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Rev. Date Created Checked Approved

CONTRACTOR :
Hitachi Zosen India Private Limited Tel. : 0091 40 67764241
8-2-685/1/1/A, Road No.12, Fax : 0091 40 23334240
Banjara Hills, Hyderabad-500034, http:// www.hz-india.com
Telangana, India
Document type

TECHNICAL SPECIFICATION DOCUMENT (TSD)

Checked Checked
Reservation of rights ISO 16016 Issued Checked Approved
electrical Instru.
Copying this document and giving it to others
and the use or communications of the content Date 31.12.2019 02.01.2020 02.01.2020 02.01.2020 02.01.2020
thereof are forbidden, without express Initials PVT PVR ALK GSR VPD
authority. Offenders are liable to the payment Signature
of damages. All rights are reserved in the event AIC Document No. Rev.
of the grant of a patent or the registration or a
utility model or design.

Hitachi Zosen India Private Limited.

15CAA1 1100XXXX 00

Plant Type Document Title : Project No:

TSD for material handling system

LoCAL 550 I-10XX
(Mechanical)

Client Standard Project.

Project Location: Standard Project.

Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

Table of Contents

1 INTRODUCTION WITH SYSTEM DESCRIPTION 3

2 TECHNICAL REQUIREMENTS 3

2.1 Design principles, functions and operating conditions 3

General planning principles 3
Design parameters 3

2.2 Performance/ Technical guarantees 6

2.2.1 Availability 6
2.2.2 Sound pressure level 7
2.2.3 Special guarantees 7

2.3 Reference documents 7

2.3.1 Technical regulations, instructions and templates for technical documents 7
2.3.2 Diagrams, plans, drawings and part lists 7
2.3.3 Documents from supplier 7

3 SPECIFICATION OF THE SCOPE OF DELIVERY AND SERVICES 7

3.1 Scope of supply 7

General information 7
Mechanical scope 7
Painting and protection against corrosion 11
Thermal and noise protection insulation 11
Marking and labelling 11
Electrical scope 11
Instrumentation and control scope 12
Spare parts 12

3.2 Scope of services 13

3.2.1 Engineering 13
3.2.2 Erection 14
3.2.3 Commissioning , trial run and training. 14

3.3 Supply limits 14

3.3.1 Mechanical limits 14
3.3.2 Electrical limits 15
3.3.3 Instrumentation and control limits 15
3.3.4 Civil limits 15

4 CONTRACTUAL DOCUMENTS 15

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

1 INTRODUCTION WITH SYSTEM DESCRIPTION

This technical specification document (TSD) defines the scope of supply and scope of services of
complete material handling system (mechanical) for a single line Waste to Energy plant.
Fly ash from the 2nd and 3rd pass of boiler transported to bottom ash chute through screw conveyor.
The ash / residue collected in the fabric filter hoppers transfer to screw conveyor through slide gate
attached to fabric filter hopper. Ash / residue from the common screw conveyor is transported to
residue silo through pneumatic conveying system.

2 TECHNICAL REQUIREMENTS

2.1 Design principles, functions and operating conditions

General planning principles

For general project information and requirements, refer to TII-16-01 “General Information” (See:
Enclosure 1A to this TSD)
The following technical specification is binding for the total extent of products and services offered.
However, the supplier is not released from pointing out to the purchaser in case technical
requirements cannot be fulfilled or in case they may cause technical drawbacks.
The complete scope of supply has to be carried out according to TII-16-02 “Regulations and
Standards“ (See: Enclosure 1A to this TSD).In addition or in case of conflicts the works shall comply
with the relevant standards applicable in India.
The expected lifetime of the works is 25 years based on regular operations and maintenance.
The system must be designed for operation in harsh conditions. Simple maintenance, minimum
servicing and support must be guaranteed. Therefore the equipment shall have the sufficient
strength , durability and be solid. The lubrication points must be easily accessible and easy to identify

Design parameters

Sr. Parameter
Description
No.
1 Type of system Material handling system (Mechanical)

2 Quantity As per scope

3 KKS no Later

4 Operating condition Continuous

5 Installation Outdoor

6 Atmosphere Hot, humid and dusty

A Flue gas parameter

Flue gas constituent Unit Nominal (LP1) Range

1 CO2 % Vol 7.770 7.050 - 7.770

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

2 H2O % Vol 19.340 15.291 – 23.713

3 N2 % Vol 64.080 61.527 - 68.343

4 O2 % Vol 8.0 7.691 - 9.017

B Flue gas constituent

1 Dust mg/Nm3 5395 0 - 8000

2 NOx as NO2 mg/Nm3 359 0 - 550

3 HCl mg/Nm3 7586 0 - 8000

4 SO2 mg/Nm3 817 0 - 1000

5 HF mg/Nm3 12 0 - 25

6 CO mg/Nm3 50 0 - 150

7 Heavy metals mg/Nm3 50 0 – 75

8 Hg mg/Nm3 0.1 0-1

9 Dioxine and furans ng/Nm3 5 0 - 50

C Ash particle size

Description Unit Value

1 + 600 µm g/100g 53.59

2 - 600 µm + 500 µm g/100g 5.59

3 - 500 µm + 250 µm g/100g 23.18

4 - 250 µm + 125 µm g/100g 7.16

5 - 125 µm + 75 µm g/100g 4.90

6 - 75 µm + 53 µm g/100g 3.55

7 - 53 µm g/100g 2.01

D Ash analysis

Description Unit Value

1 Silica SiO2 g/100g 67.07

2 Alumina Al2O3 g/100g 12.61

3 Iron oxide Fe2O3 g/100g 7.52

4 Calcium dioxide CaO g/100g 2.06

5 Magnesium oxide MgO g/100g 1.93

6 Potassium oxide K2O g/100g 0.21

7 Sodium oxide Na2O g/100g 0.41

8 Cloride Cl mg/kg 0.11

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

9 Sulfur trioxide SO3 g/100g 0.55

10 Sulphide -- g/100g Absent

11 SiO2 +Al2O3 +Fe2O3 -- g/100g 88.20

12 Loss on ignition -- g/100g 6.33

Clay and construction
13 -- g/100g 35.89
debris
14 Clorine content -- mg/kg Absent

E Boiler 2nd and 3rd pass and 4th pass ash handling system

1 Handling material Fly Ash

2 Ash characteristic Abrsive , corrosive and flowability

3 Moisture content Less than 1 %

Normal 672°C
4 Ash temperature
Design 700°C
Ash conveying capcity Operation 490 kg / hr
5
(For each system) Design 1450 kg / hr

For volume calc. 400 kg/m3

6 Ash bulk density
For power calc. 1000 kg/m3

F Fabric filter ash / residue handling system

1 Handling material Fly ash / residue

Ash contain part of hydrated lime and
2 Ash content
powdered activated carbon as additive.

3 Ash characteristic Abrsive , corrosive and flowability

4 Moisture content Less than 1 %

Normal 148°C
5 Ash temperature
Design 200°C

For volume calc. 600 kg/m3

6 Ash bulk density
For power calc. 1000 kg/m3

7 1st screw conveyor capacity below fabric filter

Operation 17600 kg / hr
7.1 Ash transfer capcity
Design 19400 kg / hr

8 2nd screw conveyor capacity below fabric filter

8.1 Ash transfer capcity Operation 17600 kg / hr

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

Design 19400 kg / hr

9 Common screw conveyor capacity below fabric filter

Operation 35200 kg / hr
9.1 Ash transfer capcity
Design 38700 kg / hr

10 Screw conveyor for ash recirculation (Variable speed operated by VFD)

Operation 35700 kg / hr
10.1 Ash transfer capcity
Design 39300 kg / hr (Control range 1:10)

Note:-
1. For equipment dimension and arragement refer layout and marked scope of supply.

2.2 Performance/ Technical guarantees

The supplier guarantees compliance with the technical characteristics in accordance with this
specification document.
 General guarantees
The Guarantee period for all equipment/materials and structural/architectural works shall be two (2)
years after the formal acceptance date of the plant. The Supplier shall guarantee the following two
cases. Also during the guarantee period, if the operation of the supplied equipment has stopped
owing to defective supplied equipment which is needed to be replaced or repaired under the
supplier's responsibility, the guarantee period shall be extended for a period equal to the forced
stoppage.
 Performance guarantees
The supplier shall guarantee the performance shown in the data sheet or technical specification for
two (2) years after the formal acceptance date. If the supplier can not attain the guarantee figures in
performance test at site and it is judged supplier’s responsibility, the supplier shall replace and/or
repair the corresponding equipment, in this case replacing and/or repairing works are included in the
supplier’s obligation..
 Mechanical guarantees
The supplied equipment shall be guaranteed for two (2) years after the formal acceptance date. If
any trouble happens within the guarantee period and it is judged as the supplier’s responsibility, the
supplier shall replace and/or repair the corresponding equipment free of charge, in this case
replacing and/or repairing works are including in the supplier’s obligation.

2.2.1 Availability

The supplier guarantees an availability of at least 8,500 working hours per year for his scope of
supply.

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

2.2.2 Sound pressure level

According to TII 16.05 Thermal / Sound insulation (See: Enclosure 1A to this TSD).

2.2.3 Special guarantees

1. Conveying capacity.

2. Power consumption.

3. Utility consumption (water / air if screw conveyor used water / air cooling.)

2.3 Reference documents

2.3.1 Technical regulations, instructions and templates for technical documents

In accordance with Enclosure 1A to this TSD

The reference documents that are marked with " √ " in the respective column are part of this
specification and the supplier must ensure that they are received.

2.3.2 Diagrams, plans, drawings and part lists

In accordance with Enclosure 1B to this TSD.

2.3.3 Documents from supplier

In accordance with enclosure 2 to this TSD.

3 SPECIFICATION OF THE SCOPE OF DELIVERY AND SERVICES

3.1 Scope of supply

General information

The scope of supply includes, all the components indicated in the Enclosure 1B to this TSD:
Diagrams, plans, drawings and other documents.

Further to above, the scope of services / supply also includes:

 Complete manufacturing ,fabrication ,assembly of equipment.

 All required safety devices
 All necessary suspensions, supports and fixing devices
 Suitable lifting lugs, ears or ring bolts, or tapped holes for lifting rings shall be provided on all
equipment items where the weight exceeds 25 kg.
 Painting works for supplied equipments
 Spare parts and consumables (separate list to be provided)
 Special tools (separate list to be provided).
 All standard accessories and the auxiliary equipment that usually belong to the objects supplied.
 Stage inspection and final inspection for supplied system at supplier’s shop.
 Test report and warranty certificate for each item of equipment.
 All necessary lubrication systems if any required.

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

 All lubricants proposed for the works shall be suitable for all operating and environmental conditions
on the site. All oils and greases shall where possible be readily available in the country. The number
of oils and greases shall be kept to a minimum and the supplier shall submit to the purchaser for
approval a schedule containing all items of the works which require lubrication with the quantity type
and grade of lubricants required. The supplier shall supply the first fill of lubricants for the works
supplied under the purchase order.
 All parts to be fitted on the civil or steel structure (inserts, anchor bolts, foundation bolts , nuts ,
inserts , templates, etc.) shall be specified and supplied by the supplier within his battery limit.
Notes:-
 The supplier to ensure complete assembly of equipment will be required for erection and
commissioning of equipment at site (assembled system). Site welding etc. shall be avoided.
 Parts and components constructed with buck stays, ribbings or with upwardly opened profiles, in
which water puddles can form, are to be furnished with purposeful drain holes,which have to be
drilled before the anti-corrosion coat is put on.
 Thermal separation at transition areas or at the connection of warm to cold system components (heat
/ cold bridges), whereby the possible thermal expansion must be taken into account.
 Transportation sizes must be agreed with the purchaser
 The supplier shall precisely mention in his proposal the scope of supply and works for equipments.
 The supplier shall clearly indicate if any clarification and deviations considered in the offer compared
with TSD requirement (In format provided along with TSD).In abscence of such deviation sheet it will
be presumed that offer is strictly as per TSD and all it’s enclosure requirement in full.
 Supplier shall not disclose any technical information submitted by Hitachi zosen India Private Limited
(HZIND)

Mechanical scope

The supplier shall supply the said goods including below mentioned related to items in conformity
with the descriptions or conditions given in the data sheet and / or specification attached hereto and
all other attached documents. “Marked scope of supply for material handling system
(Mechanical)” (See: enclosure 1B to this TSD).
Turnkey material handling system (Mechanical) consisting of the following major components:

1. Boiler 2nd and 3rd pass ash handling system (Refer design parameter and layout drawing)

 2 nos. screw conveyor with cooling arrangement, cooling menthod supplier to specify.
(Screw conveyor will be directly attached to boiler 2nd and 3rd pass hopper with no bottom support
supplier to decide and design the conveyor with proper support)
 2 nos.inspection door on each screw conveyor 1 at front end and 1 at discharge end (One touch
type)
 1 no. expansion joint (downward expansion 20 mm and lateral expansion 15 mm).

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

(Supplier to decide expansion joint to be metallic or non metallic depending on mentioned

application)
 2 nos. motorized double flap valve.
 Ducting from screw conveyor to terminal point along with proper stiffning (300 mm X 300 mm) min.
 Flanges with hardware and gasket.
2. Boiler 4th pass ash handling system
 1 no. expansion joint (downward expansion 20 mm and lateral expansion 15 mm).
(Supplier to decide expansion joint to be metallic or non metallic depending on mentioned
application)
 1 nos. motorized double flap valve.
 Ducting from motorized double flap valve to terminal point along with proper stiffning (300 mm X 300
mm) min with length 10 meter.
 Flanges with hardware and gasket.
3. Fabric filter ash / residue handling system (Refer design parameter and layout drawing)
 4 nos manual knife edge gate valve at fabric filter hopper outlet flange.
 4 nos. connecting chute / transition peice from manual knife edge gate valve of fabric filter outlet
hopper to screw conveyor inlet flange.
(Screw conveyor will be hang to fabric filter hopper through manual knife edge gate valve and
transition piece / chute no bottom support considered for screw conveyor supplier to design conveyor
with proper stiffning accordingly.)
 3 nos. screw conveyor with 5 nos.inspection door for each screw conveyor (One touch type)
 2 nos. moterized double flap valve before common screw conveyor.
 1 no. manual knife edge gate valve at common screw conveyor location will be before material
discharge point for emergency ash discharge purpose.
 1 nos. screw conveyor for ash recirculation to evaporator cooler duct.
 1 nos of buffer tank before ash recirculation screw conveyor. (Capacity shall be 1 m 3)
 Flanges with hardware and gasket.
 The scope of the supplier shall be deemed to include all such items which although are not
specifically mentioned in the specification, but are needed to make the equipment complete in all
respect for its safe, reliable, efficient and trouble free operation.

Notes:-
Specific requirement for each equipment refer below notes:-
1. Expansion joints
 The construction of the joint shall be as per the EJMA standards.
 The expansion joints shall be complete with internal liner (MS plate)

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

 The material of internal liner and bellows shall withstand the applicable temperature pressure and
axialand lateral movements.The flanges of the expansion joint shall be of carbon steel and drilling
shall conform to ASME B 16.5 class 150# rating.
 The expansion joints shall not allow any leakage at the maximum operating pressure.
 Limit rod assemblies shall be provided to prevent excessive expansion.
 Alternatively fabric expansion bellow can also be considered with Internal sleeve/pipe arrangement
for protection of fabric from ash.
2. Knife edge gate valve.
 The inner body, spindle and knife plate (min 8 mm thickness) of the knife gate valve shall be of
stainless steel. Outer body & yoke of the valve shall be CS / CI.
 The knife gates shall provide leak-proof system and fresh air should not enter through gland sealing.
3. Screw conveyor
 Conveyor shall be completely sealed especially dust leak from inspection door, top cover plate and
shaft penetration area shall be prevented.
 The drive and non drive end shaft shall be provided with stuffing box / dust seal with lantern rings.
 A latern ring at seal shaft shall be installed to make sure there is no scatter of fly ash from shaft
through portion.
 Grease nipple and lubrication pipe for latern ring shall be installed.
 Supplier shall prevent shift of shaft caused by thrust load.
 The material of construction of trough, paddle should be abrasion resistant and of adequate
thickness.
 Inspection door shall be of one touch type with proper sealing arrangement.
 The inspection door shall be with wired mesh door to avoid direct contact with moving part when
inspection door is open.
4. Motorized double flap valve
 Flap valve shall be pressure and dust tight contruction.
 Flap valve shall be provided with inspection door / handhole.
 Flap valve shall be compact design.
General Notes:-
 Strictly no leakage allowed through any part / component of material handling system
supplied by supplier.
 The ash generated from municipal solid waste fired boiler have corrosive and abrasive nature hence
accordingly MOC of ash handling system components shall be selected.
 Boiler 2nd and 3rd pass hopper bottom flange elevation and for fabric filter outlet flange elevation
along with dimensional details mentioned in attached reference drawing (See: enclosure 1B to the
TSD).Supplier to fit equipement shown in marked scope of supply in available space and provide
layout of same for review and approval.

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Hitachi Zosen India Private Limited
TSD for material handling
Project No. : I-10XX Title:
system (Mechanical)

 Gaskets to be supplied for the flange connections to ensure the gas tight sealing. 10 % extra quantity
should be considered for shop trial assembly wherever applicable.
 Gasket material should be of Non-asbestos only. During the selection of material for gaskets, the
supplier has to check and considering the restrictions given on materials in TII 16.01.
 All bolts and all other fixings on the surfaces of steel structure connections shall be chamfered
(smooth surfaces).
 Suggest any plan concerning the cost-reduction that doesn’t make performance lower if they have.
 The scope of the supplier shall be deemed to include all such items which although are not
specifically mentioned in the specification, but are needed to make the equipment complete in all
respect for its safe, reliable, efficient and trouble free operation.
 The material of construction of trough, blade should be abrasion resistant and of adequate thickness.
The shaft shall be of EN-8 as minimum. The screw conveyor shall be provided with inspection door
at top for removal of jammed material.
 Direction of rotation arrows shall be clearly & permanently marked on all rotating machines.
 Manual knife edge gate valve open and close indication shall be clearly marked with clockwise close
and anti-clockwise open.
 Maintenance, such as exchange of the packing, shall be performed easily.
 Removable contact protection over rotating parts.
 Shims shall be arranged between the electrical motor and the bed plate to facilitate the realigning of
the motors during overhaul, with a possible deviation of 5 mm.
 All bolts except those with nylstop nuts shall be provided with lock nuts and spring washers.
 Hardware:-
1. Bolt – Grade 8.8 (as minimum)
2. Nut – Grade 8.0 (as minimum)
 All transportation frame and stay shall be coated with yellow color.
 Approval for the assembly drawing means only the approval of the shape and tie-in dimension
supplier needs to guarantee the performance.

Painting and protection against corrosion

 According to TII 16.04 “Corrosion protection and color concept” (See: enclosure 1A to the TSD)

Thermal and noise protection insulation

 According to TII 16.05 “Thermal/Sound insulation” (See: enclosure 1A of this TSD).

Marking and labelling

1. Name plate (A corrosion-rasistant name plate shall be attached to each equipment in clearly
visible,easily accessible location.Name plate shall be stamped with following information.)
 Purchaser equipment number , equipment name.

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Project No. : I-10XX Title:
system (Mechanical)

 Principal parameter of equipment (Design capacity,pressure,applied code and standard etc.)

 Manufacture’s name , serial number and Manufacturing date.
2. KKS number plate (A corrosion-rasistant KKS number plate to be attached to each item as specified
in “Marked scope of supply for material handling system (Mechanical) ” (See: enclosure 1B to the
TSD)
Example of KKS number tag plate as below.

KKS number should be in a readable manner in block letters size at least 10 mm in height.
3. Name plates shall be provided for each instruments, valves which are in suppliers scope.

Electrical scope

According to all TII, catalogues and specifications (See: enclosure 1A to this TSD)
Electrical scope shall be as per “Marked scope of supply for material handling system (Mechanical)”
(See: enclosure 1B to this TSD)

The following equipments and devices are included in the scope of supply:
 All required electric drives and consumers.

 All earthing connections shall be considered for panel / skid etc and provide a common terminal
points.

 For LT Motors Refer TII 15.02.01 “Low voltage drives and motorized valves”

 Starters for LV motors will be provided by purchaser in Boiler MCC.

Instrumentation and control scope

According to all TII, catalogues and specifications (See: enclosure 1A to this TSD)
Instrumentation and control scope shall be as per “Marked scope of supply for material handling
system (Mechanical) ” (See: enclosure 1B to the TSD)

 Complete cabling for supplier scope of instruments is in purchaser scope.

 Supplier to supply 1 No. Zero Speed Switch for each conveyor, Zero speed switch shall be non-
contact (proximity) type electronic switch. Mounting arrangement / location shall be such that
operation, effective sensing distance, sensitivity etc. shall not be effected by accumulation of dust on
rotating part or surface of probe. Adequate mechanical protection by means of non-metallic shields
shall be provided on top of the switch to prevent any damage due to falling coal / metallic pieces etc.
Each switch shall have two NO and two NC contacts wired out to the terminal blocks. The contact
rating of the switches shall be rated for 230 V 5A. The monitoring unit shall have cast aluminium
body having IP-65 degree of protection

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Hitachi Zosen India Private Limited
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Project No. : I-10XX Title:
system (Mechanical)

Spare parts

Sr.
Description Q’ty Specification
No.
A Spare part for commissioning

1 Supplier to specify - To be suggested by supplier

B Spare part for erection

1 Supplier to specify - To be suggested by supplier

C Special tools

1 Supplier to specify - To be suggested by supplier

D Spare part for two (2) years

1 Supplier to specify - To be suggested by supplier

E Consumable for two (2) years

1 Supplier to specify - To be suggested by supplier

Note :- All spare items to be dispatch in seperate box with proper name and “Commissioning
Spares” mentioned on box.

3.2 Scope of services

3.2.1 Engineering

The engineering services comprise the full engineering work as well as the documents to be
provided in accordance with Enclosure 2 to this TSD "Documents from Supplier”.In case that
Indian officials/authorities request for additional documents,which are not listed as above,they have
to be provided also.

The engineering includes the following services:

 All drawings according to Enclosure 2 to this TSD “Documents from supplier”
 Basic design including performance design of goods / equipment.
 Detail design such as strength calculation , material analysis , detail drawings / documents.
 Dimensional drawings/documents for fabrication at shop , such as cutting plan , welding sequential
procedure,plans for test and so on which must be submitted to purchaser for review/ approval.
 All measures needed to assure the quality of the systems supplied as well as inspections,
acceptance tests, and all reports & certificates regarding these systems in accordance with:
the“Inspection test plans”(ITP) as approved by the purchaser.
 All tests that are compulsory by statutory authorities have to be strictly followed and executed. The
results of these tests shall be provided always to the purchaser.

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Project No. : I-10XX Title:
system (Mechanical)

 Verification, correction and completion of interfaces on purchaser’s or third party’s drawings and
other documents comprising interfaces to the supplier’s scope of delivery.
 All genral arrangement, detail drawing,assymebly and sectional shall be submitted in AUTOCAD
format for approval / review.
 Drawings of equipment / component received from sub supplier (AutoCAD version).
 Detail drawing list and specifications of all wearing out parts and parts subject to breakage during
normal operating conditions
 Installation manual , operation manual , maintainance manual and so on.
 Below calculation shall be submitted during prebid stage for review / approval.
1. Sizing calculation of screw conveyor and double flap valve.
2. Strength calculation for screw conveyor shaft.
3. Electrical motor rating calculation.
 Factor of safety for all shafts shall be > 1.

3.2.2 Erection

 Erection and / or Installation work at site is not in supplier’s scope.

3.2.3 Commissioning , trial run and training.

The cold commissioning, trial run and training are part of the scope of supply. Also included are the
following:
1. Supervision for erection and commissioning
 Supervision for erection and commissioning is to be provided if needed.
2. Trial run at supplier’s place
 Functional test of all equipment like screw conveyor , double flap valve and drag chain conveyor.
3. Training
 Instruction to site team for proper operation of system if needed.
4. Response from supplier
 During the trial run of the whole plant, the supplier ensures that they are available on a call basis.
(Response time ≤ 24 hours)

3.3 Supply limits

3.3.1 Mechanical limits

Sr. P&ID /
Description of Interface Description
No. Drawing
2nd and 3rd pass screw conveyor:-
1100XXXX Marked Scope of supply.
1 1) 2nd and 3rd pass boiler hopper flange. &
Layout drawing.
2) Furnace steel frame terminal point. 1100XXXX

2 Fabric filter bottom hopper conveyor:- 1100XXXX Marked Scope of supply.

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Sr. P&ID /
Description of Interface Description
No. Drawing
1) Fabric filter bottom hopper flange. & Layout drawing.
1100XXXX
2) Conveyor material discharge flange.

3.3.2 Electrical limits

Sr. P&ID /
Description of Interface Description
No. Drawing
1 Electric motor terminal 1100XXXX Marked Scope of supply
Earthing flat (brought together onto one
2 -- --
connection)

3.3.3 Instrumentation and control limits

Sr. P&ID/
Description of Interface Description
No. Drawing

1 Zero speed switch controller 1100XXXX Marked Scope of supply

3.3.4 Civil limits

Sr. P&ID /
Description of Interface Description
No. Drawing
1 Not applicable -- --

4 CONTRACTUAL DOCUMENTS

This TSD with all enclosures

 Enclosure 1A: “Technical regulations, instructions and templates for technical documents”

 Enclosure 1B: “Diagrams, plans, drawings and other documents”

 Enclosure 2: “Schedule “Documents from supplier”

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