AFHX Series 60Hz

Air Cooled Screw Flooded Chillers

Cooling Capacity: 77 to 191 TR (271 to 672 kW)

R134a

Products that perform...By people who care

INTRODUCTION

For more than 100 years, Dunham-Bush has focused on innovative product development. Today, we
provide a full portfolio of HVAC/R products from Fan Coil Units to large centrifugal chillers as well as
many other innovative green solutions. Our commitment to innovation, matched with an aggressive
attitude toward growth, makes Dunham-Bush a leader in global markets. Our product development is
tailored to meet the specific needs of customers, building-by-building, country-by-country and region-by-
region. No other HVAC/R manufacturer takes this approach to meeting your performance expectations.
AFHX, Air Cooled Screw Flooded Chillers, have a cooling capacity range from 77 to 191 TR [271 to 672
kW] in 60Hz version using environmentally sound HFC-134a refrigerant. The entire product line features
energy efficiency, installation ease, control flexibility, high reliability and advanced 2020i controller. The
AFHX range is AHRI certified and ETL listed.

TABLE OF CONTENT
Page No
Introduction .......................................................................................................................................................................................... 2
Nomenclature ....................................................................................................................................................................................... 2
Advantages of Flooded Chiller ............................................................................................................................................................. 3
Unit Features ........................................................................................................................................................................................ 5
Operating Benefits ............................................................................................................................................................................... 8
Typical Sequence of Operation ............................................................................................................................................................ 9
Application Data ................................................................................................................................................................................. 10
Physical Specifications ....................................................................................................................................................................... 11
Performance Data .............................................................................................................................................................................. 13
Dimensional Data ............................................................................................................................................................................... 15
Floor Loading Diagram ....................................................................................................................................................................... 18
Dimensional Clearance ...................................................................................................................................................................... 19
Evaporator Water Pressure Drop ....................................................................................................................................................... 20
Sound Pressure Data ......................................................................................................................................................................... 20
Condenser Fan .................................................................................................................................................................................. 21
Electrical Data .................................................................................................................................................................................... 21
Typical Wiring Schematic ................................................................................................................................................................... 22
Guide Specifications .......................................................................................................................................................................... 26

NOMENCLATURE

A F HX 150 T - 6 S R- HR

HR = Heat Recovery
Air Cooled Chiller LN = Low Noise

Blank = R22
R = R134a
Flooded Evaporator
S = Standard
Q = Special

Horizontal Screw Compressor 5 = 50Hz

6 = 60Hz

T = Optional Two
Nominal TR Compressors
Blank = Standard

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ADVANTAGES OF FLOODED CHILLER

In a flooded evaporator the refrigerant surrounds correspondingly higher Energy Efficiency Ratio
the tubes in the shell and the water to be cooled (EER) i.e. (BTU/Watt) or lower kW/TR.
flows through the tubes. The level of liquid
refrigerant in the shell is maintained by the FIGURE 1
combined action of an electronic level controller
and mod-motor actuated ball valves which
regulates the subcooled liquid refrigerant into the
evaporator. This ensures that all the evaporator
tubes are completely immersed in the liquid
refrigerant for better heat transfer efficiency.
For a Direct Expansion (DX) Evaporator the
refrigerant is expanded into the tubes while the
chilled water is circulated through the shell. A
thermostatic expansion valve is used to throttle
the refrigerant in maintaining constant superheat
of suction gas to the compressor.
The following are the advantages of using a
flooded chiller:

1. Higher Capacity and Higher EER

achievable with the Same Compressor
The flooded evaporator with all the copper
tubes immersed in the “boiling” liquid
refrigerant enables a small approach
temperature between the “boiling” liquid
refrigerant temperature in the shell and the
outlet chilled water temperature in the
evaporator tubes to be achieved. This
approach temperature or temperature
difference between the evaporating
temperature of the boiling liquid refrigerant and
the chilled water outlet temperature, for a
flooded evaporator, is typically less than 3°F
[1.7°C].
On the contrary, for a DX or Direct Expansion
Evaporator, the typical approach temperature
is between 8°F [4.4°C] to 10°F [5.5°C]. This
simply means that the same compressor in a
flooded evaporator system will operate at a
higher saturated evaporating temperature
when compared to the same compressor in a
DX Evaporator system, when outlet chilled
water temperatures in both cases are set at
the same temperature.
Figure 1 shows the typical screw compressor
capacity performance curve at a particular
condensing temperature over saturated
evaporating temperature of between 30°F
[-1.1°C] to 50°F [10°C], and the typical power
input curve over the same conditions. It can be
noted that the same compressor when
operating with a flooded evaporator will
generate approximately 8% more cooling
capacity while kW input increases by approx
1.8%. Therefore, the same compressor, when
coupled to a flooded evaporator, will typically
achieve higher cooling capacity with
A DX Evaporator uses TXV throttling to
maintain about 10°F [5.5°C] to 15°F [8.3°C]
suction superheat to prevent liquid flood back
to the compressor. In a flooded evaporator, the
refrigerant boils off in the shell and gas can be
sucked out from the top of evaporator back to
compressor. The suction superheat is usually
about 2°F [1.1°C] to 3°F [1.7°C]. Reduction in
suction superheat will further increase the
capacity performance of the compressor.
DX Evaporators are typically designed with
higher tube velocities to ensure proper oil
return to compressor both at full load and at
reduced load. This will contribute to higher
refrigerant pressure drop through the
evaporator. On the contrary, there is very little
shell side pressure losses for a flooded
evaporator. Therefore, lower suction pressure
drop in the flooded design will impose less
capacity penalty on the compressor and this
will further enable the compressor in a flooded
evaporator to generate more capacity than one
with a DX Evaporator.

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ADVANTAGES OF FLOODED CHILLER
2. Better Part Load Performance
The Dunham-Bush Air Cooled Flooded Chiller
with its sophisticated advanced controller and
patented oil management system has all
evaporator tubes completely immersed in the
“boiling” liquid refrigerant to achieve superior
heat transfer efficiency while ensuring
adequate oil return to the compressor(s). This
ensures superior full-load efficiency and even
better part-load efficiency as the full heat
transfer surface areas of the evaporator tubes
are utilized even at part-load conditions. In
Direct Expansion Evaporators, because of the
need to maintain adequate refrigerant gas
velocities in the evaporator tubes for proper oil
return, it is typical for certain bundles of
evaporator tubes to be “blocked” or “baffled
off” at part-load conditions. Therefore not
utilizing the full heat transfer surface of the
evaporator tubes means lower efficiency when
compared with a flooded evaporator chiller at
part-load conditions.
3. Flash Economizer/ Vapor Injection
Cycle for Increase Capacity and Higher
EER
The renowned Dunham-Bush screw
compressor allows for flash economizer vapor
injection cycle to be incorporated, increasing
capacity by as much as 25% with marginal
10% to 15% increase in kW-input. Most of
Dunham-Bush’s competitors who produce
Rotary Screw Chillers do not incorporate flash-
economizer vapor injection cycle- not to
mention flooded evaporator!
4. Excellent Capacity Modulation in
Response to Building Loads
Dunham-Bush utilizes its state-of-the-art
advanced controller in combination
with the electronic level controller and
modulating motor actuated ball valves to
ensure precise control of liquid refrigerant to
the flooded evaporator in response to changes
in cooling load. While maintaining leaving
chilled water temperatures even at very low
load. Whereas most of Dunham-Bush’s
competitors utilize orifice plates to modulate
refrigerant feed to the evaporator, resulting in
lower efficiency at low-load and less reliable oil
return.
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5. Maximum Reliability and Redundancy
Today, the Dunham-Bush screw compressors
are increasingly accepted for its reliability. The
2-compressor, 3-compressor and 4-
compressor models are designed to have 2
independent refrigerant circuits for
redundancy. For the refrigerant circuits with 2-
compressors (i.e. 3-compressor and 4-
compressor models), individual compressor is
provided with suction stop valve, suction check
valve, discharge check valve and other
isolating valves in the oil management system
to allow complete isolation of an unlikely faulty
compressor without contaminating the
refrigerant system and further allows other
compressors to continue to operate - thus
ensuring maximum redundancy
6. Cleanable Evaporator
For a single pass evaporator join in a row, the
end plates at both ends of the water boxes (2
pass only at return end and 1 pass ‘u’
arrangement only at ‘u’ elbow end) can be
removed easily without dismantling the chilled
water piping connections, for inspection and
for mechanical tubes cleaning with brushes or
auto-brush. This will enable low tube fouling
factor in the evaporator to be ensured, thus
maintaining system efficiency.
7. Lower Water Side Pressure Drop
In a DX Evaporator, the water flows
transversely over the outside of the tubes. The
water flow is guided with vertical baffles. This
will have a higher-pressure drop compared to
the water flow in the tubes of a flooded
evaporator. In other words, the equivalent
flooded chiller will require smaller water pump
to operate at lower power consumption.
8. Commonly Used In Large Tonnage
Chillers Where Efficiency Is Critical
As a general rule, DX Evaporators are typically
used in small and medium tonnage chillers
where efficiency may not be a primary
consideration but cost is important. However,
with increasing energy cost and the drive to
reduce global warming, flooded evaporator
chillers will increasingly become more
popular not only in the large tonnage
chillers but also in the small and medium
tonnage chillers. Dunham-Bush, again,
leads the industry in this respect!
UNIT FEATURES
ADVANCE CONTROLLER
Vision 2020i a flexible and advance
programmable electronic controller designed
specifically for the application and precise control
of Dunham-Bush Rotary Screw compressor
chillers.
The controller board is provided with a set of
terminals that connect to various devices such as
temperature sensors, pressure and current
transducers, solenoid valves, compressors and
fans contactors, control relays etc. Three sizes of
controller boards are provided to handle different
number of input and output requirements: DB3-S
small, DB3-M medium and DB3-L large board.
The unit algorithm program and operating
parameters are stored in FLASH-MEMORY that
does not require a back-up battery. The program
can be loaded through PC or programming key.
Vision 2020i controller is equipped with a user
friendly terminal with a semi-graphic display and
dedicated keys that provides easy access to the
unit operating conditions, control set points and
alarm history.
Each unit’s controller can be configured and
connected to the local DBLAN network that allows
multiple units sequencing control without
additional hardware. The DBLAN is local area
network made up of several chillers’ controller.
Display and User Terminal
The Vision 2020i controller is designed to work
with a user friendly back-lit 132 by 64 pixels
DBG1 Semi-Graphic Display panel connected
-5-
with the controller through a telephone cable. The
terminal allows carrying out of all program
operations and also allows the unit working
conditions, compressor run times and alarm
history to be displayed. Set points and other
parameters can be modified via the user terminal.
The display has an automatic self-test of the
controller on system start-up. Multiple messages
will be displayed automatically by scrolling from
each message to the next. All of these messages
are spelled out in English on the display terminal.
There are 15 dedicated buttons to enable the user
to access information, based on the security level
of the password. For more detail operation of the
DBG1 Display Terminal, please refer to the Unit
Operation Manual.
Easily accessible measurements include:
D Leaving chilled water temperature
D Entering chilled water temperature
D Compressor discharge temperature
D Leaving chiller water temperature derivative
D Evaporator Pressure
D Condenser Pressure
D Compressor amp draw of each compressor
D Compressor elapsed run time of each
compressor
D Compressor starts status
D Oil level sensor status
D Water temperature reset value
D Water flow switch status
D External start/stop command status
Optional ambient temperature is available. With
this option the operator can quickly and
accurately read all significant temperatures and
eliminate the need for thermometers. Voltmeter is
also offered as an optional feature.
Capacity Control
Leaving chilled water temperature control is
accomplished by entering the water temperature
setpoint and placing the controller in automatic
control. The unit will monitor all control functions
and move the slide valve to the required operating
position. The compressor ramp (loading) cycle is
programmable and may be set for specific
building requirements. Remote adjustment of the
leaving chilled water setpoint is accomplished
either through direct BMS protocols connection to
UNIT FEATURES
the controller communication ports, or from an
external hardwired control signal from BMS to
supply a chilled water reset 4 to 20mA analog
input signal. Remote reset of compressor current
limiting function may be accomplished in a similar
fashion.
System Control
The unit may be started or stopped manually, or
through the use of an external signal from a
Building Automation System. In addition, the
controller may be programmed with seven-day
operating cycle or other Dunham-Bush control
packages may start and stop the system through
inter-connecting wiring.
System Protection
The following system protection controls will
automatically act to ensure system reliability:
D Low suction pressure
D High discharge pressure
D Freeze protection
D Low differential pressure
D Low oil level
D Compressor run error
D Power loss
D Chilled water flow loss
D Sensor error
D Compressor over current
D Compressor Anti-recycle
The controller can retain up to 99 alarm
conditions complete with time of failure together
data stamping on critical sensor readings in an
alarm history. This tool will aid service technicians
in troubleshooting tasks enabling downtime and
nuisance trip-outs to be minimized.
Remote Monitoring
Vision 2020i controller can be completed with an
optional RS485 communications card and
NETVISOR software for remote monitoring and
-6-
controlled from a PC terminal and optional phone
modem.
With various optional add-on cards the
Vision2020i controller can also be interfaced
directly to the Building Management System
(BMS) with the standard communication protocols
using MODBUS, LONWORKS, BACNET MSTP
as well as over IP.
This sophisticated feature makes servicing easier
and more convenient to the system. The
controller as standard is additionally equipped
with history files which can be used to take logs
and which may be retrieved via the phone modem
or internet connection periodically. Now owners of
multiple buildings have a simple and inexpensive
method of investigating potential problems quickly
and in a highly cost effective manner.
REFRIGERATION CYCLE
The refrigerant management system, is shown in
the refrigerant cycle diagram below.
Liquid refrigerant enters the flooded evaporator
uniformly where it absorbs heat from water
flowing through the evaporator tubes. The
vaporized refrigerant is then drawn into the
suction port of the compressor where the
compression begins.
This partially compressed gas is then combined
with additional gas from the flash economizer as
the vapor injection port at an intermediate
pressure is exposed to each interlobe space.
Compressed gaseous refrigerant is then
discharged into the integral oil separator where
oil, which is contained in the refrigerant vapor, is
removed and returned to the oil sump.
High pressure superheated refrigerant is then
discharged into the condenser, where air is drawn
across the condenser by propeller fans which cool
and condense the refrigerant. This liquid
refrigerant then passes through the first
expansion device and into the flash economizer
where flash gas and liquid refrigerant are
separated.
UNIT FEATURES
The flash gas is drawn into the vapor injection port
of the compressor. The remaining liquid
refrigerant then passes through a second
expansion device which reduces the pressure
further and it is introduced into the bottom of the
flooded evaporator via an integral distributor.
By removing the flash gas from the flash
economizer at an intermediate pressure, the
enthalpy of the refrigerant flowing into the
evaporator is reduced. This increases the
refrigeration effect and improves the efficiency of
the refrigeration cycle.
Refrigerant flow into and out of the flash
economizer is controlled by modulating valves
which eliminate the energy wasting hot gas
bypass effect inherent with fixed orifices.
PART-LOAD PERFORMANCE
Through the use of flash economizer modulating
flow control and multiple compressors, Dunham-
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Bush air cooled chillers have some of the best
part-load performance characteristics in the
industry when measured in accordance with AHRI
Standard 550/590-2003.
In most cases, actual building system loads are
significantly less than full load design conditions,
therefore chillers operate at part load most of the
time.
Dunham-Bush air cooled chillers combine the
efficient operation of multiple compressors with an
economizer cycle and advanced controller to yield
the best total energy efficiency and significant
operating saving under any load.
When specifying air conditioning equipment, it is
important to consider the system load
characteristics for the building application. In a
typical city, the air conditioning load will vary
according to changes in the ambient temperature.
Weather data compiled over many years will
predict the number of hours that equipment will
operate at various load percentages.
OPERATING BENEFITS

EFFICIENCY AND RELIABILITY D IEEE.

D Safety quality license for import boiler and

Energy Efficiency pressure vessel, China.
D Designed to provide the greatest amount of
cooling for the least power input over the entire Refrigerant Compatibility
operating range of your building.
D Designed to operate with environmentally
D Delivers outstanding efficiency and total sound and economically smart HFC-134a with
energy savings through the utilization of proven efficiency and reliability.
economizer cycle and advanced controller
staging producing greater capacity with fewer D Consult Factory for use of other HFC
compressors. refrigerants.

D Maximized performance through computer-

matched components and multiple
compressors on a single refrigerant circuit.
D High efficiency oil recovery system guarantees
removal of oil carried over in the refrigerant
and maintains the heat exchangers at their
maximum efficiency at both full and part load.
Control Flexibility
D Controller-based with DDC (direct digital
control) features precise push button control
over every aspect of operation with built-in
standard features that allow extra energy
savings on start-up and throughout the life of
your equipment.

Operational Advantages D Ensured uniform compressor loading and

optimal energy efficiency through controller to
D Dramatic payback in reduced maintenance
controls which utilize pressure transducers to
and overhaul costs both in downtime and in
measure evaporator and condenser pressure.
labor expenditures.
D Lower energy costs resulting from automatic
D Ease of troubleshooting through controller
load monitoring and increased accuracy and
retention of monitored functions.
efficiency in compressor staging.
D Factory run tested.
D Monitor your chiller's key functions from a
remote location with a simple, low cost, phone
Safety Code modem option.

D ASME Boiler and Pressure Vessel Code,
Section VIII Division 1 "Unfired Pressure
Vessels".
D JKKP Code.
D ASME Standard B31.5 Refrigeration Piping.
D Proactive control anticipates problems and
takes corrective action before they occur.
Controls will unload compressor(s) if head or
suction pressure approach limits. This will
enable unit to stay on line while warning
operator of potential problems.

D ASHRAE Standard 15 Safety Code for

Mechanical Refrigeration.

-8-
TYPICAL SEQUENCE OF OPERATION
The Dunham-Bush air cooled water chiller
depends mainly on its on-board controller for
control. Operation described is for a two-
compressor units and is very similar for single
compressor units.
For initial start-up, the following conditions must
be met:
D Power supply to unit energized.
D Unit circuit breakers in the ‘on’ position.
D Control power switch ‘on’ for at least 15
minutes. Compressor switches ‘on’.
D Reset pressed on controller keypad.
D Chilled water pump running and chilled water
flow switch made.
D Leaving chilled water temperature at least 2°F
[1.1°C] above setpoint.
D All safety conditions satisfied.
After all above conditions are met, the controller
will call for the lead compressor to start. The
compressor 15-minute anti-recycle timer is
initiated at compressor start.
The controller monitors compressor amps, volts,
leaving water temperature and suction and
discharge pressures. The compressor and cooling
capacity is controlled by pulsed signals to load
and unload solenoid valves on the compressor.
When the compressor starts, it is fully unloaded,
reducing about 25% of its full load capacity. As
the computer gives it load signals, capacity
gradually increases. The rate of compressor
loading is governed by ramp control which is
adjustable in the computer.
The computer responds to leaving chilled water
temperature and its rate of change which is
proportional and derivative control. If leaving
chilled water temperature is within the deadband
(+/-0.8°F [0.5°C] from setpoint), no load or unload
commands are given. If chilled water temperature
is above deadband, the computer will continue
loading the compressor until a satisfactory rate of
decline is observed. If leaving chilled water
temperature is below the deadband, the
compressor is commanded to unload. Thus the
compressor capacity is continuously modulated to
-9-
match applied load and hold leaving chilled water
temperature at setpoint.
If the applied load is greater than one compressor
can handle, it will load fully and then the controller
will call for a second compressor. After one
minute, the second compressor will start in the
same manner as the first. Then both compressors
will be commanded to adjust load to 50%. They
are gradually loaded up together until the applied
load is satisfied. In this way the two compressors
share the load equally.
If the applied load decreases to the point that both
compressors are running at about 40% capacity,
the computer shuts down the lag compressor and
loads the remaining compressor to about 80%. If
applied load decreases further, the remaining
compressor unloads proportionately. If applied
load decreases to less than the minimum capacity
of one compressor, the leaving chilled water
temperature will decline to 2°F [1.1°C] below
setpoint, at which time the lead compressor will
shut down. It will restart automatically if leaving
chilled water temperature rises to 2°F [1.1°C]
above setpoint and both 15 minute anti-recycle
and one minute start delay timers are satisfied.
During start-up operation, the computer monitors
the difference between discharge and suction
pressures to ensure that minimum of 30psi
[2bar] differential is available for compressor
lubrication. If the difference falls below a minimum
of 30psi [2bar], the computer closes refrigerant
flow control valves, starving the evaporator,
causing evaporator pressure to drop, increasing
differential pressure. This is especially helpful at
startup, when warm chilled water and low ambient
temperature would cause a low head situation.
This feature is called EPCAS: Evaporator
Pressure Control at Startup. It is one of several
proactive control features of the controller which
overcome potential problems while continuing
operation.
Two additional proactive features are low suction
and high discharge pressure override. If operating
pressures approach trip level, compressors are
unloaded as necessary to continue operation.
APPLICATION DATA

Low Ambient Operation / Freeze
Protection
If unit is required to operate below 20°F [-7°C],
optional head pressure control is required.
Immersion heater and circulating pump need to
be provided to be in operation when the chiller is
not operating. Glycol is recommended for added
protection. If wind in area is over 5 mph [8 kph], a
wind barrier is recommended.
Desuperheaters
A hot gas desuperheater can be factory supplied
for field installation. Suitable fittings in refrigerant
lines with shut off valves can be supplied. Consult
factory for further details.
Water Circuit
Constant water flow required with a minimum of 3
USgal per TR [3.3 liters / kW°] increasing up to 10
USgal [11 liters] for process, low load applications
with small temperature ranges and/or vastly
fluctuating load conditions.
Glycol Freeze Protection
If the chiller or fluid piping may be exposed to
temperatures below freezing, glycol protection is
recommended. The re-commended protection is
10°F [5.6°C] below the minimum ambient
temperature. Use only glycol solutions approved
for heat exchanger duty. The use of automotive
anti-freeze is not recommended because they
have short-lived inhibitors and fouling of the
vessels will occur. If the equipment is exposed to
freezing temperature and not being used, the
vessels and piping should be drained.
The use of glycol causes a performance derate as
shown below which needs to be included in the
unit selection procedure.

Ethylene Glycol
% E. G. Freeze Point C1 K1 G1 P1
By Weight °F °C Capacity Factor kW Rate Flow Factor P.D. Factor

10 26.2 -3.2 0.995 0.998 1.019 1.050

15 22.4 -5.3 0.991 0.997 1.030 1.083
20 17.8 -7.9 0.988 0.996 1.044 1.121
25 12.6 -10.8 0.984 0.995 1.060 1.170
30 6.7 -14.1 0.981 0.994 1.077 1.219
35 0.0 -17.8 0.977 0.992 1.097 1.275
40 -10.0 -23.3 0.973 0.991 1.116 1.331
45 -17.5 -27.5 0.968 0.990 1.138 1.398
50 -28.9 -33.8 0.964 0.989 1.161 1.466

Propylene Glycol
% P. G. Freeze Point C2 K2 G2 P2
By Weight °F °C Capacity Factor kW Rate Flow Factor P. D. Factor

10 26.1 -3.3 0.988 0.994 1.005 1.019

15 22.8 -5.1 0.984 0.992 1.008 1.031
20 19.1 -7.2 0.978 0.990 1.010 1.051
25 14.5 -9.7 0.970 0.988 1.015 1.081
30 8.9 -12.8 0.962 0.986 1.021 1.120

Correction Factor - Elevation Correction Factor - FF

Elevation above Sea Level Capacity kW Fouling Factor Capacity kW
Correction Correction Correction Correction
Feet Meters Factor Factor Factor hr.ft².°F/BTU m².°C/kW Factor Factor

0 0 1.00 1.00 0.00010 0.018 1.000 1.000

2000 600 0.99 1.01 0.00025 0.044 0.990 0.995
4000 1200 0.98 1.02 0.00050 0.088 0.970 0.990
6000 1800 0.97 1.03

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PHYSICAL SPECIFICATIONS

Model AFHX 75-6SR 80T-6SR 90T-6SR 100-6SR 115-6SR

Unit Nominal Capacity TR[kW] 70 [246] 74 [260] 84 [295] 88 [311] 103 [362]

Unit Nominal Power Input kW 86 92 104 110 128

COMPRESSOR

Model (Qty) HX 1512 (1) HX 1309 (2) HX 1311 (2) HX 1709 (1) HX 1711 (1)

RPM 3550 3550 3550 3550 3550

Min. % Unit Capacity 25% 12.5% 12.5% 25% 25%

EVAPORATOR

Model (Qty) B1R (1) B1R (1) C1R (1) C1R (1) D1R (1)

Water Connector inches[mm] 5 [127] 5 [127] 5 [127] 5 [127] 6 [152]

Nominal Water Flow / Pressure Drop 168.7/ 9.3 177.3/ 10.2 201.2/ 8.4 212.3/ 9.3 247.1/ 7.4
USgpm/ ft.wg[m³/hr/ kPa] [38.3/ 27.8] [40.3/ 30.5] [45.7/ 25.1] [48.2/ 27.8] [56.1/ 22.1]

Min/ Max Water Flow USgpm[m³/hr] 63.0/ 313.0 63.0/ 313.0 79.0/ 396.5 79.0/ 396.5 105.0/ 523.0
[14.3/ 71.1] [14.3/ 71.1] [17.9/ 90.0] [17.9/ 90.0] [23.8/ 118.7]

Min/ Max Water Pressure Drop ft.wg[kPa] 1.6/ 28.3 1.6/ 28.3 1.6/ 28.7 1.6/ 28.7 1.6/ 28.5
[4.8/ 84.6] [4.8/ 84.6] [4.8/ 85.8] [4.8/ 85.8] [4.8/ 85.2]

CONDENSER

Coil Rows Deep/ Total Face Area ft²[m²] 3/ 121.9 [11.3] 3/ 121.9 [11.3] 4/ 121.9 [11.3] 4/ 121.9 [11.3] 4/ 162.6 [15.1]

No. Of Fan 6 6 6 6 8

Fan Diameter (Qty) inches[mm] 31.5 [800](6) 31.5 [800](6) 31.5 [800](6) 31.5 [800](6) 31.5 [800](8)

Motor kWi (Qty) 2(6) 2(6) 2(6) 2(6) 2(8)

FLA, AMP (Qty) 3.8(6) 3.8(6) 3.8(6) 3.8(6) 3.8(8)

76734 74466 72954 72954 101304

Total Air Flow cfm[m³/hr]
[130386] [126532] [123963] [123963] [172136]

Min. Operating Ambient °F[°C] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2]

ELECTRICAL

Nominal Voltage 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60

Unit RLA A 140 151 167 173 200

Unit Max. Inrush A 231 195 203 266 312

GENERAL

Unit Length inches[mm] 150 [3810] 150 [3810] 150 [3810] 150 [3810] 192 [4877]

Unit Width inches[mm] 88 [2235] 88 [2235] 88 [2235] 88 [2235] 88 [2235]

Unit Height inches[mm] 87.5 [2222] 87.5 [2222] 87.5 [2222] 87.5 [2222] 87.5 [2222]

Shipping Weight lbs[kg] 8526 [3867] 9063 [4111] 9601 [4355] 9322 [4228] 10919 [4953]

Operating Weight lbs[kg] 8641 [3920] 9179 [4164] 9749 [4422] 9470 [4295] 11112 [5040]

Operating Charge R134a lbs[kg] 205 [93] 216 [98] 245 [111] 260 [118] 302 [137]

Note: Nominal capacity is based on evaporator LWT 44°F and condenser ambient 95°F, actual capacity depends on the specified operating
conditions.

- 11 -
PHYSICAL SPECIFICATIONS

Model AFHX 125T-6SR 135-6SR 150-6SR 150T-6SR 175T-6SR 190-6SR

Unit Nominal Capacity TR [kW] 110 [387] 121 [427] 132 [466] 137 [482] 158 [556] 171 [603]

Unit Nominal Power Input kW 138 150 162 172 192 213

COMPRESSOR

Model (Qty) HX 1509 (2) HX 1811 (1) HX 1813 (1) HX 1512 (2) HX 1709 (1) HX 1816 (1)
HX 1512 (1)

RPM 3550 3550 3550 3550 3550 3550

Min. % Unit Capacity 12.5% 25% 25% 12.5% 12.5% 25%

EVAPORATOR

Model (Qty) D2R (1) D2R (1) J1R (1) J1R (1) K1R (1) K2R (1)

Water Connector inches[mm] 6 [152] 6 [152] 6 [152] 6 [152] 6 [152] 6 [152]

Nominal Water Flow / Pressure Drop 264.3/ 6.8 291.6/ 8.1 318.0/ 11.2 329.3/ 11.9 380.1/ 13.3 411.7/ 13.0
USgpm / ft.wg [m³/hr / kPa] [60.0/ 20.3] [66.2/ 24.2] [72.2/ 33.5] [74.8/ 35.6] [86.3/ 39.8] [93.5/ 38.9]

Min/ Max Water Flow USgpm[m³/hr] 117.0/ 587.0 117.0/ 587.0 117.0/ 588.0 117.0/ 588.0 128.0/ 640.0 142.0/ 705.0
[26.6/ 133.2] [26.6/ 133.2] [26.6/ 133.4] [26.6/ 133.4] [29.1/ 145.3] [32.2/ 160.0]

Min/ Max Water Pressure Drop ft.wg[kPa] 1.6/ 28.8 1.6/ 28.8 1.9/ 33.8 1.9/ 33.8 1.9/ 33.9 1.9/ 34.3
[4.8/ 86.1] [4.8/ 86.1] [5.7/ 101.1] [5.7/ 101.1] [5.7/ 101.4] [5.7/ 102.6]

CONDENSER

Coil Rows Deep/ Total Face Area ft²[m²] 4/ 162.6 [15.1] 4/ 162.6 [15.1] 4/ 188.2 [17.5] 4/ 188.2 [17.5] 4/ 235.3 [21.9] 4/ 235.3 [21.9]

No. Of Fan 8 8 8 8 10 10

Fan Diameter (Qty) inches[mm] 31.5 [800](8) 31.5 [800](8) 31.5 [800](8) 31.5 [800](8) 31.5 [800](10) 31.5 [800](10)

Motor kWi (Qty) 2(8) 2(8) 2(8) 2(8) 2(10) 2(10)

FLA, AMP (Qty) 3.8(8) 3.8(8) 3.8(8) 3.8(8) 3.8(10) 3.8(10)

Total Air Flow cfm[m³/hr] 97272 97272 103236 101388 126735 129045
[165285] [165285] [175419] [172278] [215348] [219273]

Min. Operating Ambient °F[°C] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2] 45 [7.2]

ELECTRICAL

Nominal Voltage 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60

Unit RLA A 224 229 243 264 335 319

Unit Max. Inrush A 294 335 497 356 426 536

GENERAL

Unit Length inches[mm] 192 [4877] 192 [4877] 202.5 [5144] 192 [4877] 234 [5944] 234 [5944]

Unit Width inches[mm] 88 [2235] 88 [2235] 88 [2235] 88 [2235] 88 [2235] 88 [2235]

Unit Height inches[mm] 87.5 [2222] 87.5 [2222] 96.5 [2451] 96.5 [2451] 96.5 [2451] 96.5 [2451]

Shipping Weight lbs[kg] 12034 [5458] 11495 [5214] 12329 [5593] 12896 [5850] 15361 [6968] 14579 [6613]

Operating Weight lbs[kg] 12246 [5555] 11708 [5311] 12581 [5707] 13148 [5964] 15641 [7095] 14882 [6750]

Operating Charge R134a lbs[kg] 322 [146] 355 [161] 388 [176] 401 [182] 483 [219] 522 [237]

Note: Nominal capacity is based on evaporator LWT 44°F and condenser ambient 95°F, actual capacity depends on the specified operating
conditions.

- 12 -
PERFORMANCE DATA

Ambient Temperature, °F

LWT Model
85.0 95.0 105.0 115.0
°F AFHX

TR kW° kWI TR kW° kWI TR kW° kWI TR kW° kWI

75-6SR 67.7 238.0 63.2 65.0 228.4 72.8 61.6 216.5 84.9 57.3 201.3 100.2

80T-6SR 70.5 247.9 68.7 68.2 240.0 79.0 65.0 228.4 92.0 60.6 213.2 108.3

90T-6SR 80.7 283.6 78.4 77.5 272.4 90.6 73.3 257.9 105.5 68.2 239.7 125.5

100-6SR 85.5 300.8 83.9 81.7 287.3 97.0 77.2 271.4 113.4 71.7 252.2 135.1

115-6SR 99.3 349.1 95.6 95.1 334.6 110.3 90.0 316.4 128.8 83.7 294.2 153.3

40.0 125T-6SR 106.0 372.9 104.4 101.7 357.7 120.3 96.4 338.9 140.3 89.6 315.1 166.7

135-6SR 117.5 413.2 114.3 112.1 394.4 132.2 105.8 372.2 154.8 98.2 345.5 184.6

150-6SR 128.3 451.3 124.5 122.4 430.4 144.7 115.3 405.7 169.2 106.9 375.9 202.4

150T-6SR 132.7 466.8 132.5 126.7 445.6 153.5 119.4 419.9 180.0 110.6 389.1 215.9

175T-6SR 152.8 537.5 147.3 146.4 514.7 169.9 138.4 486.6 198.6 128.8 452.9 236.4

190-6SR 166.1 584.2 165.1 158.3 556.7 190.7 149.1 524.3 225.5 137.7 484.3 270.2

75-6SR 70.3 247.3 63.3 67.5 237.4 73.0 64.1 225.5 85.0 59.8 210.2 100.3

80T-6SR 73.2 257.5 69.1 71.0 249.6 79.2 67.6 237.7 92.3 63.3 222.5 108.5

90T-6SR 83.9 294.9 78.8 80.6 283.3 90.8 76.3 268.5 105.9 71.2 250.3 125.5

100-6SR 88.8 312.4 84.3 85.0 298.9 97.3 80.4 282.7 113.9 74.9 263.5 135.0

115-6SR 103.1 362.7 96.0 98.9 347.8 110.7 93.7 329.6 129.5 87.3 307.1 153.4

42.0 125T-6SR 110.1 387.1 104.8 105.8 371.9 120.7 100.4 353.1 140.7 93.5 328.9 166.8

135-6SR 122.0 429.1 114.8 116.7 410.3 132.7 110.3 387.8 155.6 102.6 360.7 184.5

150-6SR 133.3 468.8 125.0 127.3 447.6 144.7 120.1 422.5 169.8 111.7 392.7 202.7

150T-6SR 137.9 485.0 133.1 131.8 463.5 154.0 124.4 437.4 180.6 115.6 406.6 215.5

175T-6SR 158.8 558.4 147.8 152.2 535.3 170.5 144.1 506.8 199.6 134.4 472.8 235.6

190-6SR 172.6 607.0 165.8 164.7 579.2 190.7 155.4 546.5 226.6 143.9 506.1 270.4

75-6SR 73.0 256.9 63.4 70.2 247.0 73.6 66.7 234.7 86.0 62.4 219.5 100.4

80T-6SR 76.1 267.5 69.3 73.8 259.5 79.9 70.3 247.3 92.9 66.0 232.1 108.8

90T-6SR 87.0 306.1 79.0 83.8 294.5 91.6 79.5 279.7 106.3 74.3 261.2 125.3

100-6SR 92.2 324.3 84.4 88.4 310.8 98.2 83.8 294.5 114.2 78.2 275.1 136.0

115-6SR 107.1 376.6 96.1 102.8 361.7 111.7 97.6 343.2 129.9 91.2 320.7 153.1

44.0 125T-6SR 114.3 402.0 105.0 110.0 386.8 121.8 104.5 367.6 141.0 97.7 343.5 166.5

135-6SR 126.7 445.6 114.9 121.4 426.8 133.8 115.0 404.3 155.5 107.2 376.9 185.3

150-6SR 138.5 487.0 125.7 132.4 465.5 146.5 125.3 440.7 170.1 116.7 410.3 203.1

150T-6SR 143.3 503.8 133.9 137.1 482.0 156.0 129.6 455.9 181.0 120.8 424.8 216.5

175T-6SR 164.9 579.9 148.0 158.2 556.4 172.0 150.1 528.0 200.3 140.3 493.6 236.8

190-6SR 179.3 630.5 166.5 171.4 602.7 192.9 162.0 569.6 227.5 150.4 529.0 270.8

Notes: 1.) Ratings based on 10°F water range in evaporator and .0001 hr.ft².°F/BTU fouling factor.
2.) Interpolation between ratings is permissible but extrapolation is NOT.
3.) kWI is for compressor input.
4.) Unit is running on part load for ambient temperature 115°F and above due to current limiter.

- 13 -
PERFORMANCE DATA

Ambient Temperature, °F

LWT Model
85.0 95.0 105.0 115.0
°F AFHX

TR kW° kWI TR kW° kWI TR kW° kWI TR kW° kWI

75-6SR 75.8 266.4 63.8 72.9 256.5 74.0 69.5 244.3 85.9 65.1 228.8 101.3

80T-6SR 79.0 277.7 69.3 76.6 269.4 80.3 73.1 257.2 92.9 68.7 241.7 109.0

90T-6SR 90.3 317.7 79.4 87.0 305.8 92.0 82.8 291.2 106.5 77.5 272.4 125.9

100-6SR 95.8 336.9 84.9 91.8 323.0 98.6 87.2 306.8 114.9 81.6 287.0 135.8

115-6SR 111.2 391.1 96.6 106.9 375.9 112.1 101.6 357.4 130.5 95.1 334.6 153.8

46.0 125T-6SR 118.6 417.2 105.5 114.2 401.7 122.4 108.8 382.5 141.4 101.8 358.0 167.2

135-6SR 131.6 462.8 115.5 126.1 443.3 134.4 119.6 420.5 156.9 111.8 393.1 184.8

150-6SR 143.7 505.5 125.8 137.6 484.0 146.8 130.4 458.5 171.1 121.7 428.1 202.3

150T-6SR 148.8 523.3 134.1 142.4 500.9 156.2 135.0 474.7 182.0 126.0 443.0 215.7

175T-6SR 171.2 602.0 148.9 164.4 578.2 172.9 156.2 549.5 200.3 146.3 514.4 237.1

190-6SR 186.1 654.6 167.4 178.1 626.5 192.0 168.6 593.1 228.2 157.0 552.1 270.1

75-6SR 78.6 276.4 64.0 75.6 265.8 74.0 72.1 253.6 86.6 67.6 237.7 101.9

80T-6SR 81.8 287.6 69.8 79.4 279.4 80.3 76.0 267.1 93.7 71.4 251.3 110.4

90T-6SR 93.6 329.3 79.9 90.2 317.1 92.2 85.9 302.2 107.5 80.5 283.0 126.5

100-6SR 99.3 349.1 85.6 95.2 334.9 98.9 90.5 318.4 115.7 84.8 298.2 136.3

115-6SR 115.2 405.3 97.5 110.8 389.8 112.3 105.5 370.9 131.2 98.8 347.4 154.4

48.0 125T-6SR 123.1 432.8 106.3 118.4 416.6 122.4 112.9 397.0 143.4 105.8 371.9 168.6

135-6SR 136.4 479.7 117.1 130.8 459.8 135.0 124.2 436.7 158.0 116.2 408.6 186.7

150-6SR 149.0 524.0 127.5 142.8 502.2 147.1 135.4 476.1 172.4 126.6 445.3 204.3

150T-6SR 154.3 542.5 135.6 147.8 519.7 156.6 140.2 492.9 183.3 131.0 460.9 217.9

175T-6SR 177.5 624.2 150.0 170.5 599.7 173.1 162.2 570.3 202.3 152.0 534.6 238.0

190-6SR 193.0 678.7 168.8 184.8 649.9 193.5 175.1 615.9 229.8 163.4 574.6 273.1

75-6SR 81.5 286.6 64.6 78.5 276.0 74.2 74.9 263.5 86.8 70.3 247.3 102.0

80T-6SR 84.9 298.5 70.2 82.4 289.9 80.7 78.9 277.4 94.1 74.3 261.2 110.6

90T-6SR 97.1 341.5 80.7 93.6 329.3 92.5 89.3 314.1 108.1 83.8 294.5 127.3

100-6SR 103.0 362.3 86.2 98.9 347.8 99.0 94.1 330.9 116.3 88.4 310.8 137.0

115-6SR 119.6 420.5 98.2 115.1 404.7 112.9 109.6 385.5 132.0 102.9 362.0 154.9

50.0 125T-6SR 127.6 448.6 107.3 123.0 432.4 122.8 117.3 412.6 143.8 110.1 387.1 168.6

135-6SR 141.5 497.5 117.4 135.8 477.7 135.4 129.1 453.9 158.9 121.1 425.8 187.1

150-6SR 154.6 543.8 127.9 148.3 521.7 147.8 140.8 495.2 174.2 132.0 464.2 205.0

150T-6SR 160.0 562.7 136.0 153.5 539.9 157.1 145.7 512.4 185.5 136.6 480.4 218.4

175T-6SR 184.1 647.3 151.3 177.1 622.9 174.1 168.5 592.8 203.5 158.4 557.1 239.3

190-6SR 200.2 704.2 169.3 192.0 675.1 195.0 182.2 640.7 231.7 170.3 599.1 273.4

Notes: 1.) Ratings based on 10°F water range in evaporator and .0001 hr.ft².°F/BTU fouling factor.
2.) Interpolation between ratings is permissible but extrapolation is NOT.
3.) kWI is for compressor input.
4.) Unit is running on part load for ambient temperature 115°F and above due to current limiter.

- 14 -
DIMENSIONAL DATA

AFHX 75-6SR, 100-6SR

AFHX 80T-6SR, 90T-6SR

AFHX 115-6SR, 135-6SR

Note : All dimensions are in inches[mm].

- 15 -
DIMENSIONAL DATA

AFHX 125T-6SR, 150T-6SR

AFHX 150-6SR

Note : All dimensions are in inches[mm].

- 16 -
DIMENSIONAL DATA

AFHX 175T-6SR

AFHX 190-6SR

Note : All dimensions are in inches[mm].

- 17 -
FLOOR LOADING DIAGRAM

a.) POINT LOAD LOCATION – inches[mm]

Model AFHX A Dim. B Dim. C Dim. D Dim. E Dim.

75-6SR 86[2184] 18[457] 57[1448] 57[1448] 18[457]

80T-6SR 86[2184] 18[457] 57[1448] 57[1448] 18[457]

90T-6SR 86[2184] 18[457] 57[1448] 57[1448] 18[457]

100-6SR 86[2184] 18[457] 57[1448] 57[1448] 18[457]

115-6SR 86[2184] 18[457] 78[1981] 78[1981] 18[457]

125T-6SR 86[2184] 18[457] 78[1981] 78[1981] 18[457]

135-6SR 86[2184] 18[457] 78[1981] 78[1981] 18[457]

150-6SR 86[2184] 18[457] 83-1/4[2115] 83-1/4[2115] 18[457]

150T-6SR 86[2184] 18[457] 78[1981] 78[1981] 18[457]

175T-6SR 86[2184] 18[457] 99[2515] 99[2515] 18[457]

190-6SR 86[2184] 18[457] 99[2515] 99[2515] 18[457]

b.) POINT LOAD DATA – lbs [kg]

Model Pos. Pos. Pos. Pos. Pos. Pos. Total Operating
AFHX #1 #2 #3 #4 #5 #6 Weight

75-6SR 1297 [588] 1464 [664] 1630 [739] 1465 [665] 1416 [642] 1368 [621] 8641 [3919]

80T-6SR 1633 [741] 1578 [716] 1523 [691] 1462 [663] 1482 [672] 1501 [681] 9179 [4164]

90T-6SR 1737 [788] 1675 [760] 1612 [731] 1550 [703] 1575 [714] 1599 [725] 9749 [4422]

100-6SR 1415 [642] 1614 [732] 1813 [822] 1598 [725] 1543 [700] 1487 [674] 9470 [4296]

115-6SR 1607 [729] 1849 [839] 2091 [948] 1795 [814] 1855 [841] 1915 [869] 11112 [5040]

125T-6SR 2169 [984] 2094 [950] 2020 [916] 1819 [825] 1987 [901] 2156 [978] 12246 [5555]

135-6SR 1700 [771] 1954 [886] 2208 [1002] 1886 [855] 1949 [884] 2011 [912] 11708 [5311]

150-6SR 1794 [814] 2102 [953] 2411 [1094] 2057 [933] 2091 [948] 2125 [964] 12581 [5707]

150T-6SR 2323 [1054] 2258 [1024] 2192 [994] 1994 [904] 2125 [964] 2256 [1023] 13148 [5964]

175T-6SR 3046 [1382] 2787 [1264] 2528 [1147] 2145 [973] 2427 [1101] 2708 [1228] 15641 [7095]

190-6SR 2056 [933] 2257 [1024] 2458 [1115] 2715 [1232] 2704 [1227] 2692 [1221] 14882 [6750]

- 18 -
DIMENSIONAL CLEARANCE

SPACE REQUIREMENTS
Single Pit (See Note 2)

Double Pit (See Note 2)

Multi Pit

Notes:
1.) All dimensions are minimal, unless
Corner Wall otherwise noted.
2.) Pit installations are not re-
commended. Re-circulation of hot
condenser air in combination with
surface air turbulence cannot be
predicted. Hot air re-circulation will
severely affect unit efficiency (EER)
and can cause high pressure or fan
motor temperature trips. Dunham-
Bush will not be responsible for
ducting fans to a higher level to
alleviate the above mentioned
conditions.

- 19 -
EVAPORATOR WATER PRESSURE DROP

IMPERIAL UNITS
100

AFHX 75-6SR
PRESSURE DROP - ft.wg.

AFHX 80T-6SR

AFHX 90T-6SR
AFHX 100-6SR

AFHX 115-6SR
10 AFHX 150-6SR
AFHX 150T-6SR

AFHX 125T-6SR AFHX 190-6SR

AFHX 135-6SR
AFHX 175T-6SR

1
10 100 1000

WATER FLOW RATE - USgpm

S. I. UNITS
1000
AFHX 75-6SR
AFHX 80T-6SR
AFHX 90T-6SR
PRESSURE DROP - kPa

AFHX 100-6SR
AFHX 115-6SR
100 AFHX 150-6SR
AFHX 150T-6SR
AFHX 125T-6SR
AFHX 135-6SR
AFHX 175T-6SR
AFHX 190-6SR
10

1
10 100 1000

WATER FLOW RATE - m³/hr

SOUND PRESSURE DATA

Octave Band (Hz) Total
Model
63 125 250 500 1K 2K 4K 8K dB (A)

AFHX 75-6SR 45 44 50 52 57 55 51 43 61
AFHX 80T-6SR 46 45 51 53 58 56 51 44 62
AFHX 90T-6SR 46 45 51 53 58 56 51 44 62
AFHX 100-6SR 48 46 52 53 60 57 52 44 63
AFHX 115-6SR 48 47 53 54 61 58 53 45 64
AFHX 125T-6SR 47 46 52 54 59 57 52 45 63
AFHX 135-6SR 50 49 54 55 63 60 55 46 66
AFHX 150-6SR 51 49 55 55 63 60 55 46 66
AFHX 150T-6SR 48 47 52 54 60 57 53 45 63
AFHX 175T-6SR 49 48 54 55 61 59 54 46 65
AFHX 190-6SR 51 49 55 56 63 61 55 46 67
Note: Unit Sound Pressure Level (Lp) @ 33 ft [10m] (free field), ± 2 dB tolerance.

- 20 -
CONDENSER FAN

FAN POSITION NUMBER & CYCLING SEQUENCE

AFHX 75-6SR, 100-6SR, AFHX 115-6SR, 135-6SR, 150-6SR,
80T-6SR, 90T-6SR 125T-6SR, 150T-6SR

BASE FANS 2, 4, 6 BASE FANS 2, 4, 6, 8

STAGE 1 1, 5 STAGE 1 1, 5

STAGE 2 3 STAGE 2 3, 7

AFHX 175T-6SR, 190-6SR

BASE FANS 2, 4, 6, 8, 10

STAGE 1 1, 5

STAGE 2 3, 7

STAGE 3 9

ELECTRICAL DATA
COMPRESSOR DATA COND. FAN MOTOR DATA UNIT ELECTRICAL DATA
MODEL
AFHX
MODEL QTY RLA LRA QTY HP FLA FLA MCA MFS

75-6SR HX1512 1 107 625 6 2 3.8 130 157 250

80T-6SR HX1309 2 58 325 6 2 3.8 139 153 200

90T-6SR HX1311 2 67 325 6 2 3.8 157 174 200

100-6SR HX1709 1 143 730 6 2 3.8 166 202 300

115-6SR HX1711 1 162 845 8 2 3.8 192 233 350

125T-6SR HX1509 2 89 500 8 2 3.8 208 231 300

135-6SR HX1811 1 194 915 8 2 3.8 224 273 450

150-6SR HX1813 1 213 1400 8 2 3.8 243 297 500

150T-6SR HX1512 2 113 625 8 2 3.8 256 285 350

HX1709 1 142 730

175T-6SR 10 2 3.8 289 325 450
HX1512 1 109 625

190-6SR HX1816 1 281 1495 10 2 3.8 319 389 600

Note: MCA - Minimum Circuit Ampacity MFS - Maximum Fuse Size RLA - Running Load Amps
FLA – Full Load Amps LRA - Locked Rotor Amps

- 21 -
TYPICAL WIRING SCHEMATIC

TWO COMPRESSORS UNIT

- 22 -
TYPICAL WIRING SCHEMATIC

- 23 -
TYPICAL WIRING SCHEMATIC

- 24 -
TYPICAL WIRING SCHEMATIC

- 25 -
GUIDE SPECIFICATIONS
1. The contractor shall in accordance with the plans,
furnish and install _____________ Dunham-Bush
_______________ packaged liquid chiller(s). The
unit(s) shall be completely factory packaged
including rotary screw compressor(s), evaporator,
condenser, and controller control center. The
packaged chiller shall be factory assembled,
charged and tested with a full operating refrigerant
and oil charge. The refrigerant type shall be R134a.
2. Capacity of each chiller shall be not less than
_________________ TR (kW output) cooling
_____________ USgpm (liters/min.) of water from
__________ °F[°C] to _________ °F[°C]. Power
input requirements for the unit(s), incorporating all
appurtenances necessary for unit operation,
including but not limited to the control accessories
and oil pump or pumps, if required, shall not exceed
___________kW input at design conditions. The
unit shall be able to unload to _______% of cooling
(refrigeration) capacity when operating with leaving
chilled water and entering condenser water
temperature at full load design temperatures. The
unit shall be capable of continuous operation at this
point, with stable compressor operation, without the
use of hot gas bypass.
3. Heat transfer surfaces shall be selected to reflect
the incorporation of a fouling factor of 0.0001 hr.ft².
°F/BTU [0.000018m².°C/W] for the evaporator.
Water pressure drop at design conditions shall not
exceed ____________ feet of water through the
evaporator.
4. The packaged chiller shall be furnished with single-
stage direct connected positive displacement rotary
screw compressor(s) as required, of the oil injected
type, driven by a 3500 RPM (2900 RPM-50Hz)
motor. Each compressor shall include an integral oil
separation system, oil sump and oil filter. The oil
temperature shall be controlled during operation to
maintain proper oil temperatures throughout the
lubrication system. An electric oil heater shall be
supplied with each compressor to maintain oil
temperature during shutdown period. Each
compressor shall have a suction filter, suction
service valve and a discharge check valve.
Compressor capacity control shall be obtained by
an electrically initiated, hydraulically actuated slide
valve within each compressor housing. (Provide
isolation valves on all connections to compressor to
- 26 -
allow condenser to be used as a pump down
receiver.)
5. Evaporator vessels shall all be cleanable shell and
tube type with integral finned copper water tubes
mechanically expanded into heavy fixed steel tube
sheets. They are to be available in one, two or three
pass design as required on the drawings with
Victaulic connections. Flanges or stub out
connections optional. The shell side of the
evaporator is to have a single relief valve with
provision for refrigerant venting. Evaporators shall
be designed, constructed in accordance with the
ASME Code for Unfired Pressure Vessels. The
flooded evaporator shall have a built in distributor
for feeding refrigerant evenly under the tube bundle
to produce a uniform boiling action and baffle plates
shall be provided to ensure vapor separation. Water
headers are to be removable for tube cleaning. Vent
and drain plugs are to be provided in each head.
(All low temperature surfaces shall be factory
insulated.)
6. The flooded evaporator shall be fitted with an oil
recovery system. The oil recovery system will
ensure that the evaporator is operating at peak
efficiency at all times and provide optimal energy
efficiency during extended periods of part load.
Units without oil recovery systems mounted on the
evaporator will not be acceptable.
7. The condenser coil is to be constructed of copper
tubes and die formed aluminum fins having self-
spacing collars. Fins shall be mechanically bonded
to the tubes. An integral sub-cooling loop shall be
incorporated into the coil. Condenser divider baffles
shall fully separate each condenser fan section to
control the airflow to maintain proper head pressure
control. The condenser shall be sized for pump
down capacity.
8. To maximize energy efficiency, the packaged chiller
shall be equipped with a flash economizer cycle and
modulating refrigerant expansion devices.
Refrigerant vapor from the flash economizer shall
be fed back into an intermediate compressor stage,
reducing the enthalpy of the refrigerant and
increasing the net refrigeration effect of the
evaporator.
GUIDE SPECIFICATIONS
9 The fans shall be heavy duty, polypropylene blade,
direct drive propeller type. Motors shall be three
phase with internal overloads and are to be
permanently lubricated.
10. The packaged chiller shall be furnished with a
modulating refrigerant control system to optimize
efficiency and compressor protection. This
refrigerant control system will reduce the flow of
efficiency robbing refrigerant vapor in the
condenser from entering the evaporator at reduced
load by directly modulating a motorized refrigerant
valve in the liquid line entering the evaporator. In
addition, the refrigerant control system shall
measure the level of liquid refrigerant in the
flooded evaporator and restrict refrigerant flow
entering the evaporator upon a rise in the level,
protecting the compressor from liquid slugging.
Fixed orifice control systems will not be
acceptable. (Hot gas bypass shall be factory
installed for operation below minimum percent of
unit capacity.)
11. The packaged chiller shall be equipped with
controller control. The control shall provide for
compressor loading based on leaving chilled water
temperature. It shall provide for high and low
refrigerant pressure protection, low oil level
protection, evaporator water freeze protection,
sensor error protection, and motor load control
(demand limiter) based on amp draw. Anti-recycle
protection shall also be provided. The controller
shall have a simple keypad accessed input system
and be complete with a two-line 80 character
alphanumeric display. Input shall be accomplished
through simple menu driven display screens, with
on-line help available by pressing a help button at
anytime during operation. The controller shall
continuously monitor evaporator leaving water
temperature; evaporator and condenser pressure;
compressor amp draw; and refrigerant. The
controller shall be complete with all hardware and
software necessary to enable remote monitoring of
all data through the addition of only a simple,
phone modem and terminal. The controller shall be
complete with an RS232 "local" communications
port and an RS485 long distance differential
communications port. The controller shall also
accept a remote start and stop signal, 0 to 5VDC
chilled water temperature reset signal and (0 to
5VDC compressor current limit reset signal).
- 27 -
Terminal or PC with communication software
installed to enable remote monitoring.
12. The electrical control panel shall be wired to permit
fully automatic operation during - initial start-up,
normal operation, and shutdown conditions. The
control system shall contain the following control
and safety devices:
MANUAL CONTROLS
D Control circuit stop and start switches
D Compressor enable switch
SAFETY CONTROLS
D Solid state compressor motor starter overloads
(3 phase)
D Low oil level optical sensor
D High condenser pressure
D Low evaporator pressure
D Freeze protection
D Chilled water flow loss
D Under voltage phase failure relay
AUTOMATIC CONTROLS
D Compressor motor increment contactors
D Increment start timer
D Anti-recycle timer
D Oil sump heater interlock relays
REFRIGERANT CONTROLS
D Motorized refrigerant flow control
D Liquid refrigerant level sensor for evaporator
D Compressor load and unload solenoid valves
INDICATOR LIGHTS
D Power on
D Compressor high oil temperature
D Compressor motor overload
D System common alarm
13. The control system shall be provided with an anti-
recycle device. The control shall limit compressor
starting to a minimum of 15 minutes between
starts.
14. The packaged chiller shall be furnished with unit
mounted reduced inrush starting system for each
compressor. The starters shall be factory mounted
and wired, with individual circuit breakers on
multiple compressor units. The unit shall be wired
so that the only field electrical connection to the
packaged chiller shall be to a single three-phase
power terminal.
Optional items in ( )
Americas Europe Africa

United States of America United Kingdom South Africa

175 South Street, 8 Downley Road, No. 57 Sovereign Drive

West Hartford, Havant, Hampshire, Route 21 Corporate Park
CT 06110, USA England PO9 2JD Irene, Pretoria
South Africa
Tel: 1-860-249 8671 Tel : 44-23-9247 7700
Fax: 1-860-953 3300 Fax: 44-23-9245 0396 Tel: 27-12-345 4202
Fax: 27-12-345 4203

China Asia Middle East & North Africa

No. 1 Dunham-Bush Road, Singapore United Arab Emirates

Laishan District,
Yantai, 146B, Paya Lebar Road, Platinum Business Centre
Shandong Province, No. 05-01, Office No. 704
China 264003 ACE Building, P. O. Box 30922,
Singapore 409017 Al Nahda 2nd, Dubai, UAE
Tel: 86-535-658 8999
Fax: 86-535-658 1999 Tel: 65-6842 2012 Tel: 971-4-280 6699
Fax: 65-6842 2013 Fax: 971-4-280 9886

Russia & CIS India Malaysia

Russia 304 Sky Station, Lot 5755-6, Kidamai Industrial Park,

Plot No. 109, Bukit Angkat,
Lot 11, Novinskiy Boulevard, Viman Nagar, 43000 Kajang,
Moscow, Pune 411014, Selangor Darul Ehsan,
121099 Russian Federation India Malaysia

Tel: 7-499-255 6953 Tel: 91-20-4131 4682 Tel: 603-8924 9000

Fax: 7-499-255 6953 Fax: 91-20-4131 4683 Fax: 603-8739 5020

info@dunham-bush.com
www.dunham-bush.com Products that perform...By people who care

Manufacturer reserves the right to change specifications without prior notice. M-S-0481A-0311