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Equipment No. : AJ7.030 Name : Waste Gas Fan (I. D. Fan)

Equipment No. : AJ7.029 Name : Damper for I. D. Fan

Make : DSD Dillinger Type : DRMU 1750 - D Temperature : 250 Deg. C

Flow : 222,552 m3/hr. Pressure Difference : 2630 Pa Pressure : 250 MM WC
Flow : 110,000 Nm3/hr. Suction Density : 0.6544 kg/m3 Delivery : 40.459 kg/sec
Volume : 61.82 m3/sec. Suction Pressure : 959.2 mbar Speed : 988 RPM
Impeller with shaft was changed by M/s. Auto Parts & Accessories, Chennai after Year 2000
Direction of Rotation changed from Anti clockwise to Clockwise (Looking from Motor)

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller D 6695000 F Dia.1750 * 952 mm / 8 Blades / Shaft DSD Drawing to be made
00802/KL92068 DSD
2 Shaft APAA / 299024 Length 4196 * 285 Dia. mm Auto Parts & Accessories "
99128 / 99129 St 52-3 1 Set Auto Parts & Accessories
499115
3 Casing 99128 / 99129 Two Inlet Boxes MS 1 Set Auto Parts & Accessories Drawing to be made

4 Damper / Actuator 92068-5 Type-SAR 07.5/Torque 30 NM / 45 RPM Drawing to be made

Stem Dia.26 mm/1200 CPH 1 AUMA Refer Manual
5 P.Block/Bearing/Sleeve SNH 513 - 611 / 22213 CK /H 313 2 SKF / FAG / SIBCO

6 Shaft Seal WKA 304 1/4 GG25/E 10K 2 ESPEY

7 Vibrating Pad W1 - 448 1 / 2310 14 GERB Drawing to be made
8 P.Block/Bearing/Sleeve SOFN 522 / 22222 K C3 / H 322 GG 25 2 SKF / FAG / SIBCO Oil Lubricated

9 Input coupling N - EUPEX A 280 GG 1 Flender

10 Cloth Compensator KL 92068 - 6 2 UG 2010 * 810 2 Dekomte
KL 92068 - 7 2 UG 1610 * 1120 1 Dekomte
11 Motor KW 230 / RPM 984 / Frame SC 355 L 1 Kirloskar Spectrum

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Equipment No. : BJ7.030 Name : Waste Gas Fan (I. D. Fan)

Equipment No. : BJ7.029 Name : Damper for I. D. Fan

Make : Howden, South Africa Type : L5N (Shrouded Backward Curved) Impeller Dial : 2502 mm
Flow : 216,000 m3/hr. Pressure Difference : 2500 Pa Pressure : 250 MM WC
Flow : 125,280 Nm3/hr. Suction Density : 0.6550 kg/m3 S. No. : E 5195
Volume : 60 m3/sec. Suction Pressure : 948 mbar Speed : 990 RPM
Fan Size : 170000 Fan Control : Inlet Louvre Damper
Impeller with shaft was changed by M/s. Auto Parts & Accessories, Chennai after Year 2000

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller Hub 94A-23520-003 Impeller Dia.2502 mm BS970 070 M20 1 Howden Drawing to be made
2 Blades & Liners " Roq tuf AD 690 1 Set Howden "
3 Shaft " BS970 080 M20 1 Howden "
" SI - 0475 Impeller Dia.1882 mm * Shaft L.3877 mm Drawing to be verified
4 Casing / Cone 94A-23520-004 Two Inlet Boxes / Cone BS 4360 43 A 1 Set Howden Drawing to be made
5 Shaft Seal Klingerite Seals 2
6 Damper / Actuator Model:PC 322331/Dia.178*Stroke 305 mm Drawing to be made
11 Kg/cm2 max. 130 Deg. C Max. 1 KENT / ABB Refer Manual
7 Pillow Block & Bearing F213 2 SKF / FAG / NTN

8 P.Block/Bearing/Sleeve SN 526 / 22226 K C3 / H 3126 2 SKF / FAG / SIBCO Cooper Bearings Replaced

9 Input coupling N - EUPEX A 315 GG 1 Flender

10 Pedestals BS 4360 43 A 1 Set Howden

11 Motor KW 230/RPM 991/Frame LD 355 L 1 Kirloskar Spectrum

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Equipment No. : AJ3.706 to 713 Name : Shell Air Fan

Make : Pollrich Type : VR 45 S 10 C3 E K 0560 / LG 090 Temperature : 50 Deg. C

Flow : 7092 m3/hr. Pressure Diff. : 3500 Pa Speed : 2925 RPM
Volume : 1.97 m3/sec. S. No. : 107075 - 107083

(Quantity for each fan

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller SI 0087 Dia.580 / Width 115 / Cone 250 / Bore 35 h7 mm / 7 Blades R St 37 - 2 1 Supply Centre Hub GG 20
2 Shaft SI 0089 Length 506 / Dia 46 / Brg. Seat 40 mm M St 52 - 3 N 1 EN 8 being used
3 Shaft Sealing " OD / ID : 211 / 81 mm Aluminium 1
4 Shaft Sealing " OD / ID : 211 / 71.5 mm Asbestos 1
5 Plummer Block / Housing SI 1366 32 B 1010 040 / L 295 / W 190 mm / 4 Holes of 14 mm Dia. GG 1 M S Associates
6 Bearing 6308 C3 STD 2 SKF
7 Grease for Housing Rhus L 100 KW STD 79 gms. Bechem
8 Coupling SI 0089 / 1369 Periflex PNA 40 / OD 162 / ID 35 & 42 H7 / Width 160 mm
Stromag - Nom.Torque 400 Nm/Displacement : Radial 1.6 & Axial 2.5
834.33.0025 Angular 2 mm / Wrench Torque of Screws 20 Nm GG 1 Stromag / Fenner
9 Coupling Tyre SI 0055 Type 214 R (F - 80) / W 73 / OD 206 / ID 127 / Thick 12 mm Rubber 1 Fenner
10 Bolts for Tyre Coupling M 8 * 45 mm HT 10.9 12
11 Base Frame 1L 00120 Plates 16 / L 1655 / W 800 / H 180 mm / 12 Holes for bolts St 37 - 2 1
12 Bolts/Washers/Nut for Base Frame M 12 * 50 mm HT 10.9 12 + 24
13 Expansion Joint (Bellow) Bore :400 mm / OD : 520 / PCD :470 / Thick 12 mm / 8 Holes Drawing to be made
Convolute Thick 1 mm / Axial Elongation 10 mm S.S 1 GBM
14 Bolt and Nut for Bellows M 16 * 65 mm MS 16
15 Inspection Glass L00316/SI 1130 Dia 110 / Thickness - 5 mm Glass 1
16 Packing Ring For Inspection Glass " 2 mm Asbestos Rope Asbestos
17 Bolts / Nuts / Washers for B.F.Valve " M 20 * 1.5 * 100 mm IS 3464 CL 5.6 2
18 Compresion Spring " 4 * 25 * 49 mm Long Spring Steel 2
19 Butterfly Valve & Locking Device L00320/SI 0266 1
L00321/SI 0267 Dia 300 / Thickness - 70 mm 1
20 Motor Kw 15 / RPM 2925 / Frame 160 L 1

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Equipment No. : BJ3.706 to 713 Name : Shell Air Fan

Make : Howden Type : L5N Diam 515 mm, Arrgt 3 Temperature : 80 Deg. C
Flow : 9720 m3/hr. Pressure Difference : 3500 Pa Speed : 2935 RPM
Volume : 2.7 m3/sec. Density : 0.895 kg/m3 Handing : L 180 Deg.

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller SI - 1370 Dia.525 / Cone 295 / W 95 mm / 12 Blades RST 37 - 2 1
2 Hub " Dia.255 / W 76 / Bore 35 H7mm C - 45 1
3 Shaft SI - 1372 Length : 498 mm / Dia : 50 / Brg. Seat 40 mm M St 52 - 3N 1
4 Plummer Block/ Housing SI - 1371 WRB 38 BR / L 230 / W CRS 160 / 4 Holes GG - 20 1 Wide Range Engg.
5 Ball Bearing " 6308 C3 1 SKF / FAG
6 Roller Bearing " NU 308 C3 1 SKF / FAG
7 Oil Seal " 55 - 40 - 7 Rubber 2 CR Seals
8 Inside Circlip " ID - 95.5 / Thickness - 2.5 mm 2
9 Spacer " OD - 90 / ID - 79.6 / Thickness - 7 mm EN 8 2
10 Grease for Housing Alvania 2 STD 30 gm. Shell
11 Tyre Coupling SI-1372/Turbo - Turboflex - GCS 36 - 4 / OD :166 mm GG - 20 1 M S Associates
12 Coupling Tyre BA 902144 F - 80 Rubber 1
13 Bolts for Coupling " M 8 * 45 mm / Torque 1.93 KgM HT 10.9 8
14 Expansion Joint (Bellow) Bore :400 mm / OD : 520 / PCD :470 / Thick 12 mm / 8 Holes Drawing to be made
Convolute Thick 1 mm / Axial Elongation 10 mm S.S 1 GBM
15 Bolt & Nut for Bellows M 16 * 65 mm MS 16
16 Inspection Glass SI 1130 Dia 110 / Thickness - 5 mm Glass 1
17 Packing Ring For Inspection Glass " 2 mm Asbestos Rope Asbestos
18 Bolts / Nuts / Washers for B.F.Valve " M 20 * 1.5 * 100 mm IS 3464 CL 5.6 2
19 Compresion Spring " 4 * 25 * 49 mm Long Spring Steel 2
20 Butterfly Valve & Locking Device SI 0266 / 0267 Dia 300 / Thickness - 70 mm 1
21 Motor Kw 15 / RPM 2925 / Frame 160 L 1

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Equipment No. : AJ7.010 / 011 / 012 BJ7.010 / 011 / 012 Name : After Burning Chamber Fans
Equipment No. : AJ7.024 / 025 / 026 BJ7.024 / 025 / 026 Name : Dampers for ABC Fans

Make : TLT Type : 2985 / 378 Temperature : 30 Deg. C

Flow : 10,800 m3/hr. Pressure Difference : 5050 Pa Speed : 1472 RPM
Flow : 9,000 Nm3/hr. Suction Density : 1.078 kg/m3

No Details are available for Phase II KILN

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller with Shaft Each 1 TLT Engineering Drawing to be made

2 Casing "

3 Damper / Actuator Manual - Dia.520 * W 160 mm Outer Each 1

4 Bolts & Nuts for Damper M 16 * 200 mm L HT Each 16

5 P.Block/Bearing/Sleeve SNH 513 / 22213 K C3 / H 313 Each 2 SKF / FAG

6 Vibrating Pad Cushy Foot 713528 Rubber Each 8 Dunlop

7 Input coupling Resilient 108 Z Each 1 GBM

8 Motor KW -37 / RPM -1472 / Frame-225 S Each 1

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Equipment No. : AJ3.760 / BJ3.760 Name : Combustion Air Fan

Make : TLT Type : 3165 A / 430 Temperature : 45 Deg. C

Flow : 14,400 m3/hr. Pressure Difference : 7550 Pa Speed : 1475 RPM
Flow : 11,988 Nm3/hr. Suction Density : 1.078 kg/m3

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller with Shaft TLT / 10071 IS - 226 1 TLT Engg. Drg. to be made

2 Casing MS "

3 Damper / Actuator Manual - Dia.350 * Thickness 50 mm 2

4 Bolts & Nuts for Damper M 20 * 130 mm HT 32

5 Damper / Actuator Manual - Dia.200 * Thickness 40 mm 1

6 Bolts & Nuts for Damper M 20 * 120 mm HT 12

7 P.Block/Bearing/Sleeve SNH 516 / 22216 K C3 / H 316 2 SKF / FAG

8 Vibrating Pad Cushy Foot 713513 Rubber 8 Dunlop

9 Input coupling Resilient 109 Z 1 GBM

10 Motor KW - 55 / RPM -1472 / Frame-250 M 1

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Equipment No. : AJ7. No Fan for Phase II Name : Seal Air Fan for Main DP Valve

Make : General Electric Co. Type : 286 / 2 - 800 SI

Flow : 11,000 m3/hr. Speed : 1743 RPM

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller with Shaft 1 General Electric DRG. To be made

2 Casing 1 " "

3 P.Block/Bearing/Sleeve SN 511 / 22211 K C3 / H 311 Each 2 SKF / FAG

4 Vibrating Pad Rubber 6 Dunlop To be Measured

5 Drive Pulley "V" C Section / 3 Grooves / PCD 200 mm 1

6 Driven Pulley "V" C Section / 3 Grooves / PCD 170 mm 1

7 V Belts C - 103 3 Fenner

8 Motor KW-18.5 / RPM-1470 / Frame-LD 180 M Each 1

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Equipment No. : AJ3.214 / 215 / 216 BJ3.214 / 215 / 216 Name : Cooling Air (Nose Cooling) Fans

Make : TLT Type : 1788 / 350 Temperature : 45 Deg. C

Flow : 7,200 m3/hr.(Actual) Pressure Difference : 1050 Pa Speed : 1440 RPM
Flow : 6,000 m3/hr.(Designed) Suction Density : 1.078 kg/m3

No Details are available for Phase II

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller with Shaft GA 10071 TLT 1 TLT Engineering Drawing to be made

2 Casing 1 " "

3 P.Block / Bearing / Sleeve SNH 509 / 22209 K C3 / H 309 2 SKF / FAG

4 Vibrating Pad Cushy Foot 713526 Rubber 8 Dunlop

5 Input coupling Resilient 102 Z 1 GBM

6 Motor Kw -4 / RPM -1440 / Frame-ND 132 M 1

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Equipment No. : AJ4.204 / BJ4.204 Name : Cooling Air (Nose Cooling) Fans

Make : TLT Type : 1788 / 350 Temperature : 45 Deg. C

Flow : 7,200 m3/hr. (Actual) Pressure Difference : 1050 Pa Speed : 1440 RPM
Flow : 6,000 m3/hr. (Designed) Suction Density : 1.078 kg/m3

No Details are available for Phase II

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller with Shaft GA 10072 TLT IS - 226 1 TLT Engg. Drg. to be made

2 Casing MS 1 " "

3 P.Block / Bearing / Sleeve SNH 509 / 22209 K C3 / H 309 2 SKF / FAG

4 Vibrating Pad Cushy Foot 713523 Rubber 8 Dunlop

5 Input coupling Resilient 102 Z 1 GBM

6 Motor KW -4 / RPM -1440 / Frame-ND 132 M 1

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Equipment No. : AJ9.006 Name : Dedusting Fan

Make : TLT Type : 15070 B / 990 Temperature : 50 Deg. C

Flow : 141984 m3/hr. (Actual) Pressure Difference : 4620 Pa Speed : 1488 RPM
GD2 : 620 Kg.m2 Suction Density : 1.018 kg/m3 Load on Vib.Pad : 4.5 KN

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller with Shaft GA 10073 TLT IS - 226 1 TLT Engg. Drg. to be made

2 Casing MS 1 " "

3 Fixed P.Block / Bearing LOE 217 / 22217 1 SKF / FAG

4 Free P.Block / Bearing LOE 214 / 22214 1

5 Lubrication Oil Servomesh 150 0.5 Ltr. * 2 IOC

6 Vibrating Pad Cushy Foot 713516 Rubber 16 Dunlop

7 Hex.Bolts / Nuts / Washers M 16 * 75 mm 96

8 Input coupling Resilient 114 1 GBM

9 Damper H 2000 * L 650 * W 250 mm 1

10 P. Block / Bearings F 211 J 2 NTN

11 P. Block / Bearings FL 207 J 5 NTN

12 Motor KW - 262 / RPM -1488 / Frame - 355 L 1 Siemens

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Equipment No. : AJ9.006 A Name : Dedusting Fan

Make : TLT Type : 15070B / 940 Temperature : 50 Deg. C

Flow : 108720 m3/hr. (Actual) Pressure Difference : 4562 Pa Speed : 1480 RPM
GD2 : 392 Kg.m2 Suction Density : 1.018 kg/m3 Load on Vib.Pad : 4.5 kN

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller with Shaft GA 10271 TLT IS - 226 1 TLT Engg. Drg. to be made

2 Casing MS 1 " "

3 Fixed P.Block / Bearing LOE 217 / 22217 1 SKF / FAG

4 Free P.Block / Bearing LOE 214 / 22214 1

5 Lubrication Oil Servomesh 150 0.5 Ltr. * 2 IOC

6 Vibrating Pad Cushy Foot 713516 Rubber 16 Dunlop

7 Hex.Bolts / Nuts / Washers M 16 * 75 mm 92

8 Input coupling Resilient 113 1 GBM

9 Damper H 1900 * L 620 * W 250 mm 1

10 P. Block / Bearing F 211 J 2 NTN

11 P. Block / Bearing FL 207 J 5 NTN

12 Motor KW - 195 / RPM - 988 / Frame - 355 L 1 Siemens

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Equipment No. : AJ9.004 Name : Reverse Air Fan

Make : Flakt Model : HACB - 90 - 139

Flow : 47.000 mm WG Total Pressure : 250 mm WG Speed : 980 RPM

S.No. Components & Parts Drawing No. Specification MOC Quantity Supplier Remarks
1 Impeller with Shaft IS - 226 / EN 8 1 Drg. to be made
2 Casing MS 1
3 P.Block / Bearing / Sleeve SNH 518 / 22218 K C3 / H 318 2 SKF / FAG
4 Input coupling BC 5 1 Fenner
5 Pneumatic Actuator Bore 100 / Piston Dia 25 / Stroke 500 mm
Double Acting 1 Schrader Measured Value
6 Damper Drg. to be made
7 Motor KW - 45 / RPM - 988 / Frame - 280 S 1

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