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04 Apr 2011 14:13 Cost Estimating Report Page 1/3

Helix Technologies Pty Ltd


Project Iron Ore15Mtpa Client ABC Iron Ore
Project No. 2006 Prepared By P Burrow
Conveyor No. CV2140-02 (15Mt) HPGR Feed Design Date 04 April 2011

Unit Total Selling


Category & Description Units Quantity Margin
Rate Cost Price

Conveyor Belt
GOODYEAR FLEXSTEEL STACKER Steel ST m 1013.1 1,040 1,053,62 0 1,053,62
1600 1500mm 4 4
Category Total: Conveyor Belt $1,053,624

Conveyor Idlers
1500 mm Series 55 3 Roll Carry 152 Plain Inline ea 495 1,387 686,565 0 686,565
Series 55 3 roll x 152mm 35 deg Mass 92.5 kg
1500 mm Vee Return Series 30 2 Roll 152 Dia ea 178 870 154,860 0 154,860
Series 30 2 roll x 152mm 10 deg Mass 58 kg
1500 mm Impact Idlers Series 55 3 roll x 152mm ea 9 1,387 12,483 0 12,483
35 deg Mass 92.5 kg
1500 mm Adjustable Transition Idlers Series 55 3 ea 9 1,387 12,483 0 12,483
roll x 152mm 35 deg Mass 92.5 kg
Category Total: Conveyor Idlers $866,391

Conveyor Pulleys
Tail Pulley No.1-900 dia x 1700mm kg 1494.73 12 17,937 0 17,937
Shaft Tail Pulley No.1-200 dia x 2800mm kg 690.52 12 8,286 0 8,286
Shaft Bearings Tail Pulley No.1-SD3144TS 200 dia ea 2 2,829 5,658 0 5,658
c/w Brg Housing
Bend Pulley No.15-900 dia x 1700mm kg 1470.91 12 17,651 0 17,651
Shaft Bend Pulley No.15-260 dia x 2860mm kg 1191.99 12 14,304 0 14,304
Shaft Bearings Bend Pulley No.15-SD3156TS 260 ea 2 4,640 9,280 0 9,280
dia c/w Brg Housing
Drive Pulley No.17-1200 dia x 1700mm kg 2931.71 12 35,181 0 35,181
Shaft Drive Pulley No.17-260 dia x 2860mm kg 1191.99 12 14,304 0 14,304
Shaft Bearings Drive Pulley No.17-SD3156TS 260 ea 2 4,640 9,280 0 9,280
dia c/w Brg Housing
Bend Pulley No.19-900 dia x 1700mm kg 1494.73 12 17,937 0 17,937
Shaft Bend Pulley No.19-200 dia x 2800mm kg 690.52 12 8,286 0 8,286
Shaft Bearings Bend Pulley No.19-SD3144TS 200 ea 2 2,829 5,658 0 5,658
dia c/w Brg Housing
Takeup Pulley No.20-900 dia x 1700mm kg 1494.73 12 17,937 0 17,937
Shaft Takeup Pulley No.20-200 dia x 2800mm kg 690.52 12 8,286 0 8,286
Shaft Bearings Takeup Pulley No.20-SD3144TS ea 2 2,829 5,658 0 5,658
200 dia c/w Brg Housing
Bend Pulley No.21-900 dia x 1700mm kg 1494.73 12 17,937 0 17,937
Shaft Bend Pulley No.21-200 dia x 2800mm kg 690.52 12 8,286 0 8,286
Shaft Bearings Bend Pulley No.21-SD3144TS 200 ea 2 2,829 5,658 0 5,658
dia c/w Brg Housing
Head Pulley No.11-1053 dia x 1700mm kg 1485.59 12 17,827 0 17,827
Shaft Head Pulley No.11-300 dia x 2960mm kg 1642.46 12 19,710 0 19,710
Shaft Bearings Head Pulley No.11-SD3164TS 300 ea 2 6,078 12,156 0 12,156
dia c/w Brg Housing
C:\Users\Peter\Documents\Convdes\GenT6\EquipListSample\Demo Equipment List 01 HPGR Circuit Feed Dual Drive CV2140-02 Helix
Rev01.xml
Ver 6.0.10 Licenced to Helix Technologies Technologies
04 Apr 2011 14:13 Cost Estimating Report Page 2/3

Unit Total Selling


Category & Description Units Quantity Margin
Shaft Bearings Head Pulley No.11-SD3164TS 300 ea 2 Rate
6,078 Cost
12,156 0 Price
12,156
dia c/w Brg Housing
Drive Pulley No.16-1200 dia x 1700mm kg 2906.85 12 34,882 0 34,882
Shaft Drive Pulley No.16-300 dia x 2960mm kg 1642.46 12 19,710 0 19,710
Shaft Bearings Drive Pulley No.16-SD3164TS 300 ea 2 6,078 12,156 0 12,156
dia c/w Brg Housing
Bend Pulley No.12-900 dia x 1700mm kg 1451.58 12 17,419 0 17,419
Shaft Bend Pulley No.12-300 dia x 2960mm kg 1642.46 12 19,710 0 19,710
Shaft Bearings Bend Pulley No.12-SD3164TS 300 ea 2 6,078 12,156 0 12,156
dia c/w Brg Housing
Head Pulley No.13-1053 dia x 1700mm kg 1485.59 12 17,827 0 17,827
Shaft Head Pulley No.13-300 dia x 2960mm kg 1642.46 12 19,710 0 19,710
Shaft Bearings Head Pulley No.13-SD3164TS 300 ea 2 6,078 12,156 0 12,156
dia c/w Brg Housing
Bend Pulley No.14-900 dia x 1700mm kg 1470.91 12 17,651 0 17,651
Shaft Bend Pulley No.14-260 dia x 2860mm kg 1191.99 12 14,304 0 14,304
Shaft Bearings Bend Pulley No.14-SD3156TS 260 ea 2 4,640 9,280 0 9,280
dia c/w Brg Housing
Bend Pulley No.18-900 dia x 1700mm kg 1494.73 12 17,937 0 17,937
Shaft Bend Pulley No.18-200 dia x 2800mm kg 690.52 12 8,286 0 8,286
Shaft Bearings Bend Pulley No.18-SD3144TS 200 ea 2 2,829 5,658 0 5,658
dia c/w Brg Housing
Category Total: Conveyor Pulleys $516,056

Conveyor Motors and Drives


ABB SQ 480V Motor 500kW 480 Volt 6 pole ea 1 30,000 30,000 0 30,000
ABB SQ 480V Motor 500kW 480 Volt 6 pole ea 1 30,000 30,000 0 30,000
SEW Eurodrive Size X3KS270 Ratio 18 : 1 ea 1 50,000 50,000 0 50,000
SEW Eurodrive Size X3KS270 Ratio 18 : 1 ea 1 50,000 50,000 0 50,000
Category Total: Conveyor Motors and Drives $160,000

Conveyor Accessories

Category Total: Conveyor Accessories $0

Conveyor Belt Cleaners & Scrapers


Belt Cleaner - Primary 1500mm ea 1 10,000 10,000 0 10,000
Belt Clearner - Secondary 1500mm ea 1 8,000 8,000 0 8,000
Belt Plough - Vee Return ea 1 5,000 5,000 0 5,000
Category Total: Conveyor Belt Cleaners & Scrapers $23,000

Conveyor Holdbacks
Falk NRT Model 1145NRT Type External Location ea 1 20,000 20,000 0 20,000
Gearbox Intermediate Shaft
Falk NRT Model 1145NRT Type External Location ea 1 20,000 20,000 0 20,000
Gearbox Intermediate Shaft
Category Total: Conveyor Holdbacks $40,000

C:\Users\Peter\Documents\Convdes\GenT6\EquipListSample\Demo Equipment List 01 HPGR Circuit Feed Dual Drive CV2140-02 Helix
Rev01.xml
Ver 6.0.10 Licenced to Helix Technologies Technologies
04 Apr 2011 14:13 Cost Estimating Report Page 3/3

Unit Total Selling


Category & Description Units Quantity Margin
Rate Cost Price

Conveyor Shaft Couplings


High Speed Coupling Falk 1130T Bore 100 mm ea 1 1,815 1,815 0 1,815
Mass 121 kg
Low Speed Coupling Falk 1080 MCF Mass 700 kg ea 1 10,500 10,500 0 10,500
High Speed Coupling Falk 1130T Bore 100 mm ea 1 1,815 1,815 0 1,815
Mass 121 kg
Low Speed Coupling Falk 1080 MCF Mass 700 kg ea 1 10,500 10,500 0 10,500
Category Total: Conveyor Shaft Couplings $24,630

Conveyor Brakes
Svendborg Caliper BSFH 202 Disc 700 x 20mm ea 1 20,000 20,000 0 20,000
Location High Speed
Svendborg Caliper BSFH 202 Disc 700 x 20mm ea 1 20,000 20,000 0 20,000
Location High Speed
Category Total: Conveyor Brakes $40,000

Conveyor Total $2,723,701

C:\Users\Peter\Documents\Convdes\GenT6\EquipListSample\Demo Equipment List 01 HPGR Circuit Feed Dual Drive CV2140-02 Helix
Rev01.xml
Ver 6.0.10 Licenced to Helix Technologies Technologies

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