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Structures 34 (2021) 589–603

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Structures
journal homepage: www.elsevier.com/locate/structures

Flexural response of stainless steel reinforced concrete beam


Khondaker Sakil Ahmed *, Md Ahsan Habib, Md Farhan Asef
Department of Civil Engineering, Military Institute of Science and Technology (MIST), Dhaka, Bangladesh

A R T I C L E I N F O A B S T R A C T

Keywords: Stainless steel (SS) is gaining popularity as a reinforcement of structural elements in many countries, primarily
Stainless steel due to its enhanced corrosion resistance, improved performance against fire, and resilient behavior. This paper
Flexural behavior investigates the flexural response of concrete beams reinforced with plain stainless steel rebars. Considering
Four point bending test
variations in two concrete strength and three reinforcement ratios, this experimental program included a total of
Failure mode
Reinforcement ratio
eight SS and four conventional mild steel (MS) reinforced concrete beams under four points bending test. The
Debonding experimental results of SS reinforced beams of each category are presented in terms of force–displacement
relation, failure pattern, beam deformation, and force-strain response. The experimental results suggest that the
moment capacity of concrete beams can be improved by applying SS rebars when a low reinforcement ratio is
used. Apart from common flexural and shear failure, rebar debonding failure at the beam ends was observed in
SS reinforced beams. The ratios of experimental cracking moment capacity to the code recommended value are
found in a range of 1 ± 0.3 for SS reinforced beams. The ultimate moment capacity of SS reinforced beams is
observed 12–36% smaller than the code recommended capacity. The overall outcome of this study allows the
engineers to think and apply SS as an alternative to MS as reinforcement of concrete beams.

1. Introduction Though there are some conventional methods to prevent corrosion such
as cathodic protection, application of epoxy coating over the rebars, use
Till now, reinforced concrete structures have been the most popular of galvanized reinforcements, and waterproofing of the casting concrete
choice of civil and structural engineers. They are by far considered the [10–14], corrosion of conventional steel (regardless of strength) is still a
most successful construction materials because of their versatility, problem to be resolved, and a good strategy to overcome the problem
robustness, economic feasibility, and durability. Besides concrete, can be the replacement of the conventional carbon steels by inert
reinforcement bars are the most decisive component of concrete struc­ reinforcements.
tures. As reinforcement of RC structures, conventional carbon steels are In the last two decades, fiber-reinforced polymer (FRP) has gained
still dominating the construction industry. However, the major draw­ the attraction of researchers due to its satisfactory non-corrodible
back of RC structures, especially in aggressive environmental conditions behavior [15–19]. Though FRPs have a strong resistance against
is the corrosion of the carbon steel rebars, which is also the key reason corrosion, they generally fail in a brittle manner and also they possess
for overall structural deterioration [1–3]. Corrosion-induced damages nearly a linear elastic behavior until rupture, which is a critical issue to
potentially threaten the load-carrying capacity and the stiffness of the be resolved before they are applied for structural purposes. As corrosion-
member due to the reduction in rebar area, loss of bond between rebars resistant reinforcements, aluminum alloys and shape memory alloys
and adjacent concrete, and cracking or spalling of concrete [4]. It has (SMA) have also gained the attraction of researchers. A research study
also been reported that with the progressive corrosion of reinforcement, on the flexural performance of aluminum alloy bars in concrete beams
the time-dependent deflection increases under sustained loading con­ showed that they can be utilized as reinforcements in concrete beams
ditions [5]. High-strength steel (HSS) rebars (a nominal strength of 550 [20]. However, for the same reinforcement ratios of aluminum alloy and
MPa or higher) have already been introduced to improve the perfor­ conventional carbon steel reinforcements, the poor bond between
mance of concrete structures [6,7]. Recent studies suggested that HSS aluminum alloy bars with low ductility and concrete resulted in about
rebars allow higher bond strength in the cases of ultra-high performance 34% loss of the ultimate capacity of aluminum alloy reinforced concrete
concrete (UHPC) [8] and concrete with post-installed rebars [9]. beams. SMA beams have been reported [21] to sustain strength and

* Corresponding author.
E-mail address: drksa@ce.mist.ac.bd (K.S. Ahmed).

https://doi.org/10.1016/j.istruc.2021.08.019
Received 6 April 2021; Received in revised form 31 July 2021; Accepted 5 August 2021
Available online 14 August 2021
2352-0124/© 2021 Institution of Structural Engineers. Published by Elsevier Ltd. All rights reserved.
K.S. Ahmed et al. Structures 34 (2021) 589–603

ductility compared to conventional steel beams. However, SMA showed of SS reinforced concrete beams. SS is comparatively new in a country
reduced stiffness and could not achieve a greater energy dissipation like Bangladesh. Few local industries like Steeltech-BD are promoting SS
capacity compared to conventional steel, particularly under reversed as reinforcement of concrete structures. However, currently, SS grade
cyclic loading [22]. 201 is the only available with a smooth finish product. In this study,
Stainless steel supports a wide variety of applications from the locally available SS reinforced concrete beams are investigated to get a
perspective of aesthetics to structural stability [23–25]. Stainless steel is preliminary understanding about their flexural performance. To the best
generally characterized by its superior inelastic behavior between the of the author’s knowledge, this research work is the first detailed
proof stress and the ultimate tensile stress, excellent toughness, ductility experimental investigation to evaluate the flexural behavior of concrete
at low temperature, and a degree of anisotropy [26–28]. Studies show beams reinforced with plain SS rebars of 200 series.
that stainless steels have much higher corrosion resistance compared to
ordinary carbon steels [29–32] and superior strength and stiffness 3. Properties of Stainless-Steel grade 201
retention at elevated temperatures [33]. In a study on the corrosion
behavior of three low-cost and low nickel content stainless steels, it was Stainless steel is an alloy consisting of different basic elements that
reported that the samples remained in a passive state even under the control the microstructure of the alloy. Based on the composition of
highest chloride contamination level (corresponding to 5% Cl-) [26]. alloying elements, stainless steel can be classified into five categories,
Stainless steel also showed the best performance against corrosion namely, Austenitic, Ferritic, Martensitic, Duplex, and precipitation
amongst several tested galvanized reinforcing bars [34]. A detailed hardening (PH). The austenitic and the duplex type of stainless steel are
study reported that hot rolled austenitic and duplex stainless steels have of interest for structural application since the rest of the types do not
approximately three times higher ductility than ordinary carbon steel provide an expected level of structural performance. Duplex stainless
[35]. steels have a combined austenitic and ferritic microstructure. Despite
The main factor restricting the commercial application of stainless having similar alloying elements as the austenitic, they show higher
steel is its comparatively higher manufacturing cost. Depending on the yield strength and greater corrosion and cracking resistance. Stainless
nickel and the molybdenum content, its price typically varies from 4 ~ 9 steel usually contains more than 10.5% chromium and <1.5% carbon
times higher than conventional carbon steels [36]. Despite this, the use that make this alloy corrosion-resistant. Among different grades,
of stainless steel can significantly reduce the overall cost of structures by austenitic steel is used for 70% of global production as it contains 8–13%
reducing corrosion-induced maintenance cost, which also can ensure the nickel which makes this SS more ductile (Gardner, 2005) [27]. However,
durability of the structure. Cramer et al. (2002) reported that the local industries of Bangladesh manufacture quite different stainless-steel
application of SS may increase the total project cost by only 10%, grades compare to that of the neighboring countries. The chemical
whereas the cumulative maintenance cost may get reduced by 50% composition of the local SS rebar is presented in Table 1. The chemical
during the service life of the structure [30]. Stainless steel is expected to composition of the stainless steel reflects that such properties and pro­
show different hysteretic behavior than conventional steel used as portions of ingredients fall in 200 series of SS i.e., grade 201.
reinforcement in structures. There is established evidence of the appli­ To investigate the mechanical properties of this local stainless-steel
cability of stainless steel in seismic design due to its higher value of rebar, tensile strength tests are conducted on some rebar samples with
ductility over mild steel [37]. Therefore, depending on the importance different diameters using the universal testing machine as shown in
of a structure, seismic vulnerability, and corrosion in aggressive envi­ Fig. 1. The failure mode of the samples suggested that there is clear
ronments, the use of stainless steel can be an excellent solution for necking at the failure section of the rebars. The typical mechanical
ensuring the safety, durability, and serviceability of the structure. behavior of stainless steel grade 201 (SS201) is presented in Fig. 2. The
Developing ductility in a structure is one of the prime concerns of a characteristics of stress–strain properties suggested that there is no clear
structural engineer to ensure adequate dissipation of energy during a yield point of the SS rebars. The mechanical properties of SS rebars
seismic event. The higher ductility of stainless steels can also impart to indicated that they have higher ductility and elongation but compara­
higher rotational capacities of the cross-sections at plastic hinge zones tively low stiffness in the elastic regimes comparing to that of the MS
and thereby enabling the member to dissipate more energy. Recently,
Rabi et al. (2019) analyzed the flexural performance of SS reinforced Table 1
beams where they developed a numerical technique to predict the Chemical composition of the stainless steel [35].
flexural capacity of the concrete beams [38]. However, there is a lack of
Name of the Alloy Composition of alloys (Weight, %)
research particularly experimental results to understand the reinforcing
potential of SS in the concrete beam. Since stainless steel is a complex Carbon (C) 0.0918
Silicon (Si) 0.25
alloy, this paper first takes an attempt to investigate stainless steel as
Manganese (Mn) 09.70
reinforcement of concrete beam experimentally. This paper aims to Phosphorus (P) 0.0415
investigate the flexural response of SS reinforced concrete beams. An Sulfur (S) <0.0005
experimental program that includes eight SS and four control mild steel Nickel (Ni) 1.47
reinforced concrete beams is performed under static conditions. The Chromium (Cr) 13.92
Copper (Cu) 0.997
primary variables of the beams were the reinforcement ratio and con­ Nitrogen (N) 0.101
crete strength. Interesting outcomes of this study are presented in terms Iron (Fe) 74.07
of load–displacement relationship, cracking patterns, failure modes, Molybdenum (Mo) 0.0125
rebar strains, and code-comparison. Aluminum (Al) 0.0030
Cobalt (Co) 0.134
Niobium (Nb) 0.0091
2. Research significance Titanium (Ti) 0.0034
Vanadium (V) 0.0961
This experimental study aims to determine the flexural response of Tungsten (W) 0.0186
Lead (Pb)
concrete beams reinforced with plain stainless-steel grade 201 rebars. <0.0050
Tin (Sn) 0.0083
The chemical composition and bond strength of the SS 201 grade rebars Boron (B) 0.0010
in concrete have been addressed recently by the author [39]. Though Calcium (Ca) 0.0007
few studies are conducted on SS as reinforcement of concrete beams Selenium (Se) 0.0110
[38,40] they are mostly on analytical models and none of them con­ Antimony (Sb) 0.0061
Tantalum (Ta) 0.0541
ducted comprehensive experiments to investigate the flexural behavior

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K.S. Ahmed et al. Structures 34 (2021) 589–603

Fig. 1. Test setup for tensile strength and failure modes of the SS samples.

25 mm for a single layer of reinforcement and 37.5 mm for beams having


two layers of reinforcement. The specimen’s details have been summa­
rized in Table 2. Shear reinforcements were provided in such a tech­
nique that the flexural failure of the beams governs over other failure
modes. In a view to preventing shear failure, 4.5 mm dia mild steel bars
with a spacing of 75 mm and 100 mm were used as stirrups for the shear
span region and the constant moment region, respectively for all the
twelve specimens. The naming of each specimen in Table 2 was per­
formed according to the type of their tensile reinforcement used (MS =
Mild Steel, SS = Stainless Steel), percentage of tensile reinforcement
ratio, ρ = As/ bd (Low, L, ρ = 0.59%; Medium, M, ρ = 1.2%; Medium, M’,
ρ = 1.3%; High, H, ρ = 1.6%; Very high, H’, ρ = 2.32%) and the relative
concrete strength between specimens having the same reinforcement
ratio. 1 and 2 are for target concrete strength 45 MPa and 55 MPa,
Fig. 2. Typical mechanical properties of the 201 grade plain stainless-steel respectively. The term ‘low reinforcement ratio’ is set based on the
rebar [35]. minimum tensile steel ratio for flexural member which is 0.25 ×√fc’/fy
as per ACI-318 guideline and 0.26 ×√fc’/fy as per Eurocode 2, resulting
rebars. in a reinforcement ratio of 0.35 to 0.4%. fc’ and fy are the compressive
strength of concrete and yield strength of steel, respectively. For the
4. Experimental program convenient application of rebars inside the beam, 2 nos 10 mm dia re­
bars are designed here as bottom rebars of SSL-1 that result in a rein­
An experimental program has been designed to conduct four points forcement ratio of 0.59%. Subsequently, other reinforcement ratios are
static bending test of twelve simply supported beams having rectangular selected by increasing the number of rebars (10 mm or 12 mm dia re­
cross-sections following the guidelines of ACI 318-14 [41]. The varying bars). Specimens with a very high reinforcement ratio also follow the
parameters were the longitudinal bottom reinforcement and the con­ limit of code-specified maximum allowable reinforcement (4% as per
crete strength of the beams. Eurocode 2 or maximum tensile steel strain of 0.005 as per ACI318).

4.1. Specimen details 4.2. Material properties

The length of the specimens was 1500 mm with a cross-section of 4.2.1. CS & SS rebars
150 mm × 200 mm (W × D). The cross-sectional detail of all beam The tensile test of the rebars was carried out with three samples for
specimens has been illustrated in Fig. 3. Concrete covers for beams were each rebar diameter following the guidelines of ASTM E8/E8M [42].

Fig. 3. Cross-sections of the specimens.

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Table 2
Composition of the local stainless steel.
Specimen b × h (mm) d (mm) ρ (%) Bottom reinforcement Top reinforcement Stirrup Concrete strength fcu (MPa)

At Midspan At support

MSL-1 150 × 200 175 0.59 2φ10 2φ10 φ4.5@100 φ4.5@75 48


MSL-2 150 × 200 175 0.59 2φ10 2φ10 φ4.5@100 φ4.5@75 54
MSH-1 150 × 200 162.5 1.60 5φ10 2φ10 φ4.5@100 φ4.5@75 45
MSH-2 150 × 200 162.5 1.60 5φ10 2φ10 φ4.5@100 φ4.5@75 52
SSL-1 150 × 200 175 0.59 2φ10 2φ10 φ4.5@100 φ4.5@75 47
SSL-2 150 × 200 175 0.59 2φ10 2φ10 φ4.5@100 φ4.5@75 60
SSM-1 150 × 200 175 1.2 4φ10 2φ10 φ4.5@100 φ4.5@75 46
SSM-2 150 × 200 175 1.2 4φ10 2φ10 φ4.5@100 φ4.5@75 57
SSM’-2 150 × 200 175 1.3 3φ12 2φ10 φ4.5@100 φ4.5@75 54
SSH-1 150 × 200 162.5 1.6 5φ10 2φ10 φ4.5@100 φ4.5@75 45
SSH-2 150 × 200 162.5 1.6 5φ10 2φ10 φ4.5@100 φ4.5@75 56
SSH’-1 150 × 200 162.5 2.32 5φ12 2φ10 φ4.5@100 φ4.5@75 48

The mechanical properties of SS and MS rebars used in the beam spec­ Rebars at the mid-span of the specimens (both in tension and
imens are presented in Table 3. As can be seen from the table, 500 W compression zone) were instrumented with electrical resistance strain
deformed carbon steel was used for reference beams in which the yield gauges to observe the load–strain response of the rebars. Four nos of
and ultimate strength of the rebar were close to 530 MPa and 710 MPa, strain gauges are fixed at the bottom rebars to account for the tensile
respectively. The ultimate to yield strength ratio of the MS rebars was strain of the rebars where two strain gauges are placed at the top rebars
1.33 that ensures a standard ductility of the rebars. The modulus of to account for the compressive strain of the bars. Deflections at the
elasticity of the MS rebar was found 200 GPa. The yield and ultimate midspan and the locations of the concentrated loads were accounted
strength of stainless steel 201-grade rebars were found higher than those using three Linear Voltage Displacement Transducers (LVDTs) of
of conventional MS rebars. SS201 grade provided a yield and ultimate maximum gauge length of 100 mm with a precision of 1/100th of mm.
strength of 880 MPa and 1110 MPa, respectively. Both ultimate strength Two concentrated loads were applied at 400 mm distances from both
and strain at that point of the SS rebars are higher than that of the the support ends. The formwork for beam specimens, installation of
conventional carbon steel. The modulus of elasticity of SS rebars was strain gauges, curing of the beam, whitewashing, data acquisition sys­
observed to be in a range of 182–184 GPa. tem and actual setup of the beam are shown in Fig. 5. The loading on the
beams was executed using a Universal Testing Machine (UTM) of
4.2.2. Concrete 1000kN capacity, following a displacement-controlled procedure with a
Concrete mixing was performed manually for the casting of the loading rate of 2 mm per minute. The cracks were marked and the
specimens. Concrete mix-design was accomplished for two concrete corresponding loads were recorded during the test period. The loading
grades name 45 MPa and 55 MPa. Three concrete cylinder samples (100 actuator, strain gauges, and LVDT were connected to a 20-channel data
mm × 150 mm) were prepared from the concrete mix of each beam acquisition system to record the uninterrupted data. During the test
specimen and tested as per ASTM standard C192/C192M [43] to period, a team was cautious to observe the first crack, the loading was
determine the compressive strength of the concrete. Ordinary Portland paused and the crack width was measured with the help of a hand-held
Cement (CEM I) with a specific gravity of 3.0–3.10 was used as binding microscope. The crack propagation was observed visually and clear lines
material for all concrete casting conforming to the requirement of ASTM were drawn on both sides of each beam. Subsequently, loads on the
C150 [44]. Locally acquired well-graded coarse sand of the best quality cracking points were recorded on the datasheet.
(locally named as Sylhet sand) was used as fine aggregate with a Fine­
ness Modulus (F.M) of 2.5 or greater and a specific gravity of 2.60. 5. Results and analysis
Natural crushed stone chips having a maximum size of 19 mm and a
specific gravity of 2.64. In the mix design process, the water-cement 5.1. Load-deflection behavior
ratio was kept to 0.35 and 0.38 for 55 MPa and 45 MPa concrete,
respectively. The concrete strength of each beam specimen was deter­ Figure 6 shows the experimental load–deflection characteristics of
mined from the average compressive strength of three concrete cylinder the tested beams. It is evident from the graphs that apparently, load vs
samples as presented in Table 2. deflection curves of all test specimens start with a steep straight slope
until the formation of the 1st crack on the bottom surface of the beam
4.3. Test Setup, loading procedure, instrumentation, and data acquisition specimens. However, the slopes of the curves gradually decrease from
that point with the increasing number of cracks that propagate upwards
The clear span of all beam specimens was kept to be 1200 mm being until the tensile rebars reach their yield point. Afterward, the specimens
rested on rigid supports at the two ends. The schematic view of the test show significantly high deformation with a slight increase in load up to
setup has been presented in Fig. 4. After casting and curing, the beams the yield point when the beams reach their ultimate capacity and fail
were cleaned and washed with white paint before draw grid lines on the due to concrete crushing at the compression zone. Therefore, the load-
vertical plane to understand the crack propagation and failure modes. deformation curve for MS reinforced beams can be approximated as a

Table 3
Mechanical properties of steel and Stainless-Steel bars.
Diameter Mild Steel bar (MS) Stainless Steel bar (SS)
(mm)
Yield Ultimate Modulus of Nominal yield Strain Ɛ0.2 Ultimate Strain Ɛua Modulus of
strength fy strength fu elasticity Es strength f0.2 corresponding to f0.2 strength fuss corresponding to fss elasticity Ess
(MPa) (MPa) (GPa) MPa (%) (MPa) (%) (GPa)

12 527 709 200 887 0.461 1015 13.58 182


10 592 713 200 889 0.449 1110 20.0 184

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Fig. 4. Experimental test setup.

Fig. 5. Photographs of tests specimen preparation (a) Test specimens’ formworks, (b) Strain gauge fixing, (c) Curing of specimen (d) Specimen ready for testing, (e)
Data logger setup and (f) General view of the test setup.

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80 100
70 90
80
60
70
Load, kN

Load, kN
50 60
40 50
30 40
MSL-1 30
20 MSL-2
20
10 SSL-1
10 SSL-2
0 0
0 10 20 30 40 50 0 10 20 30 40
Displacement, mm Displacement, mm

(a) (b)
200 180
180 160
160 140
140 120

Load, kN
Load, kN

120 100
100
SSL-1 80 SSL-2
80
60 SSM-2
60 SSM-1
40 SSH-1
40 SSM'-2

20 SSH'-1
20 SSH-2

0 0
0 10 20 30 40 50 0 20 40 60
Displacement, mm Displacement, mm

(c) (d)
180 180
160 160
140 140
120 120
Load, kN
Load, kN

100 100
80 80
60 60
40 SSH-1 40 MSH-2

20 MSH-1 20 SSH-2

0 0
0 10 20 30 0 10 20 30 40
Displacement, mm Displacement, mm

(e) (f)
Fig. 6. Load-deflection characteristics of the tested beams.

typical tri-linear curve whereas the curve is apparently bi-linear for SS specimens reinforced with SS rebars of varying reinforcement ratios for
reinforced beams without showing any clear yield point. the target concrete strength of 45 MPa and 55 MPa, respectively.
Figure 6(a) shows the flexural behavior of MSL-1 and SSL-1 speci­ Experimental results show similar flexural behavior in both of the con­
mens which were cast with the same concrete mix with the sole variable crete mixes i.e. increasing both the flexural stiffness and ultimate ca­
of different types of tensile rebars (MS & SS). The MSL-1 and SSL-1, both pacity of the beams with the increase of the reinforcement ratio. The
containing a reinforcement ratio of 0.59% start with the same initial stiffness of the beam increases as the reinforcement increases up to the
slope i.e., nearly the equal initial stiffness. However, after the formation medium reinforcement. However, the deformability of SS reinforced
of the 1st tensile crack, the SSL-1 shows slightly more declination of the beams decreases as the reinforcement ratio increase for both concrete
stiffness compared to that of MSL-1. In a comparison of the load-carrying grades. The figures also show that the initial stiffness (before the 1st
capacity, the SS reinforced beam shows a higher yield and ultimate crack) of SS rebars is nearly equal and consistent for a medium to high
strength than that of the beam containing MS rebars. Fig. 6(b) shows the reinforcement ratio, particularly for the higher concrete grade (55 MPa).
comparative load–deflection characteristics of the beams designated as It is also important to highlight that the load-carrying capacity increases
MSL-2 and SSL-2. Those two beams contained the same reinforcement significantly for low to medium reinforcement which is nearly constant
ratio of 0.59% with a target concrete strength of 55 MPa. In this com­ for high to very high reinforcement ratio.
bination, the higher strength of the concrete rendered a decrease in the Comparisons in terms of load–deflection behavior of beams with
steepness of the slope for the beam containing SS rebar indicating a high and very high reinforcement ratios of MS and SS are presented in
lower flexural stiffness compared to the MSL-2 beam. Fig. 6(e) and (f). The beams reinforced with MS (MSH-1, MSH-2)
Figure 6(c) and (d) present the load–deflection behavior of the exhibited higher flexural stiffness however, comparatively lower

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K.S. Ahmed et al. Structures 34 (2021) 589–603

ultimate strength than the beams reinforced with SS rebars. When 5.2. Cracking pattern and failure modes
higher reinforcement ratios were used, the specimens having SS rebars
were found to be failing with a higher yield but comparatively smaller Figure 7 shows the crack patterns of all tested beams with their
ultimate deformation. This attribute may be explained as at the high schematic illustrations. As the load was imposed on the beams, cracks
reinforcement ratio, concrete crushing occurs before rebar yielding at a began to form and gradually increased on the constant moment area of
relatively lower ultimate deformation. the beams. For reinforcement ratios 0.59% and 1.60%, it can be seen

Fig. 7. Crack patterns and failure modes of the tested beams.

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Fig. 7. (continued).

from the tested beams that the specimens with SS rebars exhibited fewer combined shear and flexural failure, and combined flexure-bond failure
cracks development compared to the MS reinforced beam containing the (reinforcement debonding failure at the support). The failure modes
same rebar percentage. The least number of cracks was observed on the showed that ductile flexural failure was dominant in the SS reinforced
specimen designated SSL-2 which has SS rebar of the lowest reinforce­ beams and mostly occurred for a low reinforcement ratio. It is important
ment ratio but higher concrete strength. After reaching the apparent to highlight that some specimens reinforced with SS showed bond fail­
yielding of the beams, the number of cracks started to increase more in ure at the beam ends where rebars were hooked. The reinforcement
flexural zones until the concrete fails due to crushing that further debonding failure at the beam ends was observed for SS reinforced
extended to the shear zones. beams for the medium reinforcement ratio. This can be described by the
Four different types of failures were observed from the tested spec­ fact that beams with a medium reinforcement ratio (1.2%) contained
imens which were presented in Table 4. They are flexural failures by more closely spaced rebars than the low reinforcement ratio. As a result,
concrete crushing, shear failure with major shear cracks at shear span; those plain rebars are surrounded by less amount of concrete that

Table 4
Test results.
Specimen Load, kN Moment Capacity Midspan deflection, mm Ratio Failure
ID mode

Cracking, Yielding, Ultimate, Mcr(KN- Mu(KN- Yielding, Ultimate, Failure, Load Pu/ Displacement
Pcr Py Pu m) m) Δy Δu Δmax Py
Δu/ Δmax/
Δy Δy

MSL-1 17.40 46.34 63.35 3.48 12.67 4.77 11.37 35.86 1.37 2.38 7.52 Flexural
MSL-2 5.5 44.6 62.42 1.1 12.484 3.88 13.5 37.20 1.4 3.48 9.59 Flexural-
Shear
MSH-1 20.14 136 146.9 4.028 29.38 7.32 9.56 27.61 1.08 1.31 3.77 Flexural
MSH-2 25.3 144.8 154.8 5.06 30.96 8.23 11.12 35.37 1.07 1.35 4.30 Flexural
SSL-1 15.83 53.83 72.42 3.166 14.484 7.35 18.77 39.67 1.35 2.55 5.40 Flexural
SSL-2 21.04 71.44 91.95 4.208 18.39 15.12 24.80 25.01 1.29 1.64 1.65 Flexural
SSM-1 11.67 83.74 124.13 2.334 24.826 7.21 14.04 27.59 1.48 1.95 3.83 Flexural-
Bond
SSM-2 18.48 120.70 146.71 3.696 29.342 12.19 18.73 29.13 1.22 1.54 2.39 Flexural
SSM’-2 23.05 117.54 154.73 4.61 30.946 10.61 18.97 26.57 1.32 1.79 2.50 Flexural-
Bond
SSH-1 23.28 119.23 159 4.656 31.8 11.46 14.168 19.34 1.33 1.24 1.69 Shear
SSH-2 24.96 137.45 155.8 4.992 31.16 13.86 16.74 19.93 1.13 1.21 1.44 Flexural
SSH’-1 27.71 144.04 172.73 5.542 34.546 12.18 13.12 26.87 1.20 1.08 2.21 Shear

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ultimately results in premature bond failure. Concrete crushing at the capacity (Muexp) increased for the SS reinforced beams compared to that
mid-span of the beam was observed for the beam with a high rein­ of the MS reinforced beams with the same steel ratio (r) and the dif­
forcement ratio. This behavior can be attributed to the fact that for a ferences are higher for low reinforced beams. For example, the Muexp of
high reinforcement ratio, the bottom of the beams was reinforced with a MSL-1 and SSL-1 was 12.67 kN-m and 14.48 kN-m, respectively which is
greater number of rebars in multiple rows that share the bending- a 14.3% increase for SS rebars. Similarly, SSL-2, SSH-1, and SSH-2 show
induced tension at the bottom and subsequently top concrete crushes 47.3%, 8.2%, and 0.6% increase in Muexp compared to that of the MSL-2,
before rebar yielding. MSH-1, and MSH-2, respectively. This increment was expected because
the mechanical strength of SS rebars is higher than the MS rebars though
the increment is not in a linear pattern.
5.3. Comparison between MS and SS reinforced beams It is also observed from the table that the displacements at yield and
ultimate points of SS reinforced beams are comparatively larger than
In a view to comparing the features of MS and SS reinforced beams, those of the beams with MS rebars. Maximum displacement at the beam
results of all tested beams are summarized in a tabular form as presented yield for SS reinforced beam was observed to be 15.12 mm for SSL-2
in Table 4. For all reinforcement ratios, the value of ultimate moment

Distance (m) Distance (m)


0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
0 0
Deflection (mm)

Deflection (mm)
-5 -5

-10 -10

-15 -15 20 kN
20 kN
40 kN
40 kN
60 kN
-20 60 kN
-20 Max. Load
Max. Load

(a) SSL-1 (b) MSL-1

Distance (m) Distance (m)


0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
0 0

-5 -5
Deflection (mm)

Deflection (mm)

-10 -10

-15 -15

-20 -20
20 kN
40 kN 20 kN
-25 -25 40 kN
80 kN
120 kN 60 kN
-30 Max. Load -30 Max. Load

(c) SSL-2 (d) MSL-2

Distance (m)
Distance (m)
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
0 0

-5
Deflection (mm)

Deflection(mm)

-5

-10
-10
20 kN
-15 40 kN 20 KN
-15 40 kN
80 kN
120 kN 80 kN
-20 Max. Load 120 kN
-20 Max. Load

(e) SSH-1 (f) MSH-1


Fig. 8. Load-deformation characteristics of the beams.

597
K.S. Ahmed et al. Structures 34 (2021) 589–603

Distance (m) Distance (m)


0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
Deflection (mm) 0 0

Deflection (mm)
-5 -5

-10 -10

20 kN 20 kN
-15 -15
40 kN 40 kN
80 kN 80 kN
120 kN -20 120 kN
-20
Max. Load Max. Load

(g) SSH-2 (h) MSH-2

Distance (m) Distance (m)


0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
0 0

-5
Deflection(mm)
Deflection(mm)

-5

-10
-10

-15
-15 20 kN 20 kN
40 kN 40 kN
80 kN -20 80 kN
-20 120 kN 120 kN
Max. Load Max. Load

(i) SSM-1 (j) SSM-2


Distance (m) Distance (m)
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
0 0

-5
Deflection (mm)

-5
Deflection (mm)

-10 -10

-15 20 kN
-15 20 kN
40 kN
40 kN
80 kN 80 kN
120 kN -20 120 kN
-20 Max. Load
Max. Load

(k) SSM’-2 (l) SSH’-1


Fig. 8. (continued).

which was 3.88 mm for MSL-2. The corresponding displacements at CS considering the same steel ratio (r) and concrete strength(f’c ). As an
ultimate loads were 24.80 mm and 13.5 mm, respectively. This behavior example, for a lower value of r, the maximum beam deformation of
may be explained by the fact that SS rebars possess higher deformability beam SSL-1 is nearly 50% higher than that obtained from MSL-1. On the
and lower stiffness that results in larger yield and ultimate displace­ other hand, pre-crack beam deformation of both SS and MS beams were
ments of their beams. Besides, the plain rebars may experience prema­ approximately equal though SS shows a little higher deformation. This
ture debonding along the length of the rebars which results in higher can be explained by the fact that the overall stiffness of SS reinforced
yield and ultimate displacement for SS reinforced beams. beams is smaller than that of the MS. It is also important to highlight that
the beam deformation is even higher than the other failure types
particularly when beam end debonding occurred, as observed for SSM’-
5.4. Beam deformation and load–strain relation
2.
Figure 9 demonstrates the load–strain responses of all twelve beam
Figure 8 summarizes deformations of all the beam specimens from
specimens. A total of six strain gauges were installed in the top and
the experiments. It is evident from the figures that the ultimate defor­
bottom rebars of all the beam specimens. Strain gauges no-1 and 2 were
mation of the SS reinforced beam is significantly higher than that of the

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K.S. Ahmed et al. Structures 34 (2021) 589–603

60 (a) SSH-2 80 (b) MSH-2


SG-6
50 70
SG-5
SG-4 60
40
SG-2 50
Load (kN)

Load (kN)
SG-1 30 40
20 30
SG-4
10 SG-3 20
SG-2 10
0 SG-1
-0.015 -0.005 0.005 0.015 0
Strain (mm/mm) -0.08 -0.03 0.02 0.07
Strain (mm/mm)
(a) (b)

60 (c) SSH-1 160 (d) MSH-1


50 140
120
40
100

Load (kN)
Load (kN)

30 80
SG-6
SG-5 20 60
SG-4 SG-4
SG-3 10 SG-3 40
SG-2 SG-2 20
SG-1 0 SG-1
-0.013 -0.008 -0.003 0.002 0.007 0.012 0
-0.25 -0.15 -0.05 0.05 0.15 0.25
Strain (mm/mm) Strain (mm/mm)
(c) (d)

140 (e) SSM-2 160 (f) SSM'-2


120 140
100 120
100
Load (kN)

80
Load (kN)

SG-5 60 SG-5 80
SG-4 SG-4 60
SG-3 40
SG-2 SG-3 40
SG-1 20 SG-2
20
0 SG-1
-0.1 -0.05 0 0.05 0.1 0
Strain (mm/mm) -0.02 -0.01 0 0.01 0.02
Strain (mm/mm)
(e) (f)
Fig. 9. Load - strain behavior of the SS reinforced beam.

fixed at the top rebars, accounting for the compressive strain. The slope-deflection behavior of the beams. The cracking moments obtained
remaining strain gauges no-3, 4, 5, and 6 were placed at the bottom from the tests were compared with the theoretical cracking moments
rebars to determine the tensile strain corresponding to the applied load. obtained from three different established codes.
It can be seen from the figures that the strains in SS rebars were higher
than that of the MS rebars for all beam specimens. This can be described 5.5.1. Cracking moment
by the fact that SS rebars possess lower stiffness that ultimately reduces The cracking moment capacity of beam specimens as per ACI 318
the bending stiffness of the corresponding beams. In addition, poor [45] guideline may be presented as follows:
mechanical interlocking of SS rebars arises from its plain nature also
Ig
increases the rebar strain in the case of SS rebars. It is suggested to Mcrtheo = fr (1)
yt
investigate deformed SS rebars in concrete beams to understand strain
properties more clearly. √̅̅̅̅̅̅
Where, rupture stress, fr = 0.62λ f’c for normal weight concrete; The
value of λ is usually equal to 1 for normal-density concrete as used in this
5.5. Analytical comparison with existing codes study; yt is the distance between extreme tension fiber and neutral axis
of the cross-section and Ig is the second moment of area after neglecting
The cracking moment was calculated from the load applied at the the rebars.
first crack. The crack was detected with a visual inspection of the tested Canadian Standard Association CSA [46] recommends the following
beams using a high-resolution camera and was later checked from the equation for the cracking moment capacity of the beam specimens:

599
K.S. Ahmed et al. Structures 34 (2021) 589–603

100 (g) SSL-2 70 (h) MSL-2


80 60
50
Load (kN) 60

Load (kN)
40
SG-6 40
SG-5 30
SG-4
SG-3 20 SG-3 20
SG-2 SG-2
SG-1 10
0 SG-1
-0.015 -0.005 0.005 0.015 0
Strain (mm/mm) -0.06 -0.04 -0.02 0 0.02 0.04 0.06
Strain (mm/mm)
(g) (h)

80 (i) SSL-1 70 (j) MSL-1


70 60
60
50
50
Load (kN)

Load (kN)
40
40
30 30
SG-4
SG-3 SG-4 20
20
SG-2 SG-3
10 SG-2 10
SG-1
0 SG-1
0
-0.02 -0.01 0 0.01 0.02
Strain (mm/mm) -0.4 -0.2 0 0.2 0.4
Strain (mm/mm)
(i) (j)

140 (f) SSM-1 60 (c) SSH-1


120
50
100
40
80
Load (kN)

SG-6
Load (kN)

SG-5 30
60 SG-5
SG-4
SG-4
SG-3 40 SG-3 20
SG-2 SG-2
SG-1 20 10
SG-1
0
-0.02 -0.01 0 0.01 0.02 0
-0.013 -0.008 -0.003 0.002 0.007 0.012
Strain (mm/mm)
Strain (mm/mm)
(k) (l)
Fig. 9. (continued).

Ig that all twelve tested beams show a similar agreement with the three
Mcrtheo = fr (2)
yt different codes. It is observed from the comparison that the ratio of
√̅̅̅̅̅̅ experimental to theoretical cracking moment for the beams reinforced
Where fr = 0.6µ f’c and µ = 1 for normal density concrete; 0.85 for with MS is within the range of 1 ± 0.2, which may be the acceptable
concrete of semi low density. range as per the respective codes with the sole exception of MSL-2.
As per EC2 [47], the cracking moment capacity of the reinforced Therefore, the results reflect the acceptable conformity between the
concrete beam may be written as, theoretical results of those codes and experimental data. As for the
beams with SS as the main rebar, the highest deviation from the code
Iu
Mcr (theo) = fctm (3) was observed on SSM-1, which showed nearly 40% less than the code
(h − xu )
recommended cracking moment capacity. All other beams with SS re­
Where, the term fctm is the average tensile strength of concrete that may bars showed that the ratios of experimental to theoretical cracking
be given as = 0.3fck0.67 can be approximated from the concrete cylinder moment capacity were found within the range of 1 ± 0.3. This can be
strength, Iu is the moment of area of the uncracked transformed section, considered as good conformity to the codes’ prediction as there are no
xu is the distance from the neutral axis to the extreme top fiber of the specific guidelines for the application of SS rebars.
section, and h is the height of the beam section.
Based on the three different guidelines, the cracking moments of all 5.5.2. Ultimate moment capacity
beam specimens are compared in terms of the ratio of experimental The ultimate moment capacity (Mult) of the tested beams is estimated
value to theoretical prediction as presented in Fig. 10. The figure shows from the ultimate loads obtained from the load–deflection curves and
they are compared with the theoretical moments (Mtheo) capacity, as

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K.S. Ahmed et al. Structures 34 (2021) 589–603

ACI 318(2014) CSA 2004 EC2 2005

1.4

1.2

Mcrexp/Mcrtheo 1.0

0.8

0.6

0.4

0.2

0.0
MSL-1 MSL-2 MSH-1 MSH-2 SSL-1 SSL-2 SSM-1 SSM-2 SSM’-2 SSH-1 SSH-2 SSH’-1

Fig. 10. Cracking moment comparison with established codes.

recommended by CSA, ACI318, and EC2. All design codes follow the
ρf ff
similar concept of a stress block with a recommended width of αf’c and a Mu = ρf ff bd2 (1− (5)
height of βc where f’c compressive strength of concrete, a is defined as 2α1 fc’
the stress block parameters and b is the width of the beam. α = 0.85–0.0015f’c ≥ 0.67
The ultimate moment capacity of tested beam specimens as per ACI β = 0.97–0.0025f’c ≥ 0.67
318 [45] guideline may be presented as follows As per EC2 [47]:
ρs = Abds ; α=0.85
(6)

η(α) = 1.0 for fc ≤ 50 MPa
ρs fs
Mu = ρs fs bd2 (1 − ) (4)
2 × α1 fc’ ′
fc − 50
(7)

η(α) = 1 − for 50 < fc ≤ 70 MPa
If steel yields 200
fs =fy
(8)

λ(β) = 0.8 for fc ≤ 50 MPa
β = 0.85 forf’c ≤ 28 MPa
β = 0.85–0.05(f’c -28)/7 ≥ 0.65 forf’c > 28 MPa ( ′ )
fc − 50
Eqns. (6) to (9) present the recommended values of stress block pa­ (9)

λ(β) = 0.8 − for 50 < fc ≤ 70 MPa
400
rameters as per the specific design codes.
As per CSA [46] The nominal flexural strength of the beam is considered to be
A
ρf =bdf α = 0.85–0.0015fc’ ⩾0.67 reached at the extreme fiber of compression zone with the maximum
strain limit of 0.003 in ACI318 whereas the CSA and EC2 specify an

ACI 318(2014) CSA 2004 EC2 2005


1.60

1.40

1.20

1.00
Muexp/Mutheo

0.80

0.60

0.40

0.20

0.00
MSL-1 MSL-2 MSH-1 MSH-2 SSL-1 SSL-2 SSM-1 SSM-2 SSM’-2 SSH-1 SSH-2 SSH’-1

Fig. 11. Ultimate moment comparison with established codes.

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K.S. Ahmed et al. Structures 34 (2021) 589–603

ultimate concrete strain of 0.0035. f. Beam displacements at the yield and ultimate load were observed to
Figure 11 reports the ratio of ultimate experimental moment ca­ be larger for SS reinforced beams and the behavior is more signifi­
pacity to the ultimate moment capacity recommended by the above- cant at a low rebar percentage. Load-strain responses of the tensile
mentioned codes. The comparison reveals that the experimental ulti­ rebars also confirm that strains in SS rebars are comparatively higher
mate moment capacity for MS reinforced beams is 20–30% greater than than MS rebars. The maximum difference is observed in a compari­
the predicted moment capacity obtained from the established codes. son of SSL-2 and MSL-2 where SSL-2 showed 83% higher ultimate
This difference may arise from the fluctuation of design concrete and displacement than that of the MSL-2. However, the beam de­
steel strength from the actual strength. However, for the beams con­ formations at ultimate load as well as the differences with the control
taining SS as the main rebar, the ratio of the moment capacity was found beams were observed to be decreased as the reinforcement ratio
to be in the range of 0.64–0.88 i.e. less than the codes’ prescribed values. increases in the beams.
The lowest deviation was observed for the beam designated as SSH-1 g. The cracking and ultimate moment capacity of the tested beams were
which was 12% less than the codes’ recommended moment capacity compared with ACI 318-14, CSA-2004, and EC-2005. A comparison
whereas the highest deviation was detected to be 36% for SSM-1. between observed and code-recommended cracking moments
showed that the ratios of experimental to theoretical cracking
6. Conclusions moment capacity for SS reinforced beams were within the range of 1
± 0.3 (except SSM-1) where the control beams fall in the range of 1
In this study, the flexural response of concrete beams reinforced with ± 0.2. Though stainless steel shows higher deformability and good
plain stainless-steel grade 201 bars was investigated using static four- performance in a low reinforcement ratio, the ratio of experimental
point bending tests. Based on the experimental results and compari­ to code-prescribed ultimate moment capacity is in the range of
sons of well-established codes, the key findings of this study are as 0.64–0.88 i.e. approximately 12–36% smaller than recommended
follows: values. This may happen primarily due to its low elastic stiffness,
lower gripping, and possible slippage along the length of the rebar
a. Mechanical properties of SS rebars show that the yield and ultimate before their yielding. As a future study, it is planned to investigate
strength of the SS rebars are observed to be approximately 880 and the shear and flexural response of concrete beams reinforced with
1110 MPa, respectively which are higher than that of the conven­ deformed SS rebars.
tional carbon steel rebars. However, the modulus of elasticity of SS is
approximately 182 MPa which is smaller than the MS rebars. SS Declaration of Competing Interest
rebars show higher deformability than MS rebars.
b. The load–deflection relationships of all control beams (MS) can be The authors declare that they have no known competing financial
approximated as typical tri-linear curves. However, the behavior of interests or personal relationships that could have appeared to influence
SS reinforced beams are non-linear which can be approximated as bi- the work reported in this paper.
linear as they directly reached the ultimate capacity after the first
crack initiation. No clear yield point was observed for SS reinforced Acknowledgments
beam specimens.
c. With a relatively low rebar percentage (0.59%), SSL-1 and SSL-2 The authors would like to acknowledge test facilities provided by the
showed 14.3% and 47.3% higher load carrying capacity than that Department of Civil Engineering of MIST and BUET. The authors also
of the MSL-1 and MSL-2, respectively. However, the ultimate load of acknowledge the supports of the lab technicians during the experimental
both SS and MS reinforced beams was found nearly equal at the high program and also the SS rebar supplier, Steeltech-BD. The first author
reinforcement ratio though the tensile strength of SS is much higher would like to acknowledge the contribution of Asst Prof. (on leave)
than the MS rebars. Therefore, it can be concluded that the SS Kamrul Islam, MIST for his concept, effort and knowledge sharing. The
reinforced beam shows improved performance at a low steel ratio. authors also thank undergraduate student, Md Kamrul Reza and Mirza
d. The mode of failure was mostly observed as a flexural failure, ductile Mohaimenul Anam for their assistances with the lab work. Last but not
in nature which is evident from the significant straining of rein­ the least, the authors gratefully acknowledge the research fund provided
forcement followed by crushing of concrete in the compression zone. by MIST.
This may be described by the fact that SS rebars inherit lower stiff­
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