05.02-04 - Installation Guide For 2-4 Hour Battery Backup System

DOC 05.
02-04
Installation Guide
Installation guide for 2
and 4 hour battery
backup systems
Power Supply System ~ 8-16KW, 48VDC

Cabinetized Application
Table of Contents
1. Introduction ................................................................................ 3
About this Guide.............................................................................................. 3
2. Site parameters .......................................................................... 4
3. Installation .................................................................................. 7
Installing the physical components of the system ............................................ 7
4. Software.................................................................................... 18
5. Checking parameters .............................................................. 21
6. Service options ........................................................................ 32
2 Installation guide for 2 and 4 hour battery backup systems 351690.033 , Issue 1
1. Introduction
THIS INSTALLATION GUIDE IS INTENDED FOR TECHNICIANS WORKING FOR TELIA
Norge AS.
This guide is written chronologically and is meant to be followed in its entirety. There are two
main types of systems this guide, Indoor and outdoor systems. When buying new systems
from eltek, most of this guide is already completed. If you are adding battery cabinets to
systems you will need to go through this guide as a whole, separating indoor from outdoor
sites. Outdoor systems are a bit more complex and require advanced skill level.
About this Guide

Elteks global warranty statement overrules all statements made in this document.
Eltek global warranty statement:
Ref par.2.
Eltek’s sole obligation and liability under this warranty is limited to either repairing or replacing defective
products or refunding the purchase price for the defective products, at Eltek’s sole option, and the
customer’s sole and exclusive remedy under this warranty will be limited to, within commercially
reasonably time, said repair, replacement or refund. When repairing or replacing the products, Eltek may
use products or parts that are new, equivalent to new or re-conditioned. All duties, tariffs and customs
are the sole responsibility of the customer.
Ref par.6.
The warranty shall only be valid if and to the extent the product is installed, maintained and operated in
accordance with documentation provided by Eltek for that purpose.
Ref par.7.
Eltek shall not be liable and the customer shall have no rights or benefits under this limited warranty if
any of the following conditions apply:
a. The product has been subjected to misuse, neglect, accident, exposure to environmental conditions
not conforming to the product’s specified limits of operation, improper handling or transportation,
improper installation or maintenance, or has been altered, modified or repaired by anyone other than
Eltek or its authorized representative.
b. The product has not been installed and maintained according to the Installation Guidelines for
Lighting & Surge Protection, ref. Eltek document no. 2024623.
c. The product has not been installed and maintained according to the Guidelines for Humidity and Dust
Protection, ref. Eltek document no. 2038879.
d. The product has been damaged as a result of a) normal wear and tear, b) rough handling (including
without limitation, defects caused by sharp items, by impact pressure, by collision with an object etc.), c)
battery leakage, d) improper use of an electrical source, e) a force majeure event or f) other acts beyond
the reasonable control of Eltek.
e. The product serial number plate has been removed, defaced or altered.
f. The product has been subjected to theft, damages due to negligence, or vandalism.
g. The software included in the product has been damaged by computer or internet viruses, including
but not limited to: bugs, worms, Trojan Horses, cancel bots or damage caused by the connection to
other products not recommended for interconnection by Eltek.
h. The product has been operated beyond rated capacity, operated outside of the product specifications,
used or applied negligently or improperly, or used with parts which are not made or recommended by
Eltek.
Installation guide for 2 and 4 hour battery backup systems 351690.033, Issue, 1 3
2. Site parameters
First of:
Most questions can be looked up in the “help” option in power suite
Search for a keyword and your answer will appear.
Most Eltek clients have been installing our systems over a large time span. This means there is a
mix of old and new systems on sites. To make the installation and commissioning easier and less
time consuming it is advised to make a note of what the part number (found on the side of cabinet,
or inside the power core if the power core is changed) the system has. Remember that, if the power
core is changed (most common on older OD systems) it is the part number of the power core that is
the correct one.
(Power core highlighted)
Use the correct Power suite version: 3.6 or higher.
This is downloaded on the FTP server:
ftp://ftp.eltek.com/
User: Customer1
Password: Chameleon
Note: Password and username change over time. Contact your local eltek department for
assistance.
What is the purpose of this guide?

You as the contractor are responsible for the function of this complete system. That
includes all connections to the system, from the system and function of the system
according to Telia’s technical specifications. What do you need to do? (Please mark that
unauthorized personnel will not receive the same support from eltek, as authorized
personnel do)
1 Connect the system according to the schematics and in cooperation with your
company’s authorized eltek personnel
2 Check that the systems are up to date
3 Install configuration file (XML)
4 Control check the system parameters according to the smartpack configuration
sheet
5 Test the alarms are according to Telia specifications
6 Solve any alarms that should not be present
7 Order an Eltek service job if the system is not preforming correctly
Check and note all IO monitor revisions and versions. Revisions are written on the outside of
can nodes (IO monitors, BSM monitors and smartpack). Versions are found in powersuite under
each specific monitor:
Revision of equipment recommended minimum (change unit if obsolete revision):

Part description Revision Revision
HW SW
Smartpack 1 242100.118 All 3.07 and
above
Battery monitor All All Be aware that old systems
242100.300 must change BSM (picture)
242100.306 IO monitor T3 1.1, and 4.1.1 and
above. above
Software and Hardware revisions

and versions
3. Installation
Installing the physical components of the system
NOTE: VERY IMPORTANT: disconnect all batteries during this operation.
Disconnect all battery cables to each battery string.
Follow the instructions given in the quick start guide that comes as enclosed items on all
Eltek power systems. This is a requirement for the warranty to be valid
The responsible technician is responsible for correct dimensioning of cables from power
system to battery cabinet. Maximum acceptable voltage drop is 0,3VDC.
BB0434.004 maximum cable size: 70 mm2

B00038.026 maximum cable size: 95 mm2
When installing an external battery cabinet: BB0434.004 and B00038.026
When installing an external battery cabinet on an older revision of a system, there is a

chance that the system is not prepared for this external cabinet. When there is need to
install an extra battery MCB you must consult one of your company’s authorized Eltek
technicians. In some systems there can be an option of connecting multiple battery strings
(max 2) to one MCB if there is no spare battery breaker. (Top cable lug must be placed
upside-down for correct connection)
Top cable flipped

upside down Connection screw
Battery cable on battery breaker
in system
Battery cable
Keep in mind that the cables must have the tension relieved. Use the cable ties in the back
of the cabinet if possible (top view, marked in yellow): (use cable ties)
Connection for + and – marked in red circles.
-
Pull tight with recommended torque:
General Torque
Recommended Ratings,
FP2 Systems
Application Torque
, Type & (Nm)
Size
Hex Nuts & Screws
(general)
M8.0 10.0
M10.0 16.0
M12.0 25.0
M13.0 25.0
TIP:
If the” tooth” of the positive bus bar blocks the negative battery cable, you can break of
the connection points by using a pipe wrench. This can be done with relative ease, but be
aware that the warranty of the system will no longer be valid.
Indoor battery cabinet B00038.026 (three next pages marked with red margins)
The wrench size for the bolt on the battery MCB and the plus common is 13mm.
Connect the fuse monitoring to input 5 and 6 on the Battery monitor in the battery cabinet.
(Continues on next page)
Setting up fuse measurement with the BSM monitor in powersuite
Go into Power suite and select:
Then enable the monitor, set to normally closed, add to “fuse alarm” group and apply
1
2
When installing battery cabinet with two battery symmetry monitors you need to configure
the battery symmetry manually.
Setting up the Battery symmetry monitor:
Go into Power suite and select (or BSM 1 if that is the second address of the monitor):
1 Enable temp and set to 35C, alarm group: High temp
5
3 Enable the monitors connected
120min
4
Enable alarm group 
Symmetry alarm
Outdoor Battery cabinet BB0434.004
Bottom left side of outdoor battery cables
The wrench size for the new battery cables connected to the terminals above is 10mm.
In the Outdoor battery cabinets you will place string nr. 1 on shelf nr. 2
String 3
Placement for battery strings
String 2
String 1
String 4
Power for outdoor battery cabinet (for heater, light and fan’s in the cabinet):
(Outdoor)The power for the heater and other equipment that is located in the external
battery cabinets needs a dedicated MCB from the power cabinet. In newer revisions these
breakers are located in top right side ((Terminal 1 for minus, F23 for plus)):
Some older systems might not have an MCB to spare in the power section. You will need to
contact Eltek technician in your company for assistance.
Battery fuse alarm is transferred via the IO monitor
Cables between OD cabinet and OD battery cabinet:

Can bus x1, power cable for climate x1, 2-8x battery cables
How to use the macron connectors properly (interconnection between OD cabinets):
Connect the can bus cables(10m cable prepared between the cabinets) and place the
resistor cap in the last can node in the loop(only use eltek can bus cable):
In the Telia OD cabinet this will be from IO monitor T2 (placed in the left of cabinets)
There must be only one can loop connected to the smartpack. There are two cables
exiting the smartpack. One of these is for the powercore (or can termination), the other is
for the can loop. Telia is not using the Ethernet connection. Be sure not to connect the can
cable to the Ethernet connection point.
  End termination in the last link, regardless if this is in

the external battery cabinet or not.
It is vitally important that all the can nodes according to the schematics are connected in the
right order and that none are missing, when you are getting ready to upload a new XML file.
Address all the can nodes according to the quick start guide:
IO units on separate addresses
BSM units on separate addresses
Can Power units on separate addresses
You can search for “dip switch” in power suite Help and you will get the complete guide.
Battery symmetry (Both indoor and outdoor)
The battery symmetry placement is VERY important. The symmetry “box” MUST be
placed on the top string in the cabinet. Make sure it is not placed near a heat source. This
monitor determines the values in the Battery lifetime-monitor, so if these readings are
incorrect, it affects the correctness of battery ageing factors.
BSM must always be placed on

the top battery string, regardless
of the nr of battery strings. This
means if there is only two
String 3 strings, and the top string is on
shelf 4 shelf nr 3, the BSM will be
placed on shelf nr 3. (in the
picture top string is on shelf nr
4)
shelf 3 String 2
String 1
shelf 2
shelf 1
4. Software
Log in to power suite and enter the password: “3”
Go to the “system configurations” tab. Reset the system to default:
Upload the new XML file:

Import XML file from your computer (find the correct XML files)
There is need for two XML files in the outdoor systems
Important note, for all outdoor systems, it is very important that you load outdoor power
system configuration file first and then the battery cabinet BB0434.004 as second in order
for it to work correctly. (FIAMM have separate files for power system, contact Telia)
XML Overview
Configuration XML file 1 XML file 2(if PDF’s that are
outdoor with dedicated to the
battery cabinet) specific system
C20406.002 Only one configuration available
C20439.002 Only one configuration available
C20838.024 C20838.024 rev 12 C20838.024 rev 12
C20838.024 and C20838.024 rev 12 C20838.024 rev 12
B00038.026
C20725.000 C20725.000 rev 9 C20725.000 rev 10
C20725.000 and C20725.000 rev 9 C20725.000 rev 10
B00038.026
C20434.015 C20434.015 rev 9 C20434.015 rev 10
C20434.015 and C20434.015 rev 9 BB0434.004 rev 4 C20434.015 rev 10
BB0434.004 BB0434.004 rev 9
C20834.001 C20834.001 rev 9 C20834.001 rev 10
BB0434.004 BB0434.004 rev 9
C20405.074 C20405.074 rev 6 C20405.074 rev 8
BB0434.004 BB0434.004 rev 9
C20806.064 C20806.064 rev 6 C20806.064 rev 8
BB0434.004 BB0434.004 rev 9
C20844.002 C20844.002 rev 9 C20844.002 rev 10
C20844.002 and C20844.002_BB0434.004 Smartpack
BB0434.004 23.08.16 rev 3 configuration for
Dual + batt relays
rev 1
CTE20822.001 CTE20822.001 rev 6 CTE20822.001 rev 8
CTE20822.001 and CTE20822.001 rev 6 BB0434.004 rev 4 CTE20822.001 rev 8
BB0434.004 BB0434.004 rev 9
C20428.050 C20428.050 rev 6 C20428.050 rev 8
BB0434.004 BB0434.004 rev 9
C20334.001 Require that you configure system from scratch
C20334.000 Require that you configure system from scratch
After uploading a new XML file. Go to the smartpack menu on the display. Go into service
options. Go to “Reboot CtrlUnit”. Press the reboot to ensure that the controller is
completely reset.
5. Checking parameters
Remember: when working in powersuite, nothing is

saved unless you click “ ” at the bottom of each
window!
Follow the instructions in the red marked boxes as well as reading the entire guide and
doing all the steps.
First thing you do is go to “tools” and click “adjust time and date” so that the system is
configured to today’s date.
Now you will need to control that all dates in the systems are correct. Check Installation
date for the batteries (under the battery tabconfiguration)
This will be the date

you install new
batteries
Lastly check the date for the next battery interval test (under batterytest tab)
Next battery test will need to be set 181 days into the future.
NOTE: if Mode is still showing “manual test” or “interval test” please access the
battery tab test and stop the test by pressing “stop” button.
Enter site name, service date and responsible technician under power system:
Life time monitor

Go to the battery tab in the power explorer. Go to the temperature monitor. Click “reset
battery lifetime-monitor”
Under battery configuration you must enter the number of battery strings that are on the
site.
Current limitation:
Access the battery tab in the power explorerBattery tab configuration current
limitation.
Enter desired current limitation in the “mains feed”. 20A per string
Battery test
You don’t need to run a test during commissioning unless specified by Telia.
The type of battery test that you will run is “simplified” test. This gives the indication that
the site can handle the backup requirement or not. If battery test fails, the battery quality
(under battery and status) will be shown as 0%
Enable max duration in minutes according to the specific site. 120 or 240 minutes! Two or
four hour sites!
1
2
Or 240
End voltage shall be set to -1,85V
Do not enable max discharge.
Double checking the configuration
Eltek requires that you have checked all the parameters in the configuration after
uploading a new XML file. The system is not complete if a parameter has been left
out. This can happen if a connection is not proper or if there is a potential difference
in the can bus. Furthermore Eltek requires that the system is connected 100%
according to this guide, and if anything is unclear you must call your company’s
Eltek certified personnel or your local Eltek department.
Every system has their Own configuration sheet(as shown below). This can be found
in Telia spec, or as enclosed items in the system. Make sure that you have the correct
revision of PDF(see the XML overview at the start of the guide)
You only need to check to customer defined values
Right side of the

document is the
customer defined
values(marked in
red)
First check the voltage levels
Check battery test end voltage   
Note:
Each parameter is found under its dedicated monitor in the power explorer or system
configurations.
 programmable inputs:
(found under: power explorer IO unit(1, 2 and 3)  input handler

Check what alarm group they are connected to
Remember to check the entire sheet, including:
 programmable inputs:
(found under: power explorer IO unit(1, 2 and 3)  input handler

 Mains alarm:
(found under: power explorer Mains/phase  Mains group/mains(1,2,3,4,5 and 6)

Check what alarm group they are connected to(in this case mains failure)
 Rectifier alarms:
(found under: power explorer rectifier------------ 

 Battery voltage alarms:
(found under: power explorer Battery  status tab  battery voltage
 Battery temprature:
(found under: power explorer Battery  status tab battery temp
 Battery Quality:
(found under: power explorer Battery  status tab battery quality
 Battery life time:
(found under: power explorer Battery  status tab  Battery life time
 Battery symmetry measurement:
(found under: power explorer Battery  Symmetry configuration
 Relay setup with the alarmgroups:
(found under:  
This is the overview of the relay outputs in chronological design
Each alarm group must then be checked according to its respective relay output.
To change between IO monitors and smartpack click drop down menu:
 Battery configuration:
(found under: power explorer Battery  several tabs)
 IO monitor, outdoor control:
(found under: Power explorer   2
 Free text at the bottom:
Fan control: found under: I/O  Outdoor 
Logical groups: found under: alarm overview 
Example for delay on the battery string measurement:
120min
After finalizing the configuration go into: alarm overviewConfiguration and check

that alarms are configured correctly (according to the smartpack configuration
sheet). Especially if you have connected additional units to the system (such as BSM)
since some default alarm groups will need to be removed:
These alarms must be

moved to: not
assigned
The relays that are sending signals to Telia control center is found usnder:
and
LVBD and LVLD must not be

tested as this will disconnect
batteries or load
Check that Telia get these signals to ensure that you have connected the alarms correctly
(set to 60 seconds test timeout)
Tips for Outdoor cabinets:
 Door needs to be closed (magnetic switch in top of the door) for the system to be
free of alarms.
 Output testing can be done in: found under IO monitor in the power
explorer.
 Most alarms have time delay. Wait one minute before confirming an alarm is gone
or present.
 Most problems with OD cabinets can be solved by checking:
o Addresses of IO units
o Checking the nr of units connected according to schematics
o Controlling the parameters with the configuration excel sheet
o Resetting manual alarms
o Restarting powersuite
o Control checking part number in powercore and in cabinet door to see if
you have the correct XML file
o Reboot the controller at the front display
 Battery cabinet for outdoor sites has a breaker for the service light. This is not
automatically dimmed when cabinet is closed.
6. Service options
Some systems might need a firmware upgrade. Both controller and can nodes (IO monitors and
Battery monitors) need this upgrade if this is the case. Eltek personal is recommended to use when
you need to update firmware:
ftp://ftp.eltek.com/
User: Customer1
Password: Data-Center
Then download FWloader for either 32 or 64 bit system depending on your computer.
Then follow instructions given when searched in “help” in powersuite.

Passwords are updated on a regular basis. If login doesn’t work, contact your local Eltek
department.
Battery problems
 Check the event log

 Check cable connection(also for alarm cables and relays)
 Check the voltage of each string
 Run a normal test to get battery quality indication, IF the correct XML file has been
uploaded. This can be controlled by checking the battery table under the test tab,
since this is the deviating parameter.
Temperature problem
 Check if the monitors are located close to a “heat source” that can produce
incorrect results.
 Check if the monitor is working by heating it with your hands.
 If this does not give alarm, check the parameter that is set in power suite. This must
be according to the configuration sheet.
Heater, lights or relay problems
 Check the output relay test

Found under output test on each monitor or smartpack
Visiting address:
Graaterudveien 8, 3036 Drammen
Postal address:
PO Box 2340 Stromso, 3003 Drammen
For customer support please contact service department
Phone: +47 3220 3200

Fax: +47 3220 3210
E-mail: eltek@eltek.com
Service e-mail: no.service@eltek.com
Sales e-mail: sales.norway@eltek.com
34 Installation Guide System Name Error! Reference source not found., Issue Error!
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05.02-04 - Installation Guide For 2-4 Hour Battery Backup System

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DOC 05.

Power Supply System ~ 8-16KW, 48VDC

About this Guide

Eltek global warranty statement:

What is the purpose of this guide?

Revision of equipment recommended minimum (change unit if obsolete revision):

Software and Hardware revisions

BB0434.004 maximum cable size: 70 mm2

When installing an external battery cabinet: BB0434.004 and B00038.026

When installing an external battery cabinet on an older revision of a system, there is a

Top cable flipped

Pull tight with recommended torque:

Setting up the Battery symmetry monitor:

3 Enable the monitors connected

Battery fuse alarm is transferred via the IO monitor

Cables between OD cabinet and OD battery cabinet:

  End termination in the last link, regardless if this is in

BSM must always be placed on

Go to the “system configurations” tab. Reset the system to default:

Upload the new XML file:

Remember: when working in powersuite, nothing is

This will be the date

Life time monitor

Right side of the

First check the voltage levels

Check battery test end voltage   

(found under: power explorer IO unit(1, 2 and 3)  input handler

(found under: power explorer IO unit(1, 2 and 3)  input handler

(found under: power explorer Mains/phase  Mains group/mains(1,2,3,4,5 and 6)

(found under: power explorer rectifier------------ 

(found under: power explorer Battery  status tab  battery voltage

(found under: power explorer Battery  status tab battery temp

(found under: power explorer Battery  status tab battery quality

 Battery symmetry measurement:

(found under: power explorer Battery  Symmetry configuration

 Relay setup with the alarmgroups:

This is the overview of the relay outputs in chronological design

To change between IO monitors and smartpack click drop down menu:

(found under: power explorer Battery  several tabs)

 IO monitor, outdoor control:

(found under: Power explorer   2

 Free text at the bottom:

Fan control: found under: I/O  Outdoor 

Logical groups: found under: alarm overview 

After finalizing the configuration go into: alarm overviewConfiguration and check

These alarms must be

LVBD and LVLD must not be

Then follow instructions given when searched in “help” in powersuite.

 Check the event log

Heater, lights or relay problems

 Check the output relay test

For customer support please contact service department

Phone: +47 3220 3200

Service e-mail: no.service@eltek.com

Sales e-mail: sales.norway@eltek.com

Reference source not found. 35

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