A210 Installation Guide

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Thank you for purchasing the IC-A210/A210E vhf

v PRECAUTIONS
INSTALLATION GUIDE
air band transceiver with Icom’s state of the art
technology. D Miscellaneous items D Antenna
VHF AIR BAND TRANSCEIVER The following items are required for installation but are NOT NEVER install an antenna near any aircraft projection, en-
iA210  lease read this installation guide and the
P
transceiver’s instruction manual carefully before
supplied with the IC-A210/A210E. gine or propeller.

iA210E q VHF air band antenna for the communication band. Use a 50 Ω, vertically-polarized, VHF air band antenna.
installing and operating.
w Various cables. VSWR should be less than 2.5:1.
e Antenna cable with BNC connector (50 Ω). Mount the antenna on an flat metal surface or install a ground
r Switches to be mounted on the aircraft yoke. plane of at least 120 cm2 (18 in2).
t Headphones (500 Ω).
z IC-A210/A210E SUPPLIED ACCESSORIES y Low-impedance carbon or dynamic microphone.
D Intercom
u Preamplifier for a dynamic microphone.
The intercom function is enabled by wiring and installing a
The following accessories are supplied with the IC- Make sure you have received all accessories and that there yoke-mounted communications/intercom switch.
A210/A210E. Inspect the quantity of each part carefully. is no shipping damage. D Transceiver location This function facilitates swift contact between the pilot and
Select a location which can support the weight of the trans- co-pilot. 2-pairs of headphones and microphones are re-
q w e r t y ceiver. quired for pilot and co-pilot.
NEVER place the transceiver where normal navigation of the
aircraft may be hindered or where it could cause bodily in- D Interlock
jury. When 2 transceivers are installed into your aircraft, use the
u i o !0 !1 !2 !3 !4 !5 NEVER bend the cables sharply or place the cables too near interlock function to prevent simultaneous transmission.
the aircraft control cables. See "Transmit/receive interlock connections" in 6 CABLE
DO NOT place the transceiver where hot or cold air blows di- CONNECTIONS for details.
rectly on it. However, when 2 transceivers are installed via a dual audio
!6 !7 !8 !9
AVOID placing the transceiver in areas with temperatures panel, the connections are not necessary.
below –20˚C or above +55˚C (–4˚F to +131˚F). The interlock function can be set in the MENU mode. See
the instruction manual for details.
q Mounting bracket…………………………………………… 1 !1 Screw (No. 6 × 12.7)… …………………………………… 1 D Battery connection
w Molex connector (4338-15)… …………………………… 1 !2 Crimp nuts (No. 6)… ……………………………………… 6 NEVER connect the transceiver to a power source using re- D COMM1 and COMM2 stickers
e Molex terminals (4366-GL)… ………………………… 30 !3 Screws (No. 6 × 12.7)……………………………………… 6 verse polarity. Reverse polarity will damage the transceiver. When 2 transceivers are installed, to distinguish them from one
r Screws Bind UNC (No. 4 × 12.7) ………………………… 2 !4 COMM1 sticker… ………………………………………… 1 To prevent voltage drops, solder or crimp the cable lug when another, attach the supplied COMM1 and COMM2 stickers.
t BNC­-LP … ………………………………………………… 1 !5 COMM2 sticker… ………………………………………… 1 connecting the DC power cable to the power supply. COMM1 or COMM2 sticker
y Washer (Icom washer V) … ……………………………… 1 !6 Molex polarizing key… …………………………………… 1
u C-shaped ring ……………………………………………… 1 !7 Speed nut UNC (No. 6)… ………………………………… 4
i Antenna cable clip ………………………………………… 1 !8 MB-113*… ………………………………………………… 1 COMM

o Self crimping nut (No. 6) … ……………………………… 1 !9 Voltage sticker (IC-A210E only)…………………………… 1


!0 Nut (No. 6)… ……………………………………………… 1 *Not supplied with some transceiver's versions.

x IMPORTANT c INSTALLATION PROCEDURES


b USING THE MB-113
READ THIS, INSTALLATION GUIDE CAREFULLY q Check the quantity of parts. Refer to z IC-A210/A210E
before attempting to install the IC- A210/A210E in an SUPPLIED ACCESSORIES. When installing the IC-A210/A210E into your aircraft, etc., r Connect the I/O cable connectors and coaxial onto the
aircraft. This sheet contains important safety instructions. with another connection system using D-sub 15-pin connec- MB-113 as illustrated below.
w P repare miscellaneous items required for installation. tor, use the supplied MB-113 as described below.
NEVER install the transceiver where normal navigation of Refer to Miscellaneous items in v PRECAUTIONS.
IC-A210/A210E
the aircraft may be hindered. e Prepare required wiring. Refer to n CABLE CONNEC- D Attachment
TIONS, m CONNECTOR INFORMATION and , MOLEX q Unscrew the 10 bottom screws, then remove the bottom
NEVER install an antenna near any aircraft projection, en- CONNECTOR ASSEMBLY. cover from the transceiver.
gine, or propeller. w Unscrew the 5 rear plate screws.
r A ssemble supplied mounting bracket and other parts.
e Disconnect the I/O cable connectors and coaxial, J3, J4 MB-113
INSTALL a circuit breaker between the aircraft battery and Refer to ⁄0 MOUNTING BRACKET ASSEMBLY.
and J6, then remove the rear plate from the transceiver.
the IC-A210/A210E. t Cut the mounting hole. Refer to ⁄1 MARKING MOUNT-
J6
ING HOLES. t Attach the MB-113 to the transceiver with the 5 rear plate
Check operation after installation. J4
y M ount the IC-A210/A210E into the mounting bracket. screws.
IC-A210/A210E
Install the IC-A210/A210E according to the following proce- Refer to ⁄2 MOUNTING TO THE BRACKET. y Replace the removed bottom cover and 10 screws.
dure.
u Check the IC-A210/A210E operation. Refer to . OPER-
ATION CHECK.
The antenna should also be spaced at least 1 m from any
position occupied by any person on board of the aircraft. Plate

About e-marking: Detailed installation notes for Icom mobile transceivers to be fitted into vehicles are available. Please contact your Icom dealer or distributor.
J3

Icom, Icom Inc. and the Icom logo are registered trademarks of Icom Incorporated (Japan) in the United States, the United Kingdom, Germany, France, Spain, About MB-113 :
Russia and/or other countries. Molex is a trademark of Molex Incorporated. Not supplied with some transceiver's versions.

n CABLE CONNECTIONS m CONNECTOR INFORMATION


D Power cable wiring D Audio line connections D Molex connector Supplied polarizing key
Use 2 pairs of #18 AWG wires for power and power ground- Use #24 AWG wires for connections. A B C D E F H J K L M N P R S
ing connections.
For Molex (Front view)
For Molex (Front view) Front view
• Two places with intercom microphone
_ Jack 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
microphone
Jack 2
A F M P R S Power ground Pin I/O Description Pin I/O Description
To PTT switch
4 Ω speaker A – No connection 1 Out RS-232 Serial data + (TXD)
To Intercom switch
B – No connection 2 In RS-232 Serial data + (RXD)
A C DE H JK P R S
1 6 11 13 14 15
C In Auxiliary audio 2 + 3 In Auxiliary audio 3 +
Jumpers D In Auxiliary audio 1 + 4 In Auxiliary audio 1, 2, 3 _
+
Circuit 13.8 V DC 1 3 45 7 8 9 10 15 E Out External speaker + (4 Ω/5 W) 5 In External speaker _
For D-sub 15-pin (Front view) breaker or 27.5 V DC Headphone jack 1 F In Aircraft power _ 6 In Aircraft power _
1 8 (10 A) (to 500 Ω Headphones)
H Out Headphones audio + (500 Ω/60 mW) 7 Out Headphones audio _
Headphone jack 2
J In Microphone 1+ (600 Ω) 8 In Mic., Inetrcom mic. and PTT _
To auxiliary audio 1 K In Microphone 2+ (600 Ω) 9 In PTT +*
9 15 To auxiliary audio 3
_ Audio control panel L In Memory channel switch* 10 In Intercom switch*
To auxiliary audio 2
+
M In +13.8 V power + 11 In +13.8 V power +
Circuit 13.8 V DC Power ground • One place N – Transmit/receive interlock 12 In Frequency exchange switch*
breaker or 27.5 V DC
microphone P – No connection 13 – No connection
(10 A) Jack
• Circuit breaker 4 Ω speaker R In Aircraft power + (13.8/27.5 V) 14 In Aircraft power + (13.8/27.5 V)
To PTT switch
To prevent physical damage, a 10 A circuit breaker MUST S In Aircraft power _ 15 In Aircraft power _
A C DE H J P R S
be installed in the DC power line in the aircraft. Install the
*Ground to activate.
circuit breaker in the aircraft breaker panel or instrument
panel to ensure easy access during flight.
• Ground 1 45 7 8 9 15
D D-sub 15-pin 1 2 3 4 5 6 7 8
Connect the transceiver power ground to the airframe Headphone jack
(to 500 Ω Headphones)
ground.
• Jumpers To auxiliary audio 1 Front view
Pins 11, M, P and 13 MUST be jumped together with AWG To auxiliary audio 3
Audio control panel
#20 wires or thicker. To auxiliary audio 2 9 10 11 12 13 14 15

D Yoke-mounted channel and frequency exchange Pin I/O Description Pin I/O Description
For D-sub 15-pin (Front view)
switches Pin I/O 1 Description
In Pin I/O V)
Aircraft power + (13.8/27.5 Description
9 Pin_I/O
In Aircraft power Description
• Two places with intercom
NOTE: C
 hannel and frequency selections are available with 1 In Aircraft
2 power
– No+ connection 6 Out External 10
(13.8/27.5 V)(reserved) speakerIn+ (4RS-232 11 data
Ω/5 W) Serial I/O+RS-232
(RXD) Serial data _
To PTT switch
the Molex connection only. 2 – No
3 connection Serial data 7
(reserved)
Out RS-232 In Microphone
+ (TXD) 11 _ I/O 12 data
RS-232 Serial In _Intercom select switch*
1 4 6 7 8
For the yoke-mounted channel switch and frequency ex- 3 Out RS-232
4 In data+*
SerialPTT + (TXD) 8 In Microphone Ω)
12 1 +In(600Intercom 13 switch*
select Out External speaker and headphones _
change switch, use a 2-position spring loaded rocker switch microphone
Jack 1 4 In PTT
5 +* In Auxiliary audio + 9 In Aircraft power
13 _ 14 Out
Out External speaker _ + (500 Ω/60 mW)
Headphones audio
and headphones
or 2 separate momentary push switches.
A L S
microphone 5 In Auxiliary
6 audio
Out External
+ speaker +10 In W)RS-232 Serial
(4 Ω/5 14 data (RXD)
Out +Headphones15
audioIn
+ (500 Ω/60 mW)2 + (600 Ω)
Microphone
Jack 2
9 12 13 14 15 7 In Microphone _ 15 In Microphone 2 + (600 Ω) *Ground to activate.
Headphone jack 1
4Ω (to 500 Ω Headphones) 8 In Microphone 1 + (600 Ω)
1 12 15 speaker
Headphone jack 2 *Ground to activate.
OR To Intercom switch
A L S
• One place

To PTT switch
1 12 15 1 4 6 7 8

microphone
Jack

D Transmit/receive interlock connections


9 13 14
Headphone jack
When 2 transceivers are installed, connect pin N to another 4Ω
(to 500 Ω Headphones)
transceiver's pin 9 each other to prevent the simultaneous speaker
transmission for both transceivers.
Either an intercom or a yoke-mounted channel/frequency
However, when 2 transceivers are installed via a dual audio
exchange switch can be installed. Both switches cannot be
panel, the connections are not necessary.
installed at the same time.
, MOLEX CONNECTOR ASSEMBLY ⁄0 MOUNTING BRACKET ASSEMBLY
The IC-A210/A210E mates with a Molex connector in the D Contact insertion
rack mount. Assemble the Molex connector as follows. Insert the contact terminals into the proper location in the
connector housing. Push the terminal until a click is heard. �When using the MB-53
D Contact terminal assembly Coaxial
connector
q Strip 4 mm (0.16″) from each wire for the contact terminal. !9Voltage sticker
w O pen the HTR-6115 Molex hand crimper with the en- D Contact extraction qMounting
(IC-A210E only)
graved side toward you. Use the Molex contact ejector tool. bracket
e Insert the stripped conductor unit the insulation is even
with the side of the crimper facing you. q Slip the flat narrow blade of the contact ejector tool under MB-53
r Clip the conductor tab until a crimp is obtained. the contact on the mating side of the connector.
t Move the lead to the crimper anvil. w Turn the connector upside down to slide the blade into the
y Place the insulating tab section on the crimper anvil. stop.
e When the blade is fully in, pull the lead using moderate L-type BNC
u Crimp again until a sufficient crimp is obtained. tBNC-LP connector
force. (Purchase locally, if required)
r Before reinstalling, make sure the tab extends as in the
D Polarizing key figure below.
Before installing the Molex connector into the mounting Molex terminal
bracket, check the polarizing key position between contacts 8 (4366-GL) oSelf-crimping nut
and 9. Refer to Connector front view in m CONNECTOR IN-
iAntenna cable clip
FORMATION. Tab yWasher
!0Nut tBNC-LP uC-shaped ring

. OPERATION CHECK
Check the following points after transceiver installation. !3Screws
- Polarity of the power supply. - VSWR is less than 2.5:1.
- NO interference caused to other equipment. - Communication capability on both the highest and lowest
- NO noise or interference from other equipment. communication frequencies, if possible.
qMounting
bracket

INFORMATION FOR GPS RECEIVER CONNECTION


Connect the GPS receiver’s input/output terminals as below table.
!1Screw
PS receiver’s terminal Molex connector D-sub connector
G
Input terminal pin 1 pin 3
Output terminal pin 2 pin 10

!2Crimp nuts

eMolex terminals

rScrews Bind UNC


wMolex connector

!6Molex polarizing key

⁄1 MARKING MOUNTING HOLES ⁄2 MOUNTING TO THE BRACKET

D Notes for making the mounting hole The mounting bracket has 0.64 mm (0.025″) dimples in the D Transceiver installation t Screw the lock screw to fix the main unit (transceiver) to
top, bottom, and both sides for proper spacing. q Remove the front panel from the main unit, using a 3⁄32″ the bracket. (Fig. 6)
The IC-A210/A210E can be mounted securely in the supplied
(2.381mm) allen wrench, then carefully disconnect the flat y Connect the flat cable. (Fig. 7)
mounting bracket.
Mark and cut the mounting holes. cable from the front panel. (Fig. 1) CAUTION: Make sure that the flat cable between the
Remember to allow adequate space for installation of cables CAUTION: Tr e a t t h e f l a t c a b l e w i t h c a r e w h e n transceiver and front panel is securely
To support the mounting bracket, the rear mounting bosses
and connectors. disconnecting it to avoid possible damage. connected. The transceiver may not function
should be attached to the airframe.
Improper care disconnecting the cable can properly when loose or when a wrong
When installing 2 or more transceivers in a stack, the mount- connection is made.
cause damage and result in severe non-
ing trays should be 1.27 mm (0.05″) apart. Improper care installing the cable can cause
warranty repair.
damage and result in severe non-warranty
w Insert a 3⁄32″ (2.381mm) allen wrench into the hole of the repair.
main unit and unscrew the inside lock screw until the in-
D Mounting bracket dimensions side metal catch touches the chassis hole. (Fig. 2) u Attach the front panel and re-screw the allen bolts (Fig. 7).
•U
 se the metal catch located on bottom side of the transceiver
when installing into the existing mounting bracket with MB-113 .
Main unit front view D Transceiver removal
33 mm; 1 5⁄16″ Use when installing with
The IC-A210/A210E is easily removed from the mounting
the original mounting bracket.
bracket, if required.

q Remove the front panel from the main unit, using a 3⁄32″
(2.381mm) allen wrench, then disconnect the flat cable
from the front panel.
260 mm; 10.24″ Using this hole when w Insert a 3⁄32″ (2.381mm) allen wrench into the hole of the
160 mm; 6 5⁄16″ installing with the MB-113.
main unit and unscrew the inside lock screw.
e Rotate the lock screw clockwise 4 revolutions (Fig. 3), and e Slowly pull the transceiver out from the mounting bracket.
then rotate counterclockwise a quarter revolution. (Fig. 4) r Connect the flat cable to the front panel.
r I nsert the main unit (transceiver) into the mounting t Attach the front panel and tighten the allen screws.
bracket. (Fig. 5)
D Front panel dimensions

COMM
DUAL EC RCL
11⁄ 32″

Fig. 1 Good! Bad Fig. 2 Fig. 3 Fig. 4


VOL DUAL MEMO GRP MEM • Metal catch position
34 mm; 1

Flat cable Surface

PUSH
OFF TEST iA210
Screw 4 revolutions Unscrew a quarter
revolution
160 mm; 6 5⁄16″ Metal catch

Allow space for the front panel as shown above (illustration: IC-A210).

CAUTION:
Treat the flat cable with care
when disconnecting it.

D Template
Good! Bad
Cut out dimensions for the mounting bracket as follows.

Fig. 5 Fig. 6 Fig. 7


Flat cable
33 mm; 1 5⁄16″

Flat cable

Clockwise: For installation. CAUTION:


Counterclockwise: For removal. Treat the flat cable with care
when connecting it.
160 mm; 6 5⁄16″

A-6602H-2EX-e
1-1-32 Kamiminami, Hirano-ku, Osaka 547-0003, Japan Printed in Japan
Printed on recycled paper with soy ink. © 2007–2009 Icom Inc.

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