Professional Documents
Culture Documents
1362-DECEMBER 2017
REPORT NO.1362
DECEMBER,2017
TABLE OF CONTENTS
1.0 INTRODUCTION……………………………………………………………………....1
1.1 Scope of work……………………………………………………..…………..1
2.0 TESTS DONE………………………………………………………………………..…2
2.1 Overview of tests methods …………………………………………..…..……2
2.1.1 Visual Inspection……………………….............………….……..…2
2.1.2 Schmidt Hammer Test………………………………………..........2
2.1.3 Electromagnetic Test……………………………………..………….3
2.1.4 Ultrasonic Pulse velocity Test……………………………..……... 3
2.1.5 Carbonation Test………………………………………………....…..3
2.1.6 Reinforcement Corrosion Investigation………………..............4
3.0 TESTS RESULTS……………………………………………………………………..5
3.1 VISUAL INSPECTION……………………………………………..…………5
3.2 OTHER TESTS’ RESULTS……………………………………………….…7
4.0 CONCLUSIONS ……………………………………………………………………..24
5.0 RECOMMENDATIONS……………………………………………………………..24
APPENDIX 1: BRIDGE LAYOUT DRAWINGS………………………………………….25
APPENDIX 2: PHOTOS………………………………………………………………....….26
LIST OF TABLES
Table 1: Scope of work……………………………………………………………………………...1
Table 2: Inferences for ultrasonic pulse velocities………………………………………..…3
Table 3: Evaluation of Carbonation Depth………………………………………………….…3
Table 5: Re-bar Details for the Abutment Wall 1-Waiyaki Way Side……..…………….7
Table 8: Re-bar details for the Deck Slab- Waiyaki Way Side…………………………….…8
Table 22: Re-bar details for the Waiyaki Way Side Beams………………………………....15
1.0 INTRODUCTION
This bridge inspection report is in response to a request made by M/S Runji &
Partners Consulting Engineers of P.O Box 68053-00200, Nairobi to undertake
structural integrity tests for James Gichuru Bridge.
This is a rebound hammer method based on the principle that the rebound of
an elastic mass depends on the hardness of the surface that it strikes.
II. Spalling of concrete exposing corroded re-bars on the RHS slab edge.
III. Multiple cracks on the R.H.S pier edge at the beam support
Table 8: Re-bar details for the Deck Slab- Waiyaki Way Side
Test Location Re-bar spacing Average covers Re-bar size Deck slab
(mm) (mm) (mm) Thickness
(mm)
DS1 Longitudinal:340 Longitudinal:24 Longitudinal:16
Transverse:105 Transverse:30 Transverse:12
DS2 Longitudinal:270 Longitudinal:30 Longitudinal:16
Transverse:105 Transverse:20 Transverse:12
DS3 Longitudinal:276 Longitudinal:30 Longitudinal:16 200
Transverse:105 Transverse:19 Transverse:12
DS4 Longitudinal:315 Longitudinal:27 Longitudinal:16
Transverse:110 Transverse:24 Transverse:12
DS5 Longitudinal:325 Longitudinal:27 Longitudinal:16
Transverse:125 Transverse:21 Transverse:12
Test Location Re-bar spacing Average covers Re-bar size Deck slab
(mm) (mm) (mm) Thickness
(mm)
DS1 Longitudinal:300 Longitudinal:24 Longitudinal:16
Transverse:110 Transverse:30 Transverse:12
DS3 Longitudinal:290 Longitudinal:31 Longitudinal:16 200
Transverse:105 Transverse:19 Transverse:12
DS4 Longitudinal:310 Longitudinal:26 Longitudinal:16
Transverse:110 Transverse:23 Transverse:12
Transit Pulse
Distance/Diameter
Test Location Time Velocity
(mm) Remarks
(µs) (km/s)
B1 380 106 3.6 Good Quality
Concrete
B2 380 99.1 3.8 Good Quality
Concrete
B3 380 106.1 3.6 Good Quality
Waiyaki
Concrete
Way Side
B4 380 109.4 3.5
Beams
B5 380 114 3.3
Satisfactory
B6 380 116.6 3.3
Good Quality
Lavington B4 380 106 3.6
Concrete
Side
Beams
Good Quality
B6 380 106 3.6 Concrete
Satisfactory
Pier Wall L.H.S 310 89.9 3.4
B2 42.6 29.8
B5 43.1 30.2
B6 39.6 27.7
B1 50.3 35.2
B5 54.2 38.0
Test Element/Test
Average Rebound No. Average Concrete Strength
Location (N/mm2)
DS1 51.2 35.8
Waiyaki Way
DS2 51.6 36.1
Side
DS5 54.8 38.4
B2 3 15 12 deterioration
degree: Low
B3 13 17 4 deterioration
degree:
Waiyaki way B4 12 15 3 Medium
side
B5 4 19 15 deterioration
degree: Low
Depth deterioration
B6 beyond 20 <0 degree: High
rebar/no
color change
Centre 25 46 21 deterioration
degree: Low
Abutment Centre 21 48 27
Wall 2
DECK
SLAB 200
B2 From Φ:10
Sides:21 Spacing
750 32 :150
From
Soffit:12
380
DECK
SLAB 200
32
B3 From Φ:10
Sides:16 Spacing
750 :180
From
Soffit:19
380
The top re-bars for the beams could not be resolved due to ac cover and interference of deck slab reinforcement
Table 21: Re-bar details for the lavington side beams Contin’d
DECK
SLAB 200
B4 32 From Φ:10
Sides:25 Spacing
750 :180
From
Soffit:20
380
DECK
SLAB 200
From
B5 32 Sides:21 Φ:10
Spacing
750 From :200
Soffit:20
380
The top re-bars for the beams could not be resolved due to ac cover and interference of deck slab reinforcement
Table 22: Re-bar details for the Waiyaki Way Side Beams
DECK
SLAB 200
B1 From Φ:10
32 Sides:26 Spacing
750 :150
From
Soffit:11
380
DECK
SLAB 200
From
B2 32 Web:18 Φ:10
Spacing
750 From :150
Soffit:17
380
The top re-bars for the beams could not be resolved due to ac cover and interference of deck slab reinforcement
Table 22 : Re-bar details for the Waiyaki Way Side Beams Contin’d
DECK
SLAB 200
B3 From Φ:10
Sides:17 Spacing
750 32 :150
From
Soffit:20
380
DECK
SLAB 200
From Φ:10
B4 32 web: 15 Spacing
:
750 From
Soffit:19
380
The top re-bars for the beams could not be resolved due to ac cover and interference of deck slab reinforcement
Transit Pulse
Distance
Test Location Time Velocity
(mm) Remarks
(µs) (km/s)
B1 380 106 3.6 Good Quality
Concrete
B2 380 99.1 3.8 Good Quality
Concrete
B3 380 106.1 3.6 Good Quality
Concrete
B4 380 109.4 3.5
Waiyaki
Way Side
B5 380 114.0 3.3
Beams Satisfactory
B6 380 116.6 3.3
ABUTMENT 1 R.H.S
Transit Time(µs) Distance(mm)
54.5 150
113.3 300
210.9 450
225.5 600
320.9 750
385.3 900
800
600
400
200
0
0 50 100 150 200 250 300 350 400 450
Transit Time (µs)
800
600
400
200
0
0 50 100 150 200 250 300 350 400
Transit Time(µs)
ABUTMENT 1 L.H.S
Transit Time(µs) Distance(mm)
58.6 150
109.4 300
192.9 450
209.5 600
237.1 750
361.8 900
800
600
400
200
0
0 50 100 150 200 250 300 350 400
Transit Time(µs)
800
Distance (mm)
600
400
200
0
0 100 200 300 400 500
Transit Time(µs)
800
600
400
200
0
0 100 200 300 400 500
Transit Time(µs)
1000
Distance (mm)
800
600
400
200
0
0 100 200 300 400 500 600
Transit Time(µs)
800
Distance (mm)
600
400
200
0
0 50 100 150 200 250 300 350
Transit Time(µs)
ABUTMENT 2 L.H.S
Transit Time(µs) Distance(mm)
60.5 150
146.3 300
180.9 450
310.3 600
396.5 750
487.1 900
800
600
400
200
0
0 100 200 300 400 500 600
Transit Time(µs)
ABUTMENT 2 CENTRE
Transit Time(µs) Distance(mm)
41.9 150
94.8 300
149.2 450
242.5 600
362.6 750
505.7 900
800
600
400
200
0
0 100 200 300 400 500 600
Transit Time(µs)
ABUTMENT 2 R.H.S
Transit Time(µs) Distance(mm)
48.3 150
102.9 300
154.1 450
209.1 600
235.6 750
287.4 900
800
600
400
200
0
0 50 100 150 200 250 300 350
Transit Time(µs)
800
Distance (mm)
600
400
200
0
0 50 100 150 200 250 300 350 400 450
Transit Time(µs)
Remarks: concrete matrix is slightly inhomogeneous
4.0 CONCLUSIONS
From the results obtained, the following conclusions can be made:
i. The structure has some visible minor structural defects in form of
vertical cracks some beams and pier wall.
ii. Carbonation effect has not reached the re-bars implying no risk of
corrosion
iii. The probability of corrosion activity is insignificant.
iv. All the concrete elements are steel reinforced.
v. The concrete strengths are fairly consistent from one structural element
to the other and the design classes can be discerned to have been class
30.
5.0 RECOMMENDATION
The Structural Engineer is advised to make a decision on the overall structural
integrity and adequacy of the three structures whereby this report may be a
guide.
APPENDIX 2: PHOTOS
Photo 4;an radar gram image for re-bars on the pier wall