Ammonia Removal: Single-Stage Process Review
Ammonia Removal: Single-Stage Process Review
(Received on 27th March 2013, accepted in revised form 19th September 2013)
Summary: Single-stage nitrogen removal from ammonium-rich streams has been studied
extensively during the last decade in view of rising cost of traditional treatment methods and
stringent discharge standards. This system has been developed under different names (DEMON,
CANON, OLAND, SNAP and SNAD) to carry out simultaneous aerobic, anaerobic ammonium
oxidizing and denitrification reactions in the same reactor. The maximal influent ammonia
concentration is 431.7 ± 25.5 mg N/L, the minimal HRT is 4 hr, the maximal nitrogen loading rate is
5.44 kg N/m3day and the maximal nitrogen removal rate is 2.57 kg N/m3day for the process. The
single-stage process has distinct advantages in terms of saving configuration, aeration and carbon
sources. This paper reviews working principles, operational characteristics, efficiency of the single-
stage system, key control factors of the process and its applications for nitrogen removal.
Introduction
Generally, ammonia is the main nitrogen stage system and seems competitive in terms of
compound present in most of the wastewaters. process simplicity and investment which may include
Ammonia removal has become a worldwide concern engineering, construction, and operating costs [3].
because: it causes eutrophication, gives rise to This paper discusses operational characteristics,
oxygen depletion and poisons aquatic life. Ammonia efficiency of the single-stage system, key control
removal by the conventional biological process, factors of the process and its applications for nitrogen
nitrification followed by denitrification, requires both removal.
extensive energy for aeration to carry out nitrification
to nitrate and an external carbon source for Principle of Single-Stage Process
denitrification. The conventional biological nitrogen
removal process is used for treating wastewaters with The working principle of single-stage
relatively low nitrogen concentrations (total nitrogen nitrogen removal process is based on microbiology
concentration less than 100 mg N/L). The and application technology of functional
requirement of added electron donors (methanol, microorganisms.
acetate etc) makes full-scale denitrification quite
expensive for wastewater with higher nitrogen Microbiology Principle
concentrations [1]. Furthermore, most existing
wastewater treatment facilities were not designed for The process relies on the harmonious and
nitrogen removal, and meeting the demands of the balanced interaction of Aerobic Ammonium
nitrification-denitrification steps in these facilities Oxidizing Bacteria ([Link]) and Anaerobic
can be difficult. Thus, many wastewater treatment Ammonium Oxidizing Bacteria ([Link]) that
plants do not meet the current discharge standard of perform two sequential reactions of partial
10 mg N/L [2]. nitrification and anoxic oxidation of ammonia
simultaneously in the same reactor under oxygen-
Whereas single-stage autotrophic nitrogen limited conditions, and result in an almost complete
removal has several advantages over conventional conversion of ammonium to nitrogen gas along with
nitrification-denitrification (1) a 63% reduction in small amounts of nitrate.
energy consumption for aeration (2) no organic donor
requirement for denitrification; (3) a 90% reduction AOB: AOB contain Genus I Nitrosomonas,
in sludge handling and transportation costs; and (4) Genus II Nitrosococcus, and Genus III Nitrosospira.
less production of N2O, a powerful green house gas However, Nitrosomonas europaea/eutropha,
[2]. In addition, single-stage process generally has Nitrosomonas oligotroph/uera, Nitrosomonas
higher volumetric nitrogen removal rate than two- communis, and Nitrosospira sp. are the well known
*
To whom all correspondence should be addressed.
Ghulam Abbas et al. [Link]., Vol. 36, No. 4, 2014 776
Table-1: Conversion percentages and nitrogen removal rates of lab-scale single-stage systems.
Reactor type Reactor name NRR kgN/m3day Conversion percentage (%) Reference
SBR CANON 0.06 50 [5]
RBC OLAND 1.05 89 [6]
Airlift CANON 1.5 42 [8]
Fixed Bed SNAP 0.86 52-80 [14]
RBC OLAND 1.80 88 [17]
RBC OLAND 0.42 42 [17]
Up-flow granular bed DEMON 0.77 89 [23]
SBR CANON 0.06 76 [24]
Moving bed bio-film CANON 0.77 89 [25]
SBR CANON 0.5 40-80 [26]
SBR CANON 0.49 80 [27]
SBR SNAD 0.197 - [28]
Non-woven
SNAD 94%(COD Removal Efficiency ) 79 [29]
RBC
SBR SNAD 87%(COD Removal Efficiency ) 96 [30]
process will be disrupted by the presence of NOB denitrifiers [55]. However, Kartal et al. [56] and
because, NOB use oxygen and nitrite substrates and Güven et al. [57] both observed that some organic
compete with aerobic AOB for oxygen and anaerobic carbon sources (acetate, propionate) do not have an
AOB for nitrite. The lowest ammonium concentration inhibition effect on the Anammox activity.
for a stable CANON system was found to be 0.1 kg Ruscalleda et al. [58] stated that co-existence of
N/m3day. If the influx of nitrogen is lower than the Anammox and denitrifiers can treat streams with high
critical NH4 + influx, the stoichiometry of reaction is quantities of slowly biodegradable organic carbon.
affected, and this causes a temporary decrease of Growth of heterotrophic denitrifying is limited by the
nitrogen removal from 92% to 57% [46]. low availability of easily biodegradable organic
carbon and denitrifiers are not able to dominate in
Higher concentrations of ammonium and
these systems and could not out-compete Anammox
nitrite were identified as inhibitors of the Anammox
organisms. Ni et al. [59] revealed that low organic
bacteria activity [47, 48]. Fux et al. [49] reported
matter concentration did not affect ammonia and
serious inhibition of Anammox activity at nitrite
nitrite removal significantly and improved total
concentration of 30-50 mg NO2-N/L during six days.
nitrogen removal via denitrifiers. However, high
However, Strous et al. [47] and Dapena-Mora et al.
organic matter could suppress Anammox activity,
[48] identified different ammonium and nitrite
resulting in a lower ammonia removal.
concentrations that inhibited the Anammox activity.
If nitrite is consumed at about the same rate as it is The threshold concentration in which
produced, then, inhibition effect is not significant. No denitrifiers out-compete Anammox bacteria differ
negative effect of nitrite was observed by Vazquez- from report to report. Güven et al. [57] stated that
Padin et al. [26] although during the first 100 days of Anammox bacteria are not longer able to compete
operation a mean nitrite concentration of 25 mg N/L with heterotrophic denitrifying bacteria at C/N ratio
was registered. Probably a concentration gradients above 1 while Chamchoi et al. [60] stated that an
inside the granules resulted in a low nitrite organic matter concentration above 300 mg COD/L
concentration at the location of the Anammox or COD to N ratio of over 2.0 inactivates Anammox
bacteria. Jaroszynski et al. [50] revealed that nitrite organisms. Milenuevo et al. [61] observed a complete
toxicity has been overestimated in some literature and inhibition of the Anammox process at COD
nitrite as high as 170-250 mg NO2-N/L did not cause concentrations up to 292 mg/L while Tang et al. [62]
deactivation of Anammox consortium despite 2 days stated that denitrifiers became dominant at high
of exposure time. influent COD:NO2-N ratio of 2.9:1. Anammox
activity is completely and irreversibly inhibited by
Lab-scale studies have shown 7-8 as
low concentrations of methanol (15 mg/L) and
optimum pH range for single-stage process [1]. pH
ethanol [57].
affects the substrate availability, quality of effluent
and causes inhibition [51]. Jubany et al. [52] and Status and Applications of Single-stage Process
Tora et al. [53] reported that free ammonia affects
NOB more than AOB populations and it can be used Status: Ample experimental knowledge on
to enrich AOB and wash-out NOB. Shan Li et al. [54] single-stage autotrophic nitrogen removal has been
studied the inhibition of [Link], AOB, and NOB documented by research groups around the world.
activities by pH-related free ammonia under different The maximal influent ammonia concentration for
conditions. single-stage process is 431.7 ± 25.5 mg N/L, the
maximal nitrogen loading rate is 5.44 kg N/m3day,
Organic Matter the maximal nitrogen removal rate is 2.57 kg
N/m3day and the minimal HRT is 4 hr [63, 9]. The
Most of the real wastewaters contain both lab-scale efforts resulted in a growing number of
organic carbon and nitrogen. Several studies reported pilot and full-scale applications.
that presence of organic matter has a negative impact
on Anammox growth [1]. Many genera of Applications: Single-stage nitrogen removal
denitrifying bacteria can use NO3− and NO2− to technology has been implemented in several pilot and
degrade organic matter. So, in the presence of full-scale applications with promising results.
organic carbon, Anammox organisms are no longer
able to compete for nitrite with heterotrophic Cema et al. [64] reported a nitrogen removal
denitrifiers. Thermodynamically, denitrification rate of 1.9 g/m2day in a pilot plant and 3 g N/m2day
reaction is more feasible than Anammox reaction and in the parallel batch tests, where the pilot plant’s
higher growth yield of denitrifiers also renders the conditions were simulated.
Anammox species less competitive with the
Ghulam Abbas et al. [Link]., Vol. 36, No. 4, 2014 780
The plant in Strass treats the wastewater of retention options and protection from adverse
200,000 population equivalents, and is equipped with shocks.
a 500m3 SBR for deammonification of reject-water 4. Full-scale applications of single-stage system
originating from digested sludge dewatering [65]. have been realized at different locations but
Joss et al. [66] used digester liquid in a full-scale using only sludge digester effluents and landfill
single suspended growth SBR plant (1400m3) to leachates for ammonium nitrogen removal.
achieve ammonium oxidation rates of up to 500 g More scientific knowledge is needed to extend
N/m3day with a nitrogen conversion of over 90%. applicability of this technology to other areas
Bertino, [67] performed pilot plant study on CANON and promote its worldwide industrial
process for four months at 25°C in a 200 L applications.
continuous stirred tank reactor, filled with 40% of
Kaldnes media. He reported nitrogen removal rate of Acknowledgment
2.85 g N/m2day under ammonium surface loading of
3.45 g N/m2day. Removal efficiencies of 95%, 85% The study was supported by the National High-
and 83% were achieved for NH4+-N, inorganic Tech Research and Development (R&D) Program of
nitrogen, and total nitrogen, respectively. China (2009AA06Z311), the Natural Science
Performance of pilot and full scale single-stage Foundation (31070110), Zhejiang Provincial Natural
nitrogen removal systems is given in Table 2[68-79]. Science Foundation (Z5110094), and Higher
Education Commission (HEC) of Pakistan.
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