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Structural: Bolting Guide
Structural: Bolting Guide
EN15048-1
Cert No:
0038/CPR/4006773/C
EN14399-1
Cert No:
0038/CPR/4006773/B
BAPP
Group of Companies
The BAPP Group of Companies
founded in 1972 has now become
the largest independent stockist and
distributor of industrial fasteners
and associated products in the UK
BAPP Group Limited is an extremely successful business, having grown organically
since its inception over 45 years ago, to become the UK’s largest supplier and stockist
of industrial fasteners to the Engineering, Construction and Offshore sectors.
BAPP are fully approved as a manufacturer, At BAPP high-quality fasteners are extremely Finally, I can assure you with certainty
by Lloyds Register, to produce CE marked competitively priced. We recognise and that BAPP will never promise anything
fastenings to BS EN14399 and BS EN15048. understand the efforts of senior executives that we knowingly cannot achieve and
The company is at the leading edge of EC everywhere to reduce costs, whilst I hope that the contents of this document
fastener legislation. We offer all of our clients maintaining optimum product integrity. will both reassure you and assist us both
a 24-hour technical advice service and we To that end, BAPP was one of the first in developing a mutually successful
aggressively pursue cost-down through European fastener companies to global partnership together.
‘value engineering’ with them. outsource its manufacturing. Over the past
30 years, intimate partnerships have been Dean G Cook
Service is truly the backbone of our offering established with our ‘supply side’. Chairman
and is probably the single biggest factor in
our growth to becoming a £26m fastener Our manufacturing philosophy is a facet of
business. The company carries stock our business that differentiates us from our
valued in excess of £10m within our global competitors. All of our partner factories are
distribution centres. We have grown by annually audited and provide components
being flexible and agile enough to respond in strict compliance with the 110 page
to our customer’s most urgent needs. ‘BAPP Specification Handbook’, detailing
everything from the stringent tests that
BAPP has exported its fastenings to need to be carried out to the world-class
job sites and factories across the globe for packaging and documentation for which
over 20 years gaining invaluable experience we are well known.
and expertise and winning accolades for
its competence in complex Project
Management tasks.
Non Pre-Load Bolt Assemblies SB ISO 4017 Setscrew Mechanical Properties.
Class 8.8SB
M20 2.5 7.5 2.5 0.80 0.20 22.4 28.19 27.70 33.53 32.95 12.715 12.285 12.85 12.15 8.60 8.51 0.8 30 29.67 29.16 M27 830.00 660.00 12.00 23.00 34.00
M24 3 9 3 0.80 0.20 26.4 33.61 33.25 39.98 39.55 15.215 14.785 15.35 14.65 10.35 10.26 0.8 36 35.38 35.00 M30 830.00 660.00 12.00 23.00 34.00
M30 3.5 10.5 3.5 0.80 0.20 33.4 - 42.75 - 50.85 - - 19.12 18.28 - 12.80 1 46 - 45.00
M36 830.00 660.00 12.00 23.00 34.00
M36 4 12 4 0.80 0.20 39.4 - 51.11 - 60.79 - - 22.92 22.08 - 15.46 1 55 - 53.80
BS EN 15048 Assemblies also require
a
Values in accordance with amax, normal series, in ISO 3508. b
kw,min = 0.7 kmin a Charpy Impact Test to ISO 148-1
Tolerance Class 6g
Thread BGL BGL
International Standards ISO 724, ISO 965-1
a
Whichever is the shorter.
ISO 4032 Nut Dimensions. Classes 8SB & 10SB ISO 4032 Nut Proof Loads. Classes 8SB & 10SB
Thread P a
c da dw e m mw s Proof Load (KN)
Nut Thread
d Diameter
max. min. max. min. min. min. max. min. min. max. min. 8SB 10SB
M12 1.75 0.60 0.15 13.00 12.00 16.60 20.03 10.80 10.37 8.30 18.00 17.73 M12 74.2 88.5
M16 2.00 0.80 0.20 17.30 16.00 22.50 26.75 14.80 14.10 11.30 24.00 23.67
M16 138.2 164.9
M20 2.50 0.80 0.20 21.60 20.00 27.70 32.95 18.00 16.90 13.50 30.00 29.16
M20 225.4 259.7
M24 3.00 0.80 0.20 25.90 24.00 33.30 39.55 21.50 20.20 16.20 36.00 35.00
M24 324.8 374.2
M30 3.50 0.80 0.20 32.40 30.00 42.80 50.85 25.60 24.30 19.40 46.00 45.00
M30 516.1 594.7
M36 4.00 0.80 0.20 38.90 36.00 51.10 60.79 31.00 29.40 23.50 55.00 53.80
a
P is the pitch of the thread M36 751.6 866.0
a
Unless otherwise specified at
Material Steel the time of order, the nuts are Material Steel
delivered without washer-face.
General International b
β = 15° to 30°. Hardness Class 100 HV
ISO 8992 θ = 90° to 120°.
Mechanical
Requirements Standard c
Properties
Hardness range 100 HV to 200 HV
Tolerance Product grade C
6H
Class
Tolerances International
Thread ISO 4759-3
International Standard
ISO 724, ISO 965-1
Standards
As Processed
Requirements for hot dip ISO 7091 Washer Dimensions (100 HV Min.)
Finish - Coating galvanized coatings are
specified in ISO 10684. Nominal Size of Inside Diameter d1 Outside Diameter d2 Thickness h
Bolt or Screw max min max min max min
Additional requirements or
other finishes or coatings shall M12 13.93 13.50 24.00 22.70 2.80 2.20
be agreed between the supplier
& the purchaser. M16 17.93 17.50 30.00 28.70 3.60 2.40
M20 22.52 22.00 37.00 35.40 3.60 2.40
Limits for surface discontinui-
Surface integrity
ties are specified in ISO 6157-2. M24 26.52 26.00 44.00 42.40 4.60 3.40
Acceptability
Acceptance inspection is M30 33.62 33.00 56.00 54.10 4.60 3.40 d1 EN15048-1
specified in ISO 3269. Cert No:
M36 40.00 39.00 66.00 64.10 6.00 4.00 0038/CPR/4006773/C
d2 h
Non Pre-Load Bolt Assemblies SB ISO 4017 Setscrew Mechanical Properties.
Class A4-80SB
max.a min. max. min. max. min. min. min. min. max. min. max. min. min. min. min. max. min. min. M22 800.00 600.00 0.3d
M12 1.75 5.3 1.75 0.60 0.15 13.7 16.63 16.47 20.03 19.85 7.68 7.32 7.79 7.21 5.12 5.05 0.6 18 17.73 17.57
M24 800.00 600.00 0.3d
M16 2 6 2 0.80 0.20 17.7 22.49 22.00 26.75 26.17 10.18 9.82 10.29 9.71 6.87 6.8 0.6 24 23.67 23.16
2.5 7.5 2.5 0.80 0.20 22.4 28.19 27.70 33.53 32.95 12.715 12.285 12.85 12.15 8.60 8.51 0.8 30 29.67 29.16
M27 800.00 600.00 0.3d
M20
M24 3 9 3 0.80 0.20 26.4 33.61 33.25 39.98 39.55 15.215 14.785 15.35 14.65 10.35 10.26 0.8 36 35.38 35.00 M30 800.00 600.00 0.3d
M30 3.5 10.5 3.5 0.80 0.20 33.4 - 42.75 - 50.85 - - 19.12 18.28 - 12.80 1 46 - 45.00
M36 800.00 600.00 0.3d
M36 4 12 4 0.80 0.20 39.4 - 51.11 - 60.79 - - 22.92 22.08 - 15.46 1 55 - 53.80
BS EN 15048 Assemblies also require
a
Values in accordance with amax, normal series, in ISO 3508. b
kw,min = 0.7 kmin a Charpy Impact Test to ISO 148-1
a
Whichever is the shorter.
ISO 4032 Nut Dimensions. Class A4-80SB ISO 4032 Nut Proof Loads. Class A4-80SB
Thread Pa
c da dw e m mw s Property Class
d
max. min. max. min. min. min. max. min. min. max. min. Nut Thread Dia. A4-80SB
M12 1.75 0.60 0.15 13.00 12.00 16.60 20.03 10.80 10.37 8.30 18.00 17.73 MPa Min.
M16 2.00 0.80 0.20 17.30 16.00 22.50 26.75 14.80 14.10 11.30 24.00 23.67 M12 800
M20 2.50 0.80 0.20 21.60 20.00 27.70 32.95 18.00 16.90 13.50 30.00 29.16 M16 800
M24 3.00 0.80 0.20 25.90 24.00 33.30 39.55 21.50 20.20 16.20 36.00 35.00 M20 800
M30 3.50 0.80 0.20 32.40 30.00 42.80 50.85 25.60 24.30 19.40 46.00 45.00 M24 800
M36 4.00 0.80 0.20 38.90 36.00 51.10 60.79 31.00 29.40 23.50 55.00 53.80 M30 800
a
P is the pitch of the thread M36 800
Tolerance Class 6H
BGL
Thread
International
ISO 724, ISO 965-1
Standards
EN15048-1
Cert No:
0038/CPR/4006773/C
Pre-Load Bolt Assemblies HR
BS EN 14399-3:2015
BS EN 14399-3 HR Bolt Dimensions. Classes 8.8 & 10.9 Bolt/Nut/Washer Assembly System HR
Thread P a
b (ref). c da ds dw e k kw r s General Requirements BS EN 14399-1
d b c d
max. min. max. max. min. max. min. min. nom. max. min. min. min. max. min. Materials & Manufacture BS EN 14399-3
M12 1.75 30 - - 0.8 0.4 15.2 12.70 11.30 20.1 23.91 7.5 7.95 7.05 4.90 1.2 22 21.16 Marking HR
M16 2.00 38 44 - 0.8 0.4 19.2 16.70 15.30 24.9 29.56 10 10.75 9.25 6.50 1.2 27 26.16 Property Classes 8.8/8 10.9/10
M20 2.50 46 52 65 0.8 0.4 24.4 20.84 19.16 29.5 35.03 12.5 13.40 11.60 8.10 1.5 32 31.00 Washer(s) BS EN 14399-5 or BS EN 14399-6
M22 2.50 50 56 69 0.8 0.4 26.4 22.84 21.16 33.3 39.55 14 14.90 13.10 9.2 1.5 36 35.00 Marking H
e
M24 3.00 54 60 73 0.8 0.4 28.4 24.84 23.16 38.0 45.20 15 15.90 14.10 9.9 1.5 41 40.00 Suitable Test for Preloading BS EN 14399-2
M27 3.00 60 66 79 0.8 0.4 32.4 27.84 26.16 42.8 50.85 17 17.90 16.10 11.3 2.0 46 45.00 “K” Class Designation “K0 & K2” Class
M30 3.50 66 72 85 0.8 0.4 35.4 30.84 29.16 46.6 55.37 18.7 19.75 17.65 12.4 2.0 50 49.00
M36 4.00 78 84 97 0.8 0.4 42.4 37.00 35.00 55.9 66.44 22.5 23.55 21.45 15.0 2.0 60 58.80
a
P is the pitch of the thread c
For lengths 125 mm < lnom ≤ 200 mm e
dw max = s actual
BS EN 14399-3 HR Head Marking
b
For lengths lnom ≤ 125 mm d
For lengths lnom > 200 mm
Z BGL
Material Steel
Uncoated as processedc
Finish -
Hot Dip Galvanized BS EN ISO 10684
Coatingb Key
Others to be agreedd a incomplete thread u ≤ 2P
b 15° to 30°
Limits for surface discontinuities as
Surface Integrity
specified in EN 26157-1.
M22 2.50 23.7 22 33.3 39.55 19.40 18.10 14.5 0.8 0.4 36 35.00 0.63 M20 245.0 245.0 284.2
b
M24 3.00 25.9 24 38.0 45.20 21.50 20.20 16.2 0.8 0.4 41 40.00 0.72 M22 303.0 303.0 351.2
M27 3.00 29.1 27 42.8 50.85 23.80 22.50 18.1 0.8 0.4 46 45.00 0.80 M24 353.0 353.0 409.5
M30 3.50 32.4 30 46.6 55.37 25.60 24.30 19.5 0.8 0.4 50 49.00 0.87 M27 459.0 459.0 532.4
M36 4.00 38.9 36 55.9 66.44 31.00 29.40 22.4 0.8 0.4 60 58.80 1.05
M30 561.0 561.0 650.8
a
P is the pitch of the thread
b
dw max = s actual M36 817.0 817.0 947.7
Material Steel
mw
General Requirements BS EN 14399-1 and BS EN 14399-2
a
Coating of the Bolt Uncoated
Hot dip
galvanized
Others c
Tolerance Class of the Nut 6H 6AZ 6Ha
Thread
ISO 261,
ISO 261, ISO 261,
International Standards ISO 965-2,
ISO 965-2 ISO 965-5
e ISO 965-5 ee e e ee e
dw
dw
da
properties European Standard BS EN ISO 898-2 b
e
d
Product Grade s dimensions m and c
B except for ss s
Tolerances
s ss s
European Standard BS EN ISO 4759-1c
m mm m
Uncoated as processedd
mw mw
Finish -
Coatingb
Hot Dip Galvanized BS EN ISO 10684
t s
Others to be agreede m m
Limits for surface discontinuities as
Surface Integrity
specified in BS EN ISO 6157-2 BS EN 14399-3 HR Nut Marking
e ee e
Material Steel
Z BGL
General Requirements BS EN 14399-1 and BS EN 14399-2
Tolerance 6ga
Thread
International Standards ISO 261, ISO 965-2 10.9HV
10.9HV
Mechanical Property Class 10.9
Properties European Standard BS EN ISO 898-1
Uncoated as processedc
IMPORTANT NOTE
Surface -
Hot Dip Galvanized BS EN ISO 10684 It is a requirement of BS EN 14399 that the
Coatingb
bolt, nut and washer assembly is supplied by
Others to be agreedd one manufacturer who is responsible for the
function of the assembly. All the components
Limits for surface discontinuities as are identified with the manufacturer’s mark.
Surface Integrity
specified in BS EN 26157-1. The coating of the assembly is under the
control of the manufacturer.
For acceptance procedure,
Acceptability
see BS EN ISO 3269.
a
The tolerance class specified applies to bolts without or before any coating. Hot-dip galvanized bolts are intended
for assembly with nuts tapped oversize to 6AZ.
b
Attention is drawn to the need to consider the risk of hydrogen embrittlement in the case of bolts of property class
c
10.9, when selecting an appropriate surface treatment process (e.g. cleaning and coating), see the relevant coating standards.
“As processed“ means the normal finish resulting from manufacture with a light coating of oil.
Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the
EN14399-1
Cert No:
d
mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.
0038/CPR/4006773/B
Functional characteristics of the bolt/nut/washers assembly 1.2 Values of angle ΔΘ1
BS EN 14399-4 HV Nut Dimensions. Class 10
Thread Pa da dw e m mw s The functional characteristics of the bolt/nut/washers assemblies ΔΘ1 is the angle by which the nut shall be turned starting from
d according to 1.1 and 1.3 shall be achieved for all k-classes when tested a preload of 0,7 ƒub × As until Fbi max is reached.
max. min. max. min. min. max. min. min. max. min. in accordance with BS EN 14399-2.
M12 1.75 13.0 12 20.1 23.91 10 9.64 7.71 22 21.16
Minimum clamp lengths are specified in BS EN 14399-4. Values for ΔΘ1
M16 2.00 17.3 16 24.9 29.56 13 12.30 9.84 27 26.16 Clamp length ΔΘ1
NOTE For further background information as to these functional ∑ta min.
M20 2.50 21.6 20 29.5 35.03 16 14.90 11.92 32 31.00 characteristics, see BS EN 14399-2.
∑t<2d 90°
M22 2.50 23.7 22 33.3 39.55 18 16.90 13.52 36 35.00 2d≤∑t<6d 120°
b The bolting assembly shall be suitably lubricated in the as delivered
6 d ≤ ∑ t ≤ 10 d 150°
M24 3.00 25.9 24 38.0 45.20 20 18.70 14.96 41 40.00 condition, to ensure that seizure will not take place during tightening of
the assembly and that the required preload is obtained. a
∑ t is the total thickness of the clamped parts including washer(s).
M27 3.00 29.1 27 42.8 50.85 22 20.70 16.56 46 45.00
M30 3.50 32.4 30 46.6 55.37 24 22.70 18.16 50 49.00 1.1 Maximum individual value of the bolt force during fitness for 1.3 Values of angle ΔΘ2
purpose test (Fbi max)
M36 4.00 38.9 36 55.9 66.44 29 27.70 22.16 60 58.80
ΔΘ2 is the angle by which the nut shall be turned, starting from
a
P is the pitch of the thread The following applies:
a preload of 0,7 ƒub × As through Fbi max and until Fbi
b
dw max = s actual
Fbi max ≥ 0,9 ƒub × As has dropped to 0,7 ƒub × As.
Property Class 10 For k-class K1, the ki values shall be within the range of 0,10 ≤ ki ≤ 0,16.
Mechanical e e of the k-factor (k ) and coefficient of variation of the k-factor
e e 1.4.2 Mean value
Properties European Stan- m
( )
Z BGL km
For acceptance procedure,
Acceptability ∑ (Ki - Km)2
see BS
d EN ISO 3269. d where Sk is the standard deviation Sk =
n- 1
a
For other coatings that need an increased fundamental deviation and according to the relevant standard,
oversize tapped nuts with a thread tolerance class up to 6AZ may be used.
b
“As processed“ means the normal finish resulting from manufacture with a light coating of oil. When km and Vk the following values apply:
c
Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the 10HV 10HV 0,10 ≤ km ≤ 0,23
mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.
h h Vk ≤ 0,06
Pre-Load Bolt Assemblies HRC Material
General Requirements
Steel
BS EN 14399-10:2018 Thread
Tolerance 6ga
International Standards ISO 261, ISO 965-2
Mechanical Property Class 10.9
BS EN 14399-10 HRC Cup Head Bolt Dimensions. Class 10.9 Properties European Standard BS EN ISO 898-1
M22 2.50 50 56 69 38.5 26.4 22.84 21.16 37 14.9 13.1 1.5 Others to be agreedd
Surface -
M24 3.00 54 60 73 43.0 28.4 24.84 23.16 41 15.9 14.1 1.5 Coatingb After tightening, the non-coated area
appearing at the end of the bolt resulting
M27 3.00 60 66 79 48.0 32.4 27.84 26.16 46 17.9 16.1 2.0 Additional protection from the fracture of the spline-end may be
r
M30 3.50 66 72 85 52.0 35.4 30.84 29.16 50 20.0 18.0 2.0 against corrosion protected against corrosion by applying an
efficient protective treatment (e.g. by a
M36 4.00 78 84 97 66.0 42.4 37.00 35.00 61 24.0 22.0 2.0 complementary zinc-rich paint).
a
P is the pitch of the thread Limits for surface discontinuities as
For lengths lnom ≤ 125mm. Surface Integrity
b
specified in BS EN 26157-1.
dw lengths 125mm < lnom ≤ 200mm.
For
c
da d
For lengths lnom > 200mm. For acceptance procedure,
Acceptability
see BS EN ISO 3269.
a
The tolerance class specified applies to bolts without or before any coating. Hot-dip galvanized bolts are intended
for assembly with nuts tapped oversize to 6AZ.
X
X Attention is drawn to the need to consider the risk of hydrogen embrittlement in the case of bolts of property class
b
10.9, when selecting an appropriate surface treatment process (e.g. cleaning and coating), see the relevant coating standards.
c
“As processed“ means the normal finish resulting from manufacture with a light coating of oil.
r d
Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the
mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.
k b
s
d a dw
s
BS EN 14399-10 HRC Spline End Dimensions
g Width
1 Width Across Flats of Across Length of Break off
k b
Spline-end Corners of Spline-end Length
X Thread
2 sba Spline-end f1 f2
Features of High Strength HRC d
eb b
M22 2.50 23.7 22 33.3 39.55 0.8 0.4 36 35.00 0.63 19.40 18.10 14.5 22.65 21.35 17.08 mm² Proof Load kN Proof Load kN
b
M24 3.00 25.9 24 38.0 45.20 0.8 0.4 41 40.00 0.72 21.50 20.20 16.2 24.65 23.35 18.68 M12 84.3 97 800 104 900
M27 3.00 29.1 27 42.8 50.85 0.8 0.4 46 45.00 0.80 23.80 22.50 18.1 27.65 26.35 21.08 M16 157.0 182 100 195 500
M30 3.50 32.4 30 46.6 55.37 0.8 0.4 50 49.00 0.87 25.60 24.30 19.5 30.65 29.35 23.48 M20 245.0 284 200 305 000
M36 4.00 38.9 36 55.9 66.44 0.8 0.4 60 58.80 1.05 31.00 29.40 22.4 36.80 35.20 28.16 M22 303.0 351 200 377 200
ISO 261,
ISO 261, ISO 261,
International Standards ISO 965-2,
ISO 965-2 ISO 965-5
ISO 965-5 BS EN 14399-3
Property Class e 10 b
e
Nut Marking
dw
dw
Mechanical
da
b
e
d
properties European Standard BS EN ISO 898-2
Z BGL
Product Grade B
d d
Tolerances
European Standard BS EN ISO 4759-1c
d
Except tolerance on perpendicularity of bearing face, see BS EN 14399-3.
“As processed” means the normal finish resulting from manufacture with a light coating of oil.
as a batch and must not be mixed with components from any other Although HRC assemblies are designed to withstand the maximum
e
Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the batch of HRC assemblies. preloads that can occur when contaminated with water, we would
mechanical properties or the functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.
advise that tightening of HRC assemblies is avoided in the rain.
Pre-Load Bolt Washers
BS EN 14399-5:2015 / BS EN 14399-6:2015
M27 28.52 28.00 50.00 49.00 5.6 4.4 Acceptability For acceptance procedure, see BS EN ISO 3269.
a
Attention is drawn to the need to consider the risk of hydrogen embrittlement when selecting an appropriate surface
M30 31.62 31.00 56.00 54.80 5.6 4.4 treatment process (e.g. cleaning and coating), see relevant coating standards.
M12 13.27 13.00 24.00 23.48 3.3 2.7 1.00 0.50 1.9 1.6 d d
M16 17.27 17.00 30.00 29.48 4.3 3.7 1.50 0.75 1.9 1.6
M20 21.33 21.00 37.00 36.38 4.3 3.7 1.50 0.75 2.5 2.0
H H H H
M22 23.33 23.00 39.00 38.38 4.3 3.7 1.50 0.75 2.5 2.0
h h
M24 25.33 25.00 44.00 43.38 4.3 3.7 1.50 0.75 2.5 2.0
e
M27 28.52 28.00 50.00 49.00 5.6 4.4 2.00 1.00 3.0 2.5 e
M30 31.62 31.00 56.00 54.80 5.6 4.4 2.00 1.00 3.0 2.5
M36 37.62 37.00 66.00 64.80 6.6 5.4 2.50 1.25 3.0 2.5
c dd d1
d1
hh
EN14399-1
Cert No:
d2 h 0038/CPR/4006773/B
Direct Tension Indicator Washers
BS EN 14399-9:2018
BS EN 14399-9 Direct Tension Indicator Washer Dimensions Test compression loads at 0,40 mm gap
Nominal size d Compression Load (KN)
Height Over Height of Protrusion Protrusion (nominal thread
Nominal Internal Diameter External Diameter Material Designation H8 Designation H10
Protrusions Protrusions Tangential Internal
Size d1 d2 Thickness h1
h2 h3 Diameter d3 Diameter d4 diameter of
d associated bolt) min. max. min. max.
min. max. min. max. min. max. min. max. min. M12 47 56 59 71
M12 12.75 12.85 26.0 32.5 2.50 5.50 0.80 20 13.85 M16 88 106 110 132
M20 137 164 172 206
M16 16.75 16.85 35.0 36.8 3.00 6.00 0.80 25 17.85
M22 170 204 212 254
M20 20.95 21.05 41.0 46.0 3.50 6.50 0.80 29 22.05
M24 198 238 247 296
M22 23.05 23.15 46.5 50.6 4.00 7.00 0.80 33 24.15
M27 257 308 321 385
M24 25.15 25.25 50.0 55.2 4.00 7.00 0.80 38 26.25
M30 314 377 393 472
M27 28.30 28.40 54.0 62.1 4.00 7.00 0.80 43 29.40
M36 458 550 572 688
M30 31.45 31.55 59.0 69.0 4.00 7.00 0.80 46.5 32.55
NOTE These minimum values are equal to 0,7 ƒub × As in
M36 37.75 37.85 78.0 83.0 4.00 7.50 0.80 56 38.85 accordance with BS EN 1993-1-8.
Product Characteristic Standard BS EN 14399-9 DTI Washer Feeler gauge Requirments BS EN 14399-9 DTI Washer Marking
Material Steel Direct tension indicator positions Designation
H8 and H10 Z BGL
General Requirements BS EN 14399-1 & BS EN 14399-2 Thickness of
feeler gauge
Hardened and tempered or
Heat Treatment
controlled rolled and tempered Under bolt head, when nut is turned
20H
0.40
20H
Maximum Hardness 380 HV Under nut, when bolt is turned
0
H8
10Z
H1
8ZA
A1
1
Under nut, when nut is turned
Normal As processed c 0.25
Under bolt head, when bolt is turned
Surface Finish a Sherardized b BS EN ISO 17668
Others To be agreed d
The DTI is a specially hardened
BS EN 14399-3, BS EN 14399-4 washer used totally independently
Associated Bolts and Nuts
BS EN 14399-7 or BS EN 14399-8
of the bolts torque resistance.
Associated Washers BS EN 14399-5 or BS EN 14399-6 DTI are one of four methods
allowed to ensure that structural
For acceptance procedure,
Acceptability bolting is correctly installed.
see BS EN ISO 3269 e
a
The direct tension indicators shall not be electroplated or subjected to any process that could result in hydrogen embrittlement.
b
Sherardizing is considered to provide corrosion protection equivalent to hot dip galvanizing.
c
“As processed” means the normal finish resulting from manufacture with a light oil coating.
Other coatings may be negotiated between the purchaser and the manufacturer providing they do not impair the
EN14399-1
d
mechanical properties or functional characteristics. Coatings of cadmium or cadmium alloys are not permitted.
e
For acceptance criteria use 0,65 AQL, Ac = 0; see BS EN ISO 3269. Cert No:
0038/CPR/4006773/B
Pre-Load Bolt Assemblies
ASTM A325M / A490M
E
ASTM A325M Bolt ASTM A490M Bolt ASTM Head Marking
k L
Standard ASTM A325M Standard ASTM
s A490M
Specification Specification B (ref) BGL BGL
Material Medium Carbon Steel Material Alloy Steel
M36 x 4 817 490 539 678 M36 x 4 817 678 768 850 989
ASTM A563M Heavy Hex Nut Dimensions Standard Specification ASTM A563M
Nominal Nut Width Across Flats Width Across Corners Thickness Material Carbon & Alloy Steel
Diameter and S E M
Strength Grade 8S, 10S
Thread Pitch max. min. max. min. max. min.
Screw Thread ANSI B18.2.4.1M
M16 x 2 27.00 26.16 31.18 29.56 17.1 16.4
Plain as processed
Surface Finish
M20 x 2.5 34.00 33.00 39.26 37.29 20.7 19.4 Hot Dipped Galvanised ASTM A153C
e e e
M22 x 2.5 36.00 35.00 41.57 39.55 23.6 22.3
Thread Length Diameter of Thickness Radius Width Across Depth of Width Across General Requirements BS ISO 8992
Thread Pitch of t Unthreaded of Head Under Flats Washer Face Square Tolerance 8ga
Size Thread a b Shank ds h Head r af s sq Thread
d p International Standards BS 3643-1 and BS 3643-2
max. min. max. min. max. min. max. min. min. max. min. max. min. max. min. d ≤39mm: 4.6, 8.8
Mechanical Property Classes
d >39mm: as agreed b
M16 2.0 200 175 225 200 16.70 15.30 10.75 9.25 0.6 24.00 23.16 8.75 7.25 16.70 15.30 Properties
European Standard BS EN ISO 898-1
M20 2.5 200 175 225 200 20.84 19.16 13.40 11.60 0.8 30.00 29.16 10.75 9.25 20.84 19.16 Product Grade C
Tolerances
European Standard BS EN ISO 4759-1
M24 3.0 200 175 225 200 24.84 23.16 15.90 14.10 0.8 36.00 35.00 12.90 11.10 24.84 23.16
Finish - Normal As processed c
M30 3.5 275 250 225 200 30.84 29.16 19.75 17.65 1.0 46.00 45.00 15.90 14.10 30.84 29.16 Coating
Hot dip galvanized BS EN ISO 10684
M36 4.0 275 250 225 200 37.00 35.00 23.55 21.45 1.0 55.00 53.80 18.90 17.10 37.00 35.00 Sherardized BS 7371-8
Zinc electroplated BS EN ISO 4042
M42 4.5 275 250 225 200 43.00 41.00 27.05 24.95 1.2 65.00 63.10 22.05 19.95 43.00 41.00
Others To be agreed d
M48 5.0 275 250 225 200 49.00 47.00 31.05 28.95 1.6 75.00 73.10 25.05 22.95 49.00 47.00 Associated Standards BS EN ISO 4032 & BS EN ISO 4034
nuts
a
For nominal lengths L < 600. b
For nominal lengths L ≥ 600. Property classes 5, 8, 10 e
Standard BS EN ISO 898-2
Thread tolerance 6H, 7H or 6AZ
BS 7419 Ultimate Tensile Load & Hardness BS 7419 Head Markings
Standards BS 3643-2 or BS ISO 965-5
Property Class 4.6 Property Class 8.8
Stress BGL BGL Associated Standards BS EN ISO 7091 or BS 4320 Form G
Nominal Tensile Hardness Tensile Hardness washers
Dia Area Others to be agreed f
Load min Rockwell HRB Load min Rockwell HRC (if required)
d
mm2 kN min max kN min max Acceptability Standard BS EN ISO 3269
8.8 4.6 Suitability test Standard BS EN 15048-2
M16 157 62.80 67 95 130 23 34
a
The tolerance class specified applies before hot dip galvanizing or coating with any thick protective coating.
b
The designation symbol for the property classes according to BS EN ISO 898-1 may also be used for thread sizes above M39,
M20 245 98.00 67 95 203 23 34 provided that the finished product has all the properties assigned to the designation symbols in BS EN ISO 898-1.
c
As processed means the normal finish resulting from manufacture with a light oil coating.
d
Other coatings may be negotiated between the purchaser and the manufacturer provided they do not impair the mechanical properties
M24 353 141.0 67 95 293 23 34 or the functional characteristics. Coatings of cadmium or cadmium alloy are not permitted.
e
Recommended bolt and nut combinations are shown in BS 7419.
f
Other washers may be supplied by agreement between the purchaser and the manufacturer.
M30 561 224.0 67 95 466 23 34
All holes are produced on a diameter + 2mm tolerance on both square and round hole.
As well as single holed plates, we can produce a range of multiple holed plates to customer specification.
P P
D C
Bolt Extenders
L
BAPP produce bolt extenders specifically for the structural engineering industry.
All bolt extenders are produced as Grade 8.8 (40cr mo4) as standard.
B
Width
Shank Width Head Shank
across
Internally diameter across flats thickness length
corners
threaded max. (mm)
D
max (mm)
A
max. (mm)
(mm)
B
(mm)
L
A
C
M16 24 36 41.60 15.0 100
M20 30 46 53.10 18.7 100
M22 33 50 57.80 21.0 100
M24 36 55 63.50 22.5 100 D C
M27 42 65 73.45 26.0 100
M30 45 70 80.80 28.0 100
M36 52 80 92.40 33.0 L 150
B
Fixings
Approved Throughbolt - Clear Zinc Plated - Min 5μm Technical Information - Approved Throughbolt - C20/25 Concrete
Part Anchor Hole Size Anchor Max. Fixture Max. Hole Depth Min.
Fixture Centre Edge Approved Approved Rec.
Number mm Length mm Thickness mm mm Anchor/Hole Thread Dia. Embedment Structure
Clearance Spacing Distance Tensile Load Shear Load Tightening
Size mm mm Depth mm Thickness
AWA06060 6 60 1 55 Hole mm mm mm KN KN Torque Nm
mm
AWA06080 6 80 22 55 6 M6 50 7 120 60 100 3.9 2.9 7
AWA08075 8 75 4 65 8 M8 60 9 144 72 100 5.7 5.3 20
10 M10 67 12 165 83 100 6.4 8.4 35
AWA08090 8 90 19 65
12 M12 77 14 195 98 130 9.9 11.8 60
AWA08115 8 115 44 65
16 M16 104 18 252 126 168 13.9 21.9 120
AWA08130 8 130 59 65
20 M20 125 22 309 155 206 19.8 32.2 240
AWA10090 10 90 10 70
AWA10120 10 120 40 70 A throughbolt with a European Technical Approval, which is a torque controlled anchor suitable for use in concrete over C20/25
AWA10150 10 150 70 70
AWA12110 12 110 18 85
AWA12140 12 140 48 85
AWA12160 12 160 68 85
7
AWA12180 12 180 88 85
AWA16125 16 125 4 110
AWA16145 16 145 22 110 Shear loads are for loads away from a free edge
Hexagon Head - Zinc Plated and Clear Passivated - Min 5μm Metal Anchors Chemical Anchors Nylon Fixings
Drill
New Part Old Part Anchor Max. Fixture Minimum Hole Driver Type
Dia.
Number Number mm Length mm Thickness mm Depth mm Throughbolts Chemical Capsules Hammer Screws
JAB08/10060 JAB10060 8.0 60 20 55 15mm A/F Wirehangers Chemical Anchor Studs Flange Head Hammer Screws
JAB08/10075 JAB10075 8.0 75 35 55 15mm A/F Ankerbolts Injection Resin Nylon Nail Plugs
JAB08/10100 JAB10100 8.0 100 60 55 15mm A/F Sleeve Anchors Injection Resin Accessories Push Plugs
JAB08/10130 JAB10130 8.0 130 90 55 15mm A/F Scaffold Ring Bolts Internal Threaded Sockets Coach Screws and Plugs
JAB08/10150 JAB10150 8.0 150 110 55 15mm A/F Forged Hooks and Eyes J-Bond Frame Fixings
JAB10/12060 JAB12060 10.0 60 10 70 17mm A/F Drop in Anchors Rockite Cavity Fixings
JAB10/12075 JAB12075 10.0 75 25 70 17mm A/F Setting Punches Kwixset
JAB10/12100 JAB12100 10.0 100 50 70 17mm A/F
Shield Anchors Expanding Foam
JAB10/12130 JAB12130 10.0 130 80 70 17mm A/F
Heavy Duty Anchors Silicone
JAB10/12150 JAB12150 10.0 150 100 70 17mm A/F
Concrete Screws Adhesive
JAB12/14075 JAB14075 12.0 75 15 85 19mm A/F
Fire Stop Expanding Foam
JAB12/14100 JAB14100 12.0 100 40 85 19mm A/F
Fire Stop Sealant
JAB12/14130 JAB14130 12.0 130 70 85 19mm A/F
JAB12/14150 JAB14150 12.0 150 90 85 19mm A/F
JAB12/14200 JAB14200 12.0 200 140 85 19mm A/F
JAB16/18100 JAB18100 16.0 100 20 112 27mm A/F
JAB16/18150 JAB18150 16.0 150 70 112 27mm A/F
JAB16/18200 JAB18200 16.0 200 120 112 27mm A/F
Technical Innovation in
Steelwork Connections
Corrosion is caused directly by the particular environment it is exposed to, during both storage and service, so dependant on the levels of corrosive
elements within the atmosphere BAPP Group would suggest that one of the following three coatings be applied to the assembly.
Regulation 305/211/EEC
assembly batch and BAPP CE ID numbers. BAPP Group Ltd BAPP Group Ltd
Unit 5, Darton Business Park, Darton, Barnsley Unit 5, Darton Business Park, Darton, Barnsley
South Yorkshire, S75 5QX, UK South Yorkshire, S75 5QX, UK
Each CE label also provides the following information. 11 11
0038/CPR/4006773/B 0038/CPR/4006773/B
The CE marking symbol shall be in accordance with the general principles set out in article 30
of regulation (EC) No. 765/2008 and shall be affixed visibly, legibly and indelibly on the label. BS EN 15048-1:2007 Example CE Marking Information
0038 0038
BS EN 15048-1 BS EN 15048-1
Non-preloaded structural bolting assembly Non Pre-load Structural Bolting Assembly
Tolerances EN/ISO 4014/4032/7091 Tolerances EN/ISO 4017/4032/7091
Bolt EN ISO 4014 M16 x 80 - 8.8 - HDG Setscrew EN ISO 4017 M12 x 30 - 8.8 - BZP CR3
Nut EN ISO 4032 M16 - 10 - HDG Nut EN ISO 4032 M12 - 8 - BZP CR3
Washer EN ISO 7091 M16 - - HDG Washer EN ISO 7091 M12 - - BZP CR3
Colour Coding CE Label
Assembly Batch No. BG0123456789 Assembly Batch No. BG0123456789
Plain Finish = White BAPP CE ID No. CE01234567 BAPP CE ID No. CE01234567
EN15048-1 EN14399-1 BZP Finish = Blue BAPP DOP No. BAPP0011 BAPP DOP No. BAPP0001
Cert No: Cert No:
0038/CPR/4006773/C 0038/CPR/4006773/B HDG Finish = Orange
Certification
BAPP BAPP
BAPP Group Ltd, Darton Business Park, BAPP Group Ltd, Darton Business Park,
Barnsley, South Yorkshire, UK S75 5QX
Tel: +44 (0)1226 383824
Assembled Test Certificate Barnsley, South Yorkshire, UK S75 5QX
Tel: +44 (0)1226 383824
Assembled Test Certificate
Group of Companies Fax: +44 (0)1226 390004 BS EN 15048 PARTS 1 & 2: 2007 Group of Companies Fax: +44 (0)1226 390004 BS EN 14399 PARTS 1,2,3 & 6:2015 (HR Assembly)
BAPP Customer Name BAPP Customer Order No. BAPP Customer Name BAPP Customer Order No.
BAPP Order No. Assembly Batch/Lot No. BAPP Order No. Assembly Batch/Lot No.
Product Description Product Standard Product Description Product Standard
Batch/Lot No. Raw Material Grade Batch/Lot No. Raw Material Grade
ALL PRODUCTS HAVE BEEN TESTED AND COMPLY IN ALL ASPECTS TO BS EN 15048 PART 1 & 2: 2007. ALL PRODUCTS HAVE BEEN TESTED AND COMPLY IN ALL ASPECTS TO BS EN 14399 PART 1,2,3 & 6:2015.
We hereby certify that all the above results are original from our factories actual testing and the products have proved to comply with the relevant standard. We hereby certify that all the above results are original from our factories actual testing and the products have proved to comply with the relevant standard.
HULL PRESTON UK
01482 329797 01772 704700 01226 380902
sales@bapphull.co.uk enquiries@bapppreston.co.uk sales@bappuk.co.uk
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