01/11/2020 Equipment Specification Page 121

Equipment No. : AJ7.037 Name : Bucket Elevator for ESP

Material Handled : Waste Gas Dust Bulk Density : 1.0 Ton per m3 Particle size : < 1.0 mm
Flow Rate : 6 TPH Temperature : 220 Deg. C Conveying Speed : 0.5 m/s
Lift : 18 Mtrs.

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks

1 Carrying Chain SI - 0021 Rex Make ES 833 - K 2 * 300 Type - 6" P

Lift (Mat. Feed / Discharge - 18.808 Mtr.) 278 Feet BHP Engineers New Chain Installed/Jan '06
2 Connecting Pin " Head Dia.24.5 / Body D.18.9 / L-125 mm 278 "
3 Bush " OD - 35.3 / ID-19.7 / L - 85.5 mm 278 "
4 Buckets SI - 0452 406 * 203 * 298 * 5 mm MS 139 In house fabricated Replaced / New bigger size
5 Head Shaft SI - 1341 125 mm / 100 mm Dia. EN 9 1
6 Hub for Head Shaft SI - 1351 PCD 510 / OD 560 / Hub D.200 / 24 Holes EN 9 1
7 Traction Wheel Segments SI - 0025 OD - 663 / ID - 472 / PCD - 510 EN 24 3 N.C.Hazra, Kolkata To be procured in sets
8 Bolts / Washers / Nuts M 18 * 75 mm HT 24
9 Tail Shaft with Hub 1 Drawing to be made
10 Ni-Hard Bearing with sleeve SI-778 & 779 ID 64 Boot Shaft/OD 110/ T.Width 167 mm 2 BHP Engineers To be procured in sets

11 Drive Sprocket 13 T / Simplex / 1.75" Pitch DIN 8187 1 Rolcon

12 Driven Sprocket 38 T / Simplex / 1.75" Pitch DIN 8187 1 Rolcon
13 Drive Chain Simplex / 1.75 " Pitch / R. Dia.27.94 mm 3.28 Mtr. ROLON
14 P.Block / Bearing / Sleeve SN 522 / 22222 CK / H 522 2 SKF / FAG
15 Gear Box U - 700 / 40:1 / S. No.2B 7548 / LH 1 Radicon
Bearing E 30214 J / 30632 C 2 SKF / FAG Bearings to be Checked
Oil Seals 50 * 70 * 10 2 CR Seals
" 70 * 90 * 10 2 CR Seals
16 Motor KW - 11 / RPM -1450 / Frame AM 132 S
17 Input Coupling BC3 Cast Iron 1 Fenner

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Equipment No. : BJ7.037 Name : Bucket Elevator for ESP

Material Handled : Waste Gas Dust Bulk Density : 1.0 Ton per m3 Particle size : < 1.0 mm
Flow Rate : 6 TPH Temperature : 220 Deg. C Conveying Speed : 0.5 m/s
Lift : 18.808 Mtrs.

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks

1 Carrying Chain SI - 0021 Rex Make ES 833 - K 2 * 300 Type - 6" P

Lift (Mat. Feed / Discharge - 18.808 Mtr.) 276 Feet Rolcon New Chain Installed/APR '06
Links C-45 / C-50 276 "
2 Connecting Pin " Head Dia.24.5 / Body D.18.9 / L-125 mm 16 Mn Cr 5 276 "
3 Bush " OD - 35.3 / ID-19.7 / L - 85.5 mm SAE 8620 276 "
4 Buckets SI - 0452 406 * 203 * 298 * 5 mm MS 138 Replaced with Bigger Size
5 Head Shaft SI - 1341 125 mm / 100 mm Dia. EN 9 1
6 Hub for Head Shaft SI - 1351 PCD 510 / OD 560 / Hub D.200 / 24 Holes EN 9 1
7 Traction Wheel Segments SI - 0025 OD - 663 / ID - 472 / PCD - 510 mm EN 24 3 N.C.Hazra, Kolkata To be procured in sets
8 Bolts / Washers / Nuts M 18 * 75 mm HT 24
9 Tail Shaft with Hub 1 Drawing to be made
10 Ni-Hard Bearing with sleeve SI-778 & 779 ID 64 Boot Shaft/OD 110/ T.Width 167 mm 2 BHP Engineers Changed in 2004

11 Drive Sprocket 13 T / Simplex / 2.0" Pitch DIN 8187 1 Rolcon

12 Driven Sprocket 38 T / Simplex / 2.0" Pitch DIN 8187 1 Rolcon
13 Drive Chain Simplex / 2.0" P / R.Dia 29.21 mm 3.28 Mtr. ROLON
14 P.Block / Bearing / Sleeve SN 522 / 22222 CK / H 522 2 SKF / FAG
15 Gear Box U - 700 / 40:1 / LH 1 Radicon
Bearing E 30214 J / 30632 C 2 SKF / FAG Bearings to be Checked
Oil Seals 50 * 70 * 10 2 CR Seals
" 70 * 90 * 10 2 CR Seals
16 Motor KW - 11 / RPM -1450 / Frame AM 132 S
17 Input Coupling BC3 Cast Iron 1 Fenner

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Equipment No. : AJ 5.010 Name : Bucket Elevator for I- BIN

Material Handled : Cooler Discharge Bulk Density : 1.4 Ton per m3 Particle size : < 50 mm
Flow Rate : 35 TPH Temperature : < 180 Deg. C Conveying Speed : 0.5 m/s
Lift : 23.5 Mtrs. Angle of Repose : 35 Deg

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Carrying Chain SI - 0021 Rex Make ES 833 - K 2 * 300 Type - 6" P New Chains installed in June '05
Lift (Mat. Feed / Discharge - 23.5 Mtr.) 330 Feet BHP Engineers
2 Connecting Pin " Head Dia.24.5 / Body D.18.9 / L-125 mm 330 "
3 Bush " OD - 35.3 / ID-19.7 / L - 85.5 mm 330 "
4 Buckets SI - 0452 406 * 203 * 298 * 5 mm MS 165 In House Fabricated New Buckets in June '05
5 Head Shaft SI - 1341 125 mm / 100 mm Dia. EN 9 1
6 Hub for Head Shaft SI - 1351 PCD 510/OD 560/Hub D.200/24 Holes EN 9 1
7 Traction Wheel Segments SI - 0025 OD - 663 / ID - 472 / PCD - 510 mm EN 24 3 N.C.Hazra, Kolkata To be procured in sets
8 Bolts / Washers / Nuts M 18 * 75 mm HT 24
10 Ni-Hard Bearing & Housing SI-778 & 779 ID 64 Boot Shaft/OD 110/ T.Width 167 mm 2 BHP Engineers To be procured in sets

11 Drive Sprocket 13 T / Simplex / 2.0" Pitch DIN 8187 1 Rolcon

12 Driven Sprocket 38 T / Simplex / 2.0" Pitch DIN 8187 1 Rolcon
13 Drive Chain Simplex / 2.0" P / R.Dia 29.21 mm 3.28 Mtr. ROLON
14 P.Block / Bearing / Sleeve SN 522 / 22222 CK / H 522 2 SKF / FAG
15 Gear Box U - 700 / 40:1 / LH 1 Greaves
Bearing E 30214 J / 30632 C 2 SKF / FAG Bearings to be Checked
Oil Seals 50 * 70 * 10 2 CR Seals
" 70 * 90 * 10 2 CR Seals
16 Motor KW : 11/ RPM : 1450 / FRAME : 160 M
17 Input Coupling BC3 Cast Iron 1 Fenner

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Equipment No. : BJ5.010 Name : Bucket Elevator for I - BIN

Material Handled : Cooler Discharge Bulk Density : 1.4 Ton per m3 Particle size : < 50 mm
Flow Rate : 35 TPH Temperature : < 180 Deg. C Conveying Speed : 0.5 m/s
Lift : 23.5 Mtrs. Angle of Repose : 35 Deg

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Carrying Chain SI - 0021 ROL-KOBO - 6" P with K-2/B.Load-48000 kg
Lift (Mat. Feed / Discharge - 23.5 Mtr.) 330 Feet Rolcon Changed in Nov '03
Links C-45 / C-50 330
2 Connecting Pin " Head Dia.24.5 / Body D.18.9 / L - 125 mm 16 Mn Cr 5 330 "
3 Bush " OD - 35.3 / ID-19.7 / L - 85.5 mm SAE 8620 330 "
4 Buckets SI - 0452 406 * 203 * 298 * 5 mm MS 165
5 Head Shaft SI - 1341 125 mm / 100 mm Dia. EN 9 1
6 Hub for Head Shaft SI - 1351 PCD 510 / OD 560 / Hub D.200 / 24 Holes EN 9 1
7 Traction Wheel Segments SI - 0025 OD - 663 / ID - 472 / PCD - 510 mm EN 24 3 N.C.Hazra, Kolkata To be procured in sets
8 Bolts / Washers / Nuts M 18 * 75 mm HT 24
10 Ni-Hard Bearing & Housing SI-778 & 779 ID 64 Boot Shaft/OD 110/ T.Width 167 mm 2 BHP Engineers To be procured in sets

11 Drive Sprocket 13 T / Simplex / 2.0" Pitch DIN 8187 1 Rolcon

12 Driven Sprocket 38 T / Simplex / 2.0" Pitch DIN 8187 1 Rolcon
13 Drive Chain Simplex / 2.0" P / R.Dia 29.21 mm 3.28 Mtr. ROLON
14 P.Block / Bearing / Sleeve SN 522 / 22222 CK / H 522 2 SKF / FAG
15 Gear Box U - 700 / 40:1 / RH 1 Radicon
Bearing E 30214 J / 30632 C 2 SKF / FAG Bearings to be Checked
Oil Seals 50 * 70 * 10 2 CR Seals
" 70 * 90 * 10 2 CR Seals
16 Motor KW : 11/ RPM : 1450 / FRAME : 160 M
17 Input Coupling BC4A Cast Iron 1 Fenner

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Equipment No. : AJ 9.016 Name : Bucket Elevator for Kiln-1 & 2 - Char

Material Handled : Dedusting Dust Bulk Density : 1.0 Ton per m3 Particle size : < 1 mm
Flow Rate : 6.0 TPH Lift : 19.8 Mtrs. Conveying Speed : 0.5 m/s

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks

1 Carrying Chain SI - 0021 ROL-KOBO - 6" P with K-2/B.Load-48000 kg

Lift (Mat. Feed / Discharge - 23.5 Mtr.) 296 Feet Rolcon Changed by Old Chains / Jan '06
Links C-45 / C-50 296
2 Connecting Pin " Head Dia.24.5 / Body D.18.9 / L-125 mm 16 Mn Cr 5 296 "
3 Bush " OD - 35.3 / ID-19.7 / L - 85.5 mm SAE 8620 296 "
4 Buckets 254 * 178 * 298 * 5 mm MS 148
5 Head Shaft SI - 1341 125 mm / 100 mm Dia. EN 9 1
6 Hub for Head Shaft SI - 1351 PCD 510 / OD 560 / Hub D.200 / 24 Holes EN 9 1
7 Traction Wheel Segments SI - 0025 OD - 663 / ID - 472 / PCD - 510 mm EN 24 3 N.C.Hazra, Kolkata
8 Bolts / Washers / Nuts M 18 * 75 mm HT 24
10 Ni-Hard Bearing & Housing SI-778 & 779 ID 64 Boot Shaft/OD 110/ T.Width 167 mm 2 BHP Engineers To be procured in sets
11 Drive Sprocket 13 T / Simplex / 1.75" Pitch DIN 8187 1 Rolcon
12 Driven Sprocket 38 T / Simplex / 1.75" Pitch DIN 8187 1 Rolcon
13 Drive Chain Simplex / 1.75" P / R.Dia 29.21 mm 3.28 Mtr. ROLON
14 P.Block / Bearing / Sleeve SN 522 / 22222 CK / H 522 2 SKF / FAG
15 Gear Box U - 700 / 40:1 / LH 1 Radicon
Bearing E 30214 J / 30632 C 2 SKF / FAG Bearings to be Checked
Oil Seals 50 * 70 * 10 2 CR Seals
" 70 * 90 * 10 2 CR Seals
16 Motor KW : 11 / RPM :1450 / Frame : AM 132 S
17 Input Coupling BC2A Cast Iron 1 Fenner

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