Sakura Air Conditioner

User-friendly, Earth-friendly

Oil-free Inverter Centrifugal Chiller

Ref, S-(CE) 213 / 06 / 15
 Oil - Free Inverter Centrifugal Chiller

Oil-free Inverter Centrifugal Chiller (Water-cooled Type)

COMPRESSOR

- Turbocor Compressor (OIL-FREE SYSTEM)

- Inverter embedded in the compressor
- Oil-free magnetic bearing with a compact high-speed rotation system
(Solution for oil-related problems and lower maintenance cost)
- Initial startup can be made under the rated current

HEAT EXCHANGER

- Shell structure with evaporator and separated condenser (Shell and tube structure)
- High-efficiency heat transfer tube (Improved heat exchange rate, reduced compressor load, and
reduced power consumption)
- SUBCOOLING SYSTEM

MICOM CONTROL Low-noise, Compact, and Lightweight

- Improved refrigerating efficiency with - 77dB or lower (12% lower than constant-speed
DDC-type PID precision control centrifugal chiller)
- Modbus protocol and Ethernet communication - Lower volume (33% lower than same-size model)
- Color TFT touch screen - Lightweight (48% lower than same-size model)

Economic Conditions

100~50% Part Load 75`~25% Part Load 50~25% Part Load

(in June~August) (in March~May & September~October) (in November~February)
Operation cost Savings Operation cost Savings Operation cost Savings

Oil-free Inverter Approx. 8.3% Approx. 38.2% Approx. 62.2%

10,685 9,288 3,982
Centrifugal savings from savings from the savings from the
centrifugal chiller centrifugal chiller centrifugal chiller
Centrifugal Chiller 11,647 15,035 10,546
Approx. 37.8% Approx. 56.0% Approx. 73.0%
savings from savings from the savings from the
Screw Chiller 17,189 screw chiller
21,081 screw chiller
14,768 screw chiller

- Unit : KRW 1,000

- 150-USRT cooling capacity with standard temperature condition
Remarks - 24 hr operation/day
- Industrial electricity, low-voltage electricity, under 300-kW contract electricity (as of Nov. 21, 2013)

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Oil - Free Inverter Centrifugal Chiller

Oil-free Inverter Centrifugal Chiller (Air-cooled Type)

IPLV 6.3
Features (0.56kW/RT)

- Volume Control : INVERTER

- INVERTER (Optimal part load and low starting current)
- OIL-FREE TYPE
- MAGNETIC DIRECT-DRIVE SYSTEM
- Optimal high-performance air-cooling
condensation heat transfer tube
- High-performance propeller fan (stable airflow)
- Fan speed control based on condensation temperature
- High-efficiency and eco-friendly refrigerant R-134a

Optimal Part Load (IPLV 6.3)

IPLV, COP (For AHRI)
1.4

1.2

1
kW/RT

Screw
0.8

0.6
TR-A80HA1
0.4

0.2
20 40 60 80 100
Part Load(%)

TURBOCOR COMPRESSOR High-performance Condensation

- Turbocor Compressor (Oil-free system)
- Oil-free magnetic bearing with compact high-
speed rotation system (Solution for oil-related
problems & lower maintenance cost)
- Initial startup can be made under the rated current
MICOM CONTROL
Heat Transfer Tube
- Thermo-fin Tube and Super Slit Fin (1.7-times
higher heat transmission rate than plain
tubes & plate fins)
- Compact size with a high-efficiency and high-
performance heat transfer tube

- Improved refrigerating efficiency with DDC-

type PID precision control
- Modbus protocol and Ethernet communication
- Color TFT touch screen

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Oil - Free Inverter Centrifugal Chiller

Oil-Free Product Feature

Model Nomenclature
TR W 150 HA(B) 1
VER. No.
Refrigerant: R-134a, quantity of compressors (A: 1, B: 2, C: 3)
Refrigerating Capacity : 90~450 USRT (water-cooled type)
60~160 USRT (air cooled type)
Cooling Type : W : Water-cooled Type
A : Air-cooled Type

Features of Oil-free Centrifugal Chiller ■ Soft-Start Efficiency

- Optimization of electrical parts with reduced Max.
- Optimal heat transfer system with oil-free design Power Loads
- Addressing peak current with soft start
- Eco-friendly design with HFC-134a
■ Eco-friendly Refrigerant
- Minimized noise - Eco-friendly refrigerant of ODP index “0”
- Maximized part load efficiency and energy saving with ■ Lower Noise
improved efficiency - Reduced noise with non-touch rotation
- High reliability and longer life cycle - 75~77dB(A)
- 50,000 hr or longer life cycle of magnetic bearing
■ Compact & Lightweight
- Compact and lightweight with reduced compressor
Excellent Energy Saving volume and weight
- Optimized efficiency design with high-efficiency Dan- ■ Optimum Heat Transfer Efficiency with Oil-free Design
foss Turbocor oil-free turbo compressors - 15~25% more effective heat transfer efficiency
- Improved IPLV efficiency with magnetic bearing tech- - (In general) 9% lower efficiency with 4% oil content
nology and optimum rpm control over existing turbo,
screw, and reciprocating motion types using refrig-
eration oil
- 36% more effective energy saving than the existing
centrifugal chiller (annual operation cost)
- 55% more effective energy saving than the existing
screw chiller (annual operation cost)
- High reliability
Turbocor compressor consists of 1 drive to be rotated
by a digital-control magnetic bearing and it controls
with a feedback of 100,000 times/second with the
positional information of magnetic bearing.

Extensive Capacity Control system

- The capacity control system of the Sakura oil-free
inverter centrifugal chiller offers 10~100% continuous
and automatic operation with rpm control, an inlet
guide vane, a hot gas bypass, and a number of com-
pressors by capacity and conditions.

HOT GAS BYPASS (Optional)

- Hot gas bypass system enables capacity control with
low-load operation and prevents surging in low load.
- Upon startup, it can make operation run smoothly by
reducing load. Capacity control system of the Sakura oil-free centrifugal chiller

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Oil - Free Inverter Centrifugal Chiller

Oil-Free Product Feature

Features of compressor

Sakura centrifugal chiller is optimally designed with Turbocor’ s oil-free system. The magnetic
bearing technology is automatically controlled with a 2-step turbo compression and a feedback of
100,000 times/second positional information for high reliability.

Cross section of the Danfoss Turbocor compressor equipped with oil-free 2-step turbo compressor shaft and magnetic bearing of Turbocor rotating
magnetic bearing technology for Sakura centrifugal chiller above the rotor assembly magnetic bearing for Sakura centrifugal chiller

Excellent Energy-saving Capacity

Sakura oil-free inverter centrifugal chiller features a compact size, low noise,
and high efficiency.

This oil-free inverter centrifugal chiller consists of shell and tube evaporator and condenser, a 2-
stage compressor, an optimally programmed controller, a refrigerant level sensor for optimum control,
an electronic expansion valve, and several safety devices. The oil-free inverter centrifugal chiller
possesses a high-efficiency optimal system achieved through the adoption of Danfoss Turbocor’ s
oil-free system.
In addition, the automatic and optimally programmed high-performance controller supports a perfect
remote control system with Modbus and RS-232 communications. Sakura Turbocor chiller pro-
vides outstanding performance under part load and minimized operation cost with high reliability.

Screw Chiller Oil-Free Chiller

The graph above compares the total cost of the screw chiller and the oil-free chiller for 2 years.

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Oil - Free Inverter Centrifugal Chiller

Energy-saving and High-performance Heat Transfer Tube

High-performance heat transfer tube, “THERMOEXCEL,” is used for a more effective heat exchange rate
between an evaporator and a condenser.
Using this product, evaporation temperature is increased and condensation temperature is decreased, making
the compression rate small and the load of the compressor much less, thus reducing power consumption.

1. Heat transfer tube“THERMOEXCEL - EKW” for evaporator
For the heat transfer tube of the evaporator, a tun-
nel is made in a circumferential direction under the
surface to promote boiling and increase the air
bubble production point. In the tunnel, the refriger-
ant evaporates quickly to boil continu-
ously and completely.
In addition, grooves and projects are processed
double to improve heat transfer performance. This
structure offers better heat transfer performance
than existing single-grooved and project-
processed heat transfer tubes.
2. Heat transfer tube“THERMOEXCEL - CKW” for condenser
For the heat transfer tube of the condenser, it is
processed in a micro-fin shape with a sharp
point for easy condensation and dripping of re-
frigerant. In addition, grooves and projects are
processed double to improve the heat transfer
performance. This structure offers better heat
transfer performance than existing single-
grooved and project-processed heat transfer
tubes.

Boiling state Condensation & dripping state

CONTROL

- DDC-type PID precision control

·Precision control : Better efficiency and
energy saving for chillers
·Data processing and saving during operation

- Support for communication protocol

·Communications : RS485 and Ethernet

- Touch Screen
·Easy control and operation with English
language interface and visualization
·One screen shows full operation state
·Convenient alarm history management

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OilOil - FreeInverter
- Free InverterCentrifugal
Centrifugal Chiller
Chiller

Specifications Oil-free Inverter Centrifugal Chiller (Water-cooled Type)

TR-W090HA1~W450HC1
MODEL(TR) W090HA1 W120HA1 W150HA1 W180HB1 W250HB1 W300HB1 W380HC1 W450HC1
Item
Chilled Water Outlet Temperature ℃ 5 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7

usRT 90 90 110 120 125 150 180 180 220 250 260 300 340 380 380 450
Cooling Capacity
kW 316.5 316.5 386.8 422.0 439.5 527.4 632.9 632.9 773.6 879.1 914.2 1,054.9 1195.5 1336.2 1336.2 1582.3
Input kW 61 57 80 77 88 93 124 116 160 161 181 187 249 246 265 281

kW/RT 0.379 0.354 0.408 0.364 0.394 0.352 0.385 0.361 0.408 0.359 0.393 0.351 0.410 0.361 0.389 0.349
Efficiency(NPLV)
COP 9.271 9.933 8.614 9.663 8.925 10.000 9.128 9.728 8.628 9.788 8.944 10.026 8.576 9.744 9.043 10.069
Flow Rate m3/h 55 55 67 73 76 91 109 109 134 152 158 182 206 230 227 273

Chilled Pressure Drop mAq 4.9 4.9 5.2 5.6 4.5 6.4 8.5 8.5 3.1 4.3 3.4 4.5 4.3 5.6 4.5 6.0
Water Connection Size A 100 100 125 125 150 150 200 200
No. of Passes - 3 3 3 3 2 2 2 2
Temperature ℃ Inlet 32 / Outlet 37
Flow Rate m3/h 66 66 82 88 93 109 132 131 164 183 193 218 253 278 281 327
Cooling
Pressure Drop mAq 6.5 6.5 6.7 7.0 5.6 7.7 9.2 9.2 4.2 5.5 4.6 5.8 6.2 7.6 6.6 8.1
Water
Connection Size A 100 100 125 125 150 150 200 200
No. of Passes - 3 3 3 3 2 2 2 2
Length(L) mm 2,900 3,000 3,100 3,600 3,720 3,820 4,669 4,669
Dimen-
sion
Width(W) mm 1,100 1,150 1,200 1,400 1,410 1,485 1,900 2,000
Height(H) mm 1,890 1,990 2,040 2,280 2,400 2,460 2,000 2,086
Shipping Weight Ton 2.4 2.6 3.0 3.5 3.9 4.1 5.4 5.6
Operating Weight Ton 2.9 3.3 3.7 4.2 4.8 5.0 6.7 6.9
Main Power - 3PH, 380/440V, 50/60Hz

Note) 1. Temperature difference of inlet and outlet of chilled water is 5℃.

2. Fouling factor of chilled water and cooling water is 0.0001 m2h℃/kcal.
3. Max use pressure of chilled water and cooling water is 10㎏/㎠G;
however, higher pressure can be supported. If it requires higher than 10㎏/㎠G, please contact us.
4. The standard voltage of the main power is 3ø 380/440V, 50/60Hz
5. Specifications may be subject to change without prior notice for product improvement.

Drawing Oil-free Inverter Centrifugal Chiller (Water-cooled Type)

TR-W090 ~ 150HA1

Chilled water Outlet Chilled water Inlet

Cooling Water Outlet

Cooling Water Inlet

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Oil - Free Inverter Centrifugal Chiller

Drawing Oil-free Inverter Centrifugal Chiller (Water-cooled Type)

TR-W180 ~ 300HB1

Chilled water
Chilled water Inlet Outlet

Cooling Water Outlet

Cooling Water Inlet

* TR-W180HB1 : Chilled and cooling water of 3 passes

TR-W380 ~ 450HC1

Chilled Water Chilled Water

Outlet Inlet

Cooling Water
Outlet

Cooling Water
Inlet

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Oil - Free Inverter Centrifugal Chiller

Specifications Oil-free Inverter Centrifugal Chiller (Air-cooled Type)

TR-A060HA1 ~ A160HB1
Model(TR) A060HA1 A080HA1 A100HA1 A120HB1 A140HB1 A160HB1
Item

Cooling USRT 60 80 100 120 140 160

Capacity
kW 211.0 281.3 351.6 422.0 492.3 562.6
Input kW 70 91 115 134 157 180
kW/RT 0.58 0.57 0.56 0.56 0.57 0.57
Efficiency(NPLV)
COP 6.01 6.03 6.05 6.07 6.03 6.03

Evap- Flow Rate (m /h)

3
37 49 61 73 85 97
orator
Connection Size A 125 125 125 125 125 125

Outdoor Temperature ℃ 35
Con-
denser Airflow CMM 1,840 1,840 3,680 3,680 3,680 3,680

Rated Output of Motor kW 1.5 x 8 1.5 x 8 1.5 x 16 1.5 x 16 1.5 x 16 1.5 x 16

Length(L) mm 4,640 4,640 8,950 8,950 8,950 8,950

Dimen-
sion Width(W) mm 2,050 2,050 2,050 2,050 2,050 2,050

Height(H) mm 2,002 2,002 2,002 2,002 2,002 2,002

Shipping Weight Ton 2.5 2.5 4.8 4.8 4.9 4.9
Operational Weight Ton 2.7 2.7 5.0 5.0 5.2 5.2
Main Power - 3PH, 380/440V, 50/60Hz

Note) 1. Temperature difference of inlet and outlet of chilled water is 5℃.

2. Fouling factor of chilled water is 0.00001 m2h℃/kcal.
3. The standard voltage of main power is 3ø 380/440V, 50/60Hz
4. Specifications may be subject to change without prior notice for product improvement.

Drawing Oil-free Inverter Centrifugal Chiller (Air-cooled Type)

TR-A060HA1 ~ A160HB1

Chilled water
Outlet

Chilled water
Inlet

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Oil - Free Inverter Centrifugal Chiller

P& ID Oil-free Inverter Centrifugal Chiller

Water Cooled Type

Air Cooled Type

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SAKURA CORPORATION
Tel: (81)45-949-8550 Fax: (81)45-949-8551 E-mail: mail@sakura-aircon.com URL: www.sakura-aircon.com
2-17-1. Eda-minami, Tsuzuki-ku, Yokohama, Kanagawa, 224-0007, Japan