PDF Filter Separator Vessel Manual DL

FILTER/SEPARATOR
VESSEL MANUAL
Velcon Filters, LLC. 1210 Garden of the Gods Road Colorado Springs, CO 80907
 
Phone: 719-531-5855 Facsimile: 719-531-5690 E-mail: vfsales@velcon.com

 
www.velcon.com
WARNING
DO NOT PRESSURE TEST
THIS VESSEL WITH AIR!
PRESSURE TESTING
WITH AIR IS A
HAZARDOUS PROCEDURE!
THIS VESSEL IS TO BE
PRESSURIZED ONLY WITH THE
LIQUID FOR WHICH IT IS
INTENDED TO BE USED,
AND ONLY TO THE MAXIMUM
DESIGN PRESSURE OF THE
VESSEL.
1755
WARNING
DO NOT PRESSURE TEST
THIS VESSEL WITH AIR!
PRESSURE TESTING
WITH AIR IS A
HAZARDOUS PROCEDURE!
THIS VESSEL IS TO BE
PRESSURIZED ONLY WITH THE
LIQUID FOR WHICH IT IS
INTENDED TO BE USED,
AND ONLY TO THE MAXIMUM
DESIGN PRESSURE OF THE
VESSEL.
1755
TABLE OF CONTENTS
General Description
Description ..................................................
...........................................................................
..................................................
.............................4
....4
First Stage – Coalescer
Coalescer Cartridges
Cartridges .............................
......................................................
.........................................4
................4
Second Stage – Separator
Separator Cartridges
Cartridges .................................................
.................................................................4
................4
Installation
Installation Of Vessel .........................................................
..................................................................................
.............................................5
....................5
Start Up Procedure
Procedure ...............................................
........................................................................
..................................................
.................................6
........6
Operating Information
Information ...............................................
........................................................................
..................................................
.............................7
....7
Cartridges ..................................................
...........................................................................
.........................................7
................7
Cartridges ...............................................
........................................................................
.............................................7
....................7
Differential
Differential Pressure ReadingsReadings ................................
.........................................................
.............................................7
....................7
Cartridge
Cartridge Change Or Inspection
Inspection Procedure
Procedure ................................................
....................................................................9
....................9
Sump Checks ...............................................
........................................................................
..................................................
.......................................
..............10
Cartridge
Cartridge Installation
Installation .................................................
..........................................................................
..................................................
...........................
..11
First Stage Coalescer
Coalescer Cartridges.
Cartridges. ...............................................
......................................................................
.......................11
Separator Cartridges.
Cartridges. ..................................................
...........................................................................
.......................................
..............13
Installation Instructions:
Threaded Base Cartridges 09-101 (1921) ...............................................
......................................................................
.......................15
Open-Ended Coalescers 09-867 (743) ...........................................................................................16 16
SO Separator Cartridges 09-862 (725) ...............................................
........................................................................
...........................
..18
Torque Requirements for Vessels (1935) ................................................
.......................................................................
.......................19
Installing Tie Rods (2013) ...............................................
........................................................................
................................................
.......................20
APPENDIX - Related Data Sheets ...................................

............................................................
...........................................
..................22
1215 Filter/Separator
Filter/Separat or Function
2032 The Importance of Spiders
1801 Assembly Torque Recommendations
1732 Coalescer Cartridges
1415 Pressure Drop Curve Spent Coalescer Cartridges
1521 Separator Cartridges
1242 Maintenance Instructions TC Screen Separator
Coalescer/Separato r Cartridges for API/EI 1581 5 th Edition
1923 Coalescer/Separator
DISCLAIMER: This generic vessel manual is provided on the web for your
information, with the understanding that each vessel manual sent out from Velcon
is customized for the particular vessel, and contains accessory information not
included in this document. This document makes reference to other pieces of
literature, such as schematics and drawings that are added to the manual as
needed depending on the vessel parameters.
GENERAL DESCRIPTION
The Velcon Filter/Separator that you have received consists of the vessel, first
and second stage cartridges, and accessory equipment to meet your specific
requirements. Descriptive literature covering the accessories is included near the
back of this manual.
Velcon Filter/Separators are manufactured to meet a variety of different end uses

and specifications. The finest workmanship has gone into the building of this
Velcon Filter/Separator. It is of no value, however, if cartridges are improperly
installed or the unit is improperly operated. We urge you to read the manual
carefully and follow the instructions given.
A Velcon Filter/Separato
Filter/Separatorr is specifically
specifically designed
designed to remove solid
solid contaminants
contaminants
and water from the product. To accomplish this, the Filter/Separator is equipped
with two types of cartridges through which the product passes in sequence.
FIRST STAGE – COALESCER CARTRIDGES
These cartridges have two functions. They filter solid contaminants out of the
product and coalesce water into droplets. Any water present in the influent
product is usually emulsified into tiny particles by the action of the pumps
handling the product. The first stage cartridges coalesce these particles into
droplets of sufficient size to settle out of the product rapidly.
SECOND STAGE – SEPARATOR CARTRIDGES
The function of the second stage cartridges is to repel coalesced water droplets
that have not yet settled so that they are prevented from going downstream with
the product.
The water should be drained manually on a daily basis (automatic drain valves
are not recommended). Proper provision for drainage of accumulated water is of
key importance in the operation of any Filter/Separator. If the water level gets too
high, either it will be carried downstream or cause shut-down of a system
equipped with slug controls.
The Filter/Separator shown in the appendix, Bulletin 1215, is a typical Vertical

Model. Your Filter/Separator may be a Horizontal Model with the separator
cartridges mounted above or opposite the coalescer cartridges. The operating
principles are the same, however.
1507-R5 09/11 PAGE 4

INSTALLATION OF VESSEL
1. Identify the Filter/Separator inlet and outlet by the markings provided on the
vessel piping. The Filter/Separator must be installed in the correct direction of
flow to perform properly and to avoid damage to the system.
2. INLET and OUTLET PIPING should be carefully aligned to avoid stressing

the Filter/Separator connections during installation. Installation of shut-off valves
on either side of the Filter/Separator is recommended so that it can be
independently drained for cartridge change or inspection.
CAUTION: STEPS 3 AND 4 SHOULD BE PERFORMED BEFORE

REMOVING HINGE OR PIVOT MOUNTED COVER TO INSURE
STABILITY OF THE FILTER/SEPARATOR.
3. Bolt the Filter/Separator to a stable base.
4. Carefully install correct gaskets on the inlet and outlet connections and
connect to the inlet and outlet piping.
5. Connect any accessories that are not already installed. See Accessory Parts
List and literature as required.
Note: If a system pressure test or system flush is required, it should be done

prior to installing operating cartridges. Install flush cartridges, if required, per
instructions on pages 11 and 12. Check the cover gasket for proper alignment,
replace the cover and secure tightly. Refer to Torque Requirements for Vessel
Closures Installation Instruction for appropriate torque values and tightening
sequence. Pressure test and/or flush as required.
6. Cartridges are normally packed separately. Open the vessel cover and install
cartridges as explained on pages 11 and 13 and as per enclosed element
stack drawings.
7. Check the cover gasket for proper alignment, replace the cover and secure
tightly. Refer to Torque Requirements for Vessel Closures Installation
Instruction (#1935) for appropriate torque values and tightening sequence
8. NOTE: FILTER/SEPARATORS MUST BE PROVIDED WITH PRESSURE

RELIEF VALVES TO INSURE THAT PRESSURE THAT DEVELOPS FROM
THERMAL EXPANSION OF THE FUEL, DUE TO TEMPERATURE
INCREASES, WILL NOT DAMAGE THE VESSEL WHEN THE SYSTEM IS
NOT OPERATING.
9. NOTE: Means to vent air and drain this vessel must be installed prior to
operation. If not provided with the vessel, install, as a minimum, a manual
vent valve at the top of the vessel and manual drain valve at the bottom of the
main compartment It is also suggested to install a drain valve at the bottom of
the dirty fuel compartment..
1507-R5 09/11 PAGE 5
START UP PROCEDURE
If the Velcon Filter/Separator has the accessories listed below, they should be
placed in the following positions:
1. Close all manual drain valves.
2. If the vessel has an automatic air eliminator with an isolation valve

below it, open the isolation valve. If not, open the manual vent valve.
3. The valves at the inlet and outlet piping to and from the vessel should be
closed.
For information on operation of accessories, turn to the Accessory Instructions in

the back of the manual.
After the valves have been positioned as outlined, the unit is ready to be filled.
The following operating instructions can be used for initial start-up and for
subsequent start-ups after installation of replacement cartridges or servicing of
the unit.
1. Start the system pump.
2. Slightly open the inlet valve, allowing the Filter/Separator to slowly fill
with fluid. (Take about 10 – 15 minutes to fill the vessel to eliminate the
possibility of an internal fire.)
3. If the unit is equipped with a manual vent valve, leave the valve cracked
open until the fluid flows from the opening; then close quickly.
4. If equipped with an automatic air eliminator, the unit is filled when the air
eliminator stops flowing air. When the Velcon Filter/Separator is filled
with fluid, fully open the inlet valve, and slowly open the outlet valve.
5. When the unit is in operation, take a differential pressure reading and

record the reading. The differential pressure ( ∆ P) should be between 1
and 10 psi depending on the purchase specification. If there is no ∆ P,
the system should be shut down and the Filter/Separator inspected for
broken seals or possibly cartridges left out. See Differential Pressure
Readings on Page 7.
1507-R5 09/11 PAGE 6

OPERATING INFORMATION
Below are the Velcon recommendations for operating procedures. Your

Company Maintenance and/or Quality Control procedures may provide alternate
instructions on these matters.
1. COALESCER CARTRIDGES should be changed in accordance with

one of the following (whichever comes first):
A. When the differential pressure reaches the level specified on the
cover page of this manual.
B. After an operating period of one year if the recommended differential

pressure limit has not been reached.
C. Whenever effluent product is hazy.
2. SEPARATOR CARTRIDGES should be inspected and cleaned or

changed in accordance with Separator Cartridge instructions on
page 13.
3. DIFFERENTIAL PRESSURE READINGS Differential pressure is the

difference between the pressures upstream and downstream of the
Filter/Separator. Differential pressure increases when contaminant is
filtered by the first stage coalescers and causes flow restriction.
Readings should be taken when the system is flowing at maximum

capacity. *
If the Filter/Separator is equipped with a direct reading differential

pressure gauge, the reading shown on the gauge is the differential
pressure across the Filter/Separator.
If the Filter/Separator is equipped with a pressure gauge and a selector

valve, use the following procedure for determining differential pressure:
A. Turn the handle one way and record the pressure reading.
B. Turn the handle the other way (90° or 180°, depending on the type of
valve) and record the pressure reading.
C. Subtract the lower reading from the higher reading to determine

differential pressure. (The higher reading is inlet pressure.)
*For differential pressure taken at less than maximum flow rate see Bulletin 1415
in this manual.
1507-R5 09/11 PAGE 7

NOTE: If this Filter/Separator is installed on mobile equipment, the
pressure gauge has probably been supplied and installed by the Vehicle
Builder and may require a different procedure for determining differential
pressure. If there is no pressure gauge listed in the Accessory Parts List
of the manual, check other operating literature supplied by the Vehicle
Builder for alternate instructions.
Differential pressure readings should be taken at least once during

every operating week and more frequently in high throughput
installations or when the differential is increasing rapidly. Records of the
differential pressure and throughput should be maintained to determine
when cartridges should be changed.
A sudden drop in pressure differential is an indication of a possible

problem. Check first to be sure that readings were taken at equivalent
flow rates. If so, shut the system down, open the Filter/Separator, and
inspect for the following:
a. Ruptured cartridges. Check to see if any of the coalescers are

ruptured as indicated by the outer sock cover having a ballooned
appearance.
b. Ruptured O-ring seals. Check to see that all O-ring seals and
gaskets are in place and have the same alignment as when the
cartridges and parts were installed.
c. Broken end plates. Inspect all of the end plates of the cartridges.
d. If any of the above are observed, check the system for possible
hydraulic shock conditions. If the system is not provided with
adequate surge controls, the sudden start-up of a high-pressure
pump can create extremely high shock loads that may exceed the
design of these components.
It is possible to get a reduction in pressure differential without a failure

as indicated above. This occurs if dry product has been handled for a
long period of time and contaminant build-up is in the primary filtration
layers of the coalescer cartridge. If wet product hits this contaminant
build-up it will break up the large agglomerated particles into small
individual particles and penetrate deeper into the cartridge. This will
cause a drop in the pressure differential, but in no case should it go
below the pressure differential recorded when the cartridges were
installed.
1507-R5 09/11 PAGE 8

CARTRIDGE CHANGE OR INSPECTION PROCEDURE
A. Shut off the pump.
B. Turn off the electric heater if the Filter/Separator is equipped with

one.
C. Close the inlet and outlet pipe valves.
D. Open the drain valve and remove the product from the
Filter/Separator
NOTE: ON VERTICAL VESSELS WITH 2 DRAIN VALVES, DRAIN

COMPLETELY FROM THE MAIN COMPARTMENT (WATER DRAIN)
VALVE, THEN A FEW GALLONS FROM THE INLET COMPARTMENT
(DIRTY DRAIN) VALVE.
E. Open the manual top air vent valve. This will permit the unit to drain.
F. Open the cover and inspect the cover gasket – replace the gasket if it
is damaged.
G. Remove coalescer and separator spiders and their associated

hardware and set to one side for re-installation.
H. Remove coalescer cartridges for cartridge change and discard or

dispose of in an appropriate manner. Remove, inspect, and clean the
separator cartridges in accordance with separator cartridge
instructions on page 13.
I. Wipe off with a clean lint free rag or wash down with clean fuel any
foreign matter from the vessel interior and from the spiders.
J. Install the cartridges and spiders in accordance with instructions on

pages 11 and 13.
CAUTION: FAILURE TO INSTALL SPIDERS CAN RESULT IN POOR

VESSEL PERFORMANCE AND INTERNAL FIRE OR EXPLOSION
FROM STATIC DISCHARGE
K. Check the cover gasket for integrity and alignment, replace the cover,
and secure tightly. Refer to Torque Requirements for Vessel
Closures Installation Instruction (#1935) for appropriate torque values
and tightening sequence. The Filter/Separator is now ready for the
start-up procedure.
1507-R5 09/11 PAGE 9

SUMP CHECKS
Whether or not the Filter/Separator is equipped with an automatic drain

valve, the sump should be manually drained on a regular basis to remove
any collected water. This should be done at least once each operating day
and more often if required to prevent water carryover. Aircraft Fueling
Regulations will govern the frequency of sump checks for into-aircraft
equipment.
Draining or sump sampling at maximum practical flow should preferably be

done while there is fuel flowing though the vessel, or at least when the
vessel is pressurized. This will provide velocity to remove collected water
from any flat surfaces to the drain valve, and will also prevent air from
entering the vessel. Carefully open the drain valve as far as possible without
causing spillage. Drain off into a white bucket or other suitable container
until all water is removed and clean, dry fuel is obtained. Even small
quantities of water should be kept drained from kerosene or diesel products
to prevent microbial growth at the fuel/water interface. Perform appropriate
fuel appearance tests of the drained sample and record all findings. Remove
the vessel from service if unable to obtain clean, dry fuel. Report any
unusual contamination to aircraft operators if it is anticipated that such
contamination may impact aircraft operations.
NOTE: VELCON DOES NOT RECOMMEND, WARRANTEE, OR SELL

AUTOMATIC DRAIN VALVES. They do not completely drain the water from
the sump and they malfunction too often resulting in costly fuel spills and
subsequent environmental problems.
1507-R5 09/11 PAGE 10

CARTRIDGE INSTALLATION
Cartridges, aluminum spiders, and mounting hardware are not normally shipped
installed. If they are shipped installed, insure cartridges and spiders are secure
and were not loosened in shipment. Follow the instructions below for subsequent
cartridge changes and inspections. See also the drawings at the back of the
manual for the arrangement of internal hardware. If they are not installed, locate
the cartridges, spiders and mounting hardware.
1. FIRST STAGE COALESCER CARTRIDGES. Your Filter/Separator is

supplied with either threaded base or open-ended type coalescers
depending on the purchase specification. The threaded base type has
threads on one end and a blind cap on the other end. Open-end
coalescers are open at both ends.
Open the shipping carton and break open the polyethylene bag at one
end (the threaded end of threaded base cartridges) and slide the bag
back a few inches. Leave the bag on the cartridge for handling purposes
during installation. AVOID TOUCHING THE OUTER SOCK MATERIAL
WITH YOUR HANDS OR ANY GREASY MATERIALS.
A. Threaded Base Coalescers.
(1) Thread each coalescer by hand onto the adapter that is

installed in the vessel until you feel the gasket seat on the
adapter knife-edge.
(2) Turn the cartridge with both hands until hand tight and slowly
remove the polyethylene bag.
(3) After coalescers have been threaded securely in place, use a

special Gammon Technical Products Inc. adapter (GTP-1224)
on the square fittings on the ends of the coalescers to tighten to
30 ft-lbs. torque.
(4) Go to step Open End Coalescers step (6) below and continue.
B. Open End Coalescers
(1) Insure tie rods are securely mounted. If not installed, refer to
Tie Rod Installation Instruction for details.
(2) Install coalescer cartridges carefully so that they seat around

the pilot guides on the mounting adapters.
(3) Slowly remove polyethylene bags and install the end seal
plates on tie rods and coalescers.
1507-R5 09/11 PAGE 11

(4) Install rubber gasket (P/N G-0305), flat washer (P/N K06), lock
washer (P/N K05), and nut (P/N K07)on each tie rod, in that
order.
(5) Hand tighten the nuts and then use a wrench to tighten it to 5 ft-
lbs. torque. DO NOT OVERTORQUE.
(6) Place one large diameter flat washer (P/N K08) over each
threaded stud on threaded base coalescers or over tie rod of
open end coalescers( P/N K87)
(7) If initial installation, thread a 3/8” nut (P/N K07) over each
coalescer spider mounting stud and spin down to approximately
the end of the coalescer. Slip a 3/8” flat washer (P/N K06) over
each mounting stud and locate atop the nut.
(8) Install the coalescer spider over the coalescer studs or tie rods
and over the coalescer spider mounting studs and push down
as far as possible. If initial installation, adjust the nuts on the
coalescer spider mounting studs upward until the flat washer
contacts the underside of the spider.
(9) Install another flat washer (P/N K08 or K87) on each coalescer
stud or tie rod atop the spider. Install spider hold down nuts on
each coalescer stud (use P/N K02) or tie rod (use P/N K07) and
tighten to 5 ft-lbs.
(10) At each spider mounting stud, install a flat washer (P/N K06),
then a lock washer (P/N K05) and finally a hex nut (P/N K07)
and tighten to 5 ft-lbs.
(11) Inspect installation of coalescers and spider to verify that the

coalescers are equally spaced and not in contact with other
cartridges or the vessel walls. Adjust accordingly. Failure to do
so may result in poor water removal efficiency.
CAUTION: FAILURE TO INSTALL SPIDERS CAN RESULT IN POOR

VESSEL PERFORMANCE OR INTERNAL FIRE OR EXPLOSION
FROM ELECTROSTATIC DISCHARGE
1507-R5 09/11 PAGE 12

2. SEPARATOR CARTRIDGES. Your Filter/Separator will be supplied
®
with either Teflon coated screen, synthetic, or paper media separators
depending on the purchase specifications. Separator cartridges should
be removed inspected, cleaned, or replaced at the same time the
coalescer cartridges are changed.
A. Teflon® Coated Separators are designed for re-use with proper

maintenance. Synthetic media separators can be cleaned and re-
used a maximum of 2 times. See the enclosed Bulletin No. 1242.
B. Paper Separator Cartridges should be replaced after one year of

operation or if contaminant or discoloration is observed on the
media. Replace both paper separator and coalescer cartridges if
effluent fuel is hazy.
Follow the same unpacking procedure as outlined above for the

coalescer cartridges. Break the polyethylene bag end open but
leave the bag in place for handling during installation. DO NOT
TOUCH THE SURFACE OF THE SEPARATOR MEDIA.
(1) Insure tie rods are securely mounted. Refer to Tie Rod
Installation Instruction for installation details if required.
(2) Install separator cartridges carefully so that they seat around

the pilot guides on the mounting adapters.
(3) Slowly remove polyethylene bags.
(4) On horizontal vessels, rotate the separators so that the overlap

seams will not trap water.
(5) Install separator cartridge hold down hardware as follows;
(a) If the separator cartridge has integral end caps, locate

separator seal nut (P/N K20A), verify the O-Ring (P/N
G-1089) is in place in the groove then thread down onto tie
rod. Verify the o-ring contacts the cartridge; adjust the tie
rod if required. Tighten to 5 ft-lbs. Slip 5/8” flat washer (P/N
K18) over separator seal nut. Repeat for all separators.
(b) If the separator cartridge has open end caps, slip end seal
cap over the tie rod and guide into the opening in the end of
the cartridge. Make sure the guide slips down inside the
cartridge and the knife edge contacts the cartridge’s gasket.
Install rubber seal washer (P/N G-0305), flat washer (P/N
K06), lock washer (P/N K05) and nut (P/N K07) on tie rod, in
that order, and tighten nut to 5 ft-lbs. Slip large flat washer
(P/N K08) over the tie rod, atop the nut. Repeat for each
separator.
1507-R5 09/11 PAGE 13

(6) If initial installation, thread a 3/8” nut (P/N K07) over each
separator spider mounting stud and spin down to approximately
the end of the separator cartridge. Slip a 3/8” flat washer (P/N
K06) over each spider mounting stud and locate atop the nuts.
(7) Install the separator spider over the separator tie rods or seal
nuts and over the separator spider mounting studs and push
down as far as possible. If initial installation, adjust the nuts on
the separator spider mounting studs upward until the flat
washer contacts the underside of the separator spider.
(8) Install another large flat washer (P/N K18 or K08) over each
separator tie rod or seal nut. Install a spider hold down nut over
the seal nut (use P/N K19) on the tie rod (use P/N K07) and
tighten down to 5 ft-lbs.
(9) At each separator spider mounting stud install a flat washer

(P/N K06), a lock washer (P/N K05) and a nut (P/N K07) and
tighten to 5 ft-lbs.
(10) Inspect completed separator hardware installation and verify

the separators are equally spaced and do not contact other
cartridges or the vessel walls. Adjust accordingly. Failure to do
so may result in poor water removal efficiency.
CAUTION: FAILURE TO INSTALL SPIDERS CAN RESULT IN POOR VESSEL

PERFORMANCE OR INTERNAL FIRE OR EXPLOSION FROM
ELECTROSTATIC DISCHARGE.
USE ONLY VELCON FILTERS LLC CARTRIDGES IN THIS

FILTER/SEPARATOR. VELCON CANNOT WARRANT PERFORMANCE
IF ANY OTHER MANUFACTURER’S CARTRIDGES ARE USED.
To reorder cartridges and replacement parts or to obtain further information

contact your Velcon Filters, LLC representative
Or
VELCON FILTERS, LLC
1210 Garden of the Gods Road
Colorado Springs, CO 80907-3410
Phone: 719-531-5855
Fax: 719-531-5690
E-mail: vfsales@velcon.com Web site: www.velcon.com
1507-R5 09/11 PAGE 14

INSTALLATION
1210 Garden of the Gods Rd.
Colorado Springs, CO 80907
Instructions
Phone: (719) 531-5855 FAX: (719) 531-5690
email: vfsales@velcon.com /web site: www.velcon.com
THREADED BA SE CARTRIDGES
1. Turn off the pump. Close inlet and outlet valves to the the nuts. DO NOT TIGHTEN YET.
housing. • Adjust the ends of each cartridge to create even
2. Open the top vent and drain the housing through the bot- separation between the cartridges and between the
tom drain. Drain a few gallons out of the inlet compart- cartridge and vessel wall. Cartridges should NOT be
ment dirty drain if so equipped. touching each other, nor touching the vessel wall.
3. Loosen the bolts and swing away/remove the cover. The ends of the cartridges can be shifted within the
4. Remove the spider (if installed); remove all cartridges. spider plate holes as follows:
5. Inspect the inside of the housing and wipe it clean if
Cartridge Shift Within
necessary.
Length the Spider Hole
6. The cartridges are packaged in individual poly-bags (the
Full movement within
anti-static poly-bag protects the cartridge from being Greater than 33"
the spider hole
disarmed by handling, and prevents build up of static
30" Less than 5/8" (16 mm)
charge to cartridge). Cut the bag at the threaded base end 28" Less than 9/16" (14 mm)
and slide it back a few inches. DO NOT TOUCH THE 24" Less than 1/2" (12 mm)
OUTER SOCK/MEDIA. 22" Less than 1/2" (12 mm)
7. Hold the cartridge with the poly-bag still protecting the 20" Less than 3/8" (10 mm)
cartridge or by the endcaps only if no bag and place it 18" Less than 3/8" (10 mm)
over the threaded base adapter. Screw on hand tight. 16" Less than 1/4" (8 mm)
8. Remove the poly-bag SLOWLY from the cartridge after 14" Less than 1/4" (6 mm)
it is in place. 11" Less than 1/4" (5 mm)
9. For 4 inch diameter cartridges, tighten to 15 ft-lbs of 9" Less than 3/16" (5 mm)
torque or hand tight. For 6 inch diameter cartridges, • When the cartridges are spaced properly, tighten the
tighten to 30 ft-lbs of torque (about ¼-turn past hand spider nuts to 5 ft-lbs.
tight). It is preferable to use a special Gammon Techni- 11. Inspect the cover gasket and replace it if necessary.
cal Products part number GTP-1224 four-sided adapter Tighten the cover securely in a cross-pattern process.
to do this. (DO NOT touch the outer sock.) 12. Close the bottom drain valve and start the system pump.
10. Make sure that no poly-bags remain in the housing. (If 13. With the outlet valve closed, slightly open the inlet valve
spider is not included proceed to step #11.) Replace the and allow the vessel to fill SLOWLY with fuel until the
spider as follows: air eliminator closes or fluid begins to flow from the
• Install the flat washer over each cartridge end and manual air vent. Close the vent valve. Fully open the
install the spider over the ends of the cartridges. inlet valve.
• Af fix the spider to the threaded clips on the vessel 14. Open the outlet valve SLOWLY .
walls using the nut and lockwasher. 15. When the unit is operating, check the differential pres-
• Adjust the spider clip nuts, so the spider lies flat on sure across the cartridges. There should be indication of
the ends of the cartridges positive pressure, normally 1-5 psid. This insures that
• Install the washer and nut over the ends of the car- all seals have been properly made during the installation.
tridges, to af fix the spider to the cartridge ends. Snug
OPERATING PROCEDURES
Velcon Recommended Cartridge Changeout
(Please also check with your company's fuel handling guidelines and operating procedures.)
Coalescer Cartridges: One (1) year or 15 psid, whichever occurs first
Filter Cartridges: Three (3) years or 25 psid, whichever occurs first (INSPECT VESSEL ANNUALLY )
Due to Velcon Filters, LLC continuing product improvement, drawings, 1921-R4 07/09
©2010 Velcon Filters, LLC specifications, and pictures are subject to change without notice.
P/N 09-101
For information on recycling used filters, contact FILCare, 719-499-1379
INSTALLATION
1210 Garden of the Gods Rd., Colorado Springs, CO 80907
Instructions
Phone: (719) 531-5855 FAX: (719) 531-5690
e-mail: vfsales@velcon.co m / web site: www.velcon.com
OPEN-END SERIES COALESCER CARTRIDGES
1. Turn off the pump. Close inlet and outlet valves to the filter.
2. Open the air eliminator or manual air vent valve and drain the vessel through the
bottom drain. Also drain a few gallons out of the inlet compartment "dirty" drain.
3. Loosen the bolts and swing the cover back.
4. Remove the spider (if installed) and then remove the old cartridges from the vessel.
5. Cut the new cartridges' protective poly-bags at both ends.
6. Holding the new cartridge with the poly-bag still protecting the cartridge, place it over
the tie rod. (The poly-bag protects the cartridge from being disarmed by handling.) Make
sure the cartridge seats against the mounting adapter. DO NOT TOUCH THE OUTER
SOCK.
7. Remove the poly-bag SLOWLY from the cartridge after it is properly seated.
8. If open-end cartridges are stacked, insert a center spacer over the tie rod and seat it on
the cartridge just installed. Install next cartridge over the spacer as per step 6. Be sure
cartridge is properly seated.
9. Place the end seal plate over the rod and seat onto top of cartridge.
10 . Place the rubber gasket, flat washer, lock washer, and nut on the rod and tighten
down hand tight. (Use the new rubber gasket in the plastic bag supplied with the
cartridge.)
11 . Torque the nut to 5 ft-lbs. of torque (or until the rubber gasket starts to spread and
curl up). Repeat steps 5-11 until all cartridges are installed.
12. If supplied, install the spider plate over the ends of the cartridges. Before tightening bolts
ensure proper spacing between the cartridges. Cartridges should no t touch each other or
the vessel wall. The ends of the cartridges can be sh ifted within the spider plates holes as
follows:
Cartridge Length Shift Within the Spider Hole
Greater than 33" Full movement within the spider hole
30" Less than 5/8" (16 mm)
28" Less than 9/16" (14 mm)
24" Less than 1/2" (12 mm)
22" Less than 1/2" (12 mm)
20" Less than 3/8" (10 mm)
18" Less than 3/8" (10 mm)
16" Less than 1/4" (8 mm)
9" Less than 3/16" (5 mm) (cont'd on back)
©2009 Velcon Filters, LLC Due to Velcon Filters, LLC continuing product improvement, drawings, 743-R12 05/09
specifications, and pictures are subject to change without notice. For information P/N 09-867
on recycling used filters, contact FILCare, 719-499-1379
13. Adjust the spider clip nuts, so the spider lies flat on the ends of the cartridges. When the
cartridges are properly spaced, tighten the spider nuts to 5 ft-lbs.
14. Making sure no poly-bags remain in the vessel, replace cover and tighten securely.
15. Close the bottom drain valve.
16. Open the inlet valve slightly. Keep the outlet valve closed.
17. Allow the filter to fill SLOWLY with the fuel until the air eliminator closes. If a manual air
vent is on the unit, allow to fill SLOWLY until fuel comes out of vent valve, then close the
vent valve.
18. When vessel is full, open the inlet valve fully, then slowly open the outlet valve.
19. While the unit is operating, check the pressure drop across the elements. There should be
some indication of a positive pressure, normally 1-5 psid. This insures that all seals have been
properly made during the installation.
OPERATING PROCEDURES
Velcon Recommended Cartridge Changeout
(Also refer to your company guidelines)
Filter Cartridges: 1 year or 15 psid, whichever occurs first
INSTALLATION
1210 Garden of the Gods Rd.
Instructions
Colorado Springs, CO 80907
Phone: (719) 531-5855 FAX: (719) 531-5690
email: vfsales@velcon.com /web site: www.velcon.com
SO SEPARATOR CARTRIDGES

1. Close the inlet and outlet valves to the filter/separator • Adjust the ends of each cartridge to create even
vessel. separation between the cartridges and between the
2. Open the air eliminator or manual vent valve and drain cartridge and vessel wall. Cartridges should NOT be
the vessel. touching each other, nor touching the vessel wall.
3. Open the vessel and remove the old separator cartridges. The ends of the cartridges can be shifted within the
4. Cut the new cartridge's protective poly-bag at both ends. spider plate holes as follows:
5 Holding the new cartridge with the poly-bag still protect-
Shift Within
ing the cartridge, place the cartridge over the tie-rod. (The Cartridge Length
the Spider Hole
poly-bag protects the cartridges from being disarmed by
Full movement within
handling.) DO NOT TOUCH THE SEPARATOR ME- Greater than 33"
the spider hole
DIA. [Separators should be installed after the coalescers 30" Less than 5/8" (16 mm)
are installed, to prevent damage to the separators.] 28" Less than 9/16" (14 mm)
6. Remove the poly-bag slowly from the cartridge after it is 24" Less than 1/2" (12 mm)
in place. 22" Less than 1/2" (12 mm)
7. Place the end cap over the tie-rod. (Not needed on SO- 20" Less than 3/8" (10 mm)
3xxV, SO-4xxV, SO-6xxVA, SO-6xxV and SO-6xxPV 18" Less than 3/8" (10 mm)
separators which have blind end cap already af fixed.) 16" Less than 1/4" (8 mm)
*8. Place the new flat gasket over the tie rod. Discard the old 14" Less than 1/4" (6 mm)
gasket. 11" Less than 1/4" (5 mm)
*9. Place the flat washer, lock washer, and nut over the tie rod 9" Less than 3/16" (5 mm)
and tighten to 3-5 foot-pounds of torque. (Lockwasher • When the cartridges are spaced properly, tighten the
will be flat.) spider nuts to 5 ft-lbs.
10. Make sure separators are evenly spaced and not touching 12. Inspect the cover gasket and replace it if necessary.
each other or the vessel wall by following these steps: Tighten the cover securely in a cross-pattern process.
11. Make sure that no poly-bags remain in the housing, then 13. Close the bottom drain valve and start the system pump.
replace the spider as follows: 14. With the outlet valve closed, slightly open the inlet valve
• Install the flat washer over each cartridge end and and allow the vessel to fill SLOWLY with fuel until the air
install the spider over the ends of the cartridges. eliminator closes or fluid begins to flow from the manual
• Af fix the spider to the threaded clips on the vessel air vent. Close the vent valve. Fully open the inlet valve.
walls using the nut and lockwasher. Open the outlet valve SLOWLY .
• Adjust the spider clip nuts, so the spider lies flat on the 15. When the unit is operating, check the differential pres-
ends of the cartridges sure across the cartridges. There should be indication of
• Install the washer and nut over the ends of the car- positive pressure, normally 1-5 psid. This insures that all
tridges, to af fix the spider to the cartridge ends. Snug seals have been properly made during the installation.
the nuts. DO NOT TIGHTEN YET. 16. See Form 1242 for Teflon® Coated Screen Separator
Cleaning Instructions.
*As a recommended alternative to the flat gasket, washers, and nut when using 3/8" diameter tie rods, Velcon offers part
number K20A separator seal nut. This has an O-ring in its base to provide the seal. Tighten to 5 ft-lbs of torque.
PLEASE NOTE: The normal shelf life for pleated paper separators
(for example, SO-xxxPLF3 and SO-6xxPLBZ) is ONE YEAR from the date of manufacture.
However, pleated paper separators can be used beyond the one year shelf life and will work properly providing they have been kept
clean & dry, & stored in their original poly bags & boxes. Before installi ng pleated paper separators, closely e xamine
the separator media for any damage that may have occurred during storage or handling. Contact Velcon if you have any questions.
©2010 Velcon Filters, LLC Due to Velcon Filters, LLC continuing product improvement, drawings, 725-R15 11/10
specifications, and pictures are subject to change without notice. P/N 09-862
For information on recycling used filters, contact FILCare, 719-499-1379
INSTALLATION
1210 Garden of the Gods Rd, Colorado Springs, CO 80907
Phone: (719) 531-5855 FAX: (719) 531-5690
Instructions
E-mail: vfsales@velcon.com / web site: www.velcon.com
TORQUE REQUIREMENTS FOR VESSELS

WITH “O-RING CLOSURE”
Bolted pressure vessel closures values for lubricated bolts for common diametrically opposite each
operate on the premise that the joint is sizes used for vessel closures. Always other, approximately 90 degrees
clamped closed with a force sufficient use lubricated bolts, as this reduces the away from the first pair, and so
to resist the internal pressure yet still required torque, improves torque on until all bolts have been
maintain a seal. The clamping force, accuracy, and retards corrosion. tightened.
or pre-load, is applied by the closure
bolts and its magnitude is controlled A common cause of inaccurate bolt Using a clock as an example, the
by the torque applied. Application of torque is inappropriate bolt torquing sequence would be:
the correct preload is essential to proce dur es. Key ele men ts to the 12, 6, 9, 3, 11, 5, 10, 4, 7, 1, 8, 2.
maintaining a positive seal and procedure are application of the torque
avoiding closure failures from fatigue in stages and in a specific cross- On large vessels, the cross-torquing
or overstressed vessel components. torquing sequence. For most process is tedious but the addition of
applications, torque is applied to all a second operator applying torque
The short term, and most obvious bolts to 30% of full torque, then to all improves the situation vastly.
effect of grossly under-torqued bolts bolts to 60% of full torque, and finally
is insufficient clamping force resulting to all bolts to 100% of full torque. Correct closure torquing will result in
in a leaking closure. A more ominous Each torquing cycle is carried out in many years of trouble-free vessel
result of under-torqued bolts in the applicable cross-torquing operation. Occasional inspections for
systems which see a great number of sequence. Torquing sequences vary bolt cracks or clip damage is good
pressure cycle s (such as refuelers, with the number of bolts on the cover. practice to detect possible closure
loading racks etc.), is bolt fatigue problems before they occur. More
failure. Repeated applications of stress The tightening pattern is as follows: detailed or specific information on
to the bolt eventually create a small Tighten two bolts diametrically bo lt to rq ui ng re qu ir em en ts an d
crack at the surface of the bolt which opposite from each other, then procedures can be obtained by calling
continues to grow until the bolt breaks tighten a second pair of bolts Jim Head at (719) 528-7255. 
and the closure fails.
It is a good idea to re-torque the

closure bolts after they have been in
TABLE ONE*
use for a month or so to ensure the joint B ol t Di am et er (i nc hes ) Rec om men ded To rq ue (ft -l b)
has not “relaxed” and the preload
reduced. 1/2" 20
3/4" 45
Over-torquing closure bolts will result 1" 100
in breaking or bending vessel bolt clips
1-1/4" 160
or actually breaking the bolt itself.
Table One lists guideline torque 1-1/2" 260
*NOTE: These recommended torque values are only for vessels

with an O-Ring closure.
©2011 Velcon Filters, LLC 1935-R1 09/11

INSTALLATION
Instructions
1210 Garden of the Gods Rd., Colorado Springs, CO 80907
Phone: (719) 531-5855 FAX: (719) 531-5690
e-mail: vfsales@velcon.com / web site: www.velcon.com
INSTALLING TIE RODS

REFERENCE MATERIAL HARDWARE
Form 1801- "Assembly Torque • Tie rods
Recommendations" • Hardware (nuts, flat washers, lock
washers, seal nuts)
VESSELS WITH TIE RODS • Cartridges
• Filter vessels • Mounting adapters
• Clay vessels • Center spacers
• Monitor vessels containing • End caps
6” Aquacon® cartridges
• Filter/separator vessels (for coalescer MOUNTING CONFIGURATIONS
and separators) • With spider
• Without spider
• With seal nut
VERTICAL OR HORIZONTAL OPEN ENDED CARTRIDGES WITH SPIDER PLATE:

1. Screw a nut on one end of the tie rod to about 2” from the end. (See note, bottom of page 2.)
2. Slide a lock washer up against the nut on the shortened side of the tie rod.
3. Slide a mounting adapter (on vessels with integral cast-in or welded-in mounting adapters, no
additional adapter is required) on the short side of the tie rod with the cartridge seal side facing
the nut and washer.
4. While holding the mounting adapter on the end of the rod, screw the short end of the tie rod into
the tie rod bar on the vessel. Screw in about one inch.
5. Install a cartridge over the tie rod and into place on the mounting adapter.
6. If cartridges are stacked, install center spacers between cartridges.
7. Place an end seal plate on the top or end of the cartridge (or cartridge stack) with the tie rod
extending out from the end seal plate tie rod hole.
8. Adjust the tie rod by screwing it in or out until the amount extending beyond the end cap is
1-5/8”. Remove the cartridges, spacers, and caps.
9. Screw the nut at the end of the tie rod down against the mounting adapter while preventing the
tie rod from turning.
10. Tighten the nut to 5 foot pounds of torque.
11. Install the other tie rods so that they extend out from the mounting adapters the same length as
the first rod.
©2008 Velcon Filters, Inc. 2013 01/08

VERTICAL OR HORIZONTAL OPEN ENDED CARTRIDGES WITH NO SPIDER PLATE:
1. Screw a nut on one end of the tie rod to about 2” from the end. (See note below.)
the nut and washer.
4. While holding the mounting adapter on the end of the rod, screw the short end of the tie rod
into the tie rod bar on the vessel. Screw in about one inch.
5. Install a cartridge over the tie rod and into place on the mounting adapter.
6. If cartridges are stacked, install center spacers between cartridges.
7. Place an end seal plate on the top or end of the cartridge (or cartridge stack) with the tie rod
extending out from the end seal plate tie rod hole.
8. Adjust the tie rod by screwing it in or out until the amount extending beyond the end seal plate
is one (1) inch.
9. Remove the cartridges, spacers, and seal plates.
the first rod.
SEPARATOR WITH SEAL NUT (WITH OR WITHOUT SPIDER PLATE):

1. Screw a nut on one end of the tie rod to about 2” from the end. (See note below.)
the nut and washer.
4. While holding the mounting adapter on the end of the rod, screw the short end of the tie rod
into the tie rod bar on the vessel. Screw in about one inch.
5. Install a separator over the tie rod and into place on the mounting adapter so the tie rod extends
from the end seal cap tie rod hole.
6. On double open ended separators, place an end seal plate on the top or end of the separator,
with the tie rod extending out from the end seal plate tie rod hole.
7. Adjust the tie rod by screwing it in or out until the amount extending beyond the end seal plate
is one (1) inch.
8. Remove the cartridges, spacers, and seal plates.
the first rod.
NOTE:
1. In AHM06xxx, AVM06xxx, HM06xxx, and VM06xxx Aquacon ® vessels, the nut
should be screwed on to the tie rod to about 4" from the end instead of 2".
2. In three stage HVM-xxxx filter/separator vessels, the nut on the separator tie rods
should be screwed on to the tie rod to about 4” from the end instead of 2”.
-2-
APPENDIX /
ACCESSORIES
Filter/Separator
Function
© 2011 Velcon Filters, LLC. 1215- R8 10/08

FUNCTION OF FILTER/SEPARATOR ACCESSORIES
Automatic Air Eliminator – Provides air vent to permit escape of trapped air during filling of vessel. When unit is
completely filled with fuel, air eliminator automatically closes.
Check Valve – Prevents air from siphoning into the vessel through the air eliminator.
Pressure Relief Valve – This valve can be set to open at a desired pressure to exhaust excess pressure built up in
the system, due to thermal expansion in a non-flow condition.
Coalescer Element – Designed to remove solid contaminants, to break the emulsion of water in the product into
droplets, and to enlarge these droplets so that they will drop out of the product. The flow is from the inside to the
outside of the coalescer.
Separator Element – Repels coalesced water droplets and prevents them from going downstream. The flow is from
the outside to the inside.
Pressure Gauge – The direct reading differential pressure gauge is used to measure the pressure difference between
the inlet and outlet of a filter/separator, thus providing an indication of element condition.
Float Control – Rides the interface between fuel and water, and by its up and down movement, opens and closes
ports to generate hydraulic signals to automatic valves. Velcon recommends the “ballast” type float control for easier
checking of the integrity of the float ball.
Slug Valve – In the event of excessive water build-up, the slug valve, on signal from the float control, will shut down
all flow through the system until excess water can be drained off. The slug valve can be provided with a rate-of-flow
control which will prevent excessive flow rates through the filter/separator.
Sampling Probe – The purpose of the probe is to insure that fuel samples are representative of the fuel in the pipe.
The probe penetrates through the pipe coupling that is welded to the pipe. There is no possibility of rust and dirt that
usually collects in stagnant pockets reaching the filter membrane test capsule.
Manual Drain – Opened daily to remove any accumulated water and to sample the fuel in the sump. This also helps
to evaluate the condition of the coalescer. It is also opened to completely drain the vessel when changing elements.
COMPANY HEADQUARTERS:
Velc on prod ucts are sold and serv iced by a world -wide repr esen tati ve Velcon Filters, LLC
network. To order, contact Headquarters or your LOCAL REPRESENTATIVE: 1210 Garden of the Gods Road
Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
e-mail: vfsales@velcon.com
www.velcon.com
MANUFACTURING PLANTS LOCATED AT:
Colorado Springs, Colorado
Sylacauga, Alabama
Henryetta, Oklahoma Liquid Filtration
OFFICES AND AFFILIATES IN:
and Separation
Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice. Canada, Germany, Singapore, & Spain Specialists
The Importance of Spiders
Below is an updated article that originally appeared in the “Clarifier” newsletter in

October, 2001 (Vol. 12, No. 3).
CAUTION: FAILURE TO INSTALL SPIDERS CAN RESULT IN POOR VESSEL PERFORMANCE AND INTERNAL
FIRE OR EXPLOSION FROM STATIC DISCHARGE
Spider plates (spiders) are an important part of a

filter separator vessel. Spiders are usually made
of aluminum or stainless steel, and may be rigid or
open-mesh design. Spiders are fitted over the ends
of various types of filter cartridges within the filter
vessel.
There are five pur poses for spiders in vessels:
1. To keep the cartridges separated in order to
equalize flow around the cartridges, and to pro-
vide paths for the coalesced water drops to fall
to the sump
2. To give support to the “free” ends of the cartridg-
es (the ends not rigid against the deckplate)
3. To prevent microbial growth
4. To meet API/EI 1581 5th Edition requirements
5. To prevent static discharge and internal fires
Keeping the coalescers (first stage cartridges) from
touching each other enhances the coalescing pro- Figure 1. Two spiders in horizontal filter/
cess by giving room between the coalescers for the separator bonded by clips to vessel.
water to fully form into drops 1/8 to ¼ inch in diam-
eter, and then having room to fall by gravity to the
sump at the bottom of the vessel. API/EI 1581 5th Edition Specification requires the
use of spiders for cartridges longer than 18 inches
It is very important to support the free ends of car- (3.2.2.13) as well as certain minimum spacings
tridges, particularly the heavy coalescers in hori- between coalescers, separators (second stage
zontal vessels. Without a spider supporting the free cartridges), and between coalescer and separator
ends, and without the spider being rigidly clamped within qualified vessels (3.2.2.15). To maintain such
or clipped to the vessel interior, the free ends can spacing a spider is required.
be exposed to heavy vibration which could eventu-
ally loosen the mounting ends leading to bypass, or Spiders in the various vessels should not be allowed
even rupture the mounting. to become “unbonded charge collectors.” A solid
electrical path from the spider to the vessel shell
Another reason to keep the coalescer socks from is essential. This can be accomplished through the
touching each other is to reduce the microbial tie rods that make solid contact with the spider, or
growth area. Have you ever seen a light or dark by contact with a metal clip attached to the side of
grayish or blackish line running vertically down a the vessel. (Some filter/separator vessels have two
coalescer? This is microbial growth. spiders as shown in Fig. 1).
© 2009 Velcon Filters, Inc. 2032 02/09

Figure 2. Two spiders in vertical filter/separator Figure 3. Spider on pre-filter bonded to
bonded together with braided stainless steel baffle with braided stainless steel wire.
wire, bonded to vessel via separator tie-rods.
The spider for the separators is electrically bonded A prefilter vessel with no internal baffle plate is a
to the tie rods that are bonded to the vessel. How- problem. The purpose of the baffle plate or angle
ever, the other spider on the screw-base coalescers iron is to divert flow to the top of the vessel so the
might not be bonded to anything (it thus becomes full flow does not all work against the nearest car-
an “unbonded charge collector” which could lead to tridges. Without the baffle plate, the nearest car-
fires in the vessel). Insure that these spiders are tridges to the inlet can be torn apart. This vessel
bonded electrically to the vessel by attaching to a had been converted to screw-base filter cartridges,
metal clip, or by a braided stainless steel wire to the and had an unbonded spider at the top. There
separator spider (see Fig. 2). was visual and audio evidence of internal electrical
When converting a pre-filter (micronic) vessel from discharge. Spiders, properly bonded, are important
open-ended cartridges with tie rods to screw-base components of filter vessels!
cartridges, ensure the spider is somehow bonded
to the vessel either by support clips on the vessel
interior or by the braided stainless steel wire to the
baffle plate (see Fig. 3).
Velc on prod ucts are sold and serv iced by a world -wide repr esen tati ve Velcon Filters, Inc.
Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
www.velcon.com
Sylacauga, Alabama Liquid Filtration
Henryetta, Oklahoma and Separation
Specialists
OVERSEAS AFFILIATES:
Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice.
Frankfurt/M., Germany & Singapore
Assembly Torque
Recommendations
COALESCER CARTRIDGES *10 ft-lbs for I-4xxxT Coalescers
30 ft-lbs*
15 ft-lbs
5 ft-lbs
I-6xxxTB
Threaded Base Spider
Cartridge (Typ)
5 ft-lbs
5 ft-lbs
I-6xxx
Open Ended
Cartridge
SEPARATOR CARTRIDGES
5 ft-lbs 5 ft-lbs
SO-6xxV / VA
SO-6xxV5 / VA5
SO-6xxPV / PV5
5 ft-lbs
5 ft-lbs
SO-6xxC / PLF3
SO-6xxCSN
FILTER CARTRIDGES
5 ft-lbs
5 ft-lbs
FO-6xxPLF
FO-6xxFG
FO-6xxA3
© 2011 Velcon Filters, LLC 1801-R4 08/11

® CARTRIDGES
Aquacon
15 ft-lbs 30 ft-lbs
5 ft-lbs
ACI-6xxxTB
ACO-6xxxTB
Threaded Base
Cartridge Spider
(Typ)
5 ft-lbs
10 ft-lbs
5 ft-lbs
AC, ACI, ACO,
ASL, AD
Open Ended
Cartridge
TORQUE CONVERSION TABLE
ft-lbs inch-lbs kg-m N-m
5 60 0.69 6.78
10 120 1.38 13.56
15 180 2.07 20.34
20 240 2.77 27.12
30 360 4.15 40.67
Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
www.velcon.com
Sylacauga, Alabama
and Separation
for Aviation Fuel and Industrial Use
FEATURES
• Cost effective particle and emulsified water removal from
hydrocarbon fluids
• Easy installation and replacement with one-piece design
• Choice of Threaded Base or Open End cartridges
• Choice of All-Fiberglass Media or Combination Fiberglass
and Pleated Media
• Field proven performance
• Ongoing qualification testing to meet changing
commercial and military requirements
GENERAL
Coalescer cartridges are employed as the first stage in filter/
separator vessels for hydrocarbon fluids. They perform two
functions: (1) coalesce (combine) highly dispersed, emulsified
water particles into larger water drops and (2) filter-out particulate
contaminants.
HOW COALESCER CARTRIDGES WORK
The top photo shows a highly magnified view of the coalescing
process. Tiny droplets of water contact and adhere to strands
of fiberglass. Flow pushes the droplets along the strand until they Photomicrograph of coalescing process
reach an intersection of strands where they combine with other inside fiberglass media.
droplets (coalesce) into large drops.
These large drops are then carried to the outside surface of the
cartridge. Having a higher specific gravity than the hydrocarbon
fluid, they release and settle to the bottom of the vessel. The
larger the drops, the faster and more efficiently they fall out.
(See bottom photo.) In general, particle removal efficiency increases
with coalescing efficiency. This is accomplished by employing a
tighter, finer filtration media.
Flow direction is from inside to outside of the cartridge. This
minimizes surface velocity and helps prevent the water drops
from breaking up and being carried downstream.
APPLICATIONS
Coalescer cartridges are used primarily to coalesce emulsified
water and remove particles from hydrocarbon fluids. The largest
single application is the filtration of aviation jet fuel. They are also
used with other types of fuels, process streams in refineri es and
petrochemical plants, and condensate streams where natural gas
is produced.
Other liquids can be separated if they are immiscible, the specific
gravities differ, and high concentrations of surface active agents
are not present. As a rule of thumb, if a sample of the mixture Coalesced water drops releasing
readily separates in an hour or two, a coalescer can probably be from the knitted sock at the outside surface
used. If the mixture hasn’t separated after 24 hours, coalescing of the cartridge.
probably won’t work.
© 2011 Velcon Filters, LLC. 1732-R5 03/11

CONSTRUCTION
Velcon single-unit coalescer elements are offered with Threaded
Base or Open Ends and with Fiberglass Media or Fiberglass and
Pleated Media combinations.
Threaded Base Coalescers are recommended for use in most
applications. They simplify installation and replacement by
eliminating the need for cover plates, center plates, nuts, washers,
and gaskets. They are for use in Velcon and other make filter/
separators. Threaded base adapters are available to convert
vessels presently using open end elements.
Open End Coalescers are offered with single unit construction
which reduces the number of gasket seals and improves overall
reliability.
All-fiberglass Media Coalescers combine depth particulate All-Fiberglass “6” Series Coalescer
filtration with a deep coalescing structure. All-fiberglass designs
have successively finer media layers to achieve depth-type
filtration of particles.
Combination Fiberglass and Pleated Media Coalescers
remove particles primarily in the high surface area pleated core.
They have one or more layers of pleated media inside a cylinder
of molded fiberglass laminations to provide an extended surface
area for particulate filtration. Pleat corrugation and separation
materials are used to keep pleats open for full utilization.
Coalescing and filtration performance depends largely on the
fiber diameter and bulk density of the fiberglass media. Both the
All-Fiberglass and the Combination coalescer cartridge designs
incorporate phenolic resin impregnated fiberglass media. Several
grades with fiber diameters ranging from 1 to 10 micrometers are
used in various combinations to achieve desired results. Velcon’s
latest coalescer designs (85, 87 and C5 series cartridges) achieve
even higher filtration and coalescing efficiency by incorporating
pure micro-glass fibers with diameters of less than 1 micrometer
in the pleated media.
Fiberglass and Pleated Media

“87” Series Coalescer
6” Diameter
Threaded Base
and Open End
Coalescer
End Caps
6000T Threaded Base Adapter

COALESCER CARTRIDGE Velcon Model Numbers include significant
SERIES DESCRIPTION product information. Example:
Model Number System. Refer to the box at right. The I - 6 2 8 C 5 T B
one or two digit Series Designator relates to the approx- Bolt in End Cap
imate micron rating of each model coalescer cartridge. Threaded Base Type
Note that this is a nominal rating and should be used 1 or 2 Character Series Designator
for reference only. Approx. Length in inches
Approx. Diameter in inches
The “0”, “2”, and “4” Series all-fiberglass cartridges are Inside-to-Outside Flow
rated at 25, 5, and 3 microns respectively. The “2” and “4” Coalescer Cartridge
Series are commonly used with diesel and other fuel oils, Note that I-628C5 would designate the open end version
and are a compromise between filtration efficiency (car t- of this cartridge.
ridge life) and water removing capability. They coalesce
gross water, but normally do not remove fine water haze.
The all-fiberglass “6” Series was originally developed for
jet fuel service (the original MIL-F-8901 specification).
With a 2-micron rating, it has proven to be the most cost
effective design in some jet fuel applications. “6” Series
cartridges are also used in gasoline filtration service.
However, it should be noted that the powerful detergent
additives in most automotive gasolines reduce the
coalescing capability of this and other cartridge designs.
“83” Series Cartridges. The 1-micron rated “83” Series
is a pleated media/fiberglass cartridge. The very practical
“83” Series cartridges have become the most widely used
design in applications including gasoline, condensate,
and insulating oil filtration.
“85” and “87” Series Cartridges. The “85” Series is
rated at 0.5-micron while the “87” Series is rated at 0.3
micron. Both incorporate multi-layered pleated media.
The “85” Series has consistently shown superior dirt
holding capacity in the field.
EI* 1581 Fifth Edition Cartridges. I-6xxC5 (TB),
I-6xxMM, and I-6xxA4 Series of coalescers incor porate
a multi-layered pleated media designed to provide
superior dirt holding capacity in the field, combined with
0.4 micron efficiency. The I-6xxC5 (TB) replaces both
the I-6xx85 (TB) and I-6xx87 (TB) cartridges. These
cartridges are available in either threaded base or open-
end configuration. See data sheets 1923 and 1934 for
more specific information on EI 1581 Fifth Edition.
GENERAL SPECIFICATIONS
Cartridge Dimensions. 6” diameter cartridges are the
• 75 psi maximum pressure differential rating
current industry standard. They are offered in lengths
• 5 to 9 pH range
of 11”, 14”, 22”, 28”, 33 ”, 38”, 44”, and 56”. However,
• 150°–160°F maximum operating temperature
not all series are available in all lengths or in both end
• Aluminum center tube
cap designs. Contact your Velcon Distributor for details.
• Buna-N gaskets
4” diameter cartridges are also offered for use with older • Injection molded end caps are standard on 6” diameter
equipment. They are available in a variety of lengths threaded base coalescers;
ranging from 8 to 40 inches. • Aluminum end caps are standard on 6” diameter open
end cartridges
• All 6” diameter cartridge end caps are bonded directly
to the media with high strength epoxy or urethane
• 4” diameter cartridge have molded polyester resin or
injection molded end caps
*EI (Energy Institute) is the new specification authority. API (American Petroleum
Institute) is no longer involved in aviation fuel filtration specifications.
Coalescer Cartridge and Filter/Separator Vessel Selection Guidelines
Aviation Fuel Filtration in commercial applications is governed by the complex, NOTES
stringent requirements of EI 1581, 5 th Edition. Refer to the appropriate • These guidelines assume a specific
Velcon literature or contact your Velcon Representative for assistance. For non- gravity of 0.92 or less, and an influent
aviation applications the following guidelines have proven to be useful. Note, water concentration of 3% or less.
however, that these guidelines are general in nature and should be used for In general, if the Interfacial Tension
guidance only. (IFT) of the hydrocarbon over water
is 36 dynes per centimeter or greater,
1 Determine total length (inches) of 6” diameter cartridge required: effluent water levels of 15 ppm or less
1 a. Find the approximate viscosity of your hydrocarbon fluid on the Chart can be achieved.
Y-axis.
• Surfactants will significantly lower IFT
1 b. Find the corresponding Specific Flow Rate (gpm/inch) on the X-axis.
with a corresponding decrease in
1 c. Divide Total Flow Rate (gpm) of your application by this Specific Flow
coalescing performance. Surfactants
Rate to calculate total inches of coalescer required. can occur naturally (diesel fuel) or they
2 Select cartridge model and calculate quantity required: can be intentionally added as corrosion
2 a. Choose model (type and length) car tridge to use. 83 Series Coalescers inhibitors (pipelines, lube and hydraulic
oils) and detergent dispersants
are recommended for most applications. Other types and sizes are
(automotive gasoline).
offered for special applications.
2 b. Calculate minimum number of cartridges required by dividing total inches • As previously discussed, diesel
(from Step 1) by length of cartridge selected. and fuel oils are a special category.
2 or 4 Series Coalescer Cartridges
3 Select the Filter/Separator Vessel for your application: are commonly used. Pleated paper
3 a. Refer to the Velcon literature for HV (horizontal) or VV (vertical) separator cartridges are typically
Filter/Separators. specified since diesel often contains
3 b. Find the appropriate vessel for the model and quantity Coalescer materials that adhere to TCS separators
Cartridge selected in Step 2. and cannot be cleaned off – nullifying
their cost effectiveness. Refer to Velcon
V Series Filter/Separator Vessels
literature.
• Oversizing filtration equipment
improves performance and extends
cartridge life.
• Strong bases (high pH fluids) attack
glass microfibers and break down the
coalescing media. Caustic washing or
applications with high concentrations
of MEA or DEA should be avoided.
• Initial differential pressure (with clean
coalescer cartridges) will be less than
5 psi. Cartridges should be changed
when the differential pressure reaches
15 psi or after one year – whichever
occurs first.
Specific Flow Rate – gpm per Inch of Coalescer Length

for 6” Diameter Cartridges
Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
www.velcon.com
Sylacauga, Alabama
and Separation
Cartridge
Changeout Curve
Velcon recommends changing coalescer and monitor car tridges when the pressure differential reaches 15 PSID
and the filter/ separator is being operated at its rated flow. The system, however, will often be operating at lower flow
rates with a corresponding lower differential pressure. If, for example, a 600 GPM filter/separator shows a differential of
12 PSID at 300 GPM and the flow rate was increased to 600 GPM, the differential would be about 28 PSID which is
considerably above the recommended pressure drop for changing cartridges.
It is impor tant, therefore, to know the pressure differential characteristics at lower flow rates for a set of coalescer
cartridges which are plugged to the extent that they would show a 15 PSID differential at rated flow. The graph below
contains this information for Velcon cartridges.
COALESCER AND MONITOR CARTRIDGE CHANGEOUT CURVE

FOR CARTRIDGES AT REDUCED FLOWRATES
)
d
i
s
p
(
e
r
u
s Change cartridges for
s
e readings above curve.
r
P
l
a
i
t
n
e
r
e
f
f
i Do not change cartridges
D
l for readings below curve.
e
s
s
e
V
Percent of Rated Flow (or Percent of System Flow Limit)
Vessel pressure drop characteristics for coalescer and monitor cartridges

complying with ATA-103 guidelines.
EXAMPLES: A 1000 GPM filter/separator is operating at 600 GPM (60% of rated flow). If the pressure differential
is less than 8 PSID, the cartridges do not require changing. If the pressure differential is 8 PSID or more, however,
the elements are due for a changeout.
EXCEPTION: If the system in this example is limited to a maximum flow of 750 GPM by pump capacity or some
other factor, then 750 GPM should be considered 100% of rated flow rather than higher rating of the filter/separator.
In this case, the 600 GPM flow would be 80% of rated flow and the differential at this rate can be as high as 11 1 / 2 PSID
without changing elements.
NOTE: “Stick-on” labels (Form #1979) of the above graph can be obtained from Velcon Filters, LLC, Colorado Springs.
These labels can be affixed to the vessel near the differential pressure gauge.

Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
www.velcon.com
Sylacauga, Alabama
and Separation
Filter/Separator
2nd Stage Elements
Features
• Optimum 2nd stage water removal
• Choice of Teflon ® Coated Screen, Synthetic or Pleated Paper Media
• Field proven performance
• Largest selection of replacement elements
General
Separator Cartridges are employed as the second stage in filter/
separator vessels. Their sole function is to repel coalesced water
drops produced by the first stage cartridges while allowing hydro-
carbon fluids to pass through. Water drops settle into the filter/
separator sump and are not carried downstream. All particle filtering
is done by the first stage coalescer cartridge.
How Separator Cartridges Work
Flow direction is from outside-to-inside. The top photo insert shows
water being repelled by the hydrophobic separator medium on the
cartridge’s outside surface. Hydrocarbon fluids, on the other hand,
easily pass through and exit the separator cartridge. Cartridges with Coalesced water drops
three different types of repelling media are offered: from the first stage
are shown (above)
Teflon Coated Screen (TCS) Cartridges are, by far, the most impinging on the surface
popular type of separator cartridge. With proper cleaning and of the TCS Separator
inspection (see Velcon Form #1242), cost effective TCS elements Cartridge. They are
can be reused over many coalescer cartridge changeout cycles. repelled by the Teflon
And, TCS cartridges generate considerably less static charge than Coated Screen and will not
pleated paper car tridges. These features have made them the pass through. Note how the
preferred choice for aircraft fueling applications. screen pattern is magnified
by the drops.
Pleated Paper Cartridges cannot be reused and are replaced
at every coalescer cartridge changeout. They are often used with
diesel and other fuel oils which may contain materials that adhere
to TCS cartridges and cannot be cleaned off.
Synthetic Media Cartridges can be cleaned a maximum of two
times. They are intended for customers who do not want to take the
time to clean separators.
Separator Cartridge Performance

Maintaining a uniform flow along the length of the cartridge
optimizes performance and reduces the number of cartridges
required. Flow is controlled by a tube, inside each cartridge,
through which the hydrocarbon fluid exits the cartridge and
the filter/separator vessel. Two styles of inner tube are offered.
See bottom photo.
Cartridges with uniform hole pattern inner tubes are adequate
for many applications. However, where optimum flow distribution
is required, cartridges with variable hole pattern inner tubes are
recommended. When converting older equipment, a lesser number
of variable hole pattern cartridges is usually required. Operating
costs will therefore be reduced.
Variable Hole Pattern Uniform Hole Pattern

®
Teflon is a registered trademark of E.I. du Pont de Nemours & Co., Inc. Inner Tube Inner Tube
© 2008 Velcon Filters, Inc. 1521-R13 10/08
Model number system. Refer to box at right and table
below. Note that “C” in the code always means a Uniform
hole pattern inner tube with TCS media, and “V” means
Variable hole pattern with TCS media. Blind caps have a
hole for the tie rod.
Cartridge Code Identification

Flow Control Mounting Opposite Table Notes
Model Number OD Media
Hole Pattern End ID End ID
SO Series cartridges listed in Code
SO-3xxC Uniform 31 / 16” 1 / 16”
15
Blind TCS Identification Table at left are the most
SO-3xxV Variable 31 / 16” 1 / 16”
15
Blind TCS commonly used types. A variety of
other styles are available for special
SO-4xxC Uniform 49 / 16” 3 / 2”
1
Blind TCS applications. Contact your Velcon
SO-4xxV Variable 49 / 16” 31 / 2” Blind TCS distributor for details.
SO-6xxC Uniform 6” 31 / 2” 31 / 2” TCS SO-6xxPLF3 pleated separators come in
SO-6xxCA Uniform 6” 31 / 2” Blind TCS lengths of 11,14, 16, 29 and 33 inches.
SO-6xxPLBZ pleated separators come
SO-6xxCM Uniform 6” 4 / 2”
1
Blind TCS in lengths of 22, 29, 33 and 44 inches.
SO-6xxVA (5) Variable 6” 3 / 2”
1
Blind TCS Frequently, they are installed in stacks of
two or three car tridges.
SO-6xxV (5) Variable 6” 41 / 2” Blind TCS
SO-6xxC cartridges are available in
SO-6xxPV (5) Variable 6” 41 / 8” Blind TCS these same stackable lengths plus longer
(1) Pleated lengths. However, single-unit designs are
SO-6xxPLF3 Uniform 6” 31 / 2” 31 / 2” recommended for installation ease and
Paper
lower cost. Other styles listed in Table are
(1) Pleated not intended to be stacked.
SO-6xxPLBZ Uniform 6” 31 / 2” Blind
Paper
Velcon variable size hole pattern cartridges
SO-6xxCSN* Uniform 6” 31 / 2” 31 / 2” Synthetic should not be replaced with uniform hole
SO-6xxCMSN* Uniform 6” 41 / 2” Blind Synthetic pattern cartridges unless appropriate full-
scale test data can be supplied showing
SO-6xxCPSN* Uniform 6” 41 / 8” Blind Synthetic equivalent performance.
SO-6xxVASN Variable 6” 31 / 2” Blind Synthetic For more information about API/EI 1581 5th
SO-6xxVSN Variable 6” 41 / 2” Blind Synthetic Edition qualified separators, please see data
Variable 6” 41 / 8” Blind Synthetic sheet 1923.
SO-6xxPVSN
SO-6xxCSN/CMSN/CPSN separators
1. Please note: The shelf life for pleated paper separators (for example, SO-xxxPLF3 and are intended for customers who want a
SO-6xxPLBZ) is one year. separator for disposal rather than clean
* U.S. Patent No. 6,068,723 and 6,415,930 and re-use (can be cleaned a maximum of
General Specifications two times).
• TCS medium is 200 mesh stainless steel screen
coated on both sides with green Teflon. The screen
is lockseam folded and fastened with an internal
aluminum clip.
• Pleated medium is silicone treated resin
impregnated paper with a protective outer aluminum
screen jacket.
• Tubes are aluminum.
• End caps are aluminum and/or glass filled nylon.
• Gaskets are Buna-N.
• pH range is 5 to 9.
• Maximum operating temperature is 200°F.
Velc on prod ucts are sold and serv iced by a world -wide repr esen tati ve Velcon Filters, Inc.
Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
www.velcon.com
Colorado Springs, Colorado Liquid Filtration
Sylacauga, Alabama
Henryetta, Oklahoma
and Separation
Specialists
OVERSEAS AFFILIATES:
Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice. Frankfurt/M., Germany & Singapore
Maintenance Instructions
Teflon® Coated Screen
DO NOT THROW TEFLON COATED SCREEN SEPARATOR CARTRIDGES AWAY WHEN

CHANGING COALES CERS. These separators are designed to eliminate the costly practice of replacing paper
separators. It is recommended, however, that the separators be inspected, tested and cleaned at every coalescer
change to assure prolonged, effective separation life. The procedure for this is described below:
1. Throughout the entire procedure, AVOID LETTING 4. WATER TEST. Be sure that
SCREEN COME IN CONTACT WITH YOUR the separator is fuel-wetted
BARE SKIN, particularly after the cartridge has been before performing this test. Hold
cleaned. Hold the cartridge by the end-caps. If necessary the cartridge by the end-cap at
to handle the screen during an angle, and gradually pour water
removal or installation, use over the entire screen surface.
a clean, dry, non-abrasive Do not spray the water and do not
material, such as a poly-bag let it fall more than a distance of
from one of the coalescers, three inches before contacting the
between your hand and screen.
the screen.
The water will bead and roll off the surface of properly
functioning separators (as it would on a freshly-waxed
car). If this is the case, the separator has passed the
Water Test and can be reused.
2. After removing the cartridge from the vessel,

submerge it in clean fuel and gently scrub the entire
screen surface with a soft bristle brush.
If any portion of the Teflon coated screen is wetted by

the water (the water will seep into the pores of the screen;
this is very obvious to the eye), the cartridge has failed
3. SURFACE INSPECTION. Holding the cartridge the Water Test. The wetted area must be cleaned again
by the endcaps, visually inspect the entire surface (see 7), and the recleaned cartridge should pass the Water
of the screen for any nicks or cuts. If there are any Test before it is reinstalled.
visible flaws, they should be patched (see 6). NOTE: The separator in the photo above has been
purposely disarmed to show a water-wetted surface.
® Teflon is a registered trademark of E.I. du Pont de Nemours & Co., Inc.

PN 09-845
5. If the separator passes the Surface Inspection and 7. If a separator fails the Water Test due to visible
Water Test, rinse it thoroughly in c lean fuel to remove wetted areas, try washing the cartridge with hot water.
traces of water. Let the separators air dry prior to Use pressurized hot water from a tap or hose and
reinstalling. thoroughly spray the wetted area. Scrubbing with a soft
Handle rag or brush will often help on stubborn areas. Allow the
cartridge to dry, then perform the Water Test again. If
RIGHT WAY cartridge
the cartridge continues to fail the Water Test, it must be
carefully - replaced.
do not touch
the Teflon
8. If gaskets should become dislodged, thoroughly clean
sides! gasket and end-cap surfaces with a solvent such as MEK
or Acetone. Apply a super glue cyanoacrylate adhesive,
such as Bostik #7432, to end-cap. Place gasket onto
end-cap, applying pressure over entire surface of gasket.
Let dry approximately 30 seconds.
9. REMINDER. While reinstalling the Teflon coated

screen separators, be sure to avoid handling the screen
WRONG WAY with your bare hands. If you must handle the screen, use
a clean, dry, non-abrasive material, such as a poly-bag.
6. If a separator fails the Surface Inspection due to Be sure to remove all poly-bags prior to closing vessel.
visible nicks, cuts, or other flaws in the screen that can
be caused by mishandling, they can be patched if they
are smaller than 1/8 inch (size of dot ). Use two-part
epoxy base putty. Thoroughly clean area with isopropyl
• NOTE: The above cleaning instructions are also
applicable to the Velcon synthetic media separators.
alcohol before applying putty. These can be cleaned a maximum of two times before
ALWAYS REPEAT THE WATER TEST
they should be replaced.
TO INSURE A GOOD PATCH.
BE SURE THAT THE SEPARATOR IS FUEL-
WETTED BEFORE PERFORMING THIS TEST.
Phone: 1.800.531.0180 / 1.719.531.5855
Fax: 719.531.5690
www.velcon.com
Sylacauga, Alabama
and Separation
Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice. Canada, Germany, Singapore & Spain Specialists
Coalescer/Separator Cartridges
for Aviation Fuel
Qualified to API/EI* 1581 5th Edition
The following products

have been fully qualified
to the specification:
API/EI 1581 5th Edition
COALESCERS I-614C5TB
The I-6xxC5 (TB), I-6xxMM, and I-6xxA4 Series Coalescer
coalescers (“xx” denotes nominal cartridge length)
incorporate multi-layered pleated media designed to
provide superior dirt holding capacity in the field,
combined with 0.4 micron efficiency. The I-6xxC5 (TB)
replaces both Velcon’s I-6xx85 (TB) and I-6xx87 (TB)
cartridges. These cartridges are available in either
threaded base or open-end configuration. For more
Teflon ® Coated
information concerning coalescer dimensions and general
Screen Separators
specifications please refer to Velcon’s data sheet #1732.
SEPARATORS
The SO-6xxV5, SO-6xxPV5, and SO-6xxVA5 are
Teflon ® Coated Screen (TCS) cartridges. SO-6xxVSN,
SO-6xxPVSN, and SO-6xxVASN are synthetic
separator cartridges. To achieve optimum flow
distribution all of these cartridges incorporate a variable
hole pattern inner tube combined with a uniform hole
pattern outer tube specifically designed for installation
in vertical filter/separators. Please refer to Velcon’s Synthetic Separators
data sheet #1521 for overall separator dimensions and
general specifications.
Close-up of water being
repelled by separator
*Institute of Petroleum (IP) merged in 2003 with the Institute of Energy, forming the Energy Institute (EI). All former IP technical publications have
now been rebranded EI technical publications, including the joint API titles (aviation fuel handling and hydrocarbon management).
® Teflon is a registered trademark of E.I. du Pont de Nemours & Co., Inc.
© 2008 Velcon Filters, Inc. 1923-R3 10/08

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FILTER/SEPARATOR

Phone: 719-531-5855 Facsimile: 719-531-5690 E-mail: vfsales@velcon.com

APPENDIX - Related Data Sheets ...................................

Velcon Filter/Separators are manufactured to meet a variety of different end uses

FIRST STAGE – COALESCER CARTRIDGES

SECOND STAGE – SEPARATOR CARTRIDGES

The Filter/Separator shown in the appendix, Bulletin 1215, is a typical Vertical

1507-R5 09/11 PAGE 4

2. INLET and OUTLET PIPING should be carefully aligned to avoid stressing

CAUTION: STEPS 3 AND 4 SHOULD BE PERFORMED BEFORE

3. Bolt the Filter/Separator to a stable base.

Note: If a system pressure test or system flush is required, it should be done

8. NOTE: FILTER/SEPARATORS MUST BE PROVIDED WITH PRESSURE

1. Close all manual drain valves.

2. If the vessel has an automatic air eliminator with an isolation valve

For information on operation of accessories, turn to the Accessory Instructions in

1. Start the system pump.

5. When the unit is in operation, take a differential pressure reading and

1507-R5 09/11 PAGE 6

Below are the Velcon recommendations for operating procedures. Your

1. COALESCER CARTRIDGES should be changed in accordance with

B. After an operating period of one year if the recommended differential

C. Whenever effluent product is hazy.

2. SEPARATOR CARTRIDGES should be inspected and cleaned or

3. DIFFERENTIAL PRESSURE READINGS Differential pressure is the

Readings should be taken when the system is flowing at maximum

If the Filter/Separator is equipped with a direct reading differential

If the Filter/Separator is equipped with a pressure gauge and a selector

C. Subtract the lower reading from the higher reading to determine

1507-R5 09/11 PAGE 7

Differential pressure readings should be taken at least once during

A sudden drop in pressure differential is an indication of a possible

a. Ruptured cartridges. Check to see if any of the coalescers are

It is possible to get a reduction in pressure differential without a failure

1507-R5 09/11 PAGE 8

A. Shut off the pump.

B. Turn off the electric heater if the Filter/Separator is equipped with

C. Close the inlet and outlet pipe valves.

NOTE: ON VERTICAL VESSELS WITH 2 DRAIN VALVES, DRAIN

G. Remove coalescer and separator spiders and their associated

H. Remove coalescer cartridges for cartridge change and discard or

J. Install the cartridges and spiders in accordance with instructions on

CAUTION: FAILURE TO INSTALL SPIDERS CAN RESULT IN POOR

1507-R5 09/11 PAGE 9

Whether or not the Filter/Separator is equipped with an automatic drain

Draining or sump sampling at maximum practical flow should preferably be

NOTE: VELCON DOES NOT RECOMMEND, WARRANTEE, OR SELL

1507-R5 09/11 PAGE 10

1. FIRST STAGE COALESCER CARTRIDGES. Your Filter/Separator is

A. Threaded Base Coalescers.

(1) Thread each coalescer by hand onto the adapter that is

(3) After coalescers have been threaded securely in place, use a

B. Open End Coalescers

(2) Install coalescer cartridges carefully so that they seat around

1507-R5 09/11 PAGE 11

(11) Inspect installation of coalescers and spider to verify that the

CAUTION: FAILURE TO INSTALL SPIDERS CAN RESULT IN POOR

1507-R5 09/11 PAGE 12

A. Teflon® Coated Separators are designed for re-use with proper

B. Paper Separator Cartridges should be replaced after one year of

Follow the same unpacking procedure as outlined above for the

(2) Install separator cartridges carefully so that they seat around

(3) Slowly remove polyethylene bags.