Professional Documents
Culture Documents
Confidential
Confidential
OCTG Connections
Malaysia
April, 2019
Confidential
OCTG Connections
Oilfield tubulars require a method of joining individual lengths
together.
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Service Loads
Internal Pressure – Pipes are subjected to
high internal pressures during:
Drilling operations, loss of circulation
Encountering high pressure formations
Well Control events, tubing failures
Production flow
High pressure fraq’s or well stimulations
Pumping cement or green cement tests
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Performance Calculations
Internal Pressure – Equation 10
f ymn Pipe Yield Strength
PiYAPI 2 f ymn (k wall t ) / D t Pipe Wall Thickness
D Pipe Diameter
k wall Factor for API Min Wall (0.875)
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Performance Calculations
External (Collapse) Pressure
Collapse pressure is determined by one of four equations:
• Yield Strength Collapse – Uses pipe yield strength.
• Plastic Collapse – Based on physical tests.
• Transition Collapse – Based on physical tests.
• Elastic Collapse – Based on elastic instability of steel and
Young’s Modulus (independent of material yield strength).
The equation to be used is based on the D/t ratio of the pipe body.
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Performance Calculations
API Collapse is divided into 4 categories based on D/t ratio.
Yield Plastic
Collapse Pressure
Collapse Transition
Collapse Elastic
Collapse
PYp = 2fymn[(D/t) - 1]/[(D/t)2] (theoretical formula)
Collapse
D/t
Smaller OD Larger OD
Thicker WT Thinner WT
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Performance Calculations
Example 7” 35# Q-125 (nominal wall 0.498” wt)
D 7"
t 0.498"
f ymn 125,000 psi
D / t 14.056
Looking through tables 5, 6, 7 and 8 in API 5C3 section 8, you will see that this
D/t ratio for 7” 35# Q125 material falls under plastic collapse in table 6.
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Performance Calculations
Ac Empirical constant in historical API collapse formula (49)
Bc Empirical constant in historical API collapse formula (50)
C c Empirical constant in historical API collapse formula (51)
Fc Empirical constant in historical API collapse formula (52)
G c Empirical constant in historical API collapse formula (53)
f ymn Pipe Yield Strength
Ac 2 .8762 0 .10679 10 5
125 ,000 0 .21301 10 6
125 ,000 0.53132 10 125 ,000 3.239
2 16 3
C c 465 .93 0 .030867 125 ,000 0 .10483 10 7
125 ,000 0.36989 10 125 ,000 3301
2 13 3
Fc 46 .95 10 6 3 Bc / Ac / 2 Bc / Ac / f ymn 3 Bc / Ac / 2 Bc / Ac Bc / Ac 1 3 Bc / Ac / 2 Bc / Ac
3 2
Fc 46 .95 10 3 0 .0895 / 3 .239 / 2 0 .0895 / 3 .239 / 125 ,000 3 0 .0895 / 3 .239 / 2 0 .0895 / 3 .239 0 .0895 / 3 .239
6 3
G c Fc Bc / Ac
G c 2 .106 0 .0895 / 3 .239 0 .0582
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Performance Calculations
API collapse Pressure
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Quadrant 2 Quadrant 1
Internal Pressure + Compression Internal Pressure + Tension
Quadrant 3 Quadrant 4
External Pressure + Compression External Pressure + Tension
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Types of Connections
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Definition of Connections
Category Feature
Non- Thread seal connection API
Premuim connections
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Types of Connections
• API connections
– Threaded and coupled only – Limits on joint strength which
may be less than pipe body yield strength.
– Thread seal – Helical path sealed by lubricant is not
guaranteed to be gas tight
– No ratings for compression loads
– Eight round (8rd) has lower joint strength on casing sizes
but for upset (EUE) has joint strength equal to pipe body
– Buttress has higher joint strength than 8rd but lower
sealability
– API connections have higher stress levels compared to
shouldered premium joint (PJ) connections. This can lead
to thread galling and/or coupling failures under even mild
sour environments
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Types of Connections
• Premium connections
– Threaded and coupled – Normally equal to pipe body YS
– Integral flush or semi-flush for greater clearance
– Metal seals for gas tightness
– Torque shoulder adds seal energy and reduces hoop
stresses
– High bending and high compression up to pipe body
– Availability of dope elimination option
– High torque options
– Computer controlled make-up
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Types of Connections
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Types of Connections
• American Petroleum Institute (API) specifies Connections for Oil & Gas
industries. API connections are utilized world wide.
Designation Thread form TPI Taper
STC (Short thread & coupled ) 8 Round thread 8 1 /16
Casing LTC (Long thread & coupled ) 8 Round thread 8 1 /16
4 ½”~
20” BTC (Buttress thread & coupled ) ≤ 13 3/8” Buttress thread 5 1 /16
BTC (Buttress thread & coupled ) ≥ 16” Buttress thread 5 1/12
Tubing NUE (Non-upset end) 10 Round thread 10 1 /16
~4 ½” EUE (Upset end) 8 Round thread 8 1 /16
LTC CPLG L = 9.0"
STC CPLG L = 7.25"
7.656
STC LTC
STC CPLG LTC CPLG
center center
CPLG L = 10.0"
BTC EUE
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Cplg critical
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b) Thread interference
・Make up distance from hand tight to power tight
・Machining tolerance of thread pitch diameter
Hand Tight
Coupling
Pin
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High jump
Buttress Low leak
3/10 0.062 out
resisatnce
strength
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leak resistance
Hand tight
Power tight
13.375" 12,000
Hoop stress ( psi )
80,000
10,000
60,000 8,000
6,000
40,000
4,000
20,000
2,000
0 0
0.000 1.000 2.000 3.000 4.000 5.000 0.000 1.000 2.000 3.000 4.000 5.000
Dist from cplg face ( inch ) Dist from cplg face ( inch )
These analysis were done with elastic model to show the difference clearly.
BTC were made up to the base of triangle mark
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Torque values for 8rd connections can be obtained from API 5C1 or from
manufacturers or tong companies
API 8rd optimum torques are roughly equal to 1% of the connection joint strength
OD Weight Grade 8rd LTC Jt. Optimum Torque
Strength
5½ 20.00 P110 548 Kips 5470 ft-lbs
7 29.00 P110 797 Kips 7970 ft-lbs
7 5/8 39.00 P110 1066 Kips 10,660 ft-lbs
9 5/8 53.50 P110 1422 Kips 14,220 ft-lbs
Optimum make up position for 8rd connections is to cover the “last scratch” or
make up to the L4 position from API 5B (next slide). This can be accomplished by
making up 3 turns past hand tight (4 ½” – 7”) or 3 ½ turns past hand tight (7 5/8”
and larger except for 9 5/8” and 10 ¾” P110 grade which should be 4 turns past
hand tight)
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API RP 5C1:
“4.4.1.b For buttress thread casing connections in sizes 4 1/2
through 13 3/8 OD, makeup torque values should be
determined by carefully noting the torque required to make up
each of several connections to the base of the triangle; then
using the torque value thus established, make up the balance
of the pipe of that particular weight and grade in the string.”
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API Connections
In General, API connections are used more for surface casing,
intermediate casing, and for tubing where pressures are lower.
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Premium Connections
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Thread area
SLIGHT DAMAGE MAY BE
REPAIRABLE
Torque shoulders
SLIGHT DAMAGE MAY BE
REPAIRABLE
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Internal metal
Single thread section
seal for internal
pressure only
Pipe body internal and external pressure rating
Best clearance
Joint strength ~60% to 65%
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Flush Semi-flush
API 8rd API BTC T&C Premium
Premium premium
Initial Cost
Gas sealing
Tension
External pressure
Bending
High Torque
Compression
Clearance
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Fatigue Testing
FATIGUE PERFORMANCE S-N CURVE (STRESS v’s Number of Cycles
The general procedure involves.
1.Make-up the samples to the specified torque.
2.Label the strain gage locations and measure the
wall and outer diameter at each strain gage
location.
3.Fill the sample with water and install the strain
gages to monitor the fatigue strains.
4.Load the sample in the fatigue test machine.
5.Apply internal pressure.
6.Zero the strain gages.
7.Adjust the rpm of the test machine to achieve
the desired strain range.
8.Cycle until the sample leaks.
9.Mark the location of the leak and remove the
sample from the machine.
10.Break out the connector and MPI the pins to
locate cracks.
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Fatigue Testing
Enhancing Fatigue Life Through Shot Peening
Peening causes a thin layer of the surface to be placed in uniform compression. This
compressively stressed surface counteracts tensile stresses and effectively enhances fatigue
life.
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Fatigue Testing
FATIGUE PERFORMANCE S-N CURVE (STRESS v’s Number of Cycles)
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Fatigue Testing
Most failures occur in the imperfect threaded area of the pin connection as can be
seen in the photo below.
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Fatigue Testing
THROUGH WALL CRACK AT TONG MARKS OF PIN
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JFELIONTM
2-3/8”〜 14”
Market in 2012 2017
JFETIGERTM
7”〜 9-7/8” 2011
Market in 2011 API 5C5 2017
ISO13679: FDIS2011
JFEBEARTM 2009
2-3/8”〜 9-5/8”
Market in 1999 ISO13679: DIS2009
ISO13679: 2002
1999 Petroleum and natural gas industries – Procedures
for testing casing and tubing connections
FOXTM 1984 EXXON MOBIL (2001)
2-3/8”〜 13-3/8” Connection Evaluation Program
Market in 1984
NAM TEO/3 (1991)
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Chamber
Pipe for external pressure
Coupling Equivalent to
Internal 100% PBYS
Tension/
Compression Pressure
Q2 Q1
Compression Tension
Q3 Q4
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Q2 Q1
Compression Tension
Q3 Q4
API Collapse External
Pressure
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Visit number at key point Axial
Protocol Pressure
(1) (2) (3) Load
ISO13679:2002 5 3 3 Base Base
API 5C5:2017 17 6 11 Equivalent Equivalent
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JFELIONTM Test Status Chart
JFE completed the Product-line on JFELION to both ISO:2002 and FDIS2011
connection test protocol in 2016
79.3#(SC75) 131#
38.0#
0.08 9.2#
20# 85.3#(SC84)
6.4# 57.4#
0.06 29#
(SC82) 53.5# 88.2#
100#
12.6# 60.7# 72#
0.04 17.0# 43.5#
23.0# 68.0#
0.02 JFELION
Product line
0.00
2 3 4 5 6 7 8 9 10 11 12 13 14
Size(inch)
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25°
• 25° Angle for Thread • Excellent stabbing performance
Stabbing Flank due to high stabbing flank angle
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JFETIGER™
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Internal
100% VME
Compression Pressure Connection performance
Rating 95% With high sealablity
Tensile 100%
Tension Efficiency
Compression 95%
Rating
Tension rating 100% Internal Yield Same as Pipe
API Compression rating
Collapse
Pressure Body
External JFEBEAR 80%
Pressure Collapse Same as Pipe
JFETIGER 95%
pressure Body
JFETIGERTM connection rating envelope
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Thread form
DESIGN ADVANTAGE
-5°
• Reduced Gap between • High Compression Rating
Stabbing Flanks on the of 95% Test Load
Pipe and Coupling Envelope
25° Thread
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JFELION™
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Internal Connection performance
Pressure 100% VME With high sealablity
Compression
Rating 100% Tensile 100%
Efficiency
Compression Tension
Compression 100%
Rating
Compression rating Internal Yield Same as Pipe
JFEBEAR 80% Pressure Body
API Collapse
External JFETIGER 95% Collapse Same as Pipe
Pressure JFELION 100% pressure Body
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Optimized Contact
Thread form Pressure Distribution Stable Sealability
on Seal Area by against Axial Movement
Complex Formed Seal
10°(CSG)
Contact Pressure
Contact Pressure
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JFELION™ HW
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・Superior Seal-ability
on Threads
under bending load
• 15°Angle for Thread
Stabbing Flank ・High Compression
15°
resistance
• Thread crests and roots
parallel to pipe axis ・Specifically designed
for heavy wall casing
• Thread taper based on pipe
thickness (1:6, 1:8)
・ Superior Seal-ability
with Ideal contact
pressure distribution
• Multi Radii Seal shape
3.0°
Seal
geometry
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0.04
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Radial Seal
ISO13679
Negative Angle Easy Stabbing (DIS2009) 95%
7" ~ 10" CAL IV
17deg
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Clear-Run™ Technology
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CLEAR-RUNTM
+ =
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CLEAR-RUNTM
Conventional API Dope CLEAR-RUNTM
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www.jfetc.com
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www.jfetc.com
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CDS Generator
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CDS Generator
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Size, weight,
grade, coupling
type and FF Material Yield Strength
Connection Dimensions
Selected Bevel
is displayed
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www.jfetc.com
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Technical Documents
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Technical Documents
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Technical Documents
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