MATERIAL AND METAL PROCESSING

MILLING MACHINE
Muhammad Bisma Syahrizal
04211941000007
A 0.5% C carbon steel which has a length of 100
mm round bar and diameter 35 mm is cut into key
hole/key way (spec. of key way 50 mm x 10 mm)
with specifications as shown in figure 1:
NO.1 MILLING MACHINE PICTURE

https://manualmachining.com/ind
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parts-identification
 NO.2 STEP OF KEY HOLE
PROCESS
1. Put the workpiece on vise and lock it.
2. Put on an edge finder in the holder and thight it
3. Then set the holder on bridgeport’s spindle.
4. Turn on the spindle.
5. Use table transverse crank handle for moving the table on y axis, this is
to bring the workpiece position and edge finder closer.
6. Set the edge finder in y axis to zero.
7. Use vertical knee transverse crank to move the table on x axis.
8. Adjust it until the edge finder is over the workpiece.
9. Turn off the spindle, then write the number in digital readout and
divide it by 2.
 NO.2 STEP OF KEY HOLE
PROCESS
10.Rotate the table transverse crank handle until the digital readout
show a number.
11. Set zero on y axis position.
12.Put endmill on holder and put it on spindle.
13.Move the workpiece closer to endmill.
14.To make sure the position is zero, put a paper between endmill and
workpiece. Make sure it can’t move. After that release the paper.
15.Turn on the spindle.
16.Move table on y axis to get 4 mm depth.
17.Move it on x axis to get 50 mm length and 10 mm wide.
18.Thus we get keyway with 50 × 10 mm and 4 mm depth.