■ OWNER : SINOCEAN / MSC

■ SHIPBUILDER : JINHAIWAN SHIPYARD CO.,LTD

■ HULL NO. : J0232

■ HHI REF' NO. : 2013S0027-LV

# CLASS : GL
- 3PH 60Hz 230kVA 0.44/0.23kV IP23 NO.1(2) MAIN LV TRANSFORMER
- 3PH 60Hz 100kVA 0.44/0.23kV IP23 NO.1(2) EM'CY TRANSFORMER
- 3PH 60Hz 75(25x3)kVA 0.44/0.23kV IP23 F'CLE TRANSFORMER

SPECIFICATION
FOR
LV TRANSFORMER
[ 8,800TEU CONTAINER CARRIER ]
√ SPECIFICATION
FINAL √ DRAWING
DATE : 2014.09.30

0 2014.09.30 FINAL D.H LEE D.H JUNG H.D.KIM

2 2014.07.11 FOR WORKING D.H.JUNG C.W. LEE H.D.KIM

1 2014.04.25 FOR APPROVAL D.H.JUNG C.W. LEE H.D.KIM

0 2013.11.26 FOR APPROVAL D.H.JUNG C.W. LEE H.D.KIM

REV DATE CONTENTS PREPARED BY CHECKED BY APPROVED BY

ELECTRO ELECTRIC SYSTEMS DIVISION

DISTRIBUTION TRANSFORMER DESIGN DEPARTMENT
FAX.NO.:+82-52-203-9140, TEL.NO.:+82-52-203-9272

HHI A22-228-0 HYUNDAI HEAVY INDUSTRIES CO.,LTD. A4(210mm x 297mm)

 GENERAL SPECIFICATION T - 1

1. GENERAL
This specification is for the dry type marine transformer,
designed and manufactured to comply with buyer's requirements,
classification and maker's standard specification in order to endure worst
sea conditions during long voyage and vibration shake, salinity and ambient
temperature changes etc.

2. CONSTRUCTION
a) TRANSFORMER ENCLOSURE

Transformer enclosure constructed of mild steel will be so designed

as to allow the complete transformer in the enclosure to be lifted by crane
and transported by ship or vehicle without overstraining any joints.
Enclosure protection grade will be IP-23 the ventilation holes on the wall
of the transformer enclosure will be provided to sufficiently cool down
the heat generated by transformer losses.

b) CORE
The core is made exclusively of cold-rolled grain-oriented sheet coated with
magnesium-silicate-phosphate insulation on both sides.
To fully utilize the grain orientation of the laminations, the ends of the
limbs and yokes are mitered and stacked together by overlapping the
laminations in pairs, which will reduce the no-load losses and thus the
power required for magnetizing the core.
The core will be rigidly clamped with positive locking devices to ensure
adequate mechanical strength to support the winding and also to prevent
shifting of laminations during transport and further to reduce vibration to
a minimum during operation

c) WINDING
The winding will be made of rectangular or round section electric copper
covered with several layers of high quality insulation paper or enamel coating
of high dielectric strength.
Sufficient cooling channels between windings will be provided and all winding
will be constructed firmly to be sustained from external and internal
mechanical stress.
Transposition will be done on each winding and winding end of primary
and secondary will be positioned opposite side to each other.

d) TERMINAL BOARD AND OTHER FITTINGS

Terminal board is connected to primary and secondary voltage,
and also other necessary parts such as lifting eyes are furnished.

HHI A22-228-0 HYUNDAI HEAVY INDUSTRIES CO.,LTD. A4(210mm x 297mm)

 GENERAL SPECIFICATION T - 2

3. ROUTINE TESTS
The following tests will be carried out at maker's shop according to class rule
and the records of such testing will be submitted to the customer.
1) Construction check
2) Measuring of winding resistance
3) Measuring of insulation resistance
4) Measuring voltage ratio at no load and check of phase displacement
5) Measuring of no-load loss and current
6) Separate-source AC withstand voltage test (1 minute)
440 / 230V
p-e 3.0 kV
s-e 3.0 kV

rated frequency
7) Induced AC withstand voltage test : 120 × ---------------- (sec)
test frequency
8) Measuring of short circuit impedance and load losses

4. TYPE TEST (On one transformer of each rating)

Temperature rise test

5. PAINT COLOR
All surface will be thoroughly cleaned before painting and coated with priming
coat immediately after cleaning, followed by two further coats of a high
quality oil and water resisting paint.
The final color will be Munsell No. 7.5 BG 7/2

6. NAME PLATE
The transformer will be provided with a staineless steel name plate showing
the following informations :

1) Serial number 2) Number of phase

3) Frequency
5) Rated voltage
7) Tap voltage
9) Vector group symbol
11) Standard applied
13) Name of manufacturer
15) Kind of transformer
17) Type of cooling
19) Ambient temperature
4) Rated Capacity
6) Rated currents
8) Insulation class
10) Percent impedance
12) Connection diagram
14) Approximate weight in kg
16) Year of manufacture
18) IP-DEGREE
20) Insulation Level

HHI A22-228-0 HYUNDAI HEAVY INDUSTRIES CO.,LTD. A4(210mm x 297mm)

 GENERAL SPECIFICATION T - 3

7. RATING & TECHNICAL DATA (DRY TYPE TR.)

Standard / Class IEC 60076-11 / GL

Max. Ambient Temp' (℃) 45

Winding Temp' Rise (˚K) 95

Enclosure Type (IP) IP 23

Use (TR. Tag name) NO.1(2) MAIN LV TR. NO.1(2) EM'CY TR. F'CLE TR.

Rating : Continuous 3 PH 230 kVA 3 PH 100 kVA 3PH 75(1P 25X3) kVA

No. of Set (set) 2 2 1

Winding Material Copper / Copper

Frequency (Hz) 60

Pri. Voltage (V) 440

Pri. Tap Voltage (V) F450 - F445 - R440 F450 - F445 - R440 R440 - 430 - 420

Sec. Voltage (V) 230

Polarity -

Connection Dd0

Insulation class H

Insulation Level AC 3

Electrical Performance Data Rate Voltage & Frequency & Capacity

Efficiency (%) 98.0 97.5 97.0

No-Load Current (%) 5.0 5.0 5.0

Volt. Regulation (%)
2.5 2.5 2.5
(Power Factor : 1.0)

Impedance (%) 4.0 3.0 3.0

Cable Incoming Type 45B x 2EA 45B x 1EA 40B x 1EA
Pri.
(Q'ty of cable) 3C-70 x2EA (OD:37.5mm) 3C-70 x1EA (OD:37.5mm) 3C-50 x1EA (OD:32.0mm)

45B x 4EA 45B x 2EA 50B x 1EA

Sec.
3C-70 x4EA (OD:37.5mm) 3C-70 x2EA (OD:37.5mm) 3C-95 x1EA (OD:42.0mm)

Reference % RT 1.60 1.90 2.05

Design Value
% XT 3.67 2.32 2.19
Heat Dissipation (kW) 4.69 2.56 2.32
Inrush Current (kA)) 3.90 1.50 1.5

▶. NOTE :
1. Mark of Terminal color : R(u)-Red, S(v)-White, T(w)-Black
2. To be provided earth screen between primary & secondary winding.
3. Suitable terminal lugs, bolts and double nuts for cable sizes which to be supplied as loose part.

HHI A22-228-0 HYUNDAI HEAVY INDUSTRIES CO.,LTD. A4(210mm x 297mm)

Operating & Maintenance
Manual

Dry Transformer

www.hyundai-elec.com

Sheet No 1 of 11
 Operating & maintenance manual

TABLE OF CONTENTS
1. Introduction 1.1. Reference Standards page 3
Reception 2.1. Reception page 4
2. Handling 2.2. Transport and handling page 4
Storage 2.3. Storage page 4

3.1. Standard installation conditions page 5

3.2. Windings over temperature page 5
3.3. Earthing connections, taps and protection position page 5
3. Installation
3.4. LV and HV connection page 6
3.5. Regulation of transformation ratio page 7
3.6. Connection in parallel of more transformers page 7

4.1. Mechanical checks before the commissioning page 8

4. Commissioning 4.2. Electrical checks before the commissioning page 8
4.3. Operations for commissioning page 9

5.1. Ordinary maintenance page 10

5.2. Extraordinary maintenance page 10
5. Maintenance
5.3. Table for periodic checks page 10
5.4. Safety information page 11

Sheet No 2 of 11
 Operating & maintenance manual

1. Introduction

1.1. Reference Standards

The Dry Type Transformers referred to the client requirements, has been designed and
manufactured by HHI in order to meet to international IEC Standards and Class Standards
requirements in force at the moment of its manufacturing (unless different agreement)
as well as to meet the client specifications.

- IEC Standards (International)

IEC 60076-11 Dry-type power transformer :
General
IEC 60076-1 Power transformer - Part 1 :
General
IEC 60076-2 Power transformer - Part 2 :
Temperature Rise
IEC 60076-3 Power transformer - Part 3 :
Insulation levels, dielectric tests
and clearance in air
IEC 60076-4 Power transformer - Part 4 : Guide to the lightning impulse and switching
impulse testing

- Class Standards
GL, ABS, BV, LRS, KR, NK, RINA, DNV, RS, etc.

Sheet No 3 of 11
 Operating & maintenance manual

2. Reception, handling, storage

2.1. Reception
The transformer is generally supplied totally assembled and ready to be connected to the medium
and low voltage line. According to the specification, the transformer is shipped with a polyethylene
protection, or packed into wooden cage, for protection against dust and little shocks, or finally packed
into a wooden case for oversea shipments.
On receipt of the transformer, both at the client's plants or site, it is necessary to carry out the
following check :
- To check there are not signs of damage on the packing or the transformer occurred probably
during the transport.
- The characteristics of the transformer detailed on the rating plate must correspond to those
of the shipping documents and with those of the test report, which is attached to the transformer.
Before unpacking the transformer, especially during winter period when the temperature difference
between the room and the outdoor is considerable, it is necessary to wait for a period of at
least 8-24 hours in such a way that the temperature of the transformer has the necessary time
for reaching that of the room, in order to avoid water condensation on the coils surface.

IMPORTANT :
In case any anomalies are found, please contact immediately the manufacturer. If within 5 days
there will be no notification of anomalies or defects, it can be considered that the transformer has
been delivered in perfect conditions. The manufacturer, therefore, cannot be considered responsible
neither for what could happen to the transformer during service nor for the eventual consequences.

2.2. Transport and Handling

During the transport or the handling, it is recommended to use only the special lifting eyes and tow
attachments.

IMPORTANT :
The transformer cannot be moved pushing the coils and the connections.

For locating the transformer in the final position, act only by means of a suitable lever on the
special points foreseen on the lower fames and not on the magnetic core and/or on the windings.
For lifting, the upper frame of the transformer is complete with 4(four) lifting eyes for slings. Lift
with a maximum sling angle of 60

2.3. Storage
The transformer should be stored indoors in a clean, dry area in a correct mounting position,
and covered with suitable water-proof canvases.
If the storing is continued (as longer than one year), Seal the silical-gel within packing and
replace at regular intervals (as 3month), and if possible, fully seal the packing.

IMPORTANT :
The storage temperature must not be lower than -25 .

Sheet No 4 of 11
 Operating & maintenance manual

3. Installation

3.1. Standard installation conditions

The maximum height of installation must not exceed 1000m above sea level.
When the transformer is in service, the ambient temperature of the room must be within the
following limits :
- Minimum temperature : -25 .
- Maximum temperature : +50 .

3.2. Windings over temperatures

The electric current passing through the windings, and the effect of the core magnetising current
produce electrical loss resulting in localized heating of the core and windings. The transformer is
designed in such a way that natural cooling maintains the transformer temperature under the
maximum values foreseen by the standards. in order to avoid temperature accumulation in the room.
where the transformer is installed, it is necessary to provided suitable ventilation.

3.3. Earthing connections, taps and protection position

HHI is not responsible for the transformer installation. The installation must be carried out according
to the standards in force, to the applicable laws and to the present instructions.
The following points must be taken into consideration when the installation is carried out :
- To connect the low voltage neutral to earth when required by the protection system to earth.
- To connect the thermal protection to the control system according to the sketch as shown in the
thermal protection relay manual (thermo-controller).
- To ensure that the connection means of the primary winding are safely bolted.
- To ensure that the voltage regulation taps are safely bolted, and if necessary modify the position
as a function of the supply voltage.
Note : At the time of shipping, the links of the voltage tap-changer are located on the rated
voltage.

Sheet No 5 of 11
 Operating & maintenance manual

3. Installation
3.4. LV and HV connection

- Execution without enclosure (IP00)

The cables and the bus bars which are connected to the transformer must be duly fixed to avoid
any mechanical stress on the LV and HV transformer terminals.
Both upper and bottom cable connections can be performed, being sure, however, to respect the
configuration showed in the drawings. In case the connections arrive from the bottom please ensure
that there is sufficient depth for the minimum radius of curvature of the cables.
- Execution with protection enclosure
The cables and the bus bars which are connected to the transformer must enter the enclosure only
through suitable flanges specified at the ordering stage.
The cables should be supported by the cable support at the enclosure.
In any case the cables and/or the bus bars must be duly fixed outside the enclosure to avoid any
mechanical stress on the LV and HV terminals of the transformer. After the installation please check
the correct degree of protection is maintained near the passageway of the cables and the bus bars.

A) Cable coming B) Cable coming C) Cable coming

from the top from the side from the bottom

Sheet No 6 of 11
 Operating & maintenance manual

3. Installation

3.5. Regulation of transformation ratio

The variation of the primary voltage is obtained by changing the position of the link located on
each HV coil.
Generally, the transformer is delivered with the link of each column located in the central tap. In
case the primary voltage of the system does not correspond exactly to the voltage of the central
tap, it is necessary to modify the position of the tap duly positioning it on one of the other taps in
order that the secondary obtained is the no-load voltage shown on the rating plate.

IMPORTANT :
A) In case of transformers with double ratio, please be sure the tap
corresponding to voltage of the system feeding the transformer
Tap Link for it-self, is duly connected.
Dry Type Transformer.
B) In case the position of the link has to be changed after the transformer
has been put into service the first time, it is recommended to put
the transformer out of service and to connect to ground the LV and
HV circuits before approaching the transformer.

Tap Link for

Cast Resin Transformer

3.6. Connection in parallel of more transformers

If the transformer must be connected in parallel with other transformers, please verify the total
compatibility of the voltage ratio and of the conditions stated by the IEC60076-1 standards, and
particularly :
- Identical voltage ratio
- Identical frequency of functioning
- Identical vector group
- Identical short circuit voltage (Tolerance ±10%)

Sheet No 7 of 11
 Operating & maintenance manual

4. Commissioning

4.1. Mechanical checks before the commissioning

Please affect the following checks :
- Check the earth connections
- Check of the insulating distance of the parts under voltage towards ground as shown following
paragraph.
- Check the tightening of HV and LV terminals and of the links of the tap-changer applying the
following values of the tightening torque.

Connection of HV terminals and of the links

of the voltage taps Connection of LV terminals
Bolts M6 8 10 12 14 16 Bolts M6 8 10 12 14 16
Torque N/m 5 11 22 35 60 85 Torque N/m 5 14 27 45 70 100

Mechanical parts Core and Frame

Bolts M12 14 16 18 20 22
Torque N/m 95 150 235 320 455 615

4.2. Electrical checks before the commissioning

Please affect the folling check :

- Verify that the position of the links of tap-changer is equal on all the three phases as shown in
connection diagram. In case of double primary voltages, please check the feed to the transformer
correspond to the links position.
- Check the correct functioning of the fans and of the relative control circuit, if they are installed
on the transformer or on the enclosure
- Check the general conditions of the transformer and proceed with the measurement of the
insulating resistance by means of a Megger functioning at 1000V.

This measurement must be carried out with HV and LV terminals disconnected from the
equipment, it means before connecting the cables and/or the bus bars.

The values of the measured resistances must be approx. the following :

- HV Terminals / LV Terminals Grounded 20M
- LV Terminals / HV Terminals Grounded 10M
- LV Terminals - HV Terminals / Ground 10M

ATTENTION : In case a transformer is put into service after a long storage period, or after a
long de-energized period, it will be necessary to clean the HV/LV windings from eventual dust,
condensate and dirt by means of dry compressed air jets and dry cloth.
It is recommended, finally, to carry out always a visual check of the transformer in order to
verify any unlikely presence on the surface and inside the cooling ducts.

Sheet No 8 of 11
 Operating & maintenance manual

4. Commissioning

4.3. Operations for commissioning

Closing of HV switch
When the switch is closed the transformer gives out a sharp noise, which decreases in few ms
until it stabilizes.

Check of secondary voltages

Before closing the low voltage switch or effecting additional checks for the parallel service with other
transformers, it is necessary :
- Check by means of a voltmeter the proper value between each two phases and of the three
Y-connected voltage
- Check the proper displacement of the phases and the correct vector group.
In case the values correspond to those stated in the rating plate, it is possible to proceed and
complete the commissioning or the carry out the checks for the parallel service.

Run in parallel service with other transformer

In case the transformer has to run in parallel with another, it is also necessary :
- Check the compatibility of the rating plates of both transformers
- Verify the concordance of the phases by measuring the voltage between the phase "one" of the
transformer already in service and the phase "one" of the transformer to be connected in parallel
by means of a voltmeter. The value of this result must be zero. Continue in the same way for
phase 2 and phase 3 complete the commissioning of the transformer closing the LV switch and
feeding the switchgear.

IMPORTANT :
We remind you that qualified technical personnel must carry out the operation, commissioning and
energizing. Furthermore, during the voltage measurements and the phase displacement checks on
the upper terminals of the LV switches, you are recommended to use suitable instruments and
suitable insulating gauntlets.

Sheet No 9 of 11
 Operating & maintenance manual

5. Maintenance

5.1. Ordinary maintenance

A careful check of the transformer during its functioning will prevent damage and prolong its life.
In standard service conditions it is sufficient to perform, at least once per year, the following operations :
- Cleaning of the HV/LV windings from eventual dust, condensate and dirt, by means of dry
compressed air jets and dry cloths
- Cleaning of the cooling and ventilation ducts between the coils in order to avoid overheating
during service

In case it is found absences, which cannot be eliminated, please contact immediately our
Assistance Service :

Head office #1, JEONHA-DONG, DONG-GU, ULSAN, KOREA

Phone +82-52-202-7777
Fax +82-52-202-7770
Web address www.hyundai-elec.com

5.2. Extraordinary maintenance

In case the transformer function in a discontinuous way, before the commissioning, especially after
a long stop, it is necessary to perform the entire checks prior the commissioning listed on chapter 4
In case the transformer during its operation has withstood exceptional events such as :
short circuits, atmospheric or operational over-voltages, overflowing, or other exceptional events,
before energizing it once again, you are requested to call for out service. In this case it can be
undertaken an agreement for the extension and/or the renewing of the guarantee period.

5.3. Table for periodic checks

The main periodic checks to be performed on the transformer, the check intervals, the equipment
to be used and the results to be obtained are reported on the following table.
Check
No. Check to be performed Instrument equipment Results
Interval
Cleaning from dust dirt
1 unlikely presence on the Dry compressed air and cloths General cleaning
windings
Tightening of the bolt of Tightening torque see
2 the main and secondary Yearly Torque wrench
electrical connections and/or after paragraph 4.1
Tightening of the mechanic- exceptional Tightening torque see
3 al parts bolts and tra nsfor- events Torque wrench
mer clmpingto the ground paragraph 4.1

Tightening of plate for Tightening torque see

4 adjesting the spacer blocks Torque wrench
paragraph 4.1

Condensate deposited on Coil surface and internal

5 the windings After a long Hot dry air and cloths
ducts perfectly dry
transformer
Insulation check of the Megger with voltage of at least Minimum values showed
6 winding among them and stop
towards ground 1000V at paragraph 5.2

Sheet No 10 of 11
 Operating & maintenance manual

5. Maintenance

5.4. Safety Information

- Operated by qualified person only.
- If there is any trouble with the transformer, report to the supervisor immediately.
- Do not touch transformer without permission
- Do not touch transformer with wet hands
- Check the safety regularly
- Do not hang something on the transformer
- The capacity of transformer should be used with in rated capacity, Not exceeded rated capacity.

Sheet No 11 of 11