Outline Dimensions and Main Parameters

1) Outline Dimensions of Complete Vehicle under Superlifting Main Boom Operating Condition 01
2) Outline Dimensions of Complete Vehicle under Superlifting Luffing Fly Jib Operating Condition 02
3) Main Performance Parameters 03
4) Outline Dimensions and Weight of Main Transport Components 04
Basic Machine
Crawler Side Frame
Base Counterweight
Superlifting Counterweight Underframe
Counterweight

Technical Instruction
1 Operating Conditions and Boom System 05
2 Mechanisms 05
3 Systems 06
4 Safety Equipment 06

Lifting Performance
1) Heavy-duty Main Boom Lifting Height Curve 07
2) Light-duty Main Boom Lifting Height Curve 09
3) Fixed Fly Jib Lifting Height Curve 10
4) Luffing Fly Jib Lifting Height Curve 11
5) Superlifting Main Boom Lifting Height Curve 12
6) Superlifting Light Main Boom Lifting Height Curve 13
7) Superlifting Fixed Fly Jib Lifting Height Curve 14
8) Superlifting Luffing Fly Jib Lifting Height Curve 15
 1 Outline Dimensions and Main Parameters

Outline Dimensions of Complete Vehicle under Superlifting Main Boom Operating Condition Outline Dimensions of Complete Vehicle under Superlifting Luffing Fly Jib Operating Condition

Outline dimensions and weight

Outline dimensions and weight

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 Main Performance Parameters Outline Dimensions and Weight of Main Transport Components

Outline dimensions and weight

Outline dimensions and weight

Standard t m 400 6
Max. lifting load /working radius
Superlifting t m 400 8
Main boom length m 24~84
Standard m 48~102
Light-duty main boom
Superlifting m 78~126
Deadweight when use basic boom t 350 Basic machine 55t (exclude main and auxiliary hoisting winch)
m 12~36 65t (include main and auxiliary hoisting winch)
Fixed fly jib length
Max. lifting load of fixed fly jib t 80
Offset angle of fixed fly jib 10,30
Standard m 72 36
Main boom fixed fly jib
Superlifting m 84 36
Luffing fly jib length m 24~84
Standard t 140
Max. lifting load of luffing fly jib
Superlifting t 180
Main boom working angle under luffing fly jib operating condition 65 75 85
t 54 66 Crawler Side Frame 34t 2
Main boom luffing fly jib Standard
Superlifting t 84 84
Main winch m/min 140
Auxiliary winch m/min 140
Speed of m/min 2 60
Luffing gear
drum single m/min
Luffing gear of luffing fly jib 125
layer rope
Luffing gear of superlifting luffing fly jib m/min 146
Hoisting winch of runner m/min 110
Slewing speed rpm 0~1.0
Traveling speed km/h 0~1.4 Counterweight pedestal 3.5t 2
Gradeability 30
Ground pressure MPa 0.149
Total outline dimension L W H 13910 3100 3240
Power/rotational speed kW/rpm 343/1800
Engine Torque/ rotational speed Nm/rpm 2150/1100 1500
Emission standard EU Stage II Superlifting counterweight underframe 1.5t
Track space ground contact length track shoe width 7800 9500 1200

Counterweight 9.5t 14

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 2 Technical Instruction
Operating Conditions and Boom System
There are two kinds of operating conditions: standard
operating condition and superlifting operating condition. The
boom is lattice structure and mainly made of imported high-
strength tubular product. Pendant plate is made of imported
high-strength plate material.
Standard operating conditions
Main boom operating condition
Main boom length:24m~84m
Light-duty boom length:48m~102m
Adjusting lengthened boom section length for main boom: 6m
or 12m
Fixed fly jib operating condition
Main boom length:30m~72m
Fixed fly jib length:12m~36m
Adjusting lengthened boom section length for fixed fly jib:
12m
Luffing fly jib operating condition
Main boom length:30m~54m
Technical instruction
Luffing fly jib length:24m~66m
Adjusting lengthened boom section length for luffing fly jib:
6m or 12m
Superlifting operating conditions
Superlifting main boom operating condition
Main boom length:36m~84m
Light-duty boom length:78m~126m
Superlifting fixed fly jib operating condition
Main boom length:36m~84m
Fixed fly jib length:12m~36m
Superlifting luffing fly jib operating condition
Main boom length:36m~84m
2 Mechanisms
Main and Auxiliary Hoist Mechanisms
The hoist mechanism consists of imported axial piston
variable displacement hydraulic motor, balanced valve,
reducer, normally closed brake and wire rope. It is
independent of other mechanisms to be operated.
Wire rope is a kind of special torsion-resistant one imported
from Germany.
The maximum single rope speed of main and auxiliary winch
is 140m/min.
The synchronizing controller will work when main and
auxiliary hoist mechanisms work synchronously.
Hosting winch of runner is optional. The maximum single
rope speed is 110m/min.
Boom Hoist Mechanism
Luffing gear and superlifting luffing mechanism consist of
imported concealed axial piston variable displacement
hydraulic motor, balanced valve, reducer, normally closed
brake and wire rope. Main luffing mechanism consists of
imported axial piston constant displacement hydraulic motor,
balanced valve, reducer, normally closed brake and wire rope.
Wire rope is a kind of special torsion-resistant one imported
from Germany.
Max. single rope speed on main luffing gear is 2 60m/min.
Max. single rope speed on luffing gear of luffing fly jib is
125m/min.
Max. single rope speed on luffing gear of superlifting luffing
fly jib is 146m/min.
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Slewing Mechanism
Adopting closed bi-drive double-slewing mechanism, slewing
mechanism consists of constant displacement hydraulic motor,
gear reducer, brake, pinion gear and slewing ring etc.
With controllable sliding control, slewing gear can reduce
impact to ensure slewing start/ brake more stably.
With imported original external gear and roller type slewing
ring (triple row) from Germany, slewing gear possesses the
advantages of great load capacity and high accuracy to ensure
the stability and accuracy of slewing.
Slewing can realize stepless speed regulation varying from 0
to 1.0r/min.
Traveling Mechanism
It adopts four-motor and double-reducer. Hydraulic motor,
traveling reducer and balanced valve are all imported from
Germany. Two sets of joysticks respectively control two
tracks traveling to realize straight-line traveling, one-sided
steering, differential steering, spot turn and traveling with load
etc., which ensure the crawler crane has great mobility and
flexibility.
Traveling speed: 0 1.4km/h
Gradeability: 30 .
Tension degree of track can be adjusted by individual pumping
station. It is very quick, convenient and reliable.
Mast Raising Mechanism
It consists of mast, mast raising cylinder and auxiliary
hydraulic system etc. It is used for self-assembly/dismantling
of the complete vehicle (or the change of working place).
Before doing this work, the mast should be raised 90 over
the horizontal level so as to connect pendant plate, assemble
boom and install crawler side frame and counterweight.
Operator s Cab Rotary and Pitching Mechanism
Through operateing the oscillating cylinder, operator s cab
can rotate 90 from the side of slewing table to the front of
slewing table and then be fixed by positioning pin, which can
reduce the width of complete vehicle to make it convenient for
transporting.
Operator s cab is tilted by cylinder. When the lifting height
is high, operator s cab can be raised upwards for 20 to
broaden the driver s vision greatly.
Outrigger Raising Mechanism and Track Self- assembly/
dismantling Mechanism
Outrigger raising mechanism and track self-
assembly/dismantling mechanism consist of outriggers,
outrigger cylinder, outrigger valve and track power pin
etc. Outrigger raising mechanism is the main load bearing
mechanism when self-assemble/dismantle track. Through
mast and mast raising mechanism, track self-
assembly/dismantling mechanism is used for lifting
crawler side frame which is connected with frame by
power pin. Outrigger raising mechanism and track self-
assembly/dismantling mechanism can
assemble/dismantle crawler side frame without auxiliary
lifting equipment, which can improve working efficiency
and reduce labor intensity and avoid danger of manual
operation.
3 Systems 4 Safety Equipment
Hydraulic System The crane adopts mechanical, electric and hydraulic safety
equipments and warning devices so as to ensure the crane can
Hydraulic system consists of main pump, control valve,
work safely.
hydraulic motor, hydraulic oil tank and cooler etc. Hydraulic
system adopts advanced pump control system in the world and
its main components such as pump, motor and main loop Load Moment Limiter
valves are all imported from Germany and have advantages of It consists of load moment display and digitized LCD. When
high efficiency, energy-saving, high reliability and long service actual load moment reaches 90% of rated load moment, the
life. warning lamp lights up and the buzzer alarms; when it reaches
Main hydraulic pump: is piston variable displacement pump rated load moment, the crane stops working automatically to
with tandem gear pump, driven by engine. prevent accidents occur due to overload during operation and
Oil source of auxiliary mechanism: variable displacement ensure normal and safe work.
constant pressure pump. The digitized LCD displays the following data:
Main control valve: pilot electro-hydraulic control valve Moment ratio
Control method for main loop: controlled by pump control Elevation angle of main boom
system and joysticks. Main boom length
Control of auxiliary mechanism: electromagnetic reversing Working radius
valve blocks. It is equipped with unloading overflow valve. Actual load
Outrigger operating: electromagnetic multiunit valve Permissible lifting load
controlled by electrical control-box. Max. permissible lifting height
Hydraulic oil tank capacity: 1000L.
Technical instruction
Oil filter: oil filter of oil return circuit, precision filter of oil
Overflow Valves of Hydraulic System
control circuit. It can restrain the abnormal high pressure in loop to prevent
Cooler: aluminium radiator, with electric fan driven by
hydraulic oil pump and hydraulic motor from being damaged
hydraulic motor. and prevent hydraulic system from overloading.
Electrical System
Over-wind and Over-release Protection Device for Wire Rope
This system with 24V DC and earth negative, has two 195 AH
accumulators.
Hoisting Limiter
Electric appliance of complete vehicle mainly includes power,
engine start, engine shut-down, indicator light, annunciator,
illumination, fan, wiper, horn, hoisting limiter, hydraulic oil Boom Angle Indicator
cooling fan, digitized display, PLC controller, load moment
limiter, preheating device for engine and safety equipment etc, Motion Limiter
which ensure safe operation and excellent working
environment of the crane. The complete vehicle adopts CAN- Level Sensor of the Complete Vehicle
bus technology, which connects the engine, PLC controller,
load moment limiter and digitized display efficiently, and Anti-unhook Device
possesses trouble detecting and self-diagnosis function. The
crane is also equipped with GPS/GPRS global positioning
system and remote trouble diagnosis system.
Anemoscope
Operator s Cab
Power System
It adopts all-steel structure. Its all sides are made of hardened
Engine: imported original VOLVO electric spraying diesel glass, and the roof and the front window are furnished with
engine with CAN-bus interface. laminated glass. It is equipped with sun visor, adjustable seat,
Rated output power: 343kw, 1800r/min wiper, electric control handles, load moment display, digitized
Max. output torque: 2150Nm, 1100~1500r/min display, auxiliary remote control box operation assembly of
Emission standard: U.S. EPA Tier and EU Stage switches, air conditioner, electric fan, illumination lamp, radio
Fuel tank capacity is 700L which ensures long working hours (CD player, mp3 player and DVD player are optional),
of engine. cigarette lighter, fire extinguisher etc. Wide vision and
spacious room in the cab fully embody ergonomic design.
Centralized Display System
Hook
Large LCD intercalates Multilanguage display and can
centralized display operating condition signals collected by It is equipped with rotatable hook and anti-unhook device.
PLC controller, such as engine rotary speed, water temperature, 400t hook (200t 2 hook is optional) with 16 sheaves
fuel pressure, hydraulic pump pressure, main motor pressure, 100t main hook with 4 sheaves
operating level of basic machine and wind speed at the top of 50t main hook with 2 sheaves
boom etc. It can monitor working state in real time and give 16t hook is cylindrical member.
out a yellow or red warning signal when the working state of
crane is abnormal.
Optional Equipment
Centralized Lubrication System 250t cathead, 250t hook
It adopts three sets of centralized lubrication system (one is for Hoisting winch of runner, wire rope and runner
superstructure and the other two are for chassis), which is
convenient for maintenance and can reduce the abrasion of
components.
CCTV
It can monitor the winding state of wire rope on winch
mechanisms such as hoisting winch, main luffing gear, luffing
gear of luffing fly jib, luffing gear of superlifting luffing fly jib
etc. It is also used for monitoring the operating condition of
superlifting counterweight and the circumstances in the
working area.
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 3 Lifting Performance

Heavy-duty main boom lifting height curve Heavy-duty main boom load rating chart
(counterweight is 140+40t)

Main boom
length
number
of
working lines
radius

lifting performance
lifting performance

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 Light-duty main boom lifting height curve Light-duty main boom load rating chart
(rear counterweight 140t, ballast 40t, 360 slewing)

Main boom
length
number
of
working lines
radius
Lifting height

lifting performance
lifting performance

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 Fixed fly jib lifting height curve Luffing fly jib lifting height curve

lifting performance
lifting performance

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 Superlifting main boom lifting height curve Superllifting light-duty main boom lifting height curve

lifting performance
lifting performance

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 Superlifting fixed fly jib lifting height curve Superlifting luffing fly jib lifting height curv

lifting performance
lifting performance

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