Professional Documents
Culture Documents
R134a
For more than 100 years, Dunham-Bush has focused on innovative product development. Today, we
provide a full portfolio of HVAC/R products from Fan Coil Units to large centrifugal chillers as well as
many other innovative green solutions. Our commitment to innovation, matched with an aggressive
attitude toward growth, makes Dunham-Bush a leader in global markets. Our product development is
tailored to meet the specific needs of customers, building-by-building, country-by-country and region-by-
region. No other HVAC/R manufacturer takes this approach to meeting your performance expectations.
AFHX, Air Cooled Screw Flooded Chillers, have a cooling capacity range from 208 to 557 TR [732 to
1959 kW] in 60Hz version using environmentally sound HFC-134a refrigerant. The entire product line
features energy efficiency, installation ease, control flexibility, high reliability and advanced 2020i
controller. The AFHX range is ETL listed.
TABLE OF CONTENT
Page No
Introduction .......................................................................................................................................................................................... 2
Nomenclature ....................................................................................................................................................................................... 2
Advantages of Flooded Chiller ............................................................................................................................................................. 3
Unit Features ........................................................................................................................................................................................ 5
Operating Benefits ............................................................................................................................................................................... 8
Typical Sequence of Operation ............................................................................................................................................................ 9
Application Data ................................................................................................................................................................................. 10
Physical Specifications ....................................................................................................................................................................... 11
Performance Data .............................................................................................................................................................................. 13
Dimensional Data ............................................................................................................................................................................... 15
Floor Loading Diagram ....................................................................................................................................................................... 18
Dimensional Clearance ...................................................................................................................................................................... 19
Evaporator Water Pressure Drop ....................................................................................................................................................... 20
Sound Pressure Data ......................................................................................................................................................................... 20
Condenser Fan .................................................................................................................................................................................. 21
Electrical Data .................................................................................................................................................................................... 21
Typical Wiring Schematic ................................................................................................................................................................... 22
Guide Specifications .......................................................................................................................................................................... 26
NOMENCLATURE
A F HX 235 T - 6 S R- HR
HR = Heat Recovery
Air Cooled Chiller LN = Low Noise
Blank = R22
R = R134a
Flooded Evaporator
S = Standard
Q = Special
T = Optional Two
Nominal TR Compressors
Blank = Standard
-2-
ADVANTAGES OF FLOODED CHILLER
In a flooded evaporator the refrigerant surrounds noted that the same compressor when
the tubes in the shell and the water to be cooled operating with a flooded evaporator will
flows through the tubes. The level of liquid generate approximately 8% more cooling
refrigerant in the shell is maintained by the capacity while kW input increases by approx
combined action of an electronic level controller 1.8%. Therefore, the same compressor, when
and a mod-motor actuated ball valve which coupled to a flooded evaporator, will typically
regulates the subcooled liquid refrigerant into the achieve higher cooling capacity with
evaporator. This ensures that all the evaporator correspondingly higher Energy Efficiency Ratio
tubes are completely immersed in the liquid (EER) i.e. (BTU/Watt) or lower kW/TR.
refrigerant for better heat transfer efficiency.
For a Direct Expansion (DX) Evaporator the FIGURE 1
refrigerant is expanded into the tubes while the
chilled water is circulated through the shell. A
thermostatic expansion valve is used to throttle
the refrigerant in maintaining constant superheat
of suction gas to the compressor.
The following are the advantages of using a
flooded chiller:
-3-
ADVANTAGES OF FLOODED CHILLER
-4-
UNIT FEATURES
temperature sensors, pressure and current D Compressor amp draw of each compressor
transducers, solenoid valves, compressors and D Compressor elapsed run time of each
fans contactors, control relays etc. Three sizes of compressor
controller boards are provided to handle different D Compressor starts status
number of input and output requirements: DB3-S D Oil level sensor status
small, DB3-M medium and DB3-L large board. D Water temperature reset value
The unit algorithm program and operating D Water flow switch status
parameters are stored in FLASH-MEMORY that D External start/stop command status
does not require a back-up battery. The program Optional ambient temperature is available. With
can be loaded through PC or programming key. this option the operator can quickly and
Vision 2020i controller is equipped with a user accurately read all significant water temperatures
friendly terminal with a semi-graphic display and and eliminate the need for thermometers. Voltage
dedicated keys that provides easy access to the is also offered as an optional feature.
unit operating conditions, control set points and
alarm history.
Capacity Control
Each unit’s controller can be configured and Leaving chilled water temperature control is
connected to the local DBLAN network that allows accomplished by entering the water temperature
multiple units sequencing control without setpoint and placing the controller in automatic
additional hardware. The DBLAN is local area control. The unit will monitor all control functions
network made up of several chillers’ controller. and move the slide valve to the required operating
position. The compressor ramp (loading) cycle is
Display and User Terminal programmable and may be set for specific
building requirements. Remote adjustment of the
The Vision 2020i controller is designed to work
leaving chilled water setpoint is accomplished
with a user friendly back-lit 132 by 64 pixels
either through direct BMS protocols connection to
DBG1 Semi-Graphic Display panel connected
-5-
UNIT FEATURES
the controller communication ports, or from an controlled from a PC terminal and optional phone
external hardwired control signal from BMS to modem.
supply a chilled water reset 4 to 20mA analog
With various optional add-on cards the
input signal. Remote reset of compressor current
Vision2020i controller can also be interfaced
limiting function may be accomplished in a similar
directly to the Building Management System
fashion.
(BMS) with the standard communication protocols
System Control using MODBUS, LONWORKS, BACNET MSTP
as well as over IP.
The unit may be started or stopped manually, or
through the use of an external signal from a This sophisticated feature makes servicing easier
Building Automation System. In addition, the and more convenient to the system. The
controller may be programmed with seven-day controller as standard is additionally equipped
operating cycle or other Dunham-Bush control with history files which can be used to take logs
packages may start and stop the system through and which may be retrieved via the phone modem
inter-connecting wiring. or internet connection periodically. Now owners of
multiple buildings have a simple and inexpensive
System Protection method of investigating potential problems quickly
and in a highly cost effective manner.
The following system protection controls will
automatically act to ensure system reliability:
D Low suction pressure
REFRIGERATION CYCLE
D High discharge pressure The refrigerant management system, is shown in
the refrigerant cycle diagram below.
D Freeze protection
D Low differential pressure Liquid refrigerant enters the flooded evaporator
D Low oil level uniformly where it absorbs heat from water
flowing through the evaporator tubes. The
D Compressor run error
vaporized refrigerant is then drawn into the
D Power loss suction port of the compressor where the
D Chilled water flow loss compression begins.
D Sensor error
This partially compressed gas is then combined
D Compressor over current with additional gas from the flash economizer as
D Compressor Anti-recycle the vapor injection port at an intermediate
pressure is exposed to each interlobe space.
The controller can retain up to 99 alarm
Compressed gaseous refrigerant is then
conditions complete with time of failure together
discharged into the integral oil separator where
data stamping on critical sensor readings in an
oil, which is contained in the refrigerant vapor, is
alarm history. This tool will aid service technicians
removed and returned to the oil sump.
in troubleshooting tasks enabling downtime and
nuisance trip-outs to be minimized. High pressure superheated refrigerant is then
discharged into the condenser, where air is drawn
Remote Monitoring across the condenser by propeller fans which cool
Vision 2020i controller can be completed with an and condense the refrigerant. This liquid
optional RS485 communications card and refrigerant then passes through the first
NETVISOR software for remote monitoring and expansion device and into the flash economizer
where flash gas and liquid refrigerant are
separated.
-6-
UNIT FEATURES
The flash gas is drawn into the vapor injection port Bush air cooled chillers have some of the best
of the compressor. The remaining liquid part-load performance characteristics in the
refrigerant then passes through a second industry when measured in accordance with AHRI
expansion device which reduces the pressure Standard 550/590-2003.
further and it is introduced into the bottom of the In most cases, actual building system loads are
flooded evaporator via an integral distributor. significantly less than full load design conditions,
By removing the flash gas from the flash therefore chillers operate at part load most of the
economizer at an intermediate pressure, the time.
enthalpy of the refrigerant flowing into the Dunham-Bush air cooled chillers combine the
evaporator is reduced. This increases the efficient operation of multiple compressors with an
refrigeration effect and improves the efficiency of economizer cycle and advanced controller to yield
the refrigeration cycle. the best total energy efficiency and significant
Refrigerant flow into and out of the flash operating saving under any load.
economizer is controlled by modulating valves When specifying air conditioning equipment, it is
which eliminate the energy wasting hot gas important to consider the system load
bypass effect inherent with fixed orifices. characteristics for the building application. In a
typical city, the air conditioning load will vary
according to changes in the ambient temperature.
PART-LOAD PERFORMANCE Weather data compiled over many years will
predict the number of hours that equipment will
Through the use of flash economizer modulating
operate at various load percentages.
flow control and multiple compressors, Dunham-
-7-
OPERATING BENEFITS
D ASME Boiler and Pressure Vessel Code, D Proactive control anticipates problems and
Section VIII Division 1 "Unfired Pressure takes corrective action before they occur.
Vessels". Controls will unload compressor(s) if head or
suction pressure approach limits. This will
D JKKP Code.
enable unit to stay on line while warning
D ASME Standard B31.5 Refrigeration Piping. operator of potential problems.
-8-
TYPICAL SEQUENCE OF OPERATION
The Dunham-Bush air cooled water chiller match applied load and hold leaving chilled water
depends mainly on its on-board controller for temperature at setpoint.
control. Operation described is for a two-
If the applied load is greater than one compressor
compressor units and is very similar for single or
can handle, it will load fully and then the controller
three-compressor units.
will call for a second compressor. After one
For initial start-up, the following conditions must minute, the second compressor will start in the
be met: same manner as the first. Then both compressors
D Power supply to unit energized. will be commanded to adjust load to 50%. They
are gradually loaded up together until the applied
D Unit circuit breakers in the ‘on’ position.
load is satisfied. In this way the two compressors
D Control power switch ‘on’ for at least 15 share the load equally.
minutes. Compressor switches ‘on’.
If the applied load decreases to the point that both
D Reset pressed on controller keypad. compressors are running at about 40% capacity,
D Chilled water pump running and chilled water the computer shuts down the lag compressor and
flow switch made. loads the remaining compressor to about 80%. If
applied load decreases further, the remaining
D Leaving chilled water temperature at least 2°F
compressor unloads proportionately. If applied
[1.1°C] above setpoint.
load decreases to less than the minimum capacity
D All safety conditions satisfied. of one compressor, the leaving chilled water
After all above conditions are met, the controller temperature will decline to 2°F [1.1°C] below
will call for the lead compressor to start. The setpoint, at which time the lead compressor will
compressor 15-minute anti-recycle timer is shut down. It will restart automatically if leaving
initiated at compressor start. chilled water temperature rises to 2°F [1.1°C]
above setpoint and both 15 minute anti-recycle
The controller monitors compressor amps, volts, and one minute start delay timers are satisfied.
leaving water temperature and suction and
discharge pressures. The compressor and cooling During start-up operation, the computer monitors
capacity is controlled by pulsed signals to load the difference between discharge and suction
and unload solenoid valves on the compressor. pressures to ensure that minimum of 30psi
When the compressor starts, it is fully unloaded, [2bar] differential is available for compressor
reducing about 25% of its full load capacity. As lubrication. If the difference falls below a minimum
the computer gives it load signals, capacity of 30psi [2bar], the computer closes refrigerant
gradually increases. The rate of compressor flow control valves, starving the evaporator,
loading is governed by ramp control which is causing evaporator pressure to drop, increasing
adjustable in the computer. differential pressure. This is especially helpful at
startup, when warm chilled water and low ambient
The computer responds to leaving chilled water temperature would cause a low head situation.
temperature and its rate of change which is This feature is called EPCAS: Evaporator
proportional and derivative control. If leaving Pressure Control at Startup. It is one of several
chilled water temperature is within the deadband proactive control features of the controller which
(+/-0.8°F [0.5°C] from setpoint), no load or unload overcome potential problems while continuing
commands are given. If chilled water temperature operation.
is above deadband, the computer will continue
loading the compressor until a satisfactory rate of Two additional proactive features are low suction
decline is observed. If leaving chilled water and high discharge pressure override. If operating
temperature is below the deadband, the pressures approach trip level, compressors are
compressor is commanded to unload. Thus the unloaded as necessary to continue operation.
compressor capacity is continuously modulated to
-9-
APPLICATION DATA
Ethylene Glycol
% E. G. Freeze Point C1 K1 G1 P1
By Weight °F °C Capacity Factor kW Rate Flow Factor P.D. Factor
Propylene Glycol
% P. G. Freeze Point C2 K2 G2 P2
By Weight °F °C Capacity Factor kW Rate Flow Factor P. D. Factor
- 10 -
PHYSICAL SPECIFICATIONS
Unit Nominal Capacity TR[kW] 208 [730] 220 [774] 235[828] 257[905] 280[985] 309[1087]
Unit Nominal Power Input kW 238 256 276 318 345 359
COMPRESSOR
Model (Qty) HX 1817 (1) HX 1709 (1) HX 1711 (2) HX 1711 (1) HX 1811 (2) HX 1813 (2)
HX 1711 (1) HX 1811 (1)
EVAPORATOR
Model (Qty) L1R (1) D2R (2) J1R (2) J1R (2) K1R (2) K2R (2)
Nominal Water Flow / Pressure Drop 499.0/ 14.7 529.0/ 7.2 565.0/ 9.6 618.0/ 11.2 673.0/ 11.3 743.0/ 11.5
USgpm/ ft.wg[m³/hr / kPa] [113.3/ 44.0] [120.1/ 21.5] [128.3/ 28.7] [140.3/ 33.5] [152.8/ 33.8] [168.7/ 34.4]
Min/ Max Water Flow USgpm[m³/hr] 159.0/ 787.0 235.0/ 1174.0 236/ 1174 236.0/ 1174.0 257.0/ 1281.0 283.0/ 1409.0
[36.1/ 178.6] [53.3/266.5] [53.6/ 266.5] [53.6/ 266.5] [58.3/ 290.8] [64.2/ 319.8]
Min/ Max Water Pressure Drop ft.wg[kPa] 1.9/ 33.3 1.7/ 30.5 2.0/ 35.6 2.0/ 35.6 2.0/ 36.1 2.0/ 36.8
[5.7/ 99.7] [5.1/ 91.2] [6.0/ 106.4] [6.0/ 106.4] [6.0/ 107.9] [6.0/ 110.0]
CONDENSER
Coil Rows Deep/ Total Face Area ft²[m²] 4/ 282.3[26.2] 4/ 282.3[26.2] 4/ 282.3[26.2] 4/ 141.2[13.1] 3/ 376.4 [35.0] 4/ 188.2[17.5]
3/ 188.2[17.5] 3/ 188.2[17.5]
No. Of Fan 12 12 12 14 16 16
Fan Diameter (Qty) inches[mm] 31.5 [800](12) 31.5 [800](12) 31.5 [800](12) 33.9 [860](14) 33.9 [860](16) 33.9 [860](16)
Total Air Flow cfm[m³/hr] 157500 156177 153594 230034 265944 257460
[267624] [265376] [260987] [390874] [451892] [437476]
Min. Operating Ambient °F[°C] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2]
ELECTRICAL
GENERAL
Operating Charge R134a lbs[kg] 567[257] 600[272] 642[291] 703[319] 794[360] 877[398]
Note: Nominal capacity is based on evaporator LWT 44°F and condenser ambient 95°F, actual capacity depends on the specified operating
conditions.
- 11 -
PHYSICAL SPECIFICATIONS
Unit Nominal Capacity TR[kW] 355[1247] 402[1414] 434[1525] 460[1616] 512[1801] 557[1959]
Unit Nominal Power Input kW 414 463 492 536 590 636
COMPRESSOR
Model (Qty) HX 1813 (1) HX 1816 (2) HX 1817 (2) HX 1813 (3) HX 1816 (1) HX 1816 (2)
HX 1816 (1) HX 1813 (2) HX 1813 (1)
EVAPORATOR
Model (Qty) L2R (2) L3R (2) M1R (2) L2R (1), M2R (1) L3R (1), M2R (1) L3R (1), M3R (1)
Nominal Water Flow / Pressure Drop 852.0/ 9.0 966.0/ 10.0 1042.0/ 9.2 1104.0/ 11.9 1231.0/ 14.5 1337.0/ 15.0
USgpm / ft.wg[m³/hr/ kPa] [193.4/ 26.9] [219.3/ 29.9] [236.5/ 27.5] [250.6/ 35.6] [279.4/ 43.4] [303.5/ 44.9]
Min/ Max Water Flow USgpm[m³/hr] 365.0/ 1810.0 390.0/ 1948.0 436.0/ 2173.0 411.0/ 2040.0 423.0/ 2109.0 439.0/ 2184.0
[101.1/ 410.9] [88.5/ 442.2] [99.0/ 493.3] [93.3/ 463.1] [96.0/ 478.7] [99.7/ 495.8]
Min/ Max Water Pressure Drop ft.wg[kPa] 2.0/ 35.1 2.0/ 35.6 1.9/ 34.5 2.0/ 34.8 1.9/ 35.0 2.0/ 35.2
[3.0/ 104.9] [3.0/ 106.4] [5.7/ 103.2] [3.0/ 104.1] [5.7/ 104.7] [3.0/ 105.2]
CONDENSER
Coil Rows Deep/ Total Face Area ft²[m²] 4/ 188.2[17.5] 4/ 235.3[21.9] 4/ 470.6[43.7] 3/ 256.7[23.8] 4/ 641.7[59.6] 4/ 641.7[59.6]
3/ 235.3[21.9] 3/ 235.3[21.9] 4/ 385.0[35.8]
No. Of Fan 18 20 20 20 20 20
Fan Diameter (Qty) inches[mm] 33.9 [860](18) 33.9 [860](20) 33.9 [860](20) 33.9 [860](20) 33.9 [860](20) 33.9 [860](20)
Total Air Flow cfm[m³/hr] 289863 316260 309225 347340 381612 373422
[492535] [537389] [525435] [590200] [648435] [634519]
Min. Operating Ambient °F[°C] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2]
ELECTRICAL
GENERAL
Operating Charge R134a lbs[kg] 1005[456] 1140[517] 1228[557] 1303[591] 1453[659] 1576[715]
Note: Nominal capacity is based on evaporator LWT 44°F and condenser ambient 95°F, actual capacity depends on the specified operating
conditions.
- 12 -
PERFORMANCE DATA
AMBIENT TEMPERATURE, °F
LWT MODEL
85.0 95.0 105.0 115.0
°F AFHX
210-6SR 196.5 691.1 185.5 191.0 671.7 214.1 185.0 650.7 250.9 177.6 624.5 302.9
220-6SR 209.3 735.9 198.8 203.7 716.4 229.6 197.8 695.7 258.4 190.4 669.8 324.5
235-6SR 224.5 789.5 213.0 218.5 768.6 246.0 212.2 746.4 288.0 204.3 718.6 347.6
260-6SR 245.9 864.8 231.0 239.4 841.8 266.9 232.4 817.5 312.2 223.8 787.0 376.9
280-6SR 267.4 940.4 249.1 260.3 915.5 287.8 252.8 889.0 337.0 243.4 855.9 406.2
310-6SR 293.6 1032.4 267.5 285.8 1005.1 309.2 277.5 976.1 362.0 267.2 939.7 435.5
40.0
355-6SR 337.7 1187.7 307.1 328.7 1156.1 354.0 319.2 1122.7 414.9 307.3 1080.8 498.9
405-6SR 382.2 1344.1 346.3 372.1 1308.5 400.0 361.3 1270.7 468.4 347.8 1223.3 563.3
435-6SR 411.7 1447.9 372.6 400.8 1409.6 430.5 389.2 1368.8 504.0 374.7 1317.9 606.2
460-6SR 438.2 1541.2 402.1 426.5 1499.9 463.5 413.9 1455.8 543.9 398.3 1401.0 655.1
515-6SR 483.9 1701.7 441.0 471.0 1656.6 508.9 457.3 1608.4 595.6 440.3 1548.4 716.6
555-6SR 527.2 1854.2 481.4 513.1 1804.6 553.9 498.1 1751.7 650.0 479.3 1685.8 783.6
210-6SR 204.1 717.9 186.4 198.7 698.7 214.1 192.8 678.2 251.4 185.5 652.5 303.1
220-6SR 217.2 763.9 200.3 211.7 744.4 230.1 205.8 723.9 270.1 198.6 698.5 325.8
235-6SR 233.0 819.4 214.8 227.1 798.5 246.5 220.8 776.6 289.6 213.1 749.3 349.0
260-6SR 255.2 897.6 232.9 248.7 874.7 267.3 241.9 850.7 314.1 233.4 820.8 378.3
280-6SR 277.5 976.0 251.4 270.4 951.2 288.4 263.0 925.1 338.8 253.8 892.5 408.0
310-6SR 304.7 1071.6 270.0 296.9 1044.2 309.8 288.8 1015.6 363.9 278.6 979.9 437.5
42.0
355-6SR 350.5 1232.7 309.1 341.6 1201.3 355.1 332.2 1168.2 416.9 320.5 1127.2 501.6
405-6SR 396.7 1395.1 349.5 386.5 1359.5 400.9 375.9 1322.2 470.9 362.7 1275.7 566.0
435-6SR 427.3 1502.8 376.0 416.4 1464.5 431.4 405.0 1424.3 506.6 390.7 1374.2 608.8
460-6SR 455.1 1600.4 404.1 443.4 1559.5 463.7 431.1 1516.3 545.0 415.9 1462.8 655.2
515-6SR 502.2 1766.4 444.1 489.4 1721.3 509.8 475.9 1673.8 598.4 459.2 1615.0 720.2
555-6SR 547.5 1925.4 483.5 533.5 1876.3 555.4 518.7 1824.4 651.7 500.5 1760.2 783.7
210-6SR 212.1 745.8 187.2 207.6 730.2 213.8 201.0 707.0 252.6 193.9 682.0 303.7
220-6SR 225.5 793.1 200.9 220.0 773.6 232.2 214.3 753.8 271.9 207.3 729.1 326.3
235-6SR 241.9 850.8 215.8 235.3 827.6 252.4 229.9 808.7 291.1 222.4 782.2 349.8
260-6SR 265.0 932.0 233.6 257.4 905.4 275.7 251.9 885.8 315.6 243.6 856.8 379.0
280-6SR 288.2 1013.4 252.5 280.1 985.1 296.6 273.9 963.3 340.6 264.9 931.6 408.7
310-6SR 316.3 1112.6 271.1 309.2 1087.4 311.0 300.7 1057.6 365.8 290.8 1022.8 438.2
44.0
355-6SR 363.9 1280.0 310.3 354.5 1246.8 359.6 345.9 1216.6 419.3 334.6 1176.7 502.1
405-6SR 411.9 1448.5 350.8 402.1 1414.3 403.4 391.5 1376.8 473.3 378.6 1331.6 566.9
435-6SR 443.7 1560.3 377.5 433.5 1524.5 432.3 421.7 1483.1 509.4 407.9 1434.4 610.0
460-6SR 472.5 1661.9 405.8 459.5 1616.0 475.5 449.1 1579.3 547.9 434.3 1527.4 656.8
515-6SR 521.5 1834.1 445.6 512.2 1801.4 510.0 495.7 1743.3 601.5 479.4 1686.1 720.6
555-6SR 568.5 1999.3 485.3 556.5 1957.1 555.9 540.3 1900.2 655.4 522.5 1837.7 785.6
Notes: 1.) Ratings based on 10°F water range in evaporator and .0001 hr.ft².°F/BTU fouling factor.
2.) Interpolation between ratings is permissible but extrapolation is NOT.
3.) kWi is for compressor input.
4.) Unit is running on part load for ambient temperature 115°F and above due to current limiter.
- 13 -
PERFORMANCE DATA
AMBIENT TEMPERATURE, °F
LWT MODEL
85.0 95.0 105.0 115.0
°F AFHX
210-6SR 220.2 774.5 187.4 214.8 755.5 217.2 209.3 736.1 253.5 202.3 711.7 302.6
220-6SR 234.1 823.2 201.2 228.6 804.1 232.6 223.0 784.4 272.7 216.2 760.4 325.8
235-6SR 251.1 883.1 215.6 245.3 862.6 249.5 239.2 841.4 292.1 231.9 815.7 349.4
260-6SR 275.0 967.3 233.9 268.7 944.8 270.5 262.1 921.6 317.0 254.1 893.5 379.2
280-6SR 299.1 1051.9 252.2 292.1 1027.4 291.8 284.9 1002.2 341.8 276.2 971.5 408.1
310-6SR 328.3 1154.8 270.9 320.7 1128.0 313.4 312.8 1100.3 367.1 303.3 1066.7 437.7
46.0
355-6SR 377.8 1328.6 311.2 369.0 1297.6 359.6 359.9 1265.8 420.9 348.9 1227.1 502.4
405-6SR 427.5 1503.5 350.6 417.5 1468.5 405.6 407.3 1432.4 475.0 394.8 1388.6 566.2
435-6SR 460.5 1619.5 377.3 449.8 1581.9 436.5 438.7 1543.1 511.1 425.3 1495.9 609.3
460-6SR 490.5 1725.0 406.0 479.0 1684.7 469.2 467.2 1643.3 548.4 452.9 1592.9 656.3
515-6SR 541.3 1903.7 446.5 528.7 1859.4 515.5 515.7 1813.7 603.0 500.0 1758.4 720.7
555-6SR 590.1 2075.3 485.3 576.3 2026.9 561.7 562.1 1977.0 656.6 544.9 1916.6 784.8
210-6SR 228.3 802.9 189.8 222.9 783.9 218.0 217.3 764.3 255.3 210.5 740.3 305.7
220-6SR 242.7 853.5 203.2 237.2 834.3 233.4 231.6 814.6 274.3 225.0 791.3 329.5
235-6SR 260.3 915.6 217.7 254.5 895.0 250.2 248.5 873.8 293.1 241.4 848.9 352.4
260-6SR 285.2 1002.9 236.1 278.7 980.3 271.5 272.2 957.2 318.6 264.4 929.8 382.7
280-6SR 310.1 1090.6 254.6 303.1 1066.0 292.8 295.9 1040.8 342.9 287.5 1011.1 411.9
310-6SR 340.4 1197.3 273.5 332.8 1170.4 314.5 324.9 1142.7 368.3 315.6 1110.1 441.7
48.0
355-6SR 391.6 1377.3 313.8 382.8 1346.3 360.8 373.8 1314.5 423.5 363.1 1276.9 507.0
405-6SR 443.2 1558.8 353.8 433.2 1523.7 406.9 423.0 1487.6 476.7 410.9 1445.2 571.3
435-6SR 477.4 1679.1 380.9 466.7 1641.3 437.9 455.6 1602.5 513.0 442.6 1556.8 614.7
460-6SR 508.4 1788.1 409.7 496.9 1747.5 471.5 485.1 1706.3 552.1 471.1 1656.9 662.1
515-6SR 561.1 1973.5 450.6 548.5 1928.9 518.0 535.5 1883.4 606.3 520.1 1829.3 727.6
555-6SR 611.7 2151.2 491.0 597.8 2102.5 564.1 583.7 2052.9 659.7 566.9 1993.7 792.0
210-6SR 236.9 833.1 190.3 231.5 814.3 218.1 226.0 794.8 257.3 219.4 771.7 306.9
220-6SR 251.6 885.0 203.4 246.2 865.9 234.4 240.7 846.5 275.2 234.3 824.0 330.1
235-6SR 270.0 949.5 218.3 264.1 928.9 251.4 258.2 908.2 294.8 251.4 884.1 353.7
260-6SR 295.7 1040.0 236.5 289.3 1017.4 272.4 282.8 994.7 319.8 275.3 968.2 383.4
280-6SR 321.6 1130.9 255.4 314.6 1106.4 294.3 307.6 1081.7 344.9 299.4 1053.0 413.4
310-6SR 353.0 1241.5 274.3 345.4 1214.6 315.9 337.7 1187.6 370.4 328.7 1156.0 443.4
50.0
355-6SR 406.1 1428.3 314.5 397.3 1397.3 362.0 388.4 1366.1 424.5 378.1 1329.7 508.2
405-6SR 459.6 1616.4 355.0 449.7 1581.4 408.8 439.6 1546.1 479.3 427.9 1505.0 573.5
435-6SR 495.1 1741.2 382.0 484.4 1703.5 439.9 473.6 1665.5 515.7 461.0 1621.2 617.1
460-6SR 527.3 1854.5 411.0 515.8 1814.1 472.2 504.3 1773.5 555.4 490.7 1725.8 664.0
515-6SR 581.9 2046.6 451.0 569.3 2002.2 519.0 556.6 1957.5 609.9 541.7 1905.2 729.3
555-6SR 634.3 2231.0 492.3 620.5 2182.4 565.6 606.7 2133.7 664.5 590.4 2076.5 794.3
Notes: 1.) Ratings based on 10°F water range in evaporator and .0001 hr.ft².°F/BTU fouling factor.
2.) Interpolation between ratings is permissible but extrapolation is NOT.
3.) kWi is for compressor input.
4.) Unit is running on part load for ambient temperature 115°F and above due to current limiter.
- 14 -
DIMENSIONAL DATA
AFHX 210-6SR
AFHX 260-6SR
- 15 -
DIMENSIONAL DATA
AFHX 280-6SR
AFHX 310-6SR
AFHX 355-6SR
- 16 -
DIMENSIONAL DATA
- 17 -
FLOOR LOADING DIAGRAM
- 18 -
DIMENSIONAL CLEARANCE
SPACE REQUIREMENTS
Single Pit (See Note 2)
Multi Pit
Notes:
1.) All dimensions are minimal, unless
Corner Wall otherwise noted.
2.) Pit installations are not re-
commended. Re-circulation of hot
condenser air in combination with
surface air turbulence cannot be
predicted. Hot air re-circulation will
severely affect unit efficiency (EER)
and can cause high pressure or fan
motor temperature trips. Dunham-
Bush will not be responsible for
ducting fans to a higher level to
alleviate the above mentioned
conditions.
- 19 -
EVAPORATOR WATER PRESSURE DROP
IMPERIAL UNITS
100 AFHX 210-6SR
AFHX 235-6SR
AFHX 260-6SR
PRESSURE DROP - ft.wg.
AFHX 220-6SR
AFHX 280-6SR
AFHX 310-6SR
AFHX 355-6SR
10 AFHX 405-6SR
AFHX 460-6SR AFHX 555-6SR
AFHX 515-6SR AFHX 435-6SR
1
100 1000 10000
S. I. UNITS
1000
AFHX 210-6SR
AFHX 235-6SR
AFHX 260-6SR
PRESSURE DROP - kPa
AFHX 220-6SR
AFHX 280-6SR
100 AFHX 310-6SR
AFHX 355-6SR
AFHX 405-6SR AFHX 555-6SR
AFHX 460-6SR AFHX 435-6SR
AFHX 515-6SR
10
1
10 100 1000
AFHX 210-6SR 51 50 55 56 64 61 56 47 67
AFHX 220-6SR 51 50 55 56 64 61 56 47 67
AFHX 235-6SR 51 50 55 56 63 61 56 47 67
AFHX 260-6SR 52 51 57 58 65 62 57 49 68
AFHX 280-6SR 53 51 57 59 65 63 58 49 69
AFHX 310-6SR 53 52 58 59 66 63 58 50 69
AFHX 355-6SR 53 52 58 59 66 63 58 50 69
AFHX 405-6SR 53 52 58 60 66 64 59 51 70
AFHX 435-6SR 54 52 59 60 67 64 59 51 70
AFHX 460-6SR 55 53 59 60 67 64 59 50 70
AFHX 515-6SR 55 53 60 61 68 65 60 52 71
AFHX 555-6SR 55 54 60 61 68 65 60 52 71
Note: Unit Sound Pressure Level (Lp) @ 33 ft [10m] (free field), ± 2 dB tolerance
- 20 -
CONDENSER FAN
SYSTEM 1 SYSTEM 2
SYSTEM1 SYSTEM 2 BASE FANS 10, 12, 14, 16, 18 2, 4, 6, 8
BASE FANS 10, 12, 14, 16 2, 4, 6, 8 STAGE 1 9, 13 1, 5
STAGE 1 9, 13 1,5 STAGE 2 11, 15 3, 7
STAGE 2 11, 15 3, 7 STAGE 3 17 -
ELECTRICAL DATA
Model Compressor Data Cond. Fan Motor Data Unit Electrical Data
AFHX Model(Qty) RLA(Qty) LRA(Qty) HP(Qty) FLA(Qty) FLA MCA MFS
- 21 -
TYPICAL WIRING SCHEMATIC
- 22 -
TYPICAL WIRING SCHEMATIC
- 23 -
TYPICAL WIRING SCHEMATIC
- 24 -
TYPICAL WIRING SCHEMATIC
- 25 -
GUIDE SPECIFICATIONS
1. The contractor shall in accordance with the plans, compressor housing. (Provide isolation valves on all
furnish and install _____________ Dunham-Bush connections to compressor to allow condenser to be
_______________ packaged liquid chiller(s). The used as a pump down receiver.)
unit(s) shall be completely factory packaged
including rotary screw compressor(s), evaporator, 5. Evaporator vessels shall all be cleanable shell and
condenser, and controller control center. The tube type with integral finned copper water tubes
packaged chiller shall be factory assembled, mechanically expanded into heavy fixed steel tube
charged and tested with a full operating refrigerant sheets. They are to be available in one, two or three
and oil charge. The refrigerant type shall be R134a. pass design as required on the drawings with
Victaulic connections. Flanges or stub out
2. Capacity of each chiller shall be not less than connections will not be acceptable. The shell side of
_________________ TR (kW output) cooling the evaporator is to have a single relief valve with
_____________ USgpm (liters/min.) of water from provision for refrigerant venting. Evaporators shall
__________ °F[°C] to _________ °F[°C]. Power be designed, constructed in accordance with the
input requirements for the unit(s), incorporating all ASME Code for Unfired Pressure Vessels. The
appurtenances necessary for unit operation, flooded evaporator shall have a built in distributor
including but not limited to the control accessories for feeding refrigerant evenly under the tube bundle
and oil pump or pumps, if required, shall not exceed to produce a uniform boiling action and baffle plates
___________kW input at design conditions. The shall be provided to ensure vapor separation. Water
unit shall be able to unload to _______% of cooling heads are to be removable for tube cleaning. Vent
(refrigeration) capacity when operating with leaving and drain plugs are to be provided in each head.
chilled water and entering condenser water at full (All low temperature surfaces shall be factory
load design temperatures. The unit shall be capable insulated.)
of continuous operation at this point, with stable
compressor operation, without the use of hot gas 6. The flooded evaporator shall be fitted with an oil
bypass. (Provide ________°F[°C] off dual bundle recovery system. The oil recovery system will
compressor.) ensure that the evaporator is operating at peak
efficiency at all times and provide optimal energy
3. Heat transfer surfaces shall be selected to reflect efficiency during extended periods of part load.
the incorporation of a fouling factor of 0.0001 hr. ft². Units without oil recovery systems mounted on the
°F/BTU [0.000018m².°C/W] for the evaporator. evaporator will not be acceptable.
Water pressure drop at design conditions shall not
exceed ____________ feet of water through the 7. The condenser coil is to be constructed of copper
evaporator. tubes and die formed aluminum fins having self-
spacing collars. Fins shall be mechanically bonded
4. The packaged chiller shall be furnished with single- to the tubes. An integral sub-cooling loop shall be
stage direct connected positive displacement rotary incorporated into the coil. Condenser divider baffles
screw compressor(s) as required, of the oil injected shall fully separate each condenser fan section to
type, driven by a 3500 RPM (2900 RPM-50Hz) control the airflow to maintain proper head pressure
motor. Each compressor shall include an integral oil control. The condenser shall be sized for pump
separation system, oil sump and oil filter. The oil down capacity.
temperature shall be controlled during operation to
maintain proper oil temperatures throughout the
8. To maximize energy efficiency, the packaged chiller
lubrication system. An electric oil heater shall be
shall be equipped with a flash economizer cycle and
supplied with each compressor to maintain oil
modulating refrigerant expansion devices.
temperature during shutdown period. Each
Refrigerant vapor from the flash economizer shall
compressor shall have a suction check valve,
be fed back into an intermediate compressor stage,
suction filter, (suction service valve) (and a
reducing the enthalpy of the refrigerant and
discharge check valve). Compressor capacity
increasing the net refrigeration effect of the
control shall be obtained by an electrically initiated,
evaporator.
hydraulically actuated slide valve within each
- 26 -
GUIDE SPECIFICATIONS
9 The fans shall be heavy duty, polypropylene blade, Terminal or PC with communication software
direct drive propeller type. Motors shall be three installed to enable remote monitoring.
phase with internal overloads and are to be
12. The electrical control panel shall be wired to permit
permanently lubricated.
fully automatic operation during - initial start-up,
normal operation, and shutdown conditions. The
10. The packaged chiller shall be furnished with a
control system shall contain the following control
modulating refrigerant control system to optimize
and safety devices:
efficiency and compressor protection. This
refrigerant control system will reduce the flow of MANUAL CONTROLS
efficiency robbing refrigerant vapor in the D Control circuit stop and start switches
condenser from entering the evaporator at reduced D Compressor enable switch
load by directly modulating a motorized refrigerant
SAFETY CONTROLS
valve in the liquid line entering the evaporator. In
addition, the refrigerant control system shall D Solid state compressor motor starter overloads
- 27 -
Americas Europe Africa
info@dunham-bush.com
www.dunham-bush.com Products that perform...By people who care
Manufacturer reserves the right to change specifications without prior notice. M-S-0463C-0810