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ZOOMLION ZTC1000V633 TRUCK CRANE

TECHNICAL SPECIFICATIONS
ZTC1000V633/27Y

ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,

LTD.
ZOOMLION ZTC1000V633 TRUCK CRANE

TECHNICAL SPECIFICATIONS
ZTC1000V633/27Y

1 Product characteristics

ZOOMLION ZTC1000V633 truck crane, which makes good use of our several decades’
experience in designing and manufacturing mobile cranes combined with internationally
advanced technologies, is a high-performance and high-reliability product designed and
developed to meet the market demands. This high-tech product, combining mechanical,
electrical and hydraulic systems as a whole, has so many advantages, such as good control
performance, excellent micro-positioning performance, great lifting capacity and super lifting
height, that it is active in various fields. This product can be widely used in chemical industry,
mining establishments, oil fields, harbors and building sites, etc., except strong
electromagnetic wave areas, to do lifting and erection work.
This product is a truck crane of full range slewing function, telescopic boom sections and
electro-hydraulic proportional controlled systems. The 5-axle (3 axles driven and 3 axles
steered) full-width special purpose chassis is manufactured by Zoomlion, providing wide
vision, spacious cab and luxurious equipment.
The latest electro-hydraulic proportional directional control valve with load sensing function,
multiple plunger variable pumps and open / closed variable system ensure that each
executive mechanism makes full use of its work capability.
Two joysticks can provide the crane with smooth simultaneous movements among “Spool up
/ reel off main winch / auxiliary winch”, “Derrick”, “Slew” and “Telescope”, which greatly
improves the work efficiency. The joysticks are of such advantages as easy-controlled,
flexible, reliable and stepless speed regulated etc.
The safety devices, such as relief valve, balancing valve, hydraulic lock and brake valve, etc.
in the hydraulic system, are against rupture of pipes and hoses.
The complete lighting systems and the safety devices, such as load moment limiter, can
ensure your safety during operation and are convenient for night work.

2 Specifications, complete vehicle

2.1 Product model

Model in engineering industry: ZTC1000V


Code: ZTC1000V633

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ZTC1000V633/27Y

2.2 Technical data

Item Value Remarks


Max. rated lifting capacity kg 100000
Max. load moment of basic boom
4000 R5m
kN.m
Max. load moment of main boom
1860 R30m
Work (fully extended) kN.m
performance Max. lifting height of basic boom
14.0
m
Max. lifting height of main boom The parameters do
64
m not include deflection
Max. lifting height of jib m 82.5/(90.5) of main boom and jib.
Max. hoist rope speed (Main
110 At the 5th layer
winch) m/min
Max. hoist rope speed (Auxiliary
75 At the 3rd layer
Work winch) m/min
speeds Boom derricking up time s 70
Boom extending time min 13
Slewing speed r/min 0 – 1.5
Max. driving speed km/h 75
Max. gradeability % 40
Driving Min. turning diameter m 23
Min. ground clearance mm 300
Oil consumption per hundred
70
kilometers L
Deadweight in driving condition
58400
kg
Mass Complete vehicle kerb mass kg 58205
Front axle load kg 10800 / 10800
Rear axle load kg 13000 / 13000 / 10800
Overall dimensions (L × W × H)
15400 × 3000 × 3950
mm
Outrigger spread (L) m 8.05
Completely extended:
Outrigger spread (W) m 7.60 m, intermediately
extended: 5.4 m
Dimensions Tail slewing radius Counterweight
mm 4800
attached
Main boom length m 13.5 – 63
Boom angle ° -0.5° – 82°
Jib length m 11, 18.6, 26.6
Offset ° 0°, 30°

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ZTC1000V633/27Y

2.3 Lifting capacity tables

This crane is provided with 20 sheets of rated lifting capacity tables.


The operator should use the correct lifting capacity table corresponding to actual OM to find
out the rated lifting capacity. For details, please refer to Table 1 to Table 20.
Numbers “I – V”: the corresponding telescopic section (highest number = furthest telescopic
section)
Numbers “1 – 4”: Telescopic section extension status (in percent %)
1: 0% 2: 45% 3: 90% 4: 100%

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ZTC1000V633/27Y
Table 1 Unit: Metric tons
Outriggers completely extended 7.8m, with 32 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 100 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 80 73 66 62 54 42.5 5.0
5.5 72 70 63 59.5 52 41.5 34 5.5
6.0 65 64 60 57 50 40 34 6.0
6.5 59 58 57 54 49 38.5 33 25 6.5
7.0 54 53 52 52 47 37.5 32 25 7.0
8.0 46 45.5 45 45.5 43.5 35 29.5 25 20 8.0
9.0 40 40 39.5 40 40 32.5 27.5 24 19.5 9.0
10.0 35.5 35 35.5 36 30.5 25.5 22.8 19 16 10.0
11.0 32 31.5 32 32.5 28.5 24.2 21.5 18.5 15.5 12 11.0
12.0 29 28.5 29 29.5 27 23 20.2 18 15 11.5 10 12.0
14.0 22.5 23.5 24.5 24 20 17.8 16.4 14.3 11 9.6 14.0
16.0 18 19 20 20.5 17.9 16 14.7 13.2 10.5 9.3 16.0
18.0 15.5 16.5 17 15.9 14.5 13.2 12 10 9 18.0
20.0 13 14 14.5 14.2 13 12 11 9.6 8.6 20.0
22.0 12 12.5 12.2 11.7 10.8 10 9 8 22.0
24.0 10.2 10.7 10.5 10.6 9.8 9.2 8.3 7.5 24.0
26.0 9.2 9 9.1 8.9 8.4 7.7 7 26.0
28.0 8 7.8 7.9 8.1 7.7 7.2 6.6 28.0
30.0 7 6.8 6.9 7.2 7 6.7 6.2 30.0
32.0 5.9 6 6.3 6.4 6.2 5.8 32.0
34.0 5.1 5.2 5.5 5.8 5.8 5.4 34.0
36.0 4.5 4.8 5.1 5.3 5 36.0
38.0 3.9 4.2 4.5 4.8 4.6 38.0
40.0 3.6 3.9 4.2 4.2 40.0
42.0 3.1 3.4 3.7 3.8 42.0
44.0 3 3.3 3.4 44.0
46.0 2.6 2.9 3 46.0
48.0 2.5 2.6 48.0
50.0 2.2 2.3 50.0
52.0 2 52.0
Reevin
14 12 10 8 7 5 4 3 3 2 2 2 Reeving
g
Hook 90 t 70 t 25 t Hook
modeTelescoping

modeTelescoping

I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV

V 1 1 1 1 1 2 2 2 2 2 3 4 V

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ZTC1000V633/27Y
Table 2 Unit: Metric tons
Outriggers completely extended 7.8m, with 28 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 95 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 80 73 66 62 54 42.5 5.0
5.5 72 70 63 59.5 52 41.5 34 5.5
6.0 63 62 60 57 50 40 34 6.0
6.5 57 56 57 54 49 38.5 33 25 6.5
7.0 52 51 50 52 47 37.5 32 25 7.0
8.0 44 43.5 43 45.5 43.5 35 29.5 25 20 8.0
9.0 38 38 37.5 39 40 32.5 27.5 24 19.5 9.0
10.0 34 33.5 34.5 35 30.5 25.5 22.8 19 16 10.0
11.0 30.5 30 31 31.5 28.5 24.2 21.5 18.5 15.5 12 11.0
12.0 27.5 27 28 28.5 27 23 20.2 18 15 11.5 10 12.0
14.0 21 21.5 22.5 23.5 20 17.8 16.4 14.3 11 9.6 14.0
16.0 16.5 17 18 19 17.5 16 14.7 13.2 10.5 9.3 16.0
18.0 14 15 15.7 15.3 14.5 13.2 12 10 9 18.0
20.0 11.5 12.5 13.2 12.7 12.8 12 11 9.6 8.6 20.0
22.0 10.5 11.2 10.7 10.8 10.8 10 9 8 22.0
24.0 9 9.5 9.2 9.3 9.6 9.2 8.3 7.5 24.0
26.0 8.4 7.9 8 8.1 8.4 7.7 7 26.0
28.0 7.2 6.7 6.8 7 7.5 7.2 6.6 28.0
30.0 6.2 5.8 5.8 6.1 6.4 6.7 6.2 30.0
32.0 5 5 5.2 5.6 6 5.8 32.0
34.0 4.2 4.3 4.6 4.9 5.2 5.4 34.0
36.0 3.7 3.9 4.2 4.7 4.7 36.0
38.0 3.1 3.3 3.7 4.1 4.1 38.0
40.0 2.8 3.1 3.6 3.6 40.0
42.0 2.4 2.7 3.1 3.1 42.0
44.0 2.3 2.7 2.7 44.0
46.0 1.9 2.3 2.3 46.0
48.0 1.9 1.9 48.0
50.0 1.6 1.6 50.0
52.0 1.4 52.0
Reeving 14 12 10 8 7 5 4 3 3 2 2 2 Reeving
Hook 90 t 70 t 25 t Hook
modeTelescoping

modeTelescoping

I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV

V 1 1 1 1 1 2 2 2 2 2 3 4 V

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ZTC1000V633/27Y
Table 3 Unit: Metric tons
Outriggers completely extended 7.8m, with 20 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 95 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 80 73 66 62 54 42.5 5.0
5.5 72 70 63 59.5 52 41.5 34 5.5
6.0 58 58 58 57 50 40 34 6.0
6.5 53 53 53 52 49 38.5 33 25 6.5
7.0 48 48 48 48 47 37.5 32 25 7.0
8.0 40 40 40 40 42 35 29.5 25 20 8.0
9.0 34 34 34 35 37 32.5 27.5 24 19.5 9.0
10.0 31 31.5 32 33 30.5 25.5 22.8 19 16 10.0
11.0 27 27 27 28 28.5 24.2 21.5 18.5 15.5 12 11.0
12.0 23.5 23 23.5 24.5 25.5 23 20.2 18 15 11.5 10 12.0
14.0 17 18 19 19.5 19 17.8 16.4 14.3 11 9.6 14.0
16.0 13.5 14 15 16 15.5 15.5 14.7 13.2 10.5 9.3 16.0
18.0 11.5 12 13 12.5 12.5 13 12 10 9 18.0
20.0 9.5 10 10.6 10.4 10.4 10.7 10.8 9.6 8.6 20.0
22.0 8.5 9 8.7 8.7 9 9.4 9 8 22.0
24.0 7 7.7 7.3 7.3 7.6 8 8.3 7.5 24.0
26.0 6.6 6.1 6.1 6.4 6.8 7.1 7 26.0
28.0 5.6 5.2 5.2 5.4 5.8 6.2 6.2 28.0
30.0 4.7 4.3 4.4 4.6 5 5.4 5.4 30.0
32.0 3.6 3.7 3.9 4.2 4.6 4.6 32.0
34.0 3 3 3.3 3.6 3.9 3.9 34.0
36.0 2.5 2.7 3 3.4 3.4 36.0
38.0 1.9 2.2 2.5 2.9 2.9 38.0
40.0 1.7 2 2.4 2.4 40.0
42.0 1.3 1.6 2 2 42.0
44.0 1.2 1.6 1.6 44.0
46.0 1.3 1.3 46.0
48.0 1 48.0
Reeving 14 12 10 8 7 5 4 3 3 2 2 2 Reeving
Hook 90 t 70 t 25 t Hook
modeTelescoping

modeTelescoping

I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV

V 1 1 1 1 1 2 2 2 2 2 3 4 V

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ZTC1000V633/27Y
Table 4 Unit: Metric tons
Outriggers completely extended 7.8m, with 6 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 95 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 65 65 64 62 54 42.5 5.0
5.5 58 58 58 58 52 41.5 34 5.5
6.0 52 52 52 52 50 40 34 6.0
6.5 47 47 47 47 48 38.5 33 25 6.5
7.0 42 42 42 43 44 37.5 32 25 7.0
8.0 33 33 33 34 35 34 29.5 25 20 8.0
9.0 26 26 26 27 28 29 27.5 24 19.5 9.0
10.0 22 21.5 22 23 24 23.5 22 19 16 10.0
11.0 18.5 18 18.5 19.5 20.5 20 20 18 15.5 12 11.0
12.0 15.5 15 15.5 16.5 17.5 17 17 17 15 11.5 10 12.0
14.0 10.7 11.2 12 13 12.5 12.6 13 13 11 9.6 14.0
16.0 8 8.5 9.3 10 9.6 9.6 10 10.5 10.5 9.3 16.0
18.0 6.5 7.3 8 7.6 7.6 8 8.4 8.8 8.8 18.0
20.0 4.8 5.6 6.3 5.9 5.9 6.2 6.6 7 7 20.0
22.0 4.3 5 4.6 4.6 4.9 5.3 5.7 5.7 22.0
24.0 3.3 4 3.6 3.6 3.8 4.2 4.6 4.6 24.0
26.0 3.1 2.7 2.7 3 3.3 3.7 3.7 26.0
28.0 2.4 2 2 2.2 2.6 3 3 28.0
30.0 1.7 1.4 1.4 1.6 1.9 2.3 2.3 30.0
32.0 1 1.4 1.8 1.8 32.0
34.0 1.3 1.3 34.0
Reeving 14 12 10 8 7 5 4 3 3 2 2 2 Reeving
Hook 90 t 70 t 25 t Hook
modeTelescoping

modeTelescoping
I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV
V 1 1 1 1 1 2 2 2 2 2 3 4 V

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ZTC1000V633/27Y
Table 5 Unit: Metric tons
Outriggers completely extended 7.8m, with 0 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 95 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 60 60 59 59 54 42.5 5.0
5.5 53 53 53 53 52 41.5 34 5.5
6.0 47 47 47 47 47 40 34 6.0
6.5 41 41 41 42 43 38.5 33 25 6.5
7.0 35 35 35 36 37 37 32 25 7.0
8.0 27 27 26 27 28 29 29 25 20 8.0
9.0 21 21 20 21 22 23 23 22 19 9.0
10.0 17 16 17 18 19 18 18 18 16 10.0
11.0 14 13 14 15 16 15 15 15 15 12 11.0
12.0 11 10.5 11.5 12.5 13.5 13 13 13 13 11 10 12.0
14.0 7.4 8.1 9 9.5 9.3 9.3 9.5 10 10 9 14.0
16.0 5 5.7 6.5 7.4 6.8 6.8 7 7.5 8 8 16.0
18.0 4 4.7 5.6 5 5 5.2 5.6 6.1 6.1 18.0
20.0 2.6 3.4 4.2 3.6 3.6 3.9 4.3 4.7 4.7 20.0
22.0 2.3 3.1 2.6 2.6 2.8 3.2 3.6 3.6 22.0
24.0 1.5 2.2 1.7 1.7 2 2.3 2.7 2.7 24.0
26.0 1.5 1 1 1.2 1.6 2 2 26.0
28.0 1.4 1.4 28.0
Reeving 14 12 10 8 7 5 4 3 3 2 2 2 Reeving
Hook 90 t 70 t 25 t Hook
modeTelescoping

modeTelescoping
I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV
V 1 1 1 1 1 2 2 2 2 2 3 4 V

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ZTC1000V633/27Y
Table 6 Unit: Metric tons
Outriggers intermediately extended 5.4m, with 32 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 95 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 80 73 66 62 54 42.5 5.0
5.5 72 70 63 59.5 52 41.5 34 5.5
6.0 65 64 60 57 50 40 34 6.0
6.5 59 58 57 54 49 38.5 33 25 6.5
7.0 54 53 52 52 47 37.5 32 25 7.0
8.0 44 44 43 44 43 35 29.5 25 20 8.0
9.0 36 36 35 36 37 32.5 27.5 24 19.5 9.0
10.0 30 29 30 31 30.5 25.5 22.8 19 16 10.0
11.0 25.5 25 26 26.5 27.6 24.2 21.5 18.5 15.5 12 11.0
12.0 22 21 22 23 24 23 20.2 18 15 11.5 10 12.0
14.0 16 17 17.8 18.5 18 17.8 16.4 14.3 11 9.6 14.0
16.0 13 13.5 14 15 14.5 14.5 14 13.2 10.5 9.3 16.0
18.0 11 11.5 12.2 11.8 11.8 12 12 10 9 18.0
20.0 9 9.5 10.3 9.7 9.8 10 10.5 9.6 8.6 20.0
22.0 8 8.6 8.3 8.4 8.5 9 9 8 22.0
24.0 6.6 7.4 7 7 7.2 7.5 8 7.5 24.0
26.0 6.3 5.8 5.8 6.1 6.5 7 7 26.0
28.0 5.3 4.9 5 5.2 5.5 6 6 28.0
30.0 4.4 4.1 4.1 4.4 4.7 5.1 5.1 30.0
32.0 3.4 3.4 3.7 4 4.4 4.4 32.0
34.0 2.7 2.8 3 3.4 3.8 3.8 34.0
36.0 2.2 2.5 2.8 3.2 3.2 36.0
38.0 1.7 2 2.3 2.7 2.7 38.0
40.0 1.6 1.9 2.3 2.3 40.0
42.0 1.1 1.5 1.9 1.9 42.0
44.0 1.1 1.5 1.5 44.0
46.0 1.2 1.2 46.0
Reeving 14 12 10 8 7 5 4 3 3 2 2 2 Reeving
Hook 90 t 70 t 25 t Hook
modeTelescoping

modeTelescoping

I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV
V 1 1 1 1 1 2 2 2 2 2 3 4 V

9
ZTC1000V633/27Y
Table 7 Unit: Metric tons
Outriggers intermediately extended 5.4m, with 28 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 95 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 80 73 66 62 54 42.5 5.0
5.5 72 70 63 59.5 52 41.5 34 5.5
6.0 65 64 60 57 50 40 34 6.0
6.5 59 58 57 54 49 38.5 33 25 6.5
7.0 50 50 50 50 47 37.5 32 25 7.0
8.0 40 40 39 40 41 35 29.5 25 20 8.0
9.0 32 32 31 32 33 32 27.5 24 19.5 9.0
10.0 27 26 27 28 29 25.5 22.8 19 16 10.0
11.0 23 22 23 24 25 24 21.5 18.5 15.5 12 11.0
12.0 20 19 20 21 22 21 20 18 15 11.5 10 12.0
14.0 14.5 15 16 17 16.5 16.5 16 14.3 11 9.6 14.0
16.0 11.5 12 12.5 13.5 13 13 13 13.2 10.5 9.3 16.0
18.0 9.5 10 10.8 10.5 10.5 11 11.5 10 9 18.0
20.0 7.8 8.5 9.2 8.8 8.8 9 9.3 9.5 8.6 20.0
22.0 7 7.7 7.3 7.3 7.5 8 8.3 8 22.0
24.0 5.8 6.4 6 6.1 6.3 6.7 7 7 24.0
26.0 5.4 5 5 5.2 5.6 6 6 26.0
28.0 4.5 4.1 4.2 4.4 4.7 5.2 5.2 28.0
30.0 3.4 3.4 3.6 4 4.4 4.4 30.0
32.0 2.7 2.8 3 3.3 3.7 3.7 32.0
34.0 2.2 2.4 2.7 3.1 3.1 34.0
36.0 1.6 1.8 2.2 2.6 2.6 36.0
38.0 1.4 1.8 2.2 2.2 38.0
40.0 1 1.3 1.7 1.7 40.0
42.0 1.4 1.4 42.0
44.0 1 1 44.0
Reeving 14 12 10 8 7 5 4 3 3 2 2 2 Reeving
Hook 90 t 70 t 25 t Hook
modeTelescoping

modeTelescoping

I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV
V 1 1 1 1 1 2 2 2 2 2 3 4 V

10
ZTC1000V633/27Y
Table 8 Unit: Metric tons
Outriggers intermediately extended 5.4m, with 20 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 95 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 80 73 66 62 54 42.5 5.0
5.5 72 70 63 59.5 52 41.5 34 5.5
6.0 54 54 54 54 50 40 34 6.0
6.5 48 48 48 48 48 38.5 33 25 6.5
7.0 42 42 41 42 42 37.5 32 25 7.0
8.0 33 33 32 33 34 34.5 29.5 25 20 8.0
9.0 26.5 26.5 26 26.5 27.5 28.5 27 24 19.5 9.0
10.0 22 21 22 23 24 23 22 19 16 10.0
11.0 19 18 19 19.5 20.5 20 20 18.5 15.5 12 11.0
12.0 16 15 16 16.5 17.5 17 17 17.5 15 11.5 10 12.0
14.0 11 12 12.5 13.5 13 13 13 14 11 9.6 14.0
16.0 8.5 9.3 10 10.5 10 10 10.5 11 10.5 9.3 16.0
18.0 7.2 8 8.7 8.3 8.4 8.5 9 9 9 18.0
20.0 5.6 6.3 7 6.6 6.7 6.9 7.3 7.8 7.8 20.0
22.0 5 5.7 5.3 5.4 5.6 6 6.4 6.4 22.0
24.0 4 4.7 4.3 4.3 4.5 4.8 5.3 5.3 24.0
26.0 3.8 3.4 3.4 3.6 4 4.4 4.4 26.0
28.0 3 2.6 2.6 2.9 3.2 3.5 3.5 28.0
30.0 2.3 2 2 2.2 2.5 3 3 30.0
32.0 1.4 1.4 1.6 2 2.4 2.4 32.0
34.0 1.1 1.5 1.8 1.8 34.0
36.0 1 1.4 1.4 36.0
38.0 1 1 38.0
Reeving 14 12 10 8 7 5 4 3 3 2 2 2 Reeving
Hook 90 t 55 t 25 t Hook
modeTelescoping

modeTelescoping
I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV
V 1 1 1 1 1 2 2 2 2 2 3 4 V

11
ZTC1000V633/27Y
Table 9 Unit: Metric tons
Outriggers intermediately extended 5.4m, with 6 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 95 85 75 65 3.0
3.5 92 82 73 65 54 3.5
4.0 88 79 71 65 54 4.0
4.5 84 76 69 64 54 43 4.5
5.0 80 73 66 62 54 42.5 5.0
5.5 72 70 63 59.5 52 41.5 34 5.5
6.0 36 36 34 34 34 34 30 6.0
6.5 30 31 30 30 30 30 27 25 6.5
7.0 26 26 25 25 25 25 23 22 7.0
8.0 20 20.5 20 21 21 21 19 18 17 8.0
9.0 15.5 16 15 16 16 17 15 15 15 9.0
10.0 13 12 13 13 14 13 13 13 13 10.0
11.0 10.5 10 10.5 11 12 11 11 11 11 11 11.0
12.0 9 8.3 9 9.5 10 9 9 9 9.5 9.5 9 12.0
14.0 5.5 6.3 7 7.7 7.3 7.3 7.5 8 8 8 14.0
16.0 3.6 4.3 5 5.8 5.4 5.4 5.6 6 6.3 6.3 16.0
18.0 2.8 3.6 4.3 3.8 3.8 4.1 4.5 4.8 4.8 18.0
20.0 1.7 2.5 3.2 2.7 2.7 3 3.3 3.6 3.6 20.0
22.0 1.6 2.3 1.8 1.8 2 2.3 2.6 2.6 22.0
24.0 1.5 1.3 1.6 2 2 24.0
26.0 1.3 1.3 26.0
Reeving 14 12 10 8 7 5 4 3 3 2 2 2 Reeving
Hook 90 t 70 t 25 t Hook
modeTelescoping

modeTelescoping
I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV
V 1 1 1 1 1 2 2 2 2 2 3 4 V

12
ZTC1000V633/27Y
Table 10 Unit: Metric tons
Outriggers completely extended 7.8m, with 32 t counterweight, over full range
Jib length 11m 18.6m 26.6m
Boom length 58.5m 63m 58.5m 63m 58.5m 63m

Offset
0° 30 0° 30 0° 30 0° 30 0° 0°
Boom
angle
82° 6 4.5 5.5 4 4.5 2.5 4 2 2.5 2.2
80° 6 4.2 5.5 4 4.2 2.4 3.8 2 2.4 2.1
78° 6 4.1 5.5 4 4 2.3 3.6 2 2.3 2
76° 5.8 4 5.2 3.8 3.7 2.2 3.3 1.9 2.2 1.9
74° 5.6 3.9 4.8 3.6 3.5 2.1 3 1.9 2.1 1.8
72° 5.2 3.8 4.4 3.5 3.2 2 2.8 1.8 2 1.7
70° 4.8 3.7 4.2 3.4 3 1.9 2.6 1.8 1.8 1.6
68° 4.5 3.6 4 3.3 2.8 1.8 2.4 1.7 1.7 1.4
66° 4.2 3.5 3.7 3.1 2.6 1.8 2.3 1.6 1.5 1.3
64° 3.9 3.4 3.4 3 2.5 1.7 2.2 1.6 1.4 1.2
62° 3.6 3.2 3.2 2.8 2.3 1.7 2 1.5 1.3 1.1
60° 3.4 3 3 2.7 2.2 1.6 1.8 1.4 1.2 1
58° 3.2 2.8 2.8 2.5 2.1 1.6 1.7 1.4 1.1 1
56° 3 2.7 2.6 2.4 2 1.5 1.6 1.4 1.1 0.9
54° 2.8 2.6 2.4 2.2 1.9 1.5 1.5 1.3 1
52° 2.7 2.5 2.2 2 1.8 1.4 1.3 1.2 1
50° 2.5 2.3 2 1.8 1.7 1.4 1.2 1.1
48° 2.4 2.2 1.8 1.7 1.6 1.4 1.1 1
46° 2.2 2 1.6 1.6 1.5 1.3 1 0.9
44° 2 1.8 1.5 1.4 1.4 1.2 0.9 0.8
42° 1.8 1.6 1.3 1.2 1.1 1 0.8
40° 1.6 1.5 1.1 1 1 0.9
35° 1.2 1.1 0.9 0.8
Reeving 1
Hook 7吨
modeTelescoping

Ⅰ 3 4 3 4 3 4
Ⅱ 3 4 3 4 3 4
Ⅲ 3 4 3 4 3 4
Ⅳ 3 4 3 4 3 4
Ⅴ 3 4 3 4 3 4

13
ZTC1000V633/27Y
Table 11 Unit: Metric tons
Outriggers completely extended 7.8m, with 28 t counterweight, over full range
Jib length 11m 18.6m 26.6m
Boom length 58.5m 63m 58.5m 63m 58.5m 63m

Offset
0° 30 0° 30 0° 30 0° 30 0° 0°
Boom
angle
82° 6 4.5 5.5 4 4.5 2.5 4 2 2.5 2.2
80° 6 4.2 5.5 4 4.2 2.4 3.8 2 2.4 2.1
78° 6 4.1 5.5 4 4 2.3 3.6 2 2.3 2
76° 5.8 4 5.2 3.8 3.7 2.2 3.3 1.9 2.2 1.9
74° 5.6 3.9 4.8 3.6 3.5 2.1 3 1.9 2.1 1.8
72° 5.2 3.8 4.4 3.5 3.2 2 2.8 1.8 2 1.7
70° 4.8 3.7 4.2 3.4 3 1.9 2.6 1.8 1.8 1.6
68° 4.5 3.6 4 3.3 2.8 1.8 2.4 1.7 1.7 1.4
66° 4.2 3.5 3.7 3.1 2.6 1.8 2.3 1.6 1.5 1.3
64° 3.9 3.4 3.4 3 2.5 1.7 2.2 1.6 1.4 1.2
62° 3.6 3.2 3.2 2.8 2.3 1.7 2 1.5 1.3 1.1
60° 3.4 3 3 2.7 2.2 1.6 1.8 1.4 1.2 1
58° 3.2 2.8 2.8 2.5 2.1 1.6 1.7 1.4 1.1 1
56° 3 2.7 2.6 2.4 2 1.5 1.6 1.4 1.1 0.9
54° 2.8 2.6 2.4 2.2 1.9 1.5 1.5 1.3 1
52° 2.6 2.4 2 1.9 1.8 1.4 1.3 1.2 1
50° 2.3 2.2 1.8 1.7 1.6 1.4 1.1 1
48° 2.1 2 1.5 1.4 1.4 1.2 0.9 0.8
46° 1.9 1.8 1.3 1.2 1.2 1.1 0.7
44° 1.7 1.6 1.1 1 1 0.9
42° 1.5 1.4 1 0.9 0.8 0.7
40° 1.3 1.2 0.8 0.7 0.7
35° 0.9 0.8
Reeving 1
Hook 7吨
modeTelescoping

Ⅰ 3 4 3 4 3 4
Ⅱ 3 4 3 4 3 4
Ⅲ 3 4 3 4 3 4
Ⅳ 3 4 3 4 3 4
Ⅴ 3 4 3 4 3 4

14
ZTC1000V633/27Y
Table 12 Unit: Metric tons
Outriggers completely extended 7.8m, with 20 t counterweight, over full range
Jib length 11m 18.6m 26.6m
Boom length 58.5m 63m 58.5m 63m 58.5m 63m

Offset
0° 30 0° 30 0° 30 0° 30 0° 0°
Boom
angle
82° 6 4.5 5.5 4 4.5 2.5 4 2 2.5 2.2
80° 6 4.2 5.5 4 4.2 2.4 3.8 2 2.4 2.1
78° 6 4.1 5.5 4 4 2.3 3.6 2 2.3 2
76° 5.8 4 5.2 3.8 3.7 2.2 3.3 1.9 2.2 1.9
74° 5.6 3.9 4.8 3.6 3.5 2.1 3 1.9 2.1 1.8
72° 5.2 3.8 4.4 3.5 3.2 2 2.8 1.8 2 1.7
70° 4.8 3.7 4.2 3.4 3 1.9 2.6 1.8 1.8 1.6
68° 4.5 3.6 4 3.3 2.8 1.8 2.4 1.7 1.7 1.4
66° 4.2 3.5 3.7 3.1 2.6 1.8 2.3 1.6 1.5 1.3
64° 3.9 3.4 3.3 3 2.5 1.7 2.2 1.6 1.4 1.2
62° 3.6 3.2 2.9 2.6 2.3 1.7 2 1.5 1.3 1.1
60° 3.1 2.9 2.5 2.3 2.2 1.6 1.7 1.4 1.2 1
58° 2.7 2.5 2.1 2 1.9 1.6 1.4 1.2 1.1
56° 2.4 2.2 1.8 1.7 1.6 1.4 1.1 1 1
54° 2.1 1.9 1.5 1.4 1.3 1.2 0.9 0.8
52° 1.8 1.7 1.3 1.2 1.1 1
50° 1.5 1.4 1 0.9 0.9 0.8
48° 1.3 1.2 0.8 0.7 0.7
46° 1.1 1
44° 0.9 0.8
Reeving 1
Hook 7吨
modeTelescoping

Ⅰ 3 4 3 4 3 4
Ⅱ 3 4 3 4 3 4
Ⅲ 3 4 3 4 3 4
Ⅳ 3 4 3 4 3 4
Ⅴ 3 4 3 4 3 4

15
ZTC1000V633/27Y
Table 13 Unit: Metric tons
Outriggers completely extended 7.8m, with 6 t counterweight, over full range
Jib length 11m 18.6m 26.6m
Boom length 58.5m 63m 58.5m 63m 58.5m 63m

Offset
0° 30 0° 30 0° 30 0° 30 0° 0°
Boom
angle
82° 6 4.5 5.5 4 4.5 2.5 4 2 2.5 2.2
80° 6 4.2 5.5 4 4.2 2.4 3.8 2 2.4 2.1
78° 6 4.1 5.5 4 4 2.3 3.6 2 2.3 2
76° 5.8 4 5.2 3.8 3.7 2.2 3.3 1.9 2.2 1.9
74° 5.3 3.9 4.4 3.6 3.5 2.1 3 1.8 2.1 1.8
72° 4.5 3.7 3.7 3 3.2 2 2.6 1.7 2 1.6
70° 3.7 3.1 3 2.5 2.6 1.8 2 1.5 1.8 1.3
68° 3.1 2.6 2.4 2 2.2 1.6 1.6 1.2 1.4 0.9
66° 2.5 2.1 1.9 1.6 1.7 1.3 1.1 0.8 1
64° 2 1.7 1.4 1.2 1.3 1 0.8
62° 1.5 1.3 1 0.9
60° 1.2 1 0.7
58° 0.8 0.7
Reeving 1
Hook 7吨
modeTelescoping

Ⅰ 3 4 3 4 3 4
Ⅱ 3 4 3 4 3 4
Ⅲ 3 4 3 4 3 4
Ⅳ 3 4 3 4 3 4
Ⅴ 3 4 3 4 3 4

16
ZTC1000V633/27Y
Table 14 Unit: Metric tons
Outriggers intermediately extended 5.4m, with 32 t counterweight, over full range
Jib length 11m 18.6m 26.6m
Boom length 58.5m 63m 58.5m 63m 58.5m 63m

Offset
0° 30 0° 30 0° 30 0° 30 0° 0°
Boom
angle
82° 6 4.5 5.5 4 4.5 2.5 4 2 2.5 2.2
80° 6 4.2 5.5 4 4.2 2.4 3.8 2 2.4 2.1
78° 6 4.1 5.5 4 4 2.3 3.6 2 2.3 2
76° 5.8 4 5.2 3.8 3.7 2.2 3.3 1.9 2.2 1.9
74° 5.6 3.9 4.8 3.6 3.5 2.1 3 1.9 2.1 1.8
72° 5.2 3.8 4.4 3.5 3.2 2 2.8 1.8 2 1.7
70° 4.8 3.7 4.2 3.4 3 1.9 2.6 1.8 1.8 1.6
68° 4.5 3.6 4 3.3 2.8 1.8 2.4 1.7 1.7 1.4
66° 4.2 3.5 3.7 3.1 2.6 1.8 2.3 1.6 1.5 1.3
64° 3.9 3.4 3.2 2.9 2.5 1.7 2.2 1.6 1.4 1.2
62° 3.4 3.1 2.7 2.5 2.3 1.7 1.9 1.5 1.3 1.1
60° 3 2.7 2.4 2.1 2.1 1.6 1.6 1.3 1.2 1
58° 2.6 2.4 2 1.8 1.8 1.5 1.3 1.1 1.1 0.7
56° 2.3 2.1 1.7 1.5 1.5 1.3 1 0.8 0.9
54° 2 1.8 1.4 1.3 1.2 1 0.7 0.7
52° 1.7 1.5 1.1 1 1 0.8
50° 1.4 1.3 0.9 0.8
48° 1.2 1.1 0.7
46° 1 0.9
44° 0.8 0.7
Reeving 1
Hook 7吨
modeTelescoping

Ⅰ 3 4 3 4 3 4
Ⅱ 3 4 3 4 3 4
Ⅲ 3 4 3 4 3 4
Ⅳ 3 4 3 4 3 4
Ⅴ 3 4 3 4 3 4

17
ZTC1000V633/27Y
Table 15 Unit: Metric tons
Outriggers intermediately extended 5.4m, with 28 t counterweight, over full range
Jib length 11m 18.6m 26.6m
Boom length 58.5m 63m 58.5m 63m 58.5m 63m

Offset
0° 30 0° 30 0° 30 0° 30 0° 0°
Boom
angle
82° 6 4.5 5.5 4 4.5 2.5 4 2 2.5 2.2
80° 6 4.2 5.5 4 4.2 2.4 3.8 2 2.4 2.1
78° 6 4.1 5.5 4 4 2.3 3.6 2 2.3 2
76° 5.8 4 5.2 3.8 3.7 2.2 3.3 1.9 2.2 1.9
74° 5.6 3.9 4.8 3.6 3.5 2.1 3 1.9 2.1 1.8
72° 5.2 3.8 4.4 3.5 3.2 2 2.8 1.8 2 1.7
70° 4.8 3.7 4.2 3.4 3 1.9 2.6 1.8 1.8 1.6
68° 4.5 3.6 3.7 3.3 2.8 1.8 2.4 1.7 1.7 1.4
66° 4 3.5 3.2 2.8 2.6 1.8 2.3 1.6 1.5 1.3
64° 3.4 3 2.7 2.4 2.4 1.7 1.9 1.5 1.4 1.2
62° 3 2.6 2.3 2.1 2.1 1.7 1.5 1.3 1.3 0.9
60° 2.5 2.3 2 1.7 1.7 1.4 1.2 1 1.1 0.7
58° 2.2 2 1.6 1.4 1.4 1.2 0.9 0.7 0.8
56° 1.8 1.7 1.3 1.1 1.1 0.9 0.7
54° 1.5 1.4 1 0.9 0.9 0.7
52° 1.2 1.1 0.8 0.7
50° 1 0.9
48° 0.8 0.7
Reeving 1
Hook 7吨
modeTelescoping

Ⅰ 3 4 3 4 3 4
Ⅱ 3 4 3 4 3 4
Ⅲ 3 4 3 4 3 4
Ⅳ 3 4 3 4 3 4
Ⅴ 3 4 3 4 3 4

18
ZTC1000V633/27Y
Table 16 Unit: Metric tons
Outriggers intermediately extended 5.4m, with 20 t counterweight, over full range
Jib length 11m 18.6m 26.6m
Boom length 58.5m 63m 58.5m 63m 58.5m 63m

Offset
0° 30 0° 30 0° 30 0° 30 0° 0°
Boom
angle
82° 6 4.5 5.5 4 4.5 2.5 4 2 2.5 2.2
80° 6 4.2 5.5 4 4.2 2.4 3.8 2 2.4 2.1
78° 6 4.1 5.5 4 4 2.3 3.6 2 2.3 2
76° 5.8 4 5.2 3.8 3.7 2.2 3.3 1.9 2.2 1.9
74° 5.5 3.9 4.7 3.6 3.5 2.1 3 1.9 2.1 1.8
72° 4.9 3.8 4 3.4 3.2 2 2.8 1.8 2 1.7
70° 4.2 3.5 3.4 2.9 3 1.9 2.4 1.7 1.8 1.5
68° 3.5 3 2.8 2.4 2.5 1.8 1.9 1.5 1.7 1.2
66° 3 2.5 2.3 2 2 1.6 1.5 1.1 1.3 0.9
64° 2.4 2.1 1.8 1.6 1.6 1.3 1.1 0.8 1
62° 2 1.7 1.4 1.2 1.2 1 0.8 0.7
60° 1.6 1.4 1.1 0.9 0.9 0.7
58° 1.2 1.1 0.7
56° 0.9 0.8
Reeving 1
Hook 7吨
modeTelescoping

Ⅰ 3 4 3 4 3 4
Ⅱ 3 4 3 4 3 4
Ⅲ 3 4 3 4 3 4
Ⅳ 3 4 3 4 3 4
Ⅴ 3 4 3 4 3 4

19
ZTC1000V633/27Y
Table 17 Unit: Metric tons
Main boom + tip boom, Outriggers completely extended 7.8m, with 32 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 28* 3.0
3.5 27* 27* 3.5
4.0 26* 26.5* 27* 4.0
4.5 25 26* 27* 4.5
5.0 24.5 25.5*/* 27* 27* 5.0
5.5 24 25 26.5* 26.5* 5.5
6.0 23 24.5 26* 26* 25 6.0
7.0 22.5 24 25 25.5 25 19 7.0
8.0 22 23 24.5 25 25 19 18 8.0
9.0 21 22.5 24 24.5 24.5 18 18 16 9.0
10.0 20 22 23.5 24 24 17.5 17.5 16 10.0
11.0 19 21 23 23.5 23.5 16.5 17 16 14 11.0
12.0 18 20 22.5 23 23 16 16 15 14 12 12.0
14.0 19.5 21.5 22 22 15 14.5 14 13 11 8 14.0
16.0 18.5 19.5 20 20.5 14 13.5 13 12 10 8 7 16.0
18.0 16 16.5 17 13 12.5 12 11 9 7.5 7 18.0
20.0 13 13.5 14 12 11.5 11 10 8.5 7.2 7 20.0
22.0 11.5 12 11.5 11 10 9 8 7 6.5 22.0
24.0 10 10 10.5 10 9.2 8.5 7.5 6.5 6 24.0
26.0 9 9.5 9 8.5 7.8 7 6 5.6 26.0
28.0 7.7 8.3 8 7.7 7.1 6.5 5.7 5.3 28.0
30.0 7.3 6.8 6.8 6.5 6 5.4 5 30.0
32.0 6.4 6 6 6 5.5 5 4.7 32.0
34.0 5.2 5.2 5.4 5 4.7 4.4 34.0
36.0 4.5 4.5 4.7 4.6 4.4 4.1 36.0
38.0 3.9 4.1 4.2 4.1 3.8 38.0
40.0 3.3 3.5 3.8 3.7 3.4 40.0
42.0 3 3.3 3.4 3.1 42.0
44.0 2.5 2.8 3.1 2.8 44.0
46.0 2.4 2.7 2.6 46.0
48.0 2 2.4 2.3 48.0
50.0 1.5 2 2 50.0
52.0 1.7 1.7 52.0
54.0 1.4 1.4 54.0
56.0 1.2 56.0
Reeving 4 4 4 4 4 3 3 3 2 2 2 2 Reeving
Hook 25 t Hook
modeTelescoping

modeTelescoping

I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV

V 1 1 1 1 1 2 2 2 2 2 3 4 V

20
ZTC1000V633/27Y
Table 18 Unit: Metric tons
Main boom + tip boom, Outriggers completely extended 7.8m, with 28 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 28* 3.0
3.5 27* 27* 3.5
4.0 26* 26.5* 27* 4.0
4.5 25 26* 27* 4.5
5.0 24.5 25.5* 27* 27* 5.0
5.5 24 25 26.5* 26.5* 5.5
6.0 23 24.5 26* 26* 25 6.0
7.0 22.5 24 25 25.5* 25 19 7.0
8.0 22 23 24.5 25 25 19 18 8.0
9.0 21 22.5 24 24.5 24.5 18 18 16 9.0
10.0 20 22 23.5 24 24 17.5 17.5 16 10.0
11.0 19 21 23 23.5 23.5 16.5 17 16 14 11.0
12.0 18 20 22.5 23 23 16 16 15 14 12 12.0
14.0 19 21 21.5 21.5 15 14.5 14 13 11 8 14.0
16.0 18 18 18.5 19 14 13.5 13 12 10 8 7 16.0
18.0 14.5 15 15.5 13 12.5 12 11 9 7.5 7 18.0
20.0 12 12.5 13 12 11.5 11 10 8.5 7.2 7 20.0
22.0 10.5 11 11.5 11 10 9 8 7 6.5 22.0
24.0 9 9.5 10 9.5 9.2 8.5 7.5 6.5 6 24.0
26.0 8 8.5 8.2 8.2 7.8 7 6 5.6 26.0
28.0 7 7.5 7.1 7.1 7.1 6.5 5.7 5.3 28.0
30.0 6.6 6.2 6.2 6.4 6 5.4 5 30.0
32.0 5.6 5.3 5.3 5.5 5.5 5 4.7 32.0
34.0 4.6 4.6 4.7 5 4.7 4.4 34.0
36.0 3.9 3.9 4.1 4.4 4.4 4.1 36.0
38.0 3.3 3.5 3.8 4.1 3.8 38.0
40.0 2.8 3 3.2 3.5 3.4 40.0
42.0 2.5 2.8 3.1 3.1 42.0
44.0 2.1 2.3 2.7 2.7 44.0
46.0 2 2.3 2.3 46.0
48.0 1.6 2 2 48.0
50.0 1.2 1.6 1.6 50.0
52.0 1.3 1.3 52.0
Reeving 4 4 4 4 4 3 3 3 2 2 2 2 Reeving
Hook 25 t Hook
modeTelescoping

modeTelescoping

I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV

V 1 1 1 1 1 2 2 2 2 2 3 4 V

21
ZTC1000V633/27Y
Table 19 Unit: Metric tons
Main boom + tip boom, Outriggers completely extended 7.8m, with 20 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 28* 3.0
3.5 27* 27* 3.5
4.0 26* 26.5* 27* 4.0
4.5 25 26* 27* 4.5
5.0 24.5 25.5* 27* 27* 5.0
5.5 24 25 26.5* 26.5* 5.5
6.0 23 24.5 26* 26* 25 6.0
7.0 22.5 24 25 25.5* 25 19 7.0
8.0 22 23 24.5 25 25 19 18 8.0
9.0 21 22.5 24 24.5 24.5 18 18 16 9.0
10.0 20 22 23.5 24 24 17.5 17.5 16 10.0
11.0 19 21 23 23 23.5 16.5 17 16 14 11.0
12.0 18 20 22 22.5 22.5 16 16 15 14 12 12.0
14.0 18 19 19 20 15 14.5 14 13 11 8 14.0
16.0 15 15 15 16 14 13.5 13 12 10 8 7 16.0
18.0 12 12 13 12.8 12.5 12 11 9 7.5 7 18.0
20.0 9.5 10 10.5 11 10.8 10.8 10 8.5 7.2 7 20.0
22.0 8.5 9 9.2 9 9 9 8 7 6.5 22.0
24.0 7 7.5 8 7.6 7.6 7.8 7.5 6.5 6 24.0
26.0 6.3 7 6.5 6.5 6.7 7 6 5.6 26.0
28.0 5.3 6 5.5 5.5 5.7 6 5.7 5.3 28.0
30.0 5 4.6 4.6 4.8 5.1 5.4 5 30.0
32.0 4.3 3.9 3.9 4.1 4.4 4.6 4.6 32.0
34.0 3.2 3.2 3.4 3.7 4 4 34.0
36.0 2.7 2.7 2.9 3.2 3.5 3.5 36.0
38.0 2.1 2.3 2.6 3 3 38.0
40.0 1.6 1.9 2.2 2.5 2.5 40.0
42.0 1.4 1.7 2.1 2.1 42.0
44.0 1.3 1.7 1.7 44.0
46.0 1.3 1.3 46.0
Reeving 4 4 4 4 4 3 3 3 2 2 2 2 Reeving
Hook 25 t Hook
modeTelescoping

I 1 1 2 2 2 2 3 3 3 3 3 4 I modeTelescoping
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV

V 1 1 1 1 1 2 2 2 2 2 3 4 V

22
ZTC1000V633/27Y
Table 20 Unit: Metric tons
Main boom + tip boom, Outriggers completely extended 7.8m, with 6 t counterweight, over full range
Radius Boom length (m) Radius
(m) 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 58.5 63 (m)
3.0 28* 3.0
3.5 27* 27 3.5
4.0 26* 26.5 27* 4.0
4.5 25 26* 27* 4.5
5.0 24.5 25.5* 27* 27* 5.0
5.5 24 25 26.5* 26.5* 5.5
6.0 23 24.5 26* 26* 25 6.0
7.0 22.5 24 25 25.5* 25 19 7.0
8.0 22 23 24.5 25 25 19 18 8.0
9.0 21 22.5 24 24 24.5 18 18 16 9.0
10.0 19.5 21.5 22.5 23 23 17 17 16 10.0
11.0 18 20 20 20 21 16 16 15 14 11.0
12.0 17 17 17 17 15 15.5 15 14 14 12 12.0
14.0 13 12 13 13 14 12.5 12.5 12.5 11 8 14.0
16.0 10 9 9.8 10.2 11 10.5 10.5 10.5 9.5 8 7 16.0
18.0 7 7.5 8 8.5 8.2 8.2 8.4 8.5 7 7 18.0
20.0 5.3 5.8 6.3 6.8 6.2 6.2 6.4 6.5 7 7 20.0
22.0 4.5 5 5.5 5 5 5.3 5.5 6 6 22.0
24.0 3.3 3.9 4.4 4 4 4.2 4.5 4.8 4.8 24.0
26.0 3 3.5 3.1 3.1 3.3 3.5 4 4 26.0
28.0 2.2 2.7 2.3 2.3 2.5 2.7 3.1 3.1 28.0
30.0 2 1.6 1.6 1.8 2 2.4 2.4 30.0
32.0 1.4 1.8 1.8 32.0
34.0 1.3 1.4 34.0
Reeving 4 4 4 4 4 3 3 3 2 2 2 2 Reeving
Hook 25 t Hook
modeTelescoping

modeTelescoping
I 1 1 2 2 2 2 3 3 3 3 3 4 I
II 1 2 2 2 2 2 2 3 3 3 3 4 II
III 1 1 1 2 2 2 2 2 3 3 3 4 III
IV 1 1 1 1 2 2 2 2 2 3 3 4 IV

V 1 1 1 1 1 2 2 2 2 2 3 4 V

23
ZTC1000V633/27Y

2.4 Lifting height charts

2.4.1 Main boom

68
63.0m
66
75° 64
70°
58.5m
62
65°
60° 60
54.0m 58
55°
56
49.5m 50° 54
52
50
45.0m 45°
48

40° 46
40.5m
44
Lifting
42
35°
36.0m 40 Height
38
30° (m)
31.5m 36
34

27.0m 32
30
28
22.5m
26
24
18.0m 22
20
13.5m 18
16
14
12
10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56

Working Radius (m)

24
ZTC1000V633/27Y

2.4.2 Main boom + 11 m jib (jib section 1)

30°

82° 72
80°
75°
70
70°
68
65°
66
64
60°
58.5m 62
55°
60
58
50°
56
54
45°
52
50
48
46
44
42
40
38 Lifting
36
34
Height
32 (m)
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48

Working Radius (m)

25
ZTC1000V633/27Y

30°
82°
80°
76
75°
74
70°
72
65°
70

60° 68
63.0m
66
55°
64
62
50°
60
58
56
54
52
50
48
46
44
42
40
38 Lifting
36
Height
34
32 (m)
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
Working Radius (m)

26
ZTC1000V633/27Y

2.4.3 Main boom + 18.6 m jib (jib section 1 + jib section 2)

30°

82° 82
80°
75° 80

70° 78
74
65°
72
60°
70
68
55°
66
64
58.5m 62
60
58
56
54
52
50
48
46
44
42
40
38
Lifting
36 Height
34
32 (m)
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44

Working Radius (m)

27
ZTC1000V633/27Y

30°

82° 86
80°
84
75° 70°
82
80
65°
78
60°
74
72
55°
70
68
63.0m
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38 Lifting
36
Height
34
32 (m)
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46

Working Radius (m)

28
ZTC1000V633/27Y

2.4.4 Main boom + 26.6 m jib (extension 2 + jib section 1 + jib section 2)

82°
80°
88
75°
86
70°
84
65°
82
80
60°
78
74
55°
72
70
68
66
64
58.5m 62
60
58
56
54
52
50
48
46
44
42 Lifting
40
Height
38
36 (m)
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48

Working Radius (m)

29
Lifting

Height

ZTC1000V633/27Y
(m)
Working Radius (m)

82° 80°
75°
92

90
70°
88
65°
86
84
60°
82

80
78

74
72
70
68
63.0m
66
64
62
60
58
56
54
52
50

48
46
44
42
40
38
36
34
32
30

28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46

30
ZTC1000V633/27Y

2.4.4 Main boom + tip boom

4.0m (4m) 70
75°
68
63.0m 70°
66
65°
64
60°
58.5m
62

60
55°
54.0m 58
50°
56

49.5m 54
45°
52
50
45.0m
40°
48

46 Lifting
40.5m
44
35°
42 Height
36.0m 40
30°
38
(m)
31.5m 36

34

27.0m 32
30

28
22.5m
26

24
18.0m 22

20

13.5m 18

16

14

12

10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60

Working Radius (m)

31
ZTC1000V633/27Y

2.5 Overall view (Unit: Metric mm)

32
ZTC1000V633/27Y

3 Specifications, superstructure

3.1 Main boom and telescoping system

One basic boom and 5 telescopic sections welded from imported WELDOX high-tensile steel
(δs = 960 MPa)
Optimal oviform boom profile for the super lifting capacities
Boom length: 13.5 – 63 m
14 reevings are recommended for the boom head pulley, providing a Max. lifting capacity of
110 t.
In the automatic rapid-cycle telescoping system, all telescopic sections are driven by a
telescopic cylinder and pinned mechanically, extendable independently of each other.

3.2 Jib

The jib consists of two jib sections and two jib extensions (optional). The jib sections are
reducing and lattice structured and the jib extensions are constant and lattice structured.
The jib cannot be attached with the vehicle during driving.
Max. lifting capacity: 6 t
Jib variants: 11 m, 18.6 m, 26.6 m

3.3 Slewing table

High-tail slewing table, torsionally rigid steel construction welded from high-tensile steel,
providing superior load bearing capacity

3.4 Rooster sheave

It is inserted at the boom head of telescopic boom section 5. This option is set up for rapid
hoists over the boom head to improve the work efficiency when the loads are light.

3.5 Derricking gear

One hydraulic cylinder with balancing valve, providing the boom with smooth derricking
movements from -1.5° to 82°

3.6 Slewing gear

Two slewing gears, consisting of hydraulic motor and planetary reducer


Triple-roller slewing bearing with external tooth provides big output torque, smooth slewing
and excellent micro-positioning performance.

3.7 Hoist gear

Hydraulic motor + planetary reducer


The models of main and auxiliary winches are different. The main winch is driven by a
variable motor and auxiliary winch is driven by a constant motor.
Diameter of hoist rope: φ19 mm
The auxiliary winch cannot be attached with the vehicle during driving.

3.8 Main and auxiliary hooks


33
ZTC1000V633/27Y
The maximum lifting capacities in various reevings: 90 t, 70 t, 25 t, 7 t (1 reeving)

3.9 Operator’s cab

The new V-series operator’s cab in all-steel thin-wall construction, tiltable backwards for 20°
to broaden the operator’s field of vision, providing spacious operating space and luxurious
equipment
It is equipped with air conditioning and cab heater.

3.10 Outriggers

H-type outriggers, hydraulically extendable into horizontal and vertical directions


Two-stage sliding beams extendable (completely or intermediately) simultaneously via one
telescoping cylinder and extension / retraction rope.
Sliding beams in box-shaped sections are welded from high-tensile steel (δs = 960 MPa).
A support control unit is attached to both sides of the vehicle for controlling the 4 outriggers
to extend and retract simultaneously or independently.
With sliding beam illumination, support control unit illumination and electronic inclinometer
(on the support control units)

3.11 Hydraulic system

The superstructure is electro-hydraulic proportional controlled with computer system,


providing comfortable operation, accurate micro-positioning performance and simultaneous
movements.
Open / closed variable system offers little hydraulic pressure loss, high work efficiency,
accurate movements, stable & reliable work and stepless speed regulation.
In addition, this crane is also of such functions as counterweight self-handling, operator’s cab
tilting angle regulation, providing stable brake performance and high system reliability.

3.12 Electrical system

Single wire system, negative grounded, 24 Volt DC.


The electrical system consists of superstructure electrical system and chassis electrical
system.
The electrical system of superstructure includes the devices such as warning light “Main /
auxiliary winch approaching upper limit”, warning light “Main / auxiliary winch approaching
lower limit”, hoisting limit switch, lowering limit switch, overload protection device, emergency
stop button and other control lights and warning lights etc., ensuring safe operation and
providing good working environment.
The electrical system of chassis includes media player, air conditioning and cab heater,
providing comfortable driving environment.

34
ZTC1000V633/27Y

3.13 Safety devices

This crane is equipped with an automatic load moment limiter whose display and warning
devices are all fitted in the operator’s cab.
If the actual load reaches 90% of the rated one, the warning light lights up and buzzer sends
out slow acoustic warning.
If the actual load approaches 100% of the rated one, the warning light lights up, buzzer
sends out fast acoustic warning and all dangerous crane movements are switched off.
The basic parameters, such as moment ratio, boom angle, boom length, working radius,
actual lifting capacity, rated lifting capacity and maximum lifting height, will be displayed on
the digital LCD.
This crane is also equipped with the following safety devices to ensure the crane safety:
a) Boom angle indicator
b) Hoisting limit switch
c) Hook latch
d) Lowering limit switch
e) Bidirectional hydraulic lock
f) Balancing valve
g) Relief valve

3.14 Engine

Model: WP6G210E330
Manufacturer: Weichai Deutz Diesel Engine Co., Ltd.
Type: 6-cylinder in-line diesel, turbo-charged, intercooled (air – air)
Rated power / RPM: 154 kW at 2200 r/min
Max. output torque / RPM: 900 N.m at 1200 – 1800 r/min
Exhaust emission according to guidelines per EU Stage III

3.15 Air conditioning and cab heater

Both the driver’s cab and operator’s cab are equipped with special air conditioning and cab
heater for vehicle.

3.16 Counterweight

Underslung self-handled multivariable counterweight system in a total weight of 32 t


The moveable counterweight consists of one 6 t, one 14 t, one 8 t and two 2 t counterweight
plates.
Counterweight variants of 0 t, 6 t, 20 t, 28 t and 32 t, thus for a considerable application
spectrum
Movable counterweight plates can be assembled and disassembled by the counterweight
handler on the tail of slewing table.

3.17 Central lubricating system

All the lubricating points are automatically supplied with the correct grease quantity.

35
ZTC1000V633/27Y
3.18 Tip boom

It consists of one adapter and one reducing lattice tip boom section (4 m long).
It works together with the main winch.
Max. number of reeving: 4
Max. lifting capacity: 28 t
The tip boom section can be assembled below an angle of 0° or 30° to the adapter via
operating the pull bracket.
When the tip boom is not used, it is assembled below an angle of 0° to the adapter and then
folded onto the side of main boom
When the tip boom is used, it is assembled below an angle of 30° to the adapter and then
articulated with the telescopic boom section 5.
The utilization of tip boom enlarges the efficient work space of main boom.
It can not be attached with the vehicle during driving.

4 Specifications, chassis

Model ZLJ5664JQZ Code: ZLJ5664JQZV3.2


Type III
Model WP12.430N
Chassis
Engine Rated power kW/r/min 316 kW 1900 rpm
Max. output torque N.m/r/min 2060 Nm 1000-1400 rpm
Manufacturer
For detailed information, please refer to Technical Specifications, Special Purpose Chassis
for Truck Crane.

4.1 Engine

Model: WP12.430N

Type: 6-cylinder water-cooled diesel, turbo-charged, intercooled

Cylinder diameter: 126 mm

Piston stroke: 155 mm

Displacement: 11.596 L

Rated power / RPM: 316 kW at 1900 r/min

Max. output torque / RPM: 2060 N.m at 1000 -1400r/min

Rotation direction of crankshaft: (viewing from the front): clockwise

Fuel type: diesel oil

Exhaust emission according to guidelines per National Stage III

4.2Clutch and its controls

The adopted dry single-plate clutch is pneumatic boost electrically controlled, with advanced
structure and high reliability.

4.3 Transmission and its controls


36
ZTC1000V633/27Y
10JSD220A MT transmission

4.4 Transfer case

ZQC2500-10 transfer case, manufactured by Zhuzhou Gear Co., Ltd.

The adopted transfer case decreases the universal joint angle of drive shaft, improves the
resonance performance of drive system, and prolongs the service life of the drive system.

4.5 Drive shaft

Open-type

4.6Axles

Axles 1, 2 and 5 are steered.


Axles 2, 4 and 5 are driven.

4.7 Wheels and tires

Tire size: 12.00R24

Tire pressure: 0.9 MPa

Rim type: 8.5 – 24

Tightening torque of tire bolt: 550 N.m – 600 N.m

4.8 Steering system

The semi-integral power steering gear with limit unloading function is connected with 8
steering booster cylinders outside. The steering gear adopts built-in booster cylinder,
circulating ball-type steering system and high-sensitive distribution valve in double spool
valves type, providing convenient maintenance and safe & reliable steering.

4.9Suspension

Front / rear suspension: longitudinally installed leaf spring + balancing beam suspension

4.10Brake system

Service brake: dual-circuit air brake system, acting on 10 hubs.

Parking brake (Emergency brake): spring-loaded brake, acting on 6 hubs.

Auxiliary brake: compression release engine brake and engine exhaust brake.

4.11Electrical system

The chassis adopts two N200 batteries which are series connected (the rated voltage of
each battery is 12 V). The electrical system is single-wired. The negative pole is earthed via
the battery master switch to form a circuit with 24 V output voltage.

The batteries comply with the requirements stipulated in GB/T5008.1-2005 Lead-acid Starter

37
ZTC1000V633/27Y
Batteries — Technical Requirements and Methods of Tests.

The standard generator is an alternator (28 Volt and 80 Ah).

4.12 Driver’s cab

The low-mounted full-width new-type cab, which is welded in all-metal construction, has
modern streamlined appearance and wide vision and can be operated conveniently and
comfortably.

Its inner decoration is made from flexible plastic material and the angle and height of the
steering wheel are adjustable to suit the driver. The left and right windows are in sliding-type.
The windshield wiper, washing device and large reflector are equipped.

The luxurious instrument console is equipped with all kinds of instruments (including electric
speedometer and odometer), control lights, switches, media player and so on.

4.13 Air conditioning system

Adjustable cab heater / defroster and air conditioning are equipped in the driver’s cab.

38
ZTC1000V633/27Y
Appendix
Table of main purchased parts
Ser.
Description Manufacturer Remarks
No.
Bucher Hydraulics Remscheid GMBH
1 Main valve
(Germany)
2 Variable pump Linde Hydraulics Co., Ltd. (Germany)
3 Variable motor Linde Hydraulics Co., Ltd. (Germany)
Avic Liyuan Hydraulic Co., Ltd.
4 Constant motor Shanghai Electric Hydraulics and
Pneumatics Co., Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd.
5 Main winch reducer Tongshan County Branch Company
Tai’an Taishan Fushen Gearbox Co., Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd.
6 Auxiliary winch reducer Tongshan County Branch Company
Tai’an Taishan Fushen Gearbox Co., Ltd.
Shanghai Electric Hydraulics and
7 Slewing motor Pneumatics Co., Ltd.
Hi-Tech Hydraulic Co., Ltd.
8 Xuzhou Keyuan Hydraulic Co., Ltd.
Slewing reducer
9 Tongshan County Branch Company
Xuzhou Rothe Erde Slewing Bearing Co.,
9 Slewing bearing Ltd.
DV-B
Chengdu Chenggang Hydraulic
10 Telescoping system
Equipment Manufacturing Limited
assy.
Company
11 Derricking cylinder Hunan Teli Hydraulic Co., Ltd.
12 Horizontal cylinder Hunan Teli Hydraulic Co., Ltd.
13 Vertical cylinder Hunan Teli Hydraulic Co., Ltd.
Telescoping balancing Bucher Hydraulics Remscheid GMBH
14
valve (Germany)
Derricking balancing Bucher Hydraulics Remscheid GMBH
15
valve (Germany)
Shanghai Bosch Rexroth Hydraulics and
Hoist balancing valve Automation Ltd.
16
(for auxiliary winch)
SANT (Shenzhen) Hydraulic Co., Ltd.
Bucher Hydraulics Remscheid GMBH
17 Hoist balancing valve
(Germany)
18 Wire rope LTI Steel Wire Rope (Shanghai) Co., Ltd.
Shandong Hong Ruida Machinery Co.,
Ltd.
19 Hook
Xuzhou Da Changshi Construction
Mechanical Co., Ltd.
Hirschmann Electronics (Shanghai) Co.,
21 Load moment limiter
Ltd.
Hubei Qixing Vehicle-Body Limited
Company
22 Operator’s cab assy.
Yangzhou Shenzhou Automobile Internal
Ornament Co., Ltd.

The equipment fitted in the crane is subject to changes due to design improvements
or other reasons. Therefore, the above table is for reference only.

39

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