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Goulds Pumps
Goulds 3196
Process Pump with
Patented Intelligent Monitoring
Goulds 3196
Proven Performance...
Over One Million Process Pump
Installations Worldwide
When the Goulds 3196 ANSI Standard Dimension Process
Pump was first introduced in 1961, it immediately became
the standard for the industry.
Today, the number of installations attest to its remarkable
performance. Users in chemical, petrochemical,
pulp & paper, primary metals, food & beverage and general
industries know they can make no better choice than the
best — Goulds Model 3196.
2
Goulds 3196
A IMPELLER
Must be designed for long-term, maintainable performance
and minimum hydraulic loads for maximum reliability.
B SEAL CHAMBER
Must be designed for favorable seal environment — proper heat
dissipation and lubrication of seal faces. The design must also be
able to handle tough services: liquids containing solids, air or vapors.
C POWER END
Must be designed for optimum bearing life, effective oil cooling,
and minimum shaft deflection. Onboard condition monitoring provides
early warning of potential failures, before they occur.
D BASEPLATE
A
Must be rigid, and able to withstand forces and moments of plant D
piping systems.
Consider the fact that over a 20-year ANSI pump life, 92% of the total costs are maintenance,
operation and installation. Only 8% is the initial pump purchase cost.
Select a process pump that maximizes reliability (low maintenance cost), has long-term
maintainable hydraulic performance (low operating cost) and is installed on a rigid baseplate.
Energy and maintenance costs during the life of a process pump can be more than 10 times
its purchase price.
Purchase Cost
Installation Cost
$8,000
$16,000
3
Goulds 3196
Critical
Wear Areas
Wear Area Calculation (10 inch dia. impeller) Area Nose Ring = 2 ∏ rW = 2 x ∏ x (.9) (.9) = 5 in 2
Area Wear Surface = ∏ r 2 = ∏(5) 2 = 79 in 2 Area Back Cover = ∏ r 2 = ∏ (5) 2 = 79 in 2
Total Wear Area (Front & Back) = 2 x 79 = 158 in 2 Total Wear Area = 5 + 79 = 84 in 2
4
Goulds 3196
Maintained High-Performance
Long Pump Life
470
It is common knowledge that as a pump wears, 40
14
POWER(BHP)
HEAD(FT)
NPSH(FT)
450 38% INCREASED NPSH
the performance decreases. Goulds open impeller 30
12
8
can be adjusted, simply and quickly, to 430 3% REDUCTION TDH
4
compensate for wear and renew performance. 9% REDUCTION FLOW 20 2% INCREASED POWER
0
0 40 80 100 160 0 40 80 100 160 0 40 80 100 160
The enclosed type impeller cannot be adjusted. CAPACITY (GPM) CAPACITY (GPM) CAPACITY (GPM)
Performance renewal requires new or repaired Typical reduction in performance due to wear (.010 inch per year) on any ANSI pump.
casing and impeller.
LIFE, L|10
BEARING
(YEARS)
Guaranteed
MEASURED HYDRAULIC LOADS
3
J
1
Bearing Life
1x 2x 3x
Extended Seal Life
J
AVERAGE
SEAL LIFE
5
(YEARS)
5
Goulds 3196
Standard Bore
Designed for packing.
Also accommodates
A C C B C B C C C C C C C
mechanical seals.
BigBoreTM
Enlarged chamber for
increased seal life
through improved
A B C A C A C C C B A C C
lubrication and cooling.
Patented
TaperBoreTM PLUS
Lower seal face
temperatures, self-
venting and draining. A A A C A — A A C A A C C
Solids and vapors
circulated away from
seal faces.
Jacketed Patented
TaperBoreTM PLUS
Maintains proper A A A C — — A A A A A A A
temperature control
(heating or cooling)
of seal environment.
Jacketed BigBoreTM
Maintains proper
temperature control A B C A — — C C A C A A A
(heating or cooling)
of seal environment.
6
Goulds 3196
Goulds Patented* TM
How It Works
TaperBore TM
The unique flow path created by the patented Vane Particle Ejector
directs solids away from the mechanical seal, not towards the seal as
with other tapered bore designs. And, the amount of solids entering
1 the bore is minimized. Air and vapors are also efficiently removed.
On services with or without solids, air or vapors, Goulds patented
TaperBoreTM PLUS is the effective solution for extended seal and pump
life and lower maintenance costs.
2
1 Solids/liquid mixture flows toward mechanical seal /seal chamber.
Turbulent zone. Some solids continue to flow toward shaft.
2 Other solids are forced back out by centrifugal force (generated
by back pump-out vanes).
4
3 Clear liquid continues to move toward mechanical seal faces.
5 3 Solids, air, vapors flow away from seal.
4 Low pressure zone created by Vane Particle Ejector. Solids, air,
vapor liquid mixture exit seal chamber bore.
5 Flow in patented TaperBoreTM PLUS seal chamber assures efficient
*U.S. Patent No. 5,336,048
heat removal (cooling) and lubrication. Seal face heat is
dissipated. Seal faces are continuously flushed with clean liquid.
Sealless Solutions
Not all process pump applications can be sealed with optimum reliability.
Goulds ANSI dimensional magnetic drive sealless process pumps are
perfect solutions to mechanical seal or environmental sealing problems.
The 3296 EZMAG metal magnetic drive process pump has a
revolutionary bearing cartridge design for maximum reliability and ease
of maintenance. For tough corrosive services Goulds also offers ETFE®
and PFA-lined magnetic drives available in horizontal, vertical or self-
priming configurations to meet all your process needs. Model V3298
Model 3298
Model 3296 EZMAG
7
Goulds 3196
efficient and accurate. The result is a more robust process to monitor and Normal monitoring Onset of failure
interval goes undetected
maintain all your ANSI pumps so that your plant profitability is maximized.
Health
?
40 50
30 40
20 30
10 20
Larger Means Cooler
0
Single Magnetic Bearing Bearing Labyrinth GOULDS 10
Lip Seal Seal Lower Upper Industry Average
Range Range 0
GRP I GRP II GRP II GRP III
8
Goulds 3196
50
fatigue life by 2-5X.
• High purity steels have fewer inclusions than standard steel —
Standard better grain structure and wear resistance.
Bearing Steel
• Heat treatment of bearing elements increases hardness
10
for increased fatigue life.
BEARING LIFE CALCULATION
5 Forty-degree contact angle on
the thrust bearing for higher
thrust load capability.
Hours
1 X 2X • 35% higher dynamic load rating vs.
LIFE, HOURS major competitor.
• Increases L'10 bearing life 2X. Competitor
PREMIUM SEVERE-DUTY
THRUST BEARINGS FULLY OPEN IMPELLER
Increase bearing fatigue life by 2-5X that of
Acknowledged best design for CPI services —
conventional bearing steels.
solids handling, stringy material, corrosives,
abrasives. Two times the wear area of closed-
HEAVY DUTY SHAFT type impellers for longer life. Back pump-out
AND BEARINGS vanes reduce radial thrust loads and
Rigid shaft designed for minimum deflection seal chamber pressure.
at seal faces — less than 0.002 in. (.05 mm).
Bearings sized for 10-year average life under tough
operating conditions. Available with or without SEALING FLEXIBILITY
shaft sleeve. Wide range of sealing arrangements available
to meet service conditions. Engineered seal
OPTIMIZED OIL SUMP DESIGN chambers improve lubrication and heat removal
Increased oil capacity provides better heat transfer (cooling) of seal faces for extended seal life
for reduced oil temperature. Bearings run cooler and pump uptime.
and last longer. Contaminants directed away from
bearings to magnetic drain plug.
POSITIVE SEALING
Fully confined gasket at casing joint protects
ONE – INCH BULL’S EYE
alignment fit from liquid, makes
SIGHT GLASS
disassembly easier.
Assures proper oil level critical to bearing life.
Can be mounted on either side of pump for MAGNETIC
installation flexibility. RIGID FRAME (AND CASING) FEET
DRAIN PLUG
Reduce effects of pipe loads on shaft alignment;
Standard magnetic drain plug helps
POWER END pump vibration reduced.
protect bearings and prolong life.
Designed for reliability and extended pump life,
backed with a 5-year warranty.
10 11
Goulds 3196
CAMBER TOP CHEMBASE PLUS TM FABRICATED STEEL ENHANCED FEATURE ADVANTAGE POLYSHIELD
CAST IRON Polymer concrete An economical choice FABRICATED STEEL Heavy duty PIP ANSI COMBO
Baseplate Preferred standard of
process industries. Rigid
construction provides
exceptional rigidity &
that meets ANSI/ASME
B73.1 dimensional
Upgraded ANSI baseplate
designed to maximize
compliant fabricated
steel baseplate.
Heavy duty polymer
concrete combination
and corrosion resistant, corrosion resistance. requirements. pump operation life and baseplate and
Selection Guide it is the best value in
the industry today.
ANSI 1991 dimensional. ease installation. Meets
API-minded chemical
foundation.
PLANT REQUIREMENTS
Corrosion Resistance (mild/moderate)
Corrosion Resistance (severe)
Machined Pump & Motor Parts
Circular Grout Holes (4 in. min.)
Vent Holes (1 in. min.)
Vent Holes (1/2 in. min.)
Non-Overhang
Full Drain Rim
Built-in Drain Pan (under pump)
Drain Pan Under Pump
Baseplate Leveling Screws
Motor Alignment Adjusters
Lifting Feature
Continuous Welding Used
Flexibly Mounted
Spring Loaded*
Available in 304 and 316 SS
ANSI B73.1-1991 Conformance
API-610 Conformance
PIP RESP 002 Conformance
Bonus Interchangeability
™ Power Ends Fit 7 Different Process Pumps
Minimize inventory, reduce downtime.
12
Goulds 3196
Options Goulds offers users a variety of options to meet specific plant and process requirements.
HEAT JACKET
Economical clamp-on jacket provides practical method
High
of heating or cooling the casing. Excellent heat
transfer characteristics. Easy to install or remove for
Temperature
pump servicing. Features
For operation to
700˚F (371˚C)
• Jacketed Stuffing Box /
JACKETED SEAL CHAMBER Seal Chamber
Maintains proper temperature control of
sealing environment. Ideal for maintaining
• Finned Cooler
temperature for services such as molten • 316 Stainless Steel Shaft
sulphur and polymerizing liquids. Available in • Graphite Impeller O-ring
BigBoreTM and patented TaperBoreTM designs.
• Graphite Casing Gasket
13
Goulds 3196
101
136
332A
412A
122
112A
184
496
358
319 126 418 351
14
Goulds 3196
101
112A
136
122 412A
332A
184
496
351
358
100
228 761B 168A 333A 126 360F 108 184 370
101
112A
332A
122
412A
136
360C
496 351
358
250 418
15
Goulds 3196
CAPACITY
▲ — 2850 RPM (50 Hz) ▲
0 m3/h 20 40 50 60 80 100 150 200 250
0 GPM 100 200 300 400 500 600 700 800 1100 FT. m
m FT.
3500/2850RPM
800 160
TOTAL HEAD — 3500 RPM (60 Hz)
0 0 0 0
0 GPM 100 200 300 500 700 900 1100 1400
0 m 3/h 20 40 60 ▲70 80 100 150 200 ▲ 250
CAPACITY — 3500 RPM (60 Hz) ▲ = Scale Change
m FT. 0 GPM 100 200 300 400 500 600 700 8001000 1400 1800 22002600 3400 4200 5000 FT. m
350 75
1750/1450 RPM 240
95
TOTAL HEAD — 1750 RPM (60 Hz)
310
230 160
65 45 ▲
200 6x8-15 140
60
8x 40
180 10 8x10-17
-1 120
5G
50 160
3x4-13
2x 100
140 3- 30
40 1 1/2 x3-13 13 8x10-16H
120 4x6-13
1 1/2 x3-10 8x10-13 80
30 100 6x8-13 20
1x2-10 3x4
-10 60
80
2x3-10 3x4-10H
20 2x3 4x6-10H
60 -8 40
1x11/2 -8 1 1/2 x3-8
3x4-8 10
40
10 -7 20
20 2x3-6 x 4
3 4x6-10G
0 0 1x1 1/2 - 6 11/2 x3-6 0 0
0 GPM 100 300 400 500 700 900 1000 1400 1800 2200 3000 3400 5000 5800 6600 7400
0 m3/h 20 40 60 ▲ 80 100 140 180 220▲ 300 500 700 ▲ 1000 1400
CAPACITY — 1750 RPM (60 Hz) ▲ = Scale Change
16
Goulds 3196
Modular Interchangeability
Power Adapter Stuffing Impeller Casing Size Power Adapter Stuffing Impeller Casing Size
End Box/Seal End Box/Seal
Chamber Chamber
2x3 – 6
3x4 – 8
1x11/2 – 8
3x4– 8G
11/2 x3 – 8
1x2– 10
2x3–10
8x10 –13
3x4–10
6x8 –15
3x4–10H
8x10 –15
4x6 –10G
8x10 –15G
4x6 –10H
8x10 –16H*
11/2 x3–13
4x6 –17*
2x3 –13
17
Goulds 3196
SP A B DISCHARGE
SUCTION
DIMENSIONS
Bare Pump
Group Pump ANSI Discharge Suction X A B D SP Weight
Size Designation Size Size Lbs. (kg)
18
Goulds 3196
* 17 inch sizes have 21⁄4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23⁄4 inches (70) for packing and 21⁄2 inches (64) for mechanical seals.
Seal chamber bore is 43⁄4 inches (121). Stuffing box bore is 35⁄8 inches (92).
** 17 inch sizes power limit per 100 RPM is 20HP (15kW).
19
Goulds LF
3198
3196
PRO Services ®
PUMPSMART
PumpSmart ® is the latest advancement in pump control and protection to reduce
energy consumption, increase uptime and decrease maintenance cost. It allows the
pump to be right-sized to the application by dialing in the speed and torque which
increases flow economy, reduces heat and vibration, and improves overall system reliability.
• Drive for the DCS — While most VFDs can only provide basic information,
PumpSmart offers unparalleled insight to the pump operation which allows for
smoother process control and efficiency.