Since heat and deposits will NOTE:
plug gap should be measured with a
cause any spark plug to slowly erode, If a torque wrench is not available when
wire thickness gauge and, if necessary,
they should be removed and checked installing a spark plug, a good estimate
adjusted to specification.
in accordance with the periodic mainte- of the correct torque is 1/4–1/2 turn
nance and lubrication chart. In addition, past finger tight. However, the spark
the condition of the spark plugs can re- plug should be tightened to the speci-
veal the condition of the engine. fied torque as soon as possible.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally), 6
and all spark plugs installed in the en-
gine should have the same color. If any
1. Spark plug gap
spark plug shows a distinctly different
color, the engine could be operating im- Spark plug gap:
properly. Do not attempt to diagnose 0.8–0.9 mm (0.031–0.035 in)
such problems yourself. Instead, have
a Yamaha dealer check the vehicle. Clean the surface of the spark plug
If a spark plug shows signs of electrode gasket and its mating surface, and then
erosion and excessive carbon or other wipe off any grime from the spark plug
deposits, it should be replaced. threads.

6-7
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU36806

Engine oil and oil filter car- NOTE:


tridge To achieve the proper engine oil tem-
The engine oil level should be checked perature for an accurate oil level read-
before each ride. In addition, the oil ing, the engine must have first
must be changed and the oil filter car- completely cooled down, and then
tridge replaced at the intervals speci- warmed up again for several minutes to
fied in the periodic maintenance and normal operating temperature.
lubrication chart. 3. Wait a few minutes until the oil set-
tles, remove the engine oil filler 1. Maximum level mark
To check the engine oil level cap, wipe the dipstick clean, insert 2. Minimum level mark
1. Place the vehicle on a level sur- it back into the oil filler hole (with- 3. Dipstick
face and hold it in an upright posi- out screwing it in), and then re-
tion. move it again to check the oil level. 4. If the engine oil is at or below the
minimum level mark, add sufficient
NOTE: oil of the recommended type to
6
Make sure that the vehicle is positioned raise it to the correct level.
straight up when checking the oil level.
A slight tilt to the side can result in a NOTE:
false reading. When adding oil, be careful not to over-
fill the engine oil tank; the oil level rises
2. Start the engine, warm it up until faster starting from the half level portion
the engine oil has reached a nor- on the dipstick.
mal temperature of 60 °C (140 °F),
let it continue to idle for ten sec- 5. Insert the dipstick into the oil filler
1. Engine oil filler cap
onds, and then turn the engine off. hole, and then tighten the oil filler
cap.
NOTE:
The engine oil should be between the
minimum and maximum level marks.

6-8
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PERIODIC MAINTENANCE AND MINOR REPAIR


ECA10900

CAUTION: NOTE:
Skip steps 8–12 if the oil filter cartridge
Make sure that the oil filler cap is se-
is not being replaced.
curely tightened, otherwise oil may
seep out when the engine is run- 8. Remove the rectifier/regulator by
ning. removing the bolts.

To change the engine oil (with or


without oil filter cartridge replace-
ment) 1. Engine oil drain bolt (oil tank)
1. Place the vehicle on a level sur- 6. Place an oil pan under the engine
face. to collect the used oil.
2. Remove the cowling. (See page 7. Remove the engine oil drain bolt to
6-6.) drain the oil from the crankcase.
3. Start the engine, warm it up for 6
several minutes, and then turn it 1. Rectifier/regulator
off. 2. Bolt
4. Place an oil pan under the oil tank 9. Remove the oil filter cartridge with
to collect the used oil. an oil filter wrench.
5. Remove the engine oil filler cap
and drain bolt to drain the oil from
the oil tank.

1. Engine oil drain bolt (crankcase)

6-9
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PERIODIC MAINTENANCE AND MINOR REPAIR

1. Oil filter cartridge 1. O-ring 1. Torque wrench


2. Oil filter wrench
NOTE: Tightening torque:
NOTE: Make sure that the O-ring is properly Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
An oil filter wrench is available at a seated.
Yamaha dealer. 12. Install the rectifier/regulator by in-
6 11. Install the new oil filter cartridge
10. Apply a thin coat of engine oil to with an oil filter wrench, and then stalling the bolts, and then tighten
the O-ring of the new oil filter car- tighten it to the specified torque them to the specified torque.
tridge. with a torque wrench.
Tightening torque:
Rectifier/regulator bolt:
6.5 Nm (0.65 m·kgf, 4.7 ft·lbf)

13. Install the engine oil drain bolts,


and then tighten them to the spec-
ified torques.

6-10
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PERIODIC MAINTENANCE AND MINOR REPAIR


Tightening torques: NOTE:
Engine oil drain bolt (crankcase): 1
Be sure to wipe off spilled oil on any
43 Nm (4.3 m·kgf, 31 ft·lbf)
Engine oil drain bolt (oil tank): parts after the engine and exhaust sys-
35 Nm (3.5 m·kgf, 25 ft·lbf) tem have cooled down.
ECA15080
14. Pour only 2.5 L (2.6 US qt) (2.2 CAUTION:
Imp.qt) of the specified amount of 2
● In order to prevent clutch slip-
recommended engine oil through
page (since the engine oil also
the filler hole, insert the dipstick,
lubricates the clutch), do not 1. “CD” specification
and then tighten the oil filler cap.
mix any chemical additives. Do 2. “ENERGY CONSERVING II”
15. Start the engine, rev it several
not use oils with a diesel speci-
times, and then turn it off. 17. Install the engine oil filler cap.
fication of “CD” or oils of a high-
16. Remove the engine oil filler cap, 18. Start the engine, and then let it idle
er quality than specified. In
and then gradually fill the oil tank for several minutes while checking
addition, do not use oils labeled
with the remaining oil quantity it for oil leakage. If oil is leaking, im- 6
“ENERGY CONSERVING II” or
while regularly checking the oil lev- mediately turn the engine off and
higher.
el on the dipstick. check for the cause.
● Make sure that no foreign mate-
rial enters the oil tank. 19. Turn the engine off, and then
Recommended engine oil:
check the oil level and correct it if
See page 8-1.
Oil quantity: necessary.
Without oil filter cartridge replace- 20. Install the cowling.
ment:
3.70 L (3.91 US qt) (3.26 Imp.qt)
With oil filter cartridge replacement:
4.10 L (4.33 US qt) (3.61 Imp.qt)

6-11
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU36762 EAU21382 EAU21401

Air filter element Checking the throttle cable Valve clearance


The air filter element must be replaced free play The valve clearance changes with use,
at the intervals specified in the periodic resulting in improper air-fuel mixture
maintenance and lubrication chart. and/or engine noise. To prevent this
Have a Yamaha dealer replace the air from occurring, the valve clearance
filter element. must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.

1. Throttle cable free play

The throttle cable free play should mea-


6 sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.

6-12
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU21780
Tire air pressure (measured on cold evenly from side to side. Properly
Tires adjust the suspension for your load,
tires):
To maximize the performance, durabil- 0–90 kg (0–198 lb): and check the condition and pres-
ity, and safe operation of your motor- Front: sure of your tires. NEVER OVER-
cycle, note the following points 250 kPa (36 psi) (2.50 kgf/cm²) LOAD YOUR VEHICLE. Make sure
regarding the specified tires. Rear:
290 kPa (42 psi) (2.90 kgf/cm²) that the total weight of the cargo, rid-
90–199 kg (198–439 lb): er, passenger, and accessories
Tire air pressure Front: (cowling, saddlebags, etc. if ap-
The tire air pressure should be checked 250 kPa (36 psi) (2.50 kgf/cm²) proved for this model) does not ex-
and, if necessary, adjusted before each Rear: ceed the maximum load of the
ride. 290 kPa (42 psi) (2.90 kgf/cm²)
EWA10500 High-speed riding: vehicle. Operation of an overloaded
Front: vehicle could cause tire damage, an
WARNING
250 kPa (36 psi) (2.50 kgf/cm²) accident, or even injury.
● The tire air pressure must be Rear:
checked and adjusted on cold 290 kPa (42 psi) (2.90 kgf/cm²)
tires (i.e., when the temperature Maximum load*: Tire inspection 6
of the tires equals the ambient 199 kg (439 lb)
* Total weight of rider, passenger, car-
temperature). go and accessories
● The tire air pressure must be ad-
justed in accordance with the EWA10510

riding speed and with the total WARNING


weight of rider, passenger, car- Proper loading of your vehicle is im-
go, and accessories approved portant for several characteristics of
for this model. your vehicle, such as handling,
braking, performance and safety. Do
not carry loosely packed items that 1. Tire sidewall
can shift. Securely pack your heavi- 2. Tire wear indicator
est items close to the center of the 3. Tire tread depth
vehicle, and distribute the weight
6-13
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PERIODIC MAINTENANCE AND MINOR REPAIR


Always check the tires before operating ● After extensive tests, only the
NOTE:
the motorcycle. If a tire tread shows tires listed below have been ap-
The tire tread depth limits may differ
crosswise lines (minimum tread depth), proved for this model by
from country to country. Always comply
if the tire has a nail or glass fragments Yamaha Motor Co., Ltd.
with the local regulations.
in it, or if the sidewall is cracked, con- ● Always make sure that the valve
tact a Yamaha dealer immediately and caps are securely installed to
have the tire replaced. Tire information prevent air pressure leakage.
EWA10470
● Use only the tire valves and
WARNING valve cores listed below to
● Have a Yamaha dealer replace avoid tire deflation during a
excessively worn tires. Besides high-speed ride.
being illegal, operating the vehi-
cle with excessively worn tires Front tire:
decreases riding stability and Size:
can lead to loss of control. 120/70 ZR17 M/C (58W)
6 ● The replacement of all wheel Manufacturer/model:
MICHELIN/PILOT ROAD S
and brake related parts, includ- 1. Tire air valve Rear tire:
ing the tires, should be left to a 2. Tire air valve core Size:
Yamaha dealer, who has the 3. Tire air valve cap with seal 190/50 ZR17 M/C (73W)
necessary professional knowl- Manufacturer/model:
edge and experience. This motorcycle is equipped with cast MICHELIN/PILOT ROAD
wheels and tubeless tires with valves. FRONT and REAR:
EWA10480 Tire air valve:
Minimum tire tread depth (front and WARNING TR412
rear): Valve core:
1.0 mm (0.04 in) ● The front and rear tires should #9100 (original)
be of the same make and de-
sign, otherwise the handling
characteristics of the motor-
cycle cannot be guaranteed.
6-14
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PERIODIC MAINTENANCE AND MINOR REPAIR


EWA10600 EAU21960 EAU42850

WARNING Cast wheels Clutch lever


This motorcycle is fitted with super- To maximize the performance, durabil- Since this model is equipped with a hy-
high-speed tires. Note the following ity, and safe operation of your vehicle, draulic clutch, adjusting the clutch lever
points in order to make the most ef- note the following points regarding the free play is not needed. However, it is
ficient use of these tires. specified wheels. necessary to check the hydraulic sys-
● The wheel rims should be checked tem for leakage before each ride. If the
● Use only the specified replace-
ment tires. Other tires may run for cracks, bends or warpage be- clutch lever free play does become ex-
the danger of bursting at super fore each ride. If any damage is cessive, and shifting becomes rough or
high speeds. found, have a Yamaha dealer re- clutch slippage occurs, causing poor
● Brand-new tires can have a rela-
place the wheel. Do not attempt acceleration, there may be air in the
tively poor grip on certain road even the smallest repair to the clutch system. If there is air in the hy-
surfaces until they have been wheel. A deformed or cracked draulic system, have a Yamaha dealer
“broken in”. Therefore, it is ad- wheel must be replaced. bleed the system before operating the
● The wheel should be balanced motorcycle.
visable before doing any high-
speed riding to ride conserva- whenever either the tire or wheel 6
tively for approximately 100 km has been changed or replaced. An
(60 mi) after installing a new tire. unbalanced wheel can result in
● The tires must be warmed up
poor performance, adverse han-
before a high-speed run. dling characteristics, and a short-
● Always adjust the tire air pres-
ened tire life.
● Ride at moderate speeds after
sure according to the operating
conditions. changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics.

6-15
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU22271 EAU22390
wear indicator groove almost appears,
Adjusting the rear brake light Checking the front and rear have a Yamaha dealer replace the
switch brake pads brake pads as a set.
The front and rear brake pads must be
checked for wear at the intervals spec- EAU36720

ified in the periodic maintenance and Rear brake pads


lubrication chart.

EAU43062
Front brake pads

1. Rear brake light switch


2. Rear brake light switch adjusting nut

6 The rear brake light switch, which is ac- 1. Brake pad wear indicator groove
tivated by the brake pedal, is properly
adjusted when the brake light comes Each rear brake pad is provided with
on just before braking takes effect. If wear indicator grooves, which allow
necessary, adjust the brake light switch 1. Brake pad wear indicator groove you to check the brake pad wear with-
as follows. out having to disassemble the brake.
Turn the rear brake light switch adjust- The front brake calipers are equipped To check the brake pad wear, check
ing nut while holding the rear brake light with two sets of brake pads. the wear indicator grooves. If a brake
switch in place. To make the brake light Each front brake pad is provided with pad has worn to the point that the wear
come on earlier, turn the adjusting nut one or two wear indicator grooves, indicator grooves have almost disap-
in direction (a). To make the brake light which allow you to check the brake pad peared, have a Yamaha dealer replace
come on later, turn the adjusting nut in wear without having to disassemble the the brake pads as a set.
direction (b). brake. To check the brake pad wear,
check the wear indicator grooves. If a
brake pad has worn to the point that a
6-16
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU42860
Before riding, check that the brake fluid ● Be careful that water does not en-
Checking the brake fluid level is above the minimum level mark and ter the brake fluid reservoir when
Front brake replenish if necessary. A low brake fluid refilling. Water will significantly
level may indicate worn brake pads lower the boiling point of the fluid
and/or brake system leakage. If the and may result in vapor lock.
brake fluid level is low, be sure to check ● Brake fluid may deteriorate paint-
the brake pads for wear and the brake ed surfaces or plastic parts. Al-
system for leakage. ways clean up spilled fluid
immediately.
NOTE:
● As the brake pads wear, it is nor-
The rear brake fluid reservoir is located
mal for the brake fluid level to grad-
under the seat. (See page 3-14.)
ually go down. However, if the
1. Minimum level mark Observe these precautions: brake fluid level goes down sud-
● When checking the fluid level, denly, have a Yamaha dealer
Rear brake make sure that the top of the brake check the cause.
fluid reservoir is level. 6
● Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.

Recommended brake fluid:


DOT 4
1. Minimum level mark
● Refill with the same type of brake
Insufficient brake fluid may allow air to fluid. Mixing fluids may result in a
enter the brake system, possibly caus- harmful chemical reaction and
ing it to become ineffective. lead to poor braking performance.
6-17
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU22750 EAU22760

Changing the brake and Drive chain slack


clutch fluids The drive chain slack should be
Have a Yamaha dealer change the checked before each ride and adjusted
brake and clutch fluids at the intervals if necessary.
specified in the NOTE after the periodic
EAU22773
maintenance and lubrication chart. In To check the drive chain slack
addition, have the oil seals of the brake 1. Place the motorcycle on the side-
and clutch master cylinders and cali- stand.
pers as well as the brake and clutch
1. Drive chain slack
hoses replaced at the intervals listed NOTE:
below or whenever they are damaged When checking and adjusting the drive 4. If the drive chain slack is incorrect,
or leaking. chain slack, there should be no weight adjust it as follows.
● Oil seals: Replace every two on the motorcycle.
years. 2. Shift the transmission into the neu-
EAU34312
To adjust the drive chain slack
6 ● Brake and clutch hoses: Replace
tral position. 1. Loosen the axle nut and the lock-
every four years. 3. Move the rear wheel by pushing nut on each side of the swingarm.
the motorcycle to locate the tight-
est portion of the drive chain, and
then measure the drive chain slack
as shown.

Drive chain slack:


40.0–50.0 mm (1.57–1.97 in)

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PERIODIC MAINTENANCE AND MINOR REPAIR


ECA10570 EAU23022

CAUTION: Cleaning and lubricating the


Improper drive chain slack will over- drive chain
load the engine as well as other vital The drive chain must be cleaned and
parts of the motorcycle and can lead lubricated at the intervals specified in
to chain slippage or breakage. To the periodic maintenance and lubrica-
prevent this from occurring, keep tion chart, otherwise it will quickly wear
the drive chain slack within the out, especially when riding in dusty or
specified limits. wet areas. Service the drive chain as
follows.
1. Axle nut 3. Tighten the locknuts, then the axle ECA10581
2. Drive chain slack adjusting bolt nut to their specified torques. CAUTION:
3. Locknut
4. Alignment marks The drive chain must be lubricated
Tightening torques:
Locknut: after washing the motorcycle and
2. To tighten the drive chain, turn the riding in the rain.
16 Nm (1.6 m·kgf, 11 ft·lbf)
drive chain slack adjusting bolt on Axle nut: 6
each side of the swingarm in direc- 150 Nm (15.0 m·kgf, 110 ft·lbf) 1. Clean the drive chain with kero-
tion (a). To loosen the drive chain, sene and a small soft brush.
ECA11120
turn the adjusting bolt on each side
CAUTION:
of the swingarm in direction (b),
and then push the rear wheel for- To prevent damaging the O-rings, do
ward. not clean the drive chain with steam
cleaners, high-pressure washers or
NOTE: inappropriate solvents.
Using the alignment marks on each
side of the swingarm, make sure that 2. Wipe the drive chain dry.
both chain pullers are in the same posi- 3. Thoroughly lubricate the drive
tion for proper wheel alignment. chain with a special O-ring chain
lubricant.

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PERIODIC MAINTENANCE AND MINOR REPAIR


ECA11110 EAU23100 EAU23111

CAUTION: Checking and lubricating the Checking and lubricating the


Do not use engine oil or any other lu- cables throttle grip and cable
bricants for the drive chain, as they The operation of all control cables and The operation of the throttle grip should
may contain substances that could the condition of the cables should be be checked before each ride. In addi-
damage the O-rings. checked before each ride, and the ca- tion, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.

Recommended lubricant:
Engine oil

EWA10720

WARNING
6
Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe
conditions.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU44271 EAU43600

Checking and lubricating the Recommended lubricant: Checking and lubricating the
Lithium-soap-based grease
brake and shift pedals brake and clutch levers
Brake lever

Clutch lever
6

The operation of the brake and shift


pedals should be checked before each
ride, and the pedal pivots should be lu- The operation of the brake and clutch
bricated if necessary. levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

6-21
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23201 EAU23271
Recommended lubricant: Checking and lubricating the Checking the front fork
Silicone grease
sidestand The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.

To check the condition


EWA10750

WARNING
Securely support the vehicle so that
there is no danger of it falling over.
Check the inner tubes for scratches,
The operation of the sidestand should
damage and excessive oil leakage.
be checked before each ride, and the
6 sidestand pivot and metal-to-metal
To check the operation
contact surfaces should be lubricated if
1. Place the vehicle on a level sur-
necessary.
EWA10730 face and hold it in an upright posi-
WARNING tion.
2. While applying the front brake,
If the sidestand does not move up
push down hard on the handlebars
and down smoothly, have a Yamaha
several times to check if the front
dealer check or repair it.
fork compresses and rebounds
smoothly.
Recommended lubricant:
Lithium-soap-based grease

6-22
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23280

Checking the steering


Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ECA10590 ground.
CAUTION: EWA10750

If any damage is found or the front WARNING


fork does not operate smoothly, Securely support the vehicle so that
have a Yamaha dealer check or re- there is no danger of it falling over.
pair it. 2. Hold the lower ends of the front 6
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23290 EAU23441 EWA10760

Checking the wheel bearings Battery WARNING


The front and rear wheel bearings must ● Electrolyte is poisonous and
be checked at the intervals specified in dangerous since it contains sul-
the periodic maintenance and lubrica- furic acid, which causes severe
tion chart. If there is play in the wheel burns. Avoid any contact with
hub or if the wheel does not turn skin, eyes or clothing and al-
smoothly, have a Yamaha dealer check ways shield your eyes when
the wheel bearings. working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
1. Positive battery lead (red) • EXTERNAL: Flush with plenty
2. Battery of water.
3. Negative battery lead (black) • INTERNAL: Drink large quan-
This model is equipped with a sealed- tities of water or milk and im-
6 mediately call a physician.
type (MF) battery, which does not re-
quire any maintenance. There is no • EYES: Flush with water for 15
need to check the electrolyte or to add minutes and seek prompt
distilled water. medical attention.
● Batteries produce explosive hy-
To charge the battery drogen gas. Therefore, keep
Have a Yamaha dealer charge the bat- sparks, flames, cigarettes, etc.,
tery as soon as possible if it seems to away from the battery and pro-
have discharged. Keep in mind that the vide sufficient ventilation when
battery tends to discharge more quickly charging it in an enclosed
if the vehicle is equipped with optional space.
electrical accessories.

6-24
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PERIODIC MAINTENANCE AND MINOR REPAIR


● KEEP THIS AND ALL BATTER- charger will damage the battery. EAU23624

IES OUT OF THE REACH OF If you do not have access to a Replacing the fuses
CHILDREN. sealed-type (MF) battery charg-
er, have a Yamaha dealer
charge your battery.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check it at least
1. Main fuse
once a month and fully charge it if
2. Fuel injection system fuse
necessary. 3. Fuel injection system spare fuse
3. Fully charge the battery before in- 4. Fuse box
stallation. 6
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
ECA10630

CAUTION:
● Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
● To charge a sealed-type (MF)
battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery

6-25
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PERIODIC MAINTENANCE AND MINOR REPAIR


2. Remove the blown fuse, and then ECA10640

install a new fuse of the specified CAUTION:


amperage. Do not use a fuse of a higher amper-
age rating than recommended to
Specified fuses: avoid causing extensive damage to
Main fuse: the electrical system and possibly a
50.0 A
Headlight fuse: fire.
15.0 A 3. Turn the key to “ON” and turn on
Ignition fuse:
25.0 A
the electrical circuit in question to
1. Fuse box check if the device operates.
Signaling system fuse:
2. Headlight fuse 10.0 A 4. If the fuse immediately blows
3. Signaling system fuse Parking lighting fuse: again, have a Yamaha dealer
4. Ignition fuse 10.0 A check the electrical system.
5. Muffler cover fan fuse Muffler cover fan fuse:
6. Backup fuse (for odometer, clock and immo- 15.0 A
6 bilizer system) ECU (Electronic Control Unit) fuse:
7. Auto-decompression fuse 10.0 A
8. ECU (Electronic Control Unit) fuse Backup fuse:
9. Parking lighting fuse 10.0 A
10.Spare fuse Auto-decompression fuse:
15.0 A
The main fuse and the fuse box, which Fuel injection system fuse:
contains the fuses for the individual cir- 15.0 A
cuits, are located under the seat. (See
page 3-14.)
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.

6-26
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU36820
b. Disconnect the headlight cou-
Replacing a headlight bulb pler, and then unhook the
headlight bulb holder.

1. Bolt

1. Low beam headlight bulb


To replace the high beam head-
2. High beam headlight bulb
light bulb 1. Headlight coupler
This model is equipped with quartz bulb a. Remove the headlight bulb 2. Headlight bulb holder
headlights. If a headlight bulb burns holder cover by turning it coun- 6
c. Remove the defective bulb.
out, replace it as follows. terclockwise. EWA10790

WARNING
To replace a headlight bulb Headlight bulbs get very hot. There-
1. Remove the headlight unit by re- fore, keep flammable products away
moving the bolts on each side. from a lit headlight bulb, and do not
touch the bulb until it has cooled
down.
d. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
1. Headlight bulb holder cover

6-27
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PERIODIC MAINTENANCE AND MINOR REPAIR


ECA10650

CAUTION:
Take care not to damage the follow-
ing parts:
● Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will 1. Do not touch the glass part of the bulb. 1. Headlight coupler
be adversely affected. Thor- 2. Headlight bulb
oughly clean off any dirt and fin- e. Connect the coupler, and then
EWA10790
gerprints on the headlight bulb install the headlight bulb holder
cover by turning it clockwise. WARNING
using a cloth moistened with al-
cohol or thinner. Headlight bulbs get very hot. There-
6 ● Headlight lens To replace the low beam headlight fore, keep flammable products away
Do not affix any type of tinted bulb from a lit headlight bulb, and do not
film or stickers to the headlight a. Disconnect the headlight cou- touch the bulb until it has cooled
lens. pler, and then remove the de- down.
Do not use a headlight bulb of a fective bulb by turning it b. Install the bulb by turning it
wattage higher than specified. counterclockwise. clockwise.
ECA10650

CAUTION:
Take care not to damage the follow-
ing parts:

6-28
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PERIODIC MAINTENANCE AND MINOR REPAIR


● Headlight bulb c. Connect the headlight coupler. EAU24181

Do not touch the glass part of 2. Install the headlight unit by install- Tail/brake light
the headlight bulb to keep it free ing the bolts. This model is equipped with an LED-
from oil, otherwise the transpar- 3. Have a Yamaha dealer adjust the type tail/brake light.
ency of the glass, the luminosity headlight beam if necessary. If the tail/brake light does not come on,
of the bulb, and the bulb life will have a Yamaha dealer check it.
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
● Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a 6
wattage higher than specified.

1. Do not touch the glass part of the bulb.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU24202 EAU36810

Replacing a turn signal light Replacing the license plate


bulb light bulb
1. Remove the turn signal light lens 1. Remove the license plate light cov-
by removing the screw. er by removing the screws.

1. Screw
2. License plate light lens

3. Remove the defective bulb by pull-


ing it out from the socket.
1. Screw 1. Screw
6 2. License plate light cover
2. Remove the defective bulb by
pushing it in and turning it counter- 2. Remove the license plate light lens
clockwise. by removing the screws.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. 1. License plate light bulb
ECA11190

CAUTION: 4. Insert a new bulb into the socket.


Do not overtighten the screw, other- 5. Install the license plate light lens
wise the lens may break. by installing the screws.

6-30
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PERIODIC MAINTENANCE AND MINOR REPAIR


6. Install the license plate light cover EAU36840

by installing the screws. Replacing an auxiliary light


bulb
This model is equipped with three aux-
iliary lights. If an auxiliary light bulb
burns out, replace it as follows.

1. Bolt

NOTE:
Skip steps 2 and 7 if the auxiliary light
bulb A is being replaced.

1. Auxiliary light bulb A 2. To replace auxiliary light bulb B or 6


2. Auxiliary light bulb B C, remove the corresponding
3. Auxiliary light bulb C headlight unit side cover bracket
and the headlight unit side cover
1. Remove the headlight unit by re- by removing the screws.
moving the bolts on each side.

6-31
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU24350

Supporting the motorcycle


Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
1. Screw 1. Auxiliary light bulb
box can be placed under the engine for
2. Headlight unit side cover bracket
5. Insert a new bulb into the socket. added stability.
3. Headlight unit side cover
6. Install the socket (together with the
3. Remove the socket (together with bulb) by turning it clockwise. To service the front wheel
the bulb) by turning it counter- 7. Install the headlight unit side cover 1. Stabilize the rear of the motorcycle
6 clockwise. and the headlight unit side cover by using a motorcycle stand or, if
bracket by installing the screws. an additional motorcycle stand is
8. Install the headlight unit by install- not available, by placing a jack un-
ing the bolts. der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.

To service the rear wheel


1. Auxiliary light bulb socket Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
4. Remove the defective bulb by pull- cycle stand is not available, by placing
ing it out.

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PERIODIC MAINTENANCE AND MINOR REPAIR


a jack either under each side of the EAU25850

frame in front of the rear wheel or under Troubleshooting


each side of the swingarm. Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and 6
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU42600

Troubleshooting chart
EWA10840

WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
6

3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.

6-34
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MOTORCYCLE CARE AND STORAGE


EAU37833 EAU36902
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
CAUTION: reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA15091

advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION:
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlets with a rosion protection spray. 7
plastic bag after the engine has ● Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with mild
stalled. detergent and water to clean
3. Remove extremely stubborn dirt, plastic. However, if the mufflers
like oil burnt onto the crankcase, cannot be thoroughly cleaned
with a degreasing agent and a
brush, but never apply such prod-
7-1
U5YU23E0.book Page 2 Friday, November 23, 2007 8:49 AM

MOTORCYCLE CARE AND STORAGE


with mild detergent, alkaline pounds for plastic may leave
NOTE:
products and a soft brush may scratches on the windshield.
Salt sprayed on roads in the winter may
be used. Test the product on a small hid-
remain well into spring.
● Do not use any harsh chemical den part of the windshield to
products on plastic parts or the make sure that it does not leave 1. Clean the motorcycle with cold wa-
mufflers. Be sure to avoid using any marks. If the windshield is ter and a mild detergent, after the
cloths or sponges which have scratched, use a quality plastic engine has cooled down.
been in contact with strong or polishing compound after ECA10790

abrasive cleaning products, sol- washing. CAUTION:


vent or thinner, fuel (gasoline), Do not use warm water since it in-
rust removers or inhibitors, creases the corrosive action of the
After normal use
brake fluid, antifreeze or electro- salt.
Remove dirt with warm water, a mild
lyte.
detergent, and a soft, clean sponge, 2. After drying the motorcycle, apply
● Do not use high-pressure wash-
and then rinse thoroughly with clean a corrosion protection spray on all
ers or steam-jet cleaners since
water. Use a toothbrush or bottlebrush metal, including chrome- and nick-
they cause water seepage and
for hard-to-reach areas. Stubborn dirt el-plated, surfaces (except the tita-
deterioration in the following ar-
and insects will come off more easily if nium mufflers) to prevent
7 eas: seals (of wheel and swing-
the area is covered with a wet cloth for corrosion.
arm bearings, fork and brakes),
a few minutes before cleaning.
storage compartments, electric
Cleaning the titanium mufflers
components (couplers, connec-
After riding in the rain, near the sea or This model is equipped with titanium
tors, instruments, switches and
on salt-sprayed roads mufflers, which require the following
lights), breather hoses and
Since sea salt or salt sprayed on roads special care.
vents.
during winter are extremely corrosive in ● Use only a soft, clean cloth or
● For motorcycles equipped with
combination with water, carry out the sponge with mild detergent and
a windshield: Do not use strong
following steps after each ride in the water to clean the titanium muf-
cleaners or hard sponges as
rain, near the sea or on salt-sprayed flers. However, if the mufflers can-
they will cause dulling or
roads.
scratching. Some cleaning com-
7-2
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MOTORCYCLE CARE AND STORAGE


not be thoroughly cleaned with 4. To prevent corrosion, it is recom- ECA10800

mild detergent, alkaline products mended to apply a corrosion pro- CAUTION:


and a soft brush may be used. tection spray on all metal, ● Apply spray oil and wax spar-
● Never use compounds or other including chrome- and nickel-plat- ingly and make sure to wipe off
special treatments to clean the tita- ed, surfaces. any excess.
nium mufflers, as they will remove 5. Use spray oil as a universal clean- ● Never apply oil or wax to any
the finish on the outer surface of er to remove any remaining dirt. rubber and plastic parts, but
the mufflers. 6. Touch up minor paint damage treat them with a suitable care
● Even the smallest amounts of oil, caused by stones, etc. product.
such as from oily towels or finger- 7. Wax all painted surfaces. ● Avoid using abrasive polishing
prints, will leave stains on the tita- 8. Let the motorcycle dry completely compounds as they will wear
nium mufflers, which can be before storing or covering it. away the paint.
removed with a mild detergent. EWA11130

● Note that the thermally induced WARNING NOTE:


discoloring of the portion of the ex- ● Make sure that there is no oil or Consult a Yamaha dealer for advice on
haust pipe leading into the titanium wax on the brakes or tires. what products to use.
mufflers is normal and cannot be ● If necessary, clean the brake
removed. discs and brake linings with a 7
regular brake disc cleaner or ac-
After cleaning etone, and wash the tires with
1. Dry the motorcycle with a chamois warm water and a mild deter-
or an absorbing cloth. gent. Before riding at higher
2. Immediately dry the drive chain speeds, test the motorcycle’s
and lubricate it to prevent it from braking performance and cor-
rusting. nering behavior.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts.

7-3
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MOTORCYCLE CARE AND STORAGE


EAU26201
3. Perform the following steps to pro- 4. Lubricate all control cables and the
Storage tect the cylinders, piston rings, etc. pivoting points of all levers and
from corrosion. pedals as well as of the side-
Short-term a. Remove the spark plug caps stand/centerstand.
Always store your motorcycle in a cool, and spark plugs. 5. Check and, if necessary, correct
dry place and, if necessary, protect it b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
against dust with a porous cover. into each spark plug bore. the motorcycle so that both of its
ECA10810
c. Install the spark plug caps onto wheels are off the ground. Alterna-
CAUTION:
the spark plugs, and then place tively, turn the wheels a little every
● Storing the motorcycle in a the spark plugs on the cylinder month in order to prevent the tires
poorly ventilated room or cover- head so that the electrodes are from becoming degraded in one
ing it with a tarp, while it is still grounded. (This will limit spark- spot.
wet, will allow water and humid- ing during the next step.) 6. Cover the muffler outlets with plas-
ity to seep in and cause rust. d. Turn the engine over several tic bags to prevent moisture from
● To prevent corrosion, avoid times with the starter. (This will entering them.
damp cellars, stables (because coat the cylinder walls with oil.) 7. Remove the battery and fully
of the presence of ammonia) e. Remove the spark plug caps charge it. Store it in a cool, dry
7 and areas where strong chemi- from the spark plugs, and then place and charge it once a month.
cals are stored. install the spark plugs and the Do not store the battery in an ex-
spark plug caps. cessively cold or warm place [less
Long-term
EWA10950
than 0 °C (30 °F) or more than 30
Before storing your motorcycle for sev- WARNING °C (90 °F)]. For more information
eral months: To prevent damage or injury from on storing the battery, see page
1. Follow all the instructions in the sparking, make sure to ground the 6-24.
“Care” section of this chapter. spark plug electrodes while turning
NOTE:
2. Fill up the fuel tank and add fuel the engine over.
Make any necessary repairs before
stabilizer (if available) to prevent storing the motorcycle.
the fuel tank from rusting and the
fuel from deteriorating.
7-4
U5YU23E0.book Page 1 Friday, November 23, 2007 8:49 AM

SPECIFICATIONS
Dimensions: Engine oil: Clutch:
Overall length: Type: Clutch type:
2185 mm (86.0 in) SAE 20W-40 Wet, multiple-disc
Overall width: Recommended engine oil grade: Transmission:
800 mm (31.5 in) API service SG type or higher, JASO Primary reduction system:
Overall height: standard MA Spur gear
1105 mm (43.5 in) Engine oil quantity: Primary reduction ratio:
Seat height: Without oil filter cartridge replacement: 71/48 (1.479)
825 mm (32.5 in) 3.70 L (3.91 US qt) (3.26 Imp.qt) Secondary reduction system:
Wheelbase: With oil filter cartridge replacement: Chain drive
1525 mm (60.0 in) 4.10 L (4.33 US qt) (3.61 Imp.qt) Secondary reduction ratio:
Ground clearance: Air filter: 39/17 (2.294)
145 mm (5.71 in) Air filter element: Transmission type:
Minimum turning radius: Oil-coated paper element Constant mesh 5-speed
3200 mm (126.0 in) Fuel: Operation:
Weight: Recommended fuel: Left foot operation
With oil and fuel: Unleaded gasoline only Gear ratio:
262.0 kg (578 lb) Fuel tank capacity: 1st:
Engine: 15.0 L (3.96 US gal) (3.30 Imp.gal) 38/16 (2.375)
Engine type: Fuel reserve amount: 2nd:
Air cooled 4-stroke, OHV 3.0 L (0.79 US gal) (0.66 Imp.gal) 30/19 (1.579)
Cylinder arrangement: Fuel injection: 3rd:
V-type 2-cylinder Throttle body: 29/25 (1.160)
Displacement: Manufacturer: 4th: 8
1670.0 cm³ MIKUNI 24/25 (0.960)
Bore × stroke: Type/quantity: 5th:
97.0 × 113.0 mm (3.82 × 4.45 in) AC40/2 24/30 (0.800)
Compression ratio: Spark plug (s): Chassis:
8.40 :1 Manufacturer/model: Frame type:
Starting system: NGK/DPR7EA-9 Double cradle
Electric starter Manufacturer/model: Caster angle:
Lubrication system: DENSO/X22EPR-U9 25.00 °
Dry sump Spark plug gap: Trail:
0.8–0.9 mm (0.031–0.035 in) 103.0 mm (4.06 in)

8-1
U5YU23E0.book Page 2 Friday, November 23, 2007 8:49 AM

SPECIFICATIONS
Front tire: High-speed riding: Wheel travel:
Type: Front: 120.0 mm (4.72 in)
Tubeless 250 kPa (36 psi) (2.50 kgf/cm²) Rear suspension:
Size: Rear: Type:
120/70 ZR17 M/C (58W) 290 kPa (42 psi) (2.90 kgf/cm²) Swingarm (link suspension)
Manufacturer/model: Front wheel: Spring/shock absorber type:
MICHELIN/PILOT ROAD S Wheel type: Coil spring/gas-oil damper
Rear tire: Cast wheel Wheel travel:
Type: Rim size: 117.0 mm (4.61 in)
Tubeless 17M/C x MT3.50 Electrical system:
Size: Rear wheel: Ignition system:
190/50 ZR17 M/C (73W) Wheel type: TCI (digital)
Manufacturer/model: Cast wheel Charging system:
MICHELIN/PILOT ROAD Rim size: AC magneto
Loading: 17M/C x MT6.00 Battery:
Maximum load: Front brake: Model:
199 kg (439 lb) Type: GT14B-4
(Total weight of rider, passenger, cargo and Dual disc brake Voltage, capacity:
accessories) Operation: 12 V, 12.0 Ah
Tire air pressure (measured on cold Right hand operation Headlight:
tires): Recommended fluid: Bulb type:
Loading condition: DOT 4 Halogen bulb
0–90 kg (0–198 lb) Rear brake: Bulb voltage, wattage × quantity:
8 Front: Type: Low beam headlight:
250 kPa (36 psi) (2.50 kgf/cm²) Single disc brake 12 V, 51.0 W × 1
Rear: Operation: High beam headlight:
290 kPa (42 psi) (2.90 kgf/cm²) Right foot operation 12 V, 55.0 W × 1
Loading condition: Recommended fluid: Tail/brake light:
90–199 kg (198–439 lb) DOT 4 LED
Front: Front suspension: Front turn signal light:
250 kPa (36 psi) (2.50 kgf/cm²) Type: 12 V, 10.0 W × 2
Rear: Telescopic fork Rear turn signal light:
290 kPa (42 psi) (2.90 kgf/cm²) Spring/shock absorber type: 12 V, 10.0 W × 2
Coil spring/oil damper

8-2
U5YU23E0.book Page 3 Friday, November 23, 2007 8:49 AM

SPECIFICATIONS
Auxiliary light: Fuel injection system fuse:
12 V, 5.0 W × 3 15.0 A
License plate light: Backup fuse:
12 V, 5.0 W × 1 10.0 A
Meter lighting: Auto-decompression fuse:
LED 15.0 A
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LED
Fuses:
Main fuse:
50.0 A
Headlight fuse:
15.0 A
Signaling system fuse: 8
10.0 A
Ignition fuse:
25.0 A
Parking lighting fuse:
10.0 A
Muffler cover fan fuse:
15.0 A
ECU (Electronic Control Unit) fuse:
10.0 A

8-3
U5YU23E0.book Page 1 Friday, November 23, 2007 8:49 AM

CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400

Identification numbers Key identification number Vehicle identification number


Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:

1. Key identification number 1. Vehicle identification number


2. Code re-registering key (red bow)
3. Standard keys (black bow) The vehicle identification number is
stamped into the steering head pipe.
VEHICLE IDENTIFICATION The key identification number is Record this number in the space pro-
NUMBER: stamped into the key tag. Record this vided.
number in the space provided and use
it for reference when ordering a new NOTE:
key. The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
MODEL LABEL INFORMATION: cycle with the licensing authority in your
9 area.

9-1
U5YU23E0.book Page 2 Friday, November 23, 2007 8:49 AM

CONSUMER INFORMATION
EAU26480 EAU26570
Model label Motorcycle noise regulation
(for Australia)
TAMPERING WITH NOISE CON-
TROL SYSTEM PROHIBITED:
Owners are warned that the law may
prohibit:
a. The removal or rendering inopera-
tive by any person other than for
purposes of maintenance, repair
or replacement, of any device or
1. Model label element of design incorporated
into any new vehicle for the pur-
The model label is affixed to the frame
pose of noise control prior to its
under the seat. (See page 3-14.)
sale or delivery to the ultimate pur-
Record the information on this label in
chaser or while it is in use; and
the space provided. This information
b. The use of the vehicle after such
will be needed when ordering spare
device or element of design has
parts from a Yamaha dealer.
been removed or rendered inoper-
ative by any person.

9-2
U5YU23E0.book Page 1 Friday, November 23, 2007 8:49 AM

INDEX
A Fuel consumption, tips for reducing........ 5-3 Periodic maintenance and lubrication
Air filter element .................................... 6-12 Fuel level warning light ........................... 3-4 chart......................................................6-2
Auxiliary light bulb, replacing ................ 6-31 Fuel tank cap ........................................ 3-12 Pre-operation check list...........................4-2
B Fuses, replacing ................................... 6-25 R
Battery................................................... 6-24 H Rear brake light switch, adjusting ......... 6-16
Brake and clutch fluids, changing ......... 6-18 Handlebar switches ................................ 3-9 S
Brake and clutch levers, checking and Hazard switch ....................................... 3-10 Safety information ...................................1-1
lubricating ........................................... 6-21 Headlight bulb, replacing ...................... 6-27 Seat....................................................... 3-14
Brake and shift pedals, checking and High beam indicator light ........................ 3-4 Shifting ....................................................5-2
lubricating ........................................... 6-21 Horn switch............................................. 3-9 Shift pedal ............................................. 3-11
Brake fluid level, checking .................... 6-17 I Shock absorber assembly, adjusting ....3-16
Brake lever............................................ 3-11 Identification numbers ............................ 9-1 Sidestand ..............................................3-19
Brake pedal........................................... 3-12 Ignition circuit cut-off system ................ 3-20 Sidestand, checking and lubricating......6-22
C Immobilizer system................................. 3-1 Spark plugs, checking .............................6-7
Cables, checking and lubricating .......... 6-20 Immobilizer system indicator light........... 3-4 Specifications .......................................... 8-1
Care ........................................................ 7-1 Indicator and warning lights.................... 3-4 Starting the engine .................................. 5-1
Catalytic converters .............................. 3-14 K Start switch..............................................3-9
Clutch lever .................................. 3-10, 6-15 Key identification number ....................... 9-1 Steering, checking.................................6-23
Cowling, removing and installing ............ 6-6 L Storage....................................................7-4
D Labels, location of................................... 1-5 Supporting the motorcycle .................... 6-32
Dimmer switch ........................................ 3-9 License plate light bulb, replacing ........ 6-30 T
Drive chain, cleaning and lubricating .... 6-19 Luggage strap holders.......................... 3-19 Tail/brake light....................................... 6-29
Drive chain slack................................... 6-18 M Throttle cable free play, checking ......... 6-12
E Main switch/steering lock........................ 3-2 Throttle grip and cable, checking and
Engine break-in....................................... 5-3 Matte color, caution ................................ 7-1 lubricating ........................................... 6-20
Engine oil and oil filter cartridge.............. 6-8 Model label ............................................. 9-2 Tires ......................................................6-13
Engine stop switch .................................. 3-9 Multi-function display .............................. 3-5 Tool kit..................................................... 6-1
Engine trouble warning light.................... 3-4 N Troubleshooting .................................... 6-33
EXUP system........................................ 3-19 Neutral indicator light.............................. 3-4 Troubleshooting chart ...........................6-34
F Noise regulation (for Australia) ............... 9-2 Turn signal indicator lights ...................... 3-4
Front and rear brake pads, checking .... 6-16 P Turn signal light bulb, replacing ............6-30
Front fork, adjusting .............................. 3-15 Turn signal switch ...................................3-9
Parking ................................................... 5-4
Front fork, checking .............................. 6-22 Part locations.......................................... 2-1 V
Fuel ....................................................... 3-13 Pass switch............................................. 3-9 Valve clearance..................................... 6-12
U5YU23E0.book Page 2 Friday, November 23, 2007 8:49 AM

INDEX
Vehicle identification number.................. 9-1
W
Wheel bearings, checking .................... 6-24
Wheels.................................................. 6-15
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2007.12-0.3×1 CR
(E)

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