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OPERATOR’S MANUAL
Conveyor Assembly, Operation & Maintenance
CONTENTS ............................................................................................... 3
INTRODUCTION ....................................................................................... 4
1. INSTRUCTIONS FOR SAFETY ............................................................ 5
2. PROTECTING THE ENVIRONMENT .................................................... 6
3. STANDARD OF MANUFACTURE ......................................................... 6
4. TOOLS / PPE REQUIRED FOR SITE ASSEMBLY ............................... 6
4.1 TOOLS REQUIRED FOR SITE ASSEMBLY ............................. 6
4.2 RECOMMENDED MINIMUM PPE............................................. 6
5. LIFTING & POSITIONING ..................................................................... 7
5.1 LIFTING CONVEYOR SECTIONS ............................................ 7
5.2 MECHANICAL LIFTING ............................................................ 7
5.3 SUPPORTING CONVEYOR ON SITE ...................................... 8
6. DELIVERY & SITE SET-UP................................................................... 8
6.1 DELIVERY ................................................................................. 8
6.2 SITE SET-UP............................................................................. 9
6.3 HOPPER ASSEMBLY ............................................................. 14
6.4 HOPPER MOUNTING ............................................................. 15
6.5 CONTROL BOX....................................................................... 16
6.6 CONTROL BOX WIRING DIAGRAM....................................... 17
The unique design of the LINKUP® Conveyor range is the result of over 50 years
of research and hands-on experience in the conveyor industry. Experience,
attention to detail, a commitment to quality and excellent service results in
customer satisfaction every time.
IMPORTANT
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When using LINKUP® Conveyors, all off areas should be in place to establish
safety recommendations, assembly a safety zone area.
instructions, and operating instructions
found in this Operator’s Manual MUST be It's imperative that you observe the
followed when using the equipment. All accident prevention regulations in force in
persons who use equipment must be your state, province or locale, including the
acquainted with this manual and must be general rules of occupational health and
aware of any potential hazards. Equipment safety.
should not be used by children at any time The manufacturer shall not be liable for any
and should always be watched and changes made to the equipment or any
managed by competent personnel. When damage resulting from such changes.
equipment is being used within close
proximity to personnel, suitable taped
Use Common Sense and Planning When Installing and Operating the Machine.
Keep Hands and Limbs Away from Moving Belt.
Always Wear Correct PPE.
• Check that all components for your conveyor insulation is current prior
to starting the installation.
• ELECTROCUTION HAZARDS
• EXPLOSION AND FIRE HAZARDS
• SETUP HAZARDS
• FALL HAZARDS
• COMPONENT DAMAGE HAZARD
Operator’s Manual | LP400 5
2. PROTECTING THE ENVIRONMENT
Built into the design and the manufacturing of the Conveyor, recycling
unwanted materials has been carried out instead of disposing of them
as waste. Packaging should be sorted, taken to the local recycling
center, and disposed of in an environmentally safe way. This Conveyor
has been designed to assist in recycling materials on site where at all
possible.
3. STANDARD OF MANUFACTURE
The LINKUP® Conveyor range has been Planned, Designed, and Built with Safety in mind.
Pinch points and trap points have been Guarded by Design, where at all possible without
restricting the maximum operational capacity of the conveyor function. With the relevant
health and safety regulations built into the design, the LINKUP® Range of conveyors are
known for their safety and well-being for the Operator.
• Each section can be manhandled with two people for assembly on site.
• Manufactured to a high standard of fabrication
• Welded and constructed by trained and coded welders
• Built with UL® approved components.
• Designed and Built in the USA
• Adjustable Wrench
• Socket Wrench Set
• Hard Hat
• Gloves
• Goggles
• Safety Footwear
WARNING!
OBSERVE CORRECT LIFTING PROCEDURES AT ALL TIMES.
WARNING!
ENSURE THAT YOUR CONVEYOR IS CORRECTLY AND SAFELY
LIFTED AT ALL TIMES. ENSURE THAT NOBODY IS UNDERNEATH
THE CONVEYOR WHEN IT IS BEING LIFTED.
6.1 DELIVERY
Each conveyor can be lifted with a fork truck on-site. They can then be positioned as close
to the final location as possible. Check that you have received the correct length and
number of conveyors and hoppers, etc. Acquaint the assembly team with this Operator's
Manual.
3. Select the intermediate section(s) and attach and bolt to the tail
unit and secure bolts tightly.
• Roll out the belt to its full length alongside the assembled
conveyor.
• Lift one end of the belt up and loop over the tail drum of the
base tension unit. This should be carried out with a minimum
of two people.
• Loop the other end of the belt over the head unit drum. Useful
Hint: In some instances where access is tight or difficult, it
may be advantageous to use a leaver bar.
• Ensure the returning belt rides over the side slide bars and
bring belt around the tail drum and up the conveyor to a
position that the belt pin can be inserted.
• Wrap the remaining belt around the drive drum and down the
top of the conveyor to meet the two ends together.
• Join the two ends and insert the hinge pin and secure the pin
with crimping the two retaining washers on each end of the
hinge pin if the ends of the belt don’t meet adjust the tail drum
to release the belt as needed.
Washer
Clamped
End of hinge
pin within the
width of belt
....................................................
Tail Drum
(A)
Adjusting
Stud Bar
11. Tracking of the Head Drum should be adjusted from one side
(A) to ensure the belt is run within the center of the conveyor
frame and tail drum. Release 2 bolts (B) adjust and re-secure
when adjustment is complete.
(A)
(B)
12 FX-CBOLT-M8-20-PS-BZP-4.8 Coach Bolt M10 30mm Plain Steel Bright Zinc Plated 8.8 3
(A)
When using the hopper along its length, the area of the belt entering
the hopper must be zoned off for safety and performance of conveyor.
1 2 3 4
5 6 7 8
No. Description
9 Emergency Stop
9 10 11 10 110V Power OUT (to next unit)
WARNING!
ALL ELECTRICAL WORK MUST BE CARRIED OUT BY A QUALIFIED ELECTRICIAN
AND SHALL COMPLY WITH RELEVANT STANDARDS AND LEGISLATION.
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