Professional Documents
Culture Documents
SUPERSTRUCTURE COATING
SYSTEMS
Overview
The MIL-PRF-23236 specification divides the coating system into four types based on
the volatile organic compound (VOC) content. This specification has nine classes of
coatings that are determined by the type of surface being preserved. Class 5, 7, or 18
coatings are used for exterior structures.
As an alternative to the primer, stripe coat, and intermediate coat method, NAVSEA
Standard item (NSI) 009-32 recommends a single coat system using MIL-PRF-23236
Type VII, Class 5/18 or 7/18 paint.
NSI 009-32 specifies two types of anticorrosive coatings qualified to the specification
MIL-PRF-24647 for the primer, stripe, and intermediate coats. MIL-PRF-24647 Type I or
Type II coatings (i.e., those that have topcoats that may or may not contain copper
biocides which ablate or self-polish) are authorized for use on the freeboard and
superstructure.
Topcoat
The topcoat must be qualified to the performance specification MIL-PRF-24635, Coating
Systems, Weather-Resistant, Exterior Use. A MIL-PRF-24635 coating system is either a
polysiloxane or a silicone alkyd. The MIL-PRF-24635 specification divides the coatings
into five types based on VOC content and whether it is a standard or high-durability
coating. This specification defines three classes of coatings: high gloss, semi-gloss, and
low gloss. The grade of the coating is determined by the pigment. Those grades are
standard pigmented, low solar absorbent, and low solar absorbent and anti-stain.
Anti-Stain Coatings
Anti-stain coatings are designed to reduce running rust on topside shipboard surfaces
by using chelating agents to turn the rust into a transparent film. This improves the
overall topside appearance of the ship, provides an easy to clean surface, and reduces
maintenance efforts required by ship’s force.
Surface Preparation
To ensure proper coating adhesion, special attention should be paid to the surface
preparation of the freeboard and superstructure. NSI 009-32 requires a surface that
meets one of the following cleanliness standards: SSPC-SP 10/NACE 2, Near-White
Metal Blast standard or SSPC-SP WJ-2/NACE WJ-2, Very Thorough Waterjetting.
Depot Repairs
NSI 009-32 is the governing document for preservation requirements. Permitted
coatings are specified in Table 2. All freeboard and superstructure coating system
preservation efforts must be accomplished in accordance with NSI 009-32.