Telescopic Boom Series

Parts Manual
General
The information contained in this section is designed
to aid the user in locating and identifying replacement
parts. Component parts of various assemblies and
sub-assemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location of
component parts in disassembly order. If a part cannot
be found in this section, order by work platform model
number and serial number, giving a complete description
of the part.
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included
in a kit will not have an index number.
Quantities (Units Per Assy.)
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that
the quantity may vary when machine is equipped with
certain options. Order quantity as needed.

Parts Ordering Information
When ordering replacement parts, the complete part
number and description should be used to ensure
proper identification and delivery of the desired item.
This complete identification should also be used when
requesting equipment information.
Hardware
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as
COMMON HARDWARE items and appear indented
under the major items with which they are used. They
should be ordered separately as listed, since they are
not component parts of the pieces they attach to.

Method Of Listing How To Order Repair Parts

Parts are listed in order according to the reference
number shown in the illustration, followed by a full
description based upon the “NOUN FIRST” method.
That is, the noun name of the part is listed first, then
the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly or
group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly. If
CUSTOMER___________________________________________________________________
1. Address all orders to your local SKYJACK
dealer.
2. Specify model and serial number of the work
platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in
this manual for each item.
6. Show billing and shipping address and name of
individual if possible.
7. Suggest best routing.

DEALER______________________________________________________________________

MODEL NUMBER ______________________________________________________________

SERIAL NUMBER ______________________________________________________________

DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

SJ 40T & SJ 45T SKYJACK, Page 
143843

COVER
 AD

Table Of Contents

Platform And Related Parts

Figure 1.1. Railing Assemblies - Side Gate...................................................................................................... 8
Figure 1.2. Railing Assemblies - Back Gate.................................................................................................. 10
Figure 1.3. Gate Assembly............................................................................................................................. 12
Figure 1.4a. Platform Assembly (ANSI/CSA)................................................................................................... 14
Figure 1.4b. Platform Assembly (CE)............................................................................................................... 16
Figure 1.5. Platform Control Console Assembly............................................................................................ 18
Figure 1.6. Boom / Turret Controller Assembly (Dual Axis)........................................................................... 22
Figure 1.7. Drive / Steer Controller Assembly (Single Axis).......................................................................... 24
Figure 1.8. Platform Terminal Strip................................................................................................................. 26

Booms And Related Parts

Figure 2.1. Boom Assembly........................................................................................................................... 28
Figure 2.2. Power Track Carrier Assembly..................................................................................................... 30
Figure 2.3. Main Boom Clamps and Fittings................................................................................................. 32
Figure 2.4. Main Boom Wear Pad Assembly................................................................................................. 33
Figure 2.5. Fly Boom Wear Pad Assembly.................................................................................................... 34
Figure 2.6. Extension Cylinder Support Assembly........................................................................................ 35
Figure 2.7. Valve and Limit Switch Mounting Assembly................................................................................ 36
Figure 2.8. Work and Travel Limit Switch Mounting Assembly (CE)............................................................. 38
Figure 2.9. Jib Assembly - SJ 45T.................................................................................................................. 40
Figure 2.10. Rotary Actuator Mounting - SJ 40T.............................................................................................. 42
Figure 2.11. Jib Lift / Platform Rotate Valve Assemblies.................................................................................. 44

Cylinder Related Parts

Figure 3.1. Lift Cylinder Assembly.................................................................................................................. 46
Figure 3.2. Extension Cylinder Assembly...................................................................................................... 48
Figure 3.3. Master Cylinder Assembly........................................................................................................... 50
Figure 3.4. Slave Cylinder Assembly............................................................................................................. 51
Figure 3.5. Jib Cylinder Assembly................................................................................................................. 52
Figure 3.6. Axle Lockout Cylinder Assembly................................................................................................. 53

Turret And Related Parts

Figure 4.1. Cowlings, Mounting Hardware & Counterweight (40T/45T)....................................................... 54
Figure 4.2. Turret Assembly............................................................................................................................ 56
Figure 4.3a. Lift Cylinder Bracket Assembly.................................................................................................... 62
Figure 4.4. High Pressure Filter Assembly..................................................................................................... 64
Figure 4.5. Turret Swing Drive Assembly....................................................................................................... 65
Figure 4.6. Axle Lockout Valve Assembly...................................................................................................... 66
Figure 4.7. Main Boom Pin Assembly............................................................................................................ 67
Figure 4.8. Main Control Valve Assembly...................................................................................................... 68
Figure 4.9. Brake Control Valve Assembly..................................................................................................... 70
Figure 4.10a. Rotary Manifold............................................................................................................................ 72
Figure 4.10b. Rotary Manifold (with Propane Fittings)...................................................................................... 74

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 AD

Table Of Contents

Figure 4.11. Hydraulic Tank Assembly............................................................................................................. 76

Figure 4.12a. Fuel Tank Assembly (GM dual fuel engine)................................................................................. 78
Figure 4.12b. Fuel Tank Assembly (Deutz engine)............................................................................................ 80
Figure 4.13. Emergency Power Unit................................................................................................................ 82
Figure 4.14a. Base Control Console Assembly (Deutz engine)........................................................................ 84
Figure 4.14b. Base Control Console Assembly (GM engine)............................................................................ 88
Figure 4.15. Base Terminal Strip...................................................................................................................... 92
Figure 4.16. Charge Pressure Filter Assembly................................................................................................ 93
Figure 4.17. No Generator and Oil Cooler Hose Fitting.................................................................................. 94
Figure 4.18. Platform Level Interlock (Relay Kit).............................................................................................. 95

Electrical Harness Related Parts

Figure 5.1. Main Electrical Harness SJ 40T/45T............................................................................................ 96
Figure 5.2. Cable Harnesses.......................................................................................................................... 98
Figure 5.3. Control Cable Harnesses........................................................................................................... 100
Figure 5.4. Valve Harnesses and Limit Switch Assemblies......................................................................... 101
Figure 5.5. 110/220V Outlet Harness........................................................................................................... 102
Figure 5.6. ECU Harnesses.......................................................................................................................... 103
Figure 5.7. Glow Plug Harness.................................................................................................................... 104
Figure 5.8. Engine Interface Harness (GM Engine)..................................................................................... 106

Base And Related Parts

Figure 6.1. Base, Axles And Wheel Assembly............................................................................................. 108
Figure 6.2. Rear Axle Assembly with Gear Box........................................................................................... 112
Figure 6.3. Differential Assembly (Rear Axle Assembly with Gear Box)...................................................... 114
Figure 6.4. Central Housing Assembly (Rear Axle Assembly with Gear Box)............................................. 116
Figure 6.5. Gear Box - Rear Axle.................................................................................................................. 118
Figure 6.6. Hydraulic Drive Motor................................................................................................................ 120
Figure 6.7. Brakes - Rear Axle...................................................................................................................... 122
Figure 6.8. Front Axle Assembly (2 Wheel Drive)........................................................................................ 126
Figure 6.9. Front Axle Assembly (4 Wheel Drive)........................................................................................ 128
Figure 6.10. Differential Assembly (4 Wheel Drive)........................................................................................ 130
Figure 6.11. Central Housing Assembly (4 Wheel Drive).............................................................................. 132
Figure 6.12. Steering Assembly..................................................................................................................... 133
Figure 6.13. Trunnion Assembly..................................................................................................................... 134
Figure 6.14. Axle Lockout Cylinder Fittings................................................................................................... 135
Figure 6.15. Propane Tank Assembly............................................................................................................ 136

Engines And Related Parts

Figure 7.1. Engine Assembly (Deutz Diesel Engine)................................................................................... 138
Figure 7.2. System Pump Assembly............................................................................................................ 142
Figure 7.3. Drive Pump Assembly................................................................................................................ 144
Figure 7.4. Engine Coupling Assembly........................................................................................................ 146
Figure 7.5. Engine Assembly (GM Dual Fuel Engine)................................................................................. 148

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Table Of Contents

Hydraulic Hose Related Parts

Figure 8.1. Standard Hose Numbering System........................................................................................... 150
Figure 8.2. Hydraulic Hose Connection - Cylinders.................................................................................... 152
Figure 8.3. Hydraulic Hose Connection - Control Compartment................................................................ 154
Figure 8.4. Hydraulic Hose Connection - Engine Compartment................................................................. 156
Figure 8.5a. Fuel Line Hose Connection - Engine Compartment.................................................................. 158
Figure 8.5b. Fuel Line Hose Connection (GM Dual Fuel Engine)................................................................. 160
Figure 8.6. Hydraulic Hose Connection - Base and Axles........................................................................... 162
Figure 8.7. Hydraulic Hose Connection - Turret Grease Fittings................................................................. 164

Optional Equipment
Figure 9.1. Air Hose To Platform Option...................................................................................................... 166
Figure 9.2. Flashing Amber Light Option..................................................................................................... 167
Figure 9.3. Generator and Oil Cooler Assembly.......................................................................................... 168
Figure 9.4. Generator Control Valve Assembly............................................................................................ 172
Figure 9.5. 110V Generator Cable Assembly (ANSI/CSA).......................................................................... 173
Figure 9.6. Generator and Oil Cooler Harnesses........................................................................................ 174
Figure 9.7. Generator Wire Assemblies....................................................................................................... 176
Figure 9.8. Hydraulic Hose Connection - Generator and Oil Cooler........................................................... 178
Figure 9.9. 12 kW Generator Assembly....................................................................................................... 180
Figure 9.10. Circuit Breaker Assembly (12kW generator)............................................................................. 182
Figure 9.11. Generator Wire Assemblies (12kW generator).......................................................................... 184
Figure 9.12. Hydraulic Hose Connection - 12kW Generator......................................................................... 186
Figure 9.13. Cold Start Engine Assembly - Diesel......................................................................................... 188
Figure 9.14. Work Light Assembly................................................................................................................. 189
Figure 9.15. Welder and Mounting Assembly................................................................................................ 190
Figure 9.16. Diesel Scrubber (Deutz engine)................................................................................................. 192
Figure 9.17. Glazier Package Option............................................................................................................. 194

Labels And Nameplate

Figure 10.1. Label Kit...................................................................................................................................... 197
Figure 10.2. Labels - Boom (Platform Control Console)................................................................................ 198
Figure 10.3. Labels - Boom (Front and Back)................................................................................................ 199
Figure 10.4. Labels - Boom (Engine Side)..................................................................................................... 200
Figure 10.5. Labels - Boom (Control Side).................................................................................................... 202
Figure 10.6. Labels - Compartments (Engine)............................................................................................... 204
Figure 10.7. Labels - Compartments (Control).............................................................................................. 205
Figure 10.8. Labels - Dual Fuel...................................................................................................................... 206
Figure 10.9. Labels - Boom (Railing).............................................................................................................. 208

Tables
Table 11.1. SJ 40T / 45T Boom Fluids Table................................................................................................ 210
Table 11.2. SJ 40T / 45T Boom Grease Locations, Turret and Axle Grease Table...................................... 211
Table 11.3. SJ 40T / 45T Boom Grease Locations and Gear Grease Table................................................ 212

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143843
 Figure 1.1. Railing Assemblies - Side Gate AE

16 15

14

11
2 5
12
5 2 2 4

19
2 4 8
7 7
6
13 8

2 9

17

2 9 4 2
2
10 4 2 3 2
4
2
3
2

18 1

M138655AA

SKYJACK, Page 8 SJ 40T & SJ 45T

143843
 Figure 1.1. Railing Assemblies - Side Gate AE
Index Skyjack
Qty. Description
No. Part No.

1 138681 1 WELDMENT, Railing (Right Hand) (49.438”)

(Machines with S/N 98000349 & Below, excluding S/N 98000321)
144423 1 WELDMENT, Railing (Right Hand) (51.313”)
(Machines with S/N 98000350 & Above, including S/N 98000321)
2 103996 56 WASHER, Flat (0.312)
3 103865 12 BOLT, Hex head (0.312-18 x 2, Grade 5)
4 103984 28 NUT, Hex nylon lock (0.313-18, Grade 5)
5 139008 4 SCREW, Round head (0.312-18 x 2)
6 103856 8 BOLT, Hex head (0.25-20 x 0.75, Grade 5)
7 103995 12 WASHER, Flat (0.25)
8 115649 8 NUT, Hex nylon lock (0.25-20, Grade 5)
9 122006 4 BOLT, Hex head (0.312-18 x 3.25, Grade 5)
10 103866 8 BOLT, Hex head (0.312-18 x 2.25, Grade 5)
11 (Ref.) 1 PLATE, Front guard
(For components, refer to Figure 1.2)
12 103632 6 SCREW, Hex head self tapping (0.25-14 x 0.75)
13 (Ref.) - MANUAL BOX
(For components, refer to Figure 1.2)
14 (Ref.) 6 CAP, Plastic end
(For components, refer to Figure 1.3)
15 (Ref.) - PLATFORM CONTROL CONSOLE ASSEMBLY
(For components, refer to Figure 1.5)
16 (Ref.) 1 RAILING, Front
(For components, refer to Figure 1.2)
17 138664 1 WELDMENT, Railing (Left hand) (49.438”)
(Machines with S/N 98000349 & Below, excluding S/N 98000321)
144422 1 WELDMENT, Railing (Left hand) (51.313”)
(Machines with S/N 98000350 & Above, including S/N 98000321)
18 (Ref.) 1 GATE ASSEMBLY
(For components, refer to Figure 1.3)
19 103024 1 CLIP, Single (G8)

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143843
 Figure 1.2. Railing Assemblies - Back Gate AE

14
16 15
2 5

2 4
6

7
11
19
12
7 8
5 2

8 4 2
7
6
2 4 13
2 9

3 2 1

18
2
10
4
2
3
2

17

M138729-B_M138730-B

SKYJACK, Page 10 SJ 40T & SJ 45T

143843
 Figure 1.2. Railing Assemblies - Back Gate (CE) AE
Index Skyjack
Qty. Description
No. Part No.

1 144145 1 WELDMENT, Railing (Right hand) (51.313”) (CE)

2 103996 56 WASHER, Flat (0.312)
3 103865 20 BOLT, Hex head (0.312-18 x 2, Grade 5)
4 103984 28 NUT, Hex nylon lock (0.313-18, Grade 5)
5 139008 4 SCREW, Round head (0.312-18 x 2)
6 103856 8 BOLT, Hex head (0.25-20 x 0.75, Grade 5)
7 103995 12 WASHER, Flat (0.25)
8 115649 8 NUT, Hex nylon lock (0.25-20, Grade 5)
9 122006 4 BOLT, Hex head (0.312-18 x 3.25, Grade 5)
10 103866 8 BOLT, Hex head (0.312-18 x 2.25, Grade 5)
11 138697 1 PLATE, Front guard
12 103632 6 SCREW, Hex head self tapping (0.25-14 x 0.75)
13 117293 1 MANUAL BOX
14 (Ref.) 6 CAP, Plastic end
(For components, refer to Figure 1.3)
15 (Ref.) - PLATFORM CONTROL CONSOLE ASSEMBLY
(For components, refer to Figure 1.5)
16 138201 1 RAILING, Front
17 144144 1 WELDMENT, Railing (Left hand) (51.313”) (CE)
18 (Ref.) 1 GATE ASSEMBLY
(For components, refer to Figure 1.3)
19 103024 1 CLIP, Single (G8)

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 Figure 1.3. Gate Assembly AE

7 8 9 3

1
5

6
M138688AB

Index Skyjack
Qty. Description
No. Part No.

- 138688 1 GATE ASSEMBLY

1 138689 1 • WELDMENT, Gate

2 100702 2 • CAP, Plastic end
3 117277 2 • HINGE, Stanley spring
4 138695 1 • LOCK, Cabin
5 139641 6 • RIVET, Pop (1/4”)
6 144048 1 • CAP, Round end
7 103856 12 BOLT, Hex head (1/4”-2 x 3/4”, Grade 5)
8 104000 12 WASHER, Lock (1/4”)
9 103995 12 WASHER, Flat (1/4”)

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 Figure 1.4a. Platform Assembly (ANSI/CSA) AC

9 10 11

12 13 14 15
8

2
3

M138730AB

SKYJACK, Page 14 SJ 40T & SJ 45T

143843
 Figure 1.4a. Platform Assembly (ANSI/CSA)
Index Skyjack
Qty. Description
No. Part No.

1 138175 1 WELDMENT, Platform base (ANSI/CSA)

2 139193 8 BOLT, Hex head, patch (0.375-16 x 0.875, zinc, Grade 8)
3 125959 8 WASHER, Flat (0.375)
4 138696 1 BOLT, Hex head (1-8 x 10.5, zinc, Grade 8)
5 102646 1 WASHER, Flat (1)
6 138559 1 NUT, Crownlock (1-8, Grade 8)
7 138721 1 FOOTSWITCH ASSEMBLY
8 700187 1 • FOOTSWITCH
9 138374 1 • PLUG, 3 Pole screw (10A)
10 138373 1 • STRAIN RELIEF (M20)
11 138372 1 • HOOD, Top 7 pole (M20)
12 700188 1 • COVER, Footswitch
13 103856 4 BOLT, Hex head (0.25-20 x 0.75, Grade 5)
14 700598 4 WASHER, Fender
15 115649 4 NUT, Hex nylon lock (0.25-20, Grade 5)

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 Figure 1.4b. Platform Assembly (CE) AD

16

10
7
11 12
9

13

2
8

5
4

7 14
6
15

M144332AA

SKYJACK, Page 16 SJ 40T & SJ 45T

143843
 Figure 1.4b. Platform Assembly (CE) AD
Index Skyjack
Qty. Description
No. Part No.

1 144343 1 WELDMENT, Platform base (CE - rear gate)

144413 1 WELDMENT, Platform base (CE - side gate)
2 144353 1 MOUNTING, Rotary actuator
3 144363 1 LOAD CELL
4 144502 8 BOLT, Hex head patch (ZP, M16 x 1.5 x 45, Grade 8.8)
5 144329 8 WASHER, Flat hard (ZI, M16)
6 106447 4 BOLT, Hex head (0.5-13 x 2.25, Grade 8)
7 104379 8 WASHER, Flat hard (0.5)
8 144364 4 SPACER, Load cell
9 144365 2 WASHER, Safety
10 138791 4 NUT, Torque lock (0.5-13, Grade C)
11 (Ref.) - BOLT, Hex head, patch (0.375-16 x 0.875, zinc, Grade 8)
(For components, refer to Figure 1.4a)
12 (Ref.) - WASHER, Flat (0.375)
(For components, refer to Figure 1.4a)
13 (Ref.) - BOLT, Hex head (1-8 x 10.5, zinc, Grade 8)
(For components, refer to Figure 1.4a)
14 (Ref.) - WASHER, Flat (1)
(For components, refer to Figure 1.4a)
15 (Ref.) - NUT, Crownlock (1-8, Grade 8)
(For components, refer to Figure 1.4a)
16 (Ref.) - FOOTSWITCH ASSEMBLY
(For components, refer to Figure 1.4a)

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143843
 Figure 1.5. Platform Control Console Assembly AE
(See Next Diagram for Cover)

4 27 26 25
24
21
22

23
28 20
21
22

43

2 3 4 19

18

5 15
14
7 16
6 17
8
13
9 12
49
11
10

48
46
47

M138742AC2

SKYJACK, Page 18 SJ 40T & SJ 45T

143843
 Figure 1.5. Platform Control Console Assembly AE
Index Skyjack
Qty. Description
No. Part No.

A 138744 - PLATFORM CONTROL CONSOLE ASSEMBLY (ANSI/CSA SJ 45T - Deutz)

B 138742 - PLATFORM CONTROL CONSOLE ASSEMBLY (ANSI/CSA SJ 40T - Deutz)
C 144379 - PLATFORM CONTROL CONSOLE ASSEMBLY (CE - Deutz)
D 138748 - PLATFORM CONTROL CONSOLE ASSEMBLY (ANSI/CSA SJ 45T - GM)
E 138746 - PLATFORM CONTROL CONSOLE ASSEMBLY (ANIS/CSA SJ 40T - GM)

1 138339 1 • CONTROL BOX, Platform

138715 1 •
138335 1 •
103962 4 •
300450 4 •
138334 1 •
2 136328 1 •
3 103892 2 •
300060 2 •
4 115649 6 •
5 103041 4 •
3 •
6 103257 2 •
1 •
7 103255 2 •
1 •
8 138373 4 •
3 •
9 139043 4 •
3 •
10 138375 1 •
11 138374 1 •
12 139045 1 •
13 139044 1 •
14 139128 1 •
15 138751 2 •
16 103957 8 •
17 138765 8 •
18 138755 1 •
19 138756 1 •
20 138749 5 •
21 115545 4 •
22 300450 8 •
23 127131 5 •
24 (Ref.) - •
25 138227 1 •
26 128571 4 •
27 103859 4 •
28 103057 1 •
• LATCH, Slotted door
• LID, Control box
• SCREW, Round head machine (10-32 x 0.5)
• NUT, Hex nylon lock (10-32, Grade 5)
• WEATHER STRIP, Cut
BOX, AC outlet (ANSI/CSA)
BOLT, Hex head (0.25-20 x 0.625, Grade 5) (ANSI/CSA)
SCREW, Button head cap (0.25-20 x 0.5) (CE)
NUT, Hex nylon lock (0.25-20, Grade 5)
STRAIN RELIEF (1/2 NPT) A, C, D
STRAIN RELIEF (1/2 NPT) B, E
CABTIRE 18/3 (28”) A, B, D, E
CABTIRE 18/3 (28”) C
CABTIRE 18/4 (28”) A, C, D
CABTIRE 18/4 (28”) B, E
STRAIN RELIEF (M20) A, D
STRAIN RELIEF (M20) B, C, E
HOOD, Top 7 pin (M20 with clip) A, D
HOOD, Top 7 pin (M20 with clip) B, C, E
SOCKET, 3 Pin screw (10A)
PLUG, 3 Pin screw (10A) A, B, D, E
SOCKET, 4 Pin screw (10A)
PLUG, 4 Pin screw (10A) A, C, D
PLUG (0.88”) B, E
HOUSING, Open bottom 24 pin levered
SCREW, Round head machine (8-32 x 0.5)
NUT, Hex nylon lock (8-32, Grade 5)
PLUG, 24 Pin spring (16A)
SOCKET, 24 Pin spring (16A)
SOCKET, Automotive relay
SCREW, Round head machine (10-32 x 0.375)
NUT, Hex nylon lock (10-32, Grade 5)
RELAY, 12V (40 AMP)
TERMINAL STRIP, Platform
(For components, refer to Figure 1.8)
CONTROLLER MODULE, OCM
SLEEVE, Anti-vibration mount battery
BOLT, Hex head (0.25-20 x 1.5, Grade 5)
BEEPER, 4-28VDC Slow pulsing

Parts list continued on the following page.

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143843
 Figure 1.5. Platform Control Console Assembly (Continued) AE

42 37

38 33 35 34

32
33
31
40
36
42 39
30
42 40
29
42 41

42 37 34

33 33
ANSI/CSA Cover
36 35

38
30 37 42
42 39
45 29
42 40
44
42 41

CE Cover
M138742AC3

SKYJACK, Page 20 SJ 40T & SJ 45T

143843
 Figure 1.5. Platform Control Console Assembly (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

29 137791 1 • BASE ASSEMBLY SWITCH, (2NC/LED RED)

137781 1 •
137783 2 •
137785 1 •
30 137795 1 •
31 137786 1 •
137781 1 •
137782 1 •
137784 1 •
32 137792 1 •
33 139127 4 •
3 •
2 •
34 (Ref.) - •
35 138229 1 •
139203 6 •
36 138226 1 •
37 102853 4 •
3 •
38 (Ref.) - •
39 115747 1 •
40 115574 2 •
1 •
41 138278 1 •
42 144016 8 •
7 •
6 •
43 144387 1 •
44 137786 1 •
137781 1 •
137782 1 •
45 137794 1 •
46 (Ref.) - FOOTSWITCH ASSEMBLY
47 (Ref.) - VALVE AND LIMIT SWITCH HARNESSES
48 (Ref.) - CONTROL CABLE HARNESS
49 (Ref.) - 110V / 220V OUTLET BOX
• LATCH, Mounting
• BLOCK, NC Contact
• SWITCH, LED Block (Red)
SWITCH HEAD, Emergency stop
BASE ASSEMBLY SWITCH, (NO)
• LATCH, Mounting
• CONTACT BLOCK, NO Spring
• BLOCK, Switch light
SWITCH HEAD, Horn pushbutton
PLUG, (1/2) B
PLUG, (1/2) A, C, E
PLUG, (1/2) D
CONTROLLER, Drive / Steer (Dual Axis)
(For components, refer to Figure 1.6)
MODULE, Upper indicating
• BULB, 12V
CONTROLLER, Function Speed (Unidirectional)
SWITCH, Toggle A, C, D
SWITCH, Toggle B, E
CONTROLLER, Boom / Turret Controller (Single Axis)
(For components, refer to Figure 1.7)
SWITCH, Toggle
SWITCH, Toggle D, E
SWITCH, Toggle A, B, C
SWITCH, Toggle
PANEL BUSHING SEAL, D
PANEL BUSHING SEAL, A, C, E
PANEL BUSHING SEAL, B
ALARM, Overload C
BASE ASSEMBLY SWITCH, (NO) C
• LATCH, Mounting
• BLOCK, NO Spring Contact
SWITCH HEAD, Selector (2 way) C
(For components, refer to Figure 1.4)
(For components, refer to Figure 5.4)
(For components, refer to Figure 5.3)
(For components, refer to Figure 5.5)

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 Figure 1.6. Boom / Turret Controller Assembly (Dual Axis) AC

2 3
A A
5
4

8
4 6 7

9 18

10 17

11

16

15

14
12
13

M138225AA

SKYJACK, Page 22 SJ 40T & SJ 45T

143843
 Figure 1.6. Boom / Turret Controller Assembly (Dual Axis) AC
Index Skyjack
Qty. Description
No. Part No.

- 138225 1 BOOM / TURRET CONTROLLER ASSEMBLY (DUAL AXIS)

1 141326 1 • CAP, Rubber

2 141327 2 • GASKET
3 141325 1 • KIT, Handle
4 141328 4 • NUT
5 141329 4 • SCREW
6 141331 2 • SCREW, Set
7 141330 1 • COUPLING, (10 mm)
8 141313 1 • BOOT
9 141323 1 • WASHER, Retainer
10 141315 1 • SHOE, Spring
11 141321 4 • SCREW, Mounting (M4)
12 141316 1 • CAN, Enclosure
13 141320 1 • GROMMET, Rubber
14 141317 1 • GASKET, Mounting
15 141319 4 • SCREW
16 141318 1 • 0-RING
17 141324 1 • SPRING, Compression
18 141322 1 • CLIP, Retainer

SJ 40T & SJ 45T SKYJACK, Page 23

143843
 Figure 1.7. Drive / Steer Controller Assembly (Single Axis) AC

10

2
A
3 4 5 6

11

12 13

14

15

M138224AA

SKYJACK, Page 24 SJ 40T & SJ 45T

143843
 Figure 1.7. Drive / Steer Controller Assembly (Single Axis) AC
Index Skyjack
Qty. Description
No. Part No.

- 138224 1 DRIVE / STEER CONTROLLER ASSEMBLY (SINGLE AXIS)

1 141338 1 • KIT, Handle

2 141328 4 • NUT
3 141329 4 • SCREW
4 141342 2 • MICROSWITCH
5 141331 2 • SCREW, Set
6 141343 1 • COUPLING, (8 MM)
7 141339 1 • CAP, Rubber
8 141340 1 • ROCKER
9 141341 1 • ROCKER, Axel
10 141327 2 • GASKET
11 141334 1 • BOOT ASSEMBLY, Standard
12 141336 2 • SCREW Mounting
13 141335 2 • WASHER, Mounting
14 141333 1 • ENCLOSURE
15 141337 1 • SCREW, Enclosure

SJ 40T & SJ 45T SKYJACK, Page 25

143843
 Figure 1.8. Platform Terminal Strip AD

3
4 5
1
2

M144403AA

Index Skyjack
Qty. Description
No. Part No.

A 138613 1 TERMINAL STRIP, Platform (ANSI/CSA)

B 144403 1 TERMINAL STRIP, Platform (CE)

1 137941 2 • END PLATE

2 707146 1 •
3 707145 9 •
10 •
4 137940 13 •
14 •
5 707147 2 •
6 102874 7.25” •
SEPARATOR
TERMINAL BLOCK, Diode A
TERMINAL BLOCK, Diode B
TERMINAL BLOCK, Through A
TERMINAL BLOCK, Through B
END STOP
DIN RAIL

SKYJACK, Page 26 SJ 40T & SJ 45T

143843
 Figure 2.1. Boom Assembly AD

31 1
32

4 B 21
2
5

A
3
26
33

24 10
A 9
11

17 18

19

32
27
28
16
23 22 7
8

30
15

16

29 B 12
9 25
20 13
14
M138948AC

SKYJACK, Page 28 SJ 40T & SJ 45T

143843
 Figure 2.1. Boom Assembly AD
Index Skyjack
Qty. Description
No. Part No.

A 138750 - BOOM ASSEMBLY (ANSI/CSA)

B 144430 - BOOM ASSEMBLY (CE)

1 (Ref.) - • MAIN BOOM WEAR PAD ASSEMBLY

(For components, refer to Figure 2.4)
2 (Ref.) - • FLY BOOM WEAR PAD ASSEMBLY
(For components, refer to Figure 2.5)
3 (Ref.) - • CYLINDER, Extension
(For components, refer to Figure 3.2)
4 709655 1 • PIN, Extension cylinder
5 700425 1 • WASHER, Master cylinder pin
6 706872 2 • BOLT, Hex head/patch (0.5-13 x 0.75, Grade 5)
7 138964 1 • BRACKET, Master cylinder
8 144204 2 • SCREW, Socket head cap (0.5-13 x 2)
9 104379 3 • WASHER, Flat (0.5)
10 138791 2 • NUT, Crownlock (0.5-13, Grade 8)
11 114580 2 • FITTING, Elbow, 45° (06 SAE - 06 JIC)
12 (Ref.) 1 • EXTENSION CYLINDER SUPPORT ASSEMBLY
(For components, refer to Figure 2.6)
13 (Ref.) - • CYLINDER, Slave
(For components, refer to Figure 3.4)
14 103070 2 • FITTING, Hydraulic (SAE 8 to JIC 6)
15 101632 4 • BOLT, Hex head (0.375-16 x 0.75, Grade 5)
16 103999 16 • WASHER, Lock (0.375)
17 704642 2 • CAP SCREW, Flat head (0.312-18 x 0.75, Grade 5)
18 708001 2 • PIN, Extension and slave cylinder
19 138986 2 • FITTING, bulkhead, 90° (06 JICM - 06 JICM)
20 (Ref.) - • WORK AND TRAVEL LIMIT SWITCH MOUNTING ASSEMBLY B
(For components, refer to Figure 2.8)
21 (Ref.) - • POWER TRACK CARRIER ASSEMBLY
(For components, refer to Figure 2.2)
22 (Ref.) - • MASTER CYLINDER ASSEMBLY
(For components, refer to Figure 3.3)
23 709734 1 • PIN, Master cylinder
24 709699 2 • RETAINING BAR, Pin
25 709656 1 • PIN, Lift cylinder
26 (Ref.) - • PLATE, Bulk head mounting
(For components, refer to Figure 2.3)
27 139006 4 • BOLT, Hex head (0.375-16 x 2, Grade 8)
28 125959 4 • WASHER, Flat (0.375, hard)
29 139005 1 • BOLT, Hex head/nylon/patch (0.5-13 x 0.75, Grade 5)
30 101564 2 • BUSHING, Fiberglide (1.75 inner diameter x 1.5 long)
31 103967 2 • SCREW, Cup set (5/16-18 x 3/8)
32 100352 2 • WASHER, Flat (0.625)
33 (Ref.) - • CLAMP, Loop cushion (#26)
(For components, refer to Figure 2.3)

SJ 40T & SJ 45T SKYJACK, Page 29

143843
 Figure 2.2. Power Track Carrier Assembly AE

16 17

18

19
15 20
21
23
22
11
19
14 11 27 35

11

24
25
10 9

10 13

11

28

29 31 10 11

30 26
12
K
36

32
5
9
6
8
33
27 K 30
36
28
34

29 30
27 1
28 11 19
5
2 3 4
6
4
7
M138841AC_1

SKYJACK, Page 30 SJ 40T & SJ 45T

143843
 Figure 2.2. Power Track Carrier Assembly AE
Index Skyjack
Qty. Description
No. Part No.

1 139020 1 CARRIER WELDMENT, Lower

2 710131 1 COVER, Power track side
3 103948 2 SCREW, Button head cap (0.313-18 x 0.5)
4 103404 4 WASHER, Lock (0.312)
5 138816 2 HOSE, Clamp
6 710210 1 PLATE, Hose guide
7 103884 2 BOLT, Hex head (0.312-18 x 2.5, Grade 5)
8 139063 1 TRAY
9 139062 2 PAD, Wear (Power Track Top/Bottom)
10 139688 16 SCREW, Machine flat head (0.25-20 x 1)
11 115649 52 NUT, Hex nylon lock (0.25-20, Grade 5)
12 138648 1 WELDMENT, Tube
13 139065 2 PAD, Wear (Power Track Side)
14 300060 20 SCREW, Button head cap (0.25-20 x 0.5)
15 139064 1 COVER
16 709661 1 PLATE, Left hand
17 139018 1 WELDMENT, Form
18 139061 1 PLATE, Right hand
19 702911 18 SCREW, Button head cap (0.25-20 x 1)
20 103996 6 WASHER, Flat (0.312)
21 148331 2 BOLT, Hex head (0.312-18 x 0.625, Grade 5)
22 139066 1 PAD, Wear (Power Track, Roller Drum)
23 103980 2 NUT, Hex head (0.25-20, Grade 5)
24 709297 1 ASSEMBLY, Roller
709296 1 • ROLLER WELDMENT
709293 2 • BEARING, Roller
25 709660 1 PIN, Power track roller
26 709888 1 ASSEMBLY, Chain
27 103999 18 WASHER, Lock (0.375)
28 101297 8 BOLT, Hex head (0.375-16 x 1.25, Grade 5)
29 125959 8 WASHER, Flat (0.375, hard)
30 104606 8 NUT, Hex nylon lock (0.375-16, Grade 5)
31 709737 2 PAD, Wear (Extension Tube Top/Bottom)
32 103867 2 BOLT, Hex head (0.312-18 x 3, Grade 5)
33 103984 2 NUT, Hex nylon lock (0.313-18, Grade 5)
34 138464 4 BOLT, Hex head (0.375-16 x 0.625, Grade 5)
35 103473 12 BOLT, Hex head (0.375-16 x 1, Grade 5)
36 (Ref.) - VALVE AND LIMIT SWITCH MOUNTING ASSEMBLY
(For components, refer to Figure 2.7)

K 127192 1 KIT, Bracket

SJ 40T & SJ 45T SKYJACK, Page 31

143843
 Figure 2.3. Main Boom Clamps and Fittings AC

8
7

12
9
9 8

7 6

8 5

6 10
7
11

7 6 1

5 2
4 3
M138750AB_R

Index Skyjack
Qty. Description
No. Part No.

1 139004 1 PLATE, Bulk head mounting

2 103864 2 BOLT, Hex head (0.312-18 x 1, Grade 5)
3 103996 2 WASHER, Flat (0.312)
4 103984 2 NUT, Hex nylon lock (0.313-18, Grade 5)
5 103473 1 BOLT, Hex head (0.375-16 x 1, Grade 5)
6 104606 2 NUT, Hex nylon lock (0.375-16, Grade 5)
7 125959 2 WASHER, Flat (0.375, hard)
8 133241 2 CLIP, Single (S340G26)
9 101297 1 BOLT, Hex head (0.375-16 x 1.25, Grade 5)
10 138987 4 FITTING, Straight bulkhead (-6 -6 JIC)
11 139157 4 NUT, Bulkhead (#6 JIC)
12 103999 1 WASHER, Lock (0.375)

SKYJACK, Page 32 SJ 40T & SJ 45T

143843
 Figure 2.4. Main Boom Wear Pad Assembly AD

8 6

5 9
2

6 8
6
4
Front End

M138947AB

Index Skyjack
Qty. Description
No. Part No.

A 138947 1 MAIN BOOM ASSEMBLY (ANSI/CSA)

B 144432 1 MAIN BOOM ASSEMBLY (CE)

1 138896 1 • WELDMENT, Main boom A

144433 1 •
2 139056 4 •
3 139058 1 •
4 139053 1 •
5 138966 AR •
138967 AR •
138968 AR •
6 103999 16 •
7 103473 12 •
8 101632 8 •
9 144196 AR •
144199 AR •
WELDMENT, Main boom B
PAD, Wear (Side)
PAD, Wear (Top)
PAD, Wear (Bottom)
SHIM (10 Gauge) (used only when required)
SHIM (12 Gauge) (used only when required)
SHIM (14 Gauge) (used only when required)
WASHER, Lock (0.375)
BOLT, Hex head (0.375-16 x 1, Grade 5)
BOLT, Hex head (0.375-16 x 0.75, Grade 5)
SHIM (16 Gauge)
SHIM (21 Gauge)

SJ 40T & SJ 45T SKYJACK, Page 33

143843
 Figure 2.5. Fly Boom Wear Pad Assembly AD

2 3

5
7

8
6
9 Rear End

M138895AB

Index Skyjack
Qty. Description
No. Part No.

A 138895 1 FLY BOOM ASSEMBLY (ANSI/CSA)

B 144435 1 FLY BOOM ASSEMBLY (CE)

1 138894 1 • WELDMENT, Fly boom A

144440 1 • WELDMENT, Fly boom B
2 706781 1 • PAD, Wear (Top)
3 701621 4 • SCREW, Flat head cap (0.375-16 x 1.25, Grade 5)
4 702691 4 • PAD, Wear (Side)
5 110853 8 • SCREW, Flat head cap (0.25-20 x 0.625, Grade 5)
6 706783 1 • PAD, Wear (Bottom)
7 104606 8 • NUT, Hex nylon lock (0.375-16, Grade 5)
8 144195 AR • SHIM (16 Gauge)
144198 AR • SHIM (21 Gauge)
9 114197 4 • SCREW, Flat head cap (0.375-16 x 1.50, Grade 5)

SKYJACK, Page 34 SJ 40T & SJ 45T

143843
 Figure 2.6. Extension Cylinder Support Assembly

M710214AA

Index Skyjack
Qty. Description
No. Part No.

- 710214 1 EXTENSION CYLINDER SUPPORT ASSEMBLY

1 710213 1 • BRACKET, Extension cylinder

2 701538 4 • PAD, Wear
3 711085 8 • SCREW, Flat head cap (0.375-16 x 1.75, Grade 5)
4 104606 8 • NUT, Hex nylon lock (0.375-16, Grade 5)

SJ 40T & SJ 45T SKYJACK, Page 35

143843
 Figure 2.7. Valve and Limit Switch Mounting Assembly AC

4 10
4 10

16 11
6 12
13
14 15

7 8 1

5 2
3
4

Power Track - Front End

M139166AB

Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - JIB LIFT/PLATFORM ROTATE VALVE ASSEMBLIES

(For components, refer to Figure 2.11)
2 103861 2 BOLT, Hex head (0.25-20 x 2.00, Grade 5) (40T)
120738 2 BOLT, Hex head (0.25-20 x 4.00, Grade 5) (45T)
3 104000 2 WASHER, Lock (0.25)
4 103995 5 WASHER, Flat (0.25)
5 138951 1 COVER, Valve and limit switch
6 (Ref.) - LIMIT SWITCH, Fly boom
(For components, refer to Figure 5.4)
7 112249 2 WASHER, Lock (#8)
8 103958 2 SCREW, Round head machine (8-32 x 0.75)
9 138949 1 BRACKET, Valve and limit switch
10 139168 3 SCREW, Button head cap (0.250-20 x 0.75)
11 103472 2 WASHER, Flat (0.375)
12 103999 2 WASHER, Lock (0.375)
13 101297 2 BOLT, Hex head (0.375-16 x 1.250, Grade 5)
14 104185 2 WASHER, Lock (#10)
15 104698 2 SCREW, Round head machine (10-32 x 0.75)
16 144540 1 SUBPLATE, Limit switch (If equipped)

SKYJACK, Page 36 SJ 40T & SJ 45T

143843
 Figure 2.8. Work and Travel Limit Switch Mounting Assembly (CE) AD

20 12

16 17

19
4
18
3
4
5

14 15 11 13

Main Boom - Rear End

1

2
6

9 8

Main Boom - Front End

10

M144430AA

SKYJACK, Page 38 SJ 40T & SJ 45T

143843
 Figure 2.8. Work and Travel Limit Switch Mounting Assembly (CE) AD
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - WELDMENT, Main boom (CE)

(For components, refer to Figure 2.4)
2 144469 1 GROMMET (0.875 x 1, 1.125 x 0.1875)
3 103473 3 BOLT, Hex head (0.375-16 x 1, Grade 5)
4 103999 4 WASHER, Lock (0.375)
5 103472 2 WASHER, Flat (0.375)
6 144373 1 LIMIT SWITCH, Boom out
103256 408” CABTIRE (18/2 SJ)
7 103036 1 STRAIN RELIEF (1/2” NPT)
8 144467 2 SCREW, Machine (#10-24 x 2.25, ZI)
9 126642 2 NUT, Hex nyloc (#10-24)
10 144396 1 PLATE, Cover
11 133075 1 LIMIT SWITCH (sealed)
12 144398 1 PLATE, Mounting cover
13 144397 1 PLATE, Mounting bracket
14 126499 2 SCREW, Round head machine (8-32 x 0.875)
15 112249 2 WASHER, Lock (#8)
16 103991 2 WASHER, Flat (#8)
17 103986 2 NUT, Hex head (8-32)
18 103596 2 BOLT, Hex head (0.375-16 x 2, Grade 5)
19 125959 2 WASHER, Flat (0.375)
20 104606 2 NUT, Hex nylon lock (0.375-16, Grade 5)

SJ 40T & SJ 45T SKYJACK, Page 39

143843
 Figure 2.9. Jib Assembly - SJ 45T AE

23

24 16

9
8
20 21 22
15
14
3
13
14
12
25 3
7
2

9
5 8
7

6 19
5
4

7
9
8
7
4
18
17

4 3 2 1 3

10

11

M138236AF

SKYJACK, Page 40 SJ 40T & SJ 45T

143843
 Figure 2.9. Jib Assembly - SJ 45T AE
Index Skyjack
Qty. Description
No. Part No.

1 138248 1 Lower arm

2 100904 4 BUSHING (1.5 x 1)
3 103216 8 BUSHING (1.5 x 1.5)
4 106230 5 NUT, Crownlock (1 1/4 - 12, Grade 8)
5 139194 2 SPACER, Jib mounting (If equipped)
6 (Ref.) - JIB CYLINDER ASSEMBLY
(For components, refer to Figure 3.5)
7 138261 5 PIN
8 125959 6 WASHER, Flat (0.375 hard)
9 138739 6 BOLT, Hex head nylon patch (0.375-16 x 0.75, Grade 5)
10 103887 8 BOLT, Hex head (0.312-18 x 0.75, Grade 5)
11 703714 2 PAD, Wear
12 701288 1 NUT, Crownlock (1 1/2” - 12)
13 144027 1 WELDMENT, Bracket
14 103216 4 BUSHING (1.5 x 1.5) (If equipped)
15 138616 1 PIN, Fly boom
16 143954 1 COVER
17 (Ref.) - ACTUATOR, Rotary
(For components, refer to Figure 2.10)
18 138244 1 WELDMENT, Bracket
19 138258 1 UPPER ARM
20 101632 4 BOLT, Hex head (3/8”-16 x 0.75, Grade 5)
21 103472 4 WASHER, Flat (0.375)
22 103999 4 WASHER, Lock (0.375)
23 143994 2 SLEEVE, Nylon 3’ (#46)
24 (Ref.) - HYDRAULIC HOSE CONNECTIONS
(For components, refer to Figure 8.1)
25 143987 2 CLAMP, P (2.5”)

SJ 40T & SJ 45T SKYJACK, Page 41

143843
 Figure 2.10. Rotary Actuator Mounting - SJ 40T AE

7
5
6
17
9
18

8
9
10

11 19 20

12 13 21

16

19 20

4 3 2 1 21
14
15

M138551AC

SKYJACK, Page 42 SJ 40T & SJ 45T

143843
 Figure 2.10. Rotary Actuator Mounting - SJ 40T AE
Index Skyjack
Qty. Description
No. Part No.

1 144028 1 MOUNTING WELDMENT, Rotary actuator

2 103216 4 BUSHING, (1.5 x 1.5) (If equipped)
3 106230 5 NUT, Lock (1.25-12, Grade 8)
4 701288 1 NUT, Lock (1.5)
5 700575 4 NUT, Crownlock (0.75-10 Grade 8)
6 702194 4 WASHER, Flat (0.75)
7 138616 1 PIN, Fly boom
8 138739 6 BOLT, Hex head nylon patch (0.375-16 x 0.75, Grade 5)
9 125959 7 WASHER, Flat (0.375)
10 138261 1 PIN, Jib
11 138232 1 ACTUATOR, Rotary
12 141360 1 • ASSEMBLY, Valve
13 141399 2 • • CARTRIDGE, Valve
14 141400 2 • • SEAL, Port
15 141464 3 • • BOLT, Mounting
16 103894 4 BOLT, Hex head (0.75-10 x 3, Grade 8)
17 143987 1 CLAMP (2.5”)
18 104606 1 NUT, Hex nylon lock (0.375-16, Grade 5)
19 134890 2 FITTING, Straight bulkhead (-4 -4 JIC)
20 143963 2 NUT, Bulk head lock (#04)
21 125883 2 FITTING, 90˚ (04 JICM - 04 ORBM)

K 141350 1 KIT, Seal repair (Rotary Actuator)

SJ 40T & SJ 45T SKYJACK, Page 43

143843
 Figure 2.11. Jib Lift / Platform Rotate Valve Assemblies AE

Valve A Valve B
1 2 3 1 2 3

4 5
11 12

8
6 7 7 10

M138120AA M139167AA

Index Skyjack
Qty. Description
No. Part No.

A 138120 1 JIB LIFT / PLATFORM ROTATE VALVE ASSEMBLY (45T)

B 138395 1 PLATFORM ROTATE VALVE ASSEMBLY (40T)

1 141421 2 VALVE, Jib raise & lower

2 141409 4 COIL, 12 VDC (Deutsch S Series)
3 141424 2 SPACER (8 size coil)
4 141434 1 MANIFOLD BLOCK, Jib lift / platform rotate A
5 129127 4 FITTING, Elbow, 90° ( 4-6, O-Ring) A
1 FITTING, Elbow, 90° ( 4-6, O-Ring) B
6 141428 2 PLUG (SAE-4)
7 103069 1 FITTING, Straight connector (6 SAE 37 - 6 ORB)
8 139104 1 FITTING, Elbow - Long, 90° (06 JICM - 06 ORBM)
9 141255 1 MANIFOLD BLOCK, Platform rotate B
10 114578 1 FITTING, Elbow, 90° ( 6-6, O-Ring)
11 701956 1 FITTING, Straight connector (6 SAE - 4 JIC)
12 702875 1 FITTING, Elbow, 90° ( Swivel -4 JIC)

SKYJACK, Page 44 SJ 40T & SJ 45T

143843
 Figure 3.1. Lift Cylinder Assembly AD

6
K1
5
1
K1
4

2
2

3 2

K1
7
K1

M138500AB_1

SKYJACK, Page 46 SJ 40T & SJ 45T

143843
 Figure 3.1. Lift Cylinder Assembly AE
Index Skyjack
Qty. Description
No. Part No.

A 138500 - LIFT CYLINDER ASSEMBLY (ANSI/CSA)

B 144328 - LIFT CYLINDER ASSEMBLY (CE)

1 141472 1 • WELDMENT, Tube, A

146501 1 • WELDMENT, Tube, B

2 103208 4 • BEARING
3 701827 2 • VALVE, Counterbalance, A
1 • VALVE, Counterbalance, B
4 141468 1 • NUT, Rod
5 141470 1 • PISTON, A
146504 1 • PISTON, B
6 141467 1 • SPACER, A
146502 1 • SPACER, B
7 141471 1 • GLAND
8 141474 1 • WELDMENT, Rod

K1 141469 1 KIT, Seal, A

146506 1 KIT, Seal, B

SJ 40T & SJ 45T SKYJACK, Page 47

143843
 Figure 3.2. Extension Cylinder Assembly

K1
8
K1
9
6
7
4 6
K1
5

10

M138501AA_1

SKYJACK, Page 48 SJ 40T & SJ 45T

143843
 Figure 3.2. Extension Cylinder Assembly
Index Skyjack
Qty. Description
No. Part No.

- 138501 - EXTENSION CYLINDER ASSEMBLY

1 141448 1 • WELDMENT, Tube

2 121250 2 • PLUG, O-ring (7/16)
3 104437 4 • PLUG, O-ring (9/16)
4 141453 2 • VALVE, Counterbalance
5 104400 1 • NUT, Rod
6 141446 2 • PLUG, 1/16 Orifice (NPTF)
7 141450 1 • PISTON
8 141451 1 • GLAND
9 141445 1 • TUBE, Stop
10 141452 1 • WELDMENT, Rod

K1 141447 1 KIT, Seal

SJ 40T & SJ 45T SKYJACK, Page 49

143843
 Figure 3.3. Master Cylinder Assembly

K1

2 5

K1
4
K1
2
3

M138502AA

Index Skyjack
Qty. Description
No. Part No.

- 138502 - MASTER CYLINDER ASSEMBLY

1 141460 1 • WELDMENT, Tube

2 103216 4 • BEARING
3 104400 1 • NUT, Rod
4 141458 1 • PISTON
5 141459 1 • GLAND
6 141461 1 • WELDMENT, Rod

K1 141457 1 KIT, Seal

SKYJACK, Page 50 SJ 40T & SJ 45T

143843
 Figure 3.4. Slave Cylinder Assembly

4 3 1
5

K1
8
K1
K1
6
7

10

K1
6
9

K1

M138503AA

Index Skyjack
Qty. Description
No. Part No.

- 138503 - SLAVE CYLINDER ASSEMBLY

1 141463 1 • WELDMENT, Tube

2 701969 1 • BLOCK, Manifold
3 710088 2 • VALVE, Counterbalance
4 103884 4 • SCREW, Head hex cap (5/16)
5 103404 4 • WASHER, Lock (5/16)
6 103216 4 • BEARING
7 104400 1 • NUT, Rod
8 141458 1 • PISTON
9 141459 1 • GLAND
10 141465 1 • WELDMENT, Rod

K1 141462 1 KIT, Seal

SJ 40T & SJ 45T SKYJACK, Page 51

143843
 Figure 3.5. Jib Cylinder Assembly AC

3
12 1
4

5
K1
2 9
8
K1
7
K1
6

11
6
K1

10
K1

M138504AB

Index Skyjack
Qty. Description
No. Part No.

- 138504 - JIB CYLINDER ASSEMBLY

1 141393 1 • WELDMENT, Tube

2 701969 1 •
3 701827 2 •
4 103884 4 •
5 103404 4 •
6 103216 4 •
7 104400 1 •
8 141394 1 •
9 141390 1 •
10 141395 1 •
11 141396 1 •
12 131705 2 •
BLOCK, Manifold
VALVE, Counterbalance
SCREW, Head hex cap (5/16)
WASHER, Lock (5/16)
BEARING
NUT, Rod
PISTON
TUBE, Stop with O-ring
GLAND
WELDMENT, Rod
FITTING, Straight (-8 SAE -4 JIC)

K1 141392 1 KIT, Seal

SKYJACK, Page 52 SJ 40T & SJ 45T

143843
 Figure 3.6. Axle Lockout Cylinder Assembly

5
4

K1
7
K1

6 11
1
K1

9
12
8 K1
10

M138171AA_2

Index Skyjack
Qty. Description
No. Part No.

- 138171 - AXLE LOCKOUT CYLINDER ASSEMBLY

1 141478 1 • WELDMENT, Tube

2 141483 1 • BLOCK, Manifold
3 103404 4 • WASHER, Lock (5/16)
4 103884 4 • SCREW, Hex Head Cap (5/16)
5 104569 2 • VALVE, Counterbalance
6 104400 1 • NUT, Rod
7 141479 1 • PISTON
8 142459 2 • SCREW, Bleeder
9 141480 1 • GLAND
10 141475 1 • TUBE, Stop
11 141481 1 • WELDMENT, Rod
12 141476 1 • BEARING

K1 141477 1 KIT, Seal

SJ 40T & SJ 45T SKYJACK, Page 53

143843
 Figure 4.1. Cowlings, Mounting Hardware & Counterweight (40T/45T) AE

36
4 1
35
34

19

18
2 3 33 33
23
35
5
22
36
6
20 21
17
A
7
8
9

38 26

10
B A 3

23 24 29 28 9

25
32
37 31

11 12 13 24
7
21 3 8
24
7 3
9
30
14
B

36 15 36 16

M138284AB

SKYJACK, Page 54 SJ 40T & SJ 45T

143843
 Figure 4.1. Cowlings, Mounting Hardware & Counterweight (40T/45T) AC
Index Skyjack
Qty. Description
No. Part No.

1 138511 1 STACK WELDMENT, Exhaust

2 127067 2 WASHER, Flat (0.375, Style BB)
3 104606 32 NUT, Hex Nylon lock (0.375-16, Grade 5)
4 138928 1 COWLING, Engine compartment
5 138313 1 BRACKET, Rear gas spring (Engine compartment side)
6 138941 1 FILLER, Rear fiberglass
7 103999 30 WASHER, Lock (0.375)
8 103472 22 WASHER, Flat (0.375)
9 103870 30 BOLT, Hex head (0.375-16 x 1.5, Grade 5)
10 138793 1 COUNTERWEIGHT, Turret (40T)
138794 1 COUNTERWEIGHT, Turret (45T)
11 100850 6 • BOLT, Hex head (0.75-10 x 2.5, Grade 8)
12 700575 6 • NUT, Crownlock (0.75-10, Grade 5)
13 702194 12 • WASHER, Flat (0.75)
14 138927 1 COWLING, Control compartment
15 144022 1 BRACKET, Cowling latch (Hydraulic tray)
(Order P/N 139074 for machines with serial numbers SJ40T010 and below)
16 144023 1 BRACKET, Cowling latch (Fuel tray)
(Order P/N 139075 for machines with serial numbers SJ40T010 and below)
17 144024 1 BRACKET, Cowling latch (Engine tray)
(Order P/N 139076 for machines with serial numbers SJ40T010 and below)
18 144025 1 BRACKET, Cowling latch (Battery tray)
(Order P/N 139077 for machines with serial numbers SJ40T010 and below)
19 133216 8 BOLT, Carriage (0.313-18 x 1, Grade 5)
20 103996 8 WASHER, Flat (0.312)
21 103984 16 NUT, Hex nylon lock (0.313-18, Grade 5)
22 144015 4 MOUNT, Anti-vibration
(Order P/N 139078 for machines with serial numbers SJ40T010 and below)
23 144010 2 GAS SPRING, Cowling (#189)
(Order P/N 138312 for machines with serial numbers SJ40T010 and below)
24 138312 2 GAS SPRING, Cowling
25 138836 8 STUD, Ball
26 138295 4 BRACKET, Top gas spring
27 138311 4 HINGE WELDMENT, Vertical
28 138291 4 HINGE WELDMENT, Horizontal
(Order P/N 139027 for machines with serial numbers SJ40T010 and below)
29 138736 4 BOLT, Hex head (0.375-16 x 6, Grade5)
30 125959 18 WASHER, Flat (0.375, hard)
31 138288 2 BRACKET, Front gas spring
32 138818 1 BRACKET, Rear gas spring (Control compartment side)
33 138834 20 SCREW, Round head machine (10-24 x 0.75, Grade5)
34 104694 8 WASHER, Flat (#10)
35 126642 8 NUT, Hex nylon lock (10-24, Grade 5)
36 144002 4 LATCH, Flexible draw
(Order P/N 141284 for machines with serial numbers SJ40T010 and below)
37 144042 1 TRIM, Protective (Fuel Cutout)
38 144105 2 PLUG, 3/4” Threaded hole

SJ 40T & SJ 45T SKYJACK, Page 55

143843
 Figure 4.2. Turret Assembly AE
Control Compartment
(See Next Diagram for Engine Compartment)

16 22
21

17 18 19 18 17 26
20
25
24

15 23

27

14
70
69

13

12
9
11
1
10 8 7

6 2 3 4

47

48

M138600AC1

SKYJACK, Page 56 SJ 40T & SJ 45T

143843
 Figure 4.2. Turret Assembly AD
Index Skyjack
Qty. Description
No. Part No.

1 138411 1 WELDMENT, Turret

2 138558 1 MOUNT, Rotary manifold
3 101632 10 BOLT, Hex head (0.375-16 x 0.75, Grade 5)
4 103999 10 WASHER, Lock (0.375)
5 (Ref.) - MANIFOLD, Rotary (9 port)
(For components, refer to Figure 4.10)
6 (Ref.) - GEAR, Turret rotation
(For components, refer to Figure 6.1)
7 701762 24 BOLT, Hex head (0.625-11 x 4.5, Grade 8)
8 700782 26 WASHER, Flat (0.625)
9 (Ref.) 1 POWER UNIT, Emergency
(For components, refer to Figure 4.13)
10 (Ref.) - FUEL TANK ASSEMBLY (GM engine)
(For components, refer to Figure 4.12a)
(Ref.) - FUEL TANK ASSEMBLY (Deutz engine)
(For components, refer to Figure 4.12b)
11 (Ref.) - MAIN CONTROL VALVE ASSEMBLY
(For components, refer to Figure 4.8)
12 (Ref.) - BRAKE CONTROL VALVE ASSEMBLY
(For components, refer to Figure 4.9)
13 (Ref.) - AXLE LOCKOUT VALVE ASSEMBLY
(For components, refer to Figure 4.6)
14 (Ref.) - BASE CONTROL CONSOLE ASSEMBLY (Deutz engine)
(For components, refer to Figure 4.14a)
(Ref.) - BASE CONTROL CONSOLE ASSEMBLY (GM engine)
(For components, refer to Figure 4.14b)
15 (Ref.) - HYDRAULIC TANK ASSEMBLY
(For components, refer to Figure 4.11)
16 (Ref.) - MASTER CYLINDER ASSEMBLY
(For components, refer to Figure 3.3)
17 138815 2 SCREW, Socket head cap (0.5-13 x 1, nylon patch, zinc)
18 700425 2 WASHER, Master cylinder pin
19 138470 1 PIN, Master cylinder
20 138471 1 MAIN BOOM PIN ASSEMBLY
(For components, refer to Figure 4.7)
21 (Ref.) - LIFT CYLINDER BRACKET ASSEMBLY
(For components, refer to Figure 4.3)
22 (Ref.) - LIFT CYLINDER ASSEMBLY
(For components, refer to Figure 3.1)
23 111356 2 SWITCH, Limit sealed (ANSI/CSA)
24 112248 2 SCREW, Round head machine (8-32 x 1)
25 103991 2 WASHER, Flat (#8)
26 138765 2 NUT, Hex nylon lock (8-32, Grade 5)
27 139141 1 LIMIT SWITCH ASSEMBLY, Direction
133075 1 • SWITCH, Limit sealed
103958 2 • SCREW, Round head machine (8-32 x 0.75)
112249 2 • WASHER, Lock (#8)

Parts list continued on the following page.

SJ 40T & SJ 45T SKYJACK, Page 57

143843
 Figure 4.2. Turret Assembly (Continued) AE
Engine Compartment

38
37
CE - If equipped
36
59 60 4 34
39
34 34

33 35 4

32 60
58
31
29
50 51 52
30 28
49
A 50 52
A

8
53 54
61

62
8
61
B 62
64
63
65

66
B 57
55 56
67 42
68 40
46 43
41
71 44
4
72 45
41
47

48

M138600AE1

SKYJACK, Page 58 SJ 40T & SJ 45T

143843
 Figure 4.2. Turret Assembly (Continued) AE
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

28 (Ref.) - HIGH PRESSURE FILTER ASSEMBLY

(For components, refer to Figure 4.4)
29 709677 3 BEARING, Ball transfer
30 706372 1 PIN, Turret lock
31 139161 1 PIN, Quick release
32 105807 2 LANYARD, (6” )
33 138464 2 BOLT, Hex head (0.375-16 x 0.625, Grade 5)
34 103472 4 WASHER, Flat (0.375)
35 138809 1 BATTERY, 12V (800 CCA) (Single)
144527 2 BATTERY, 12V (450 CCA) (Double - CE if equipped)
36 138785 1 PLATE, Battery hold-down (Single)
2 PLATE, Battery hold-down (Double)
37 115649 2 NUT, Hex nylon lock (0.25-20, Grade 5) (Single)
4 NUT, Hex nylon lock (0.25-20, Grade 5) (Double)
38 103995 2 WASHER, Flat (0.25) (Single)
4 WASHER, Flat (0.25) (Double)
39 144541 2 ROD, Threaded (0.25-20 x 9.5) (Single)
4 ROD, Threaded (0.25-20 x 9.5) (Double)
40 138768 1 COVER, Rotation gear
41 103473 4 BOLT, Hex head (0.375-16 x 1, Grade 5)
42 119725 1 SWITCH, Main lockout
43 108714 1 MOUNT, Lock-out switch
44 115545 2 SCREW, Round head machine (10-32 x 0.375)
45 104185 2 WASHER, Lock (#10)
46 (Ref.) - TURRET SWING DRIVE ASSEMBLY
(For components, refer to Figure 4.5)
47 (Ref.) - OIL, Hydraulic
(For components, refer to Table 11.1)
48 (Ref.) - GREASE
(For components, refer to Table 11.2 & Table 11.3)
49 139160 1 PAD, Battery (Single)
2 PAD, Battery (Double)
50 138986 4 FITTING, Elbow, 90° (06 JICM - 06 JICM)
51 103309 2 FITTING, Tee (06 JICF - 06 JICM - 06 JICM)
52 139157 4 NUT, Bulkhead (06 JIC)
53 112532 1 BOLT, Hex head (0.312-18 x 1.25, Grade 5)
54 103404 1 WASHER, Lock (0.312)
55 103897 1 BOLT, Hex head (0.625-11 x 2, Grade 5)
56 103981 1 NUT, Hex head (0.625-11, Grade 5)
57 (Ref.) - CHARGE PRESSURE FILTER ASSEMBLY
(For components, refer to Figure 4.16)
58 133241 1 CLIP, Single
59 143987 1 P CLAMP, Tube (2.5 inches)
60 103870 2 BOLT, Hex head (0.375-16 x 1.5, Grade 5)

Parts list continued on the following page.

SJ 40T & SJ 45T SKYJACK, Page 59

143843
 Figure 4.2. Turret Assembly (Continued) AE
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

61 103998 2 WASHER, Lock (0.625)

62 103899 2 BOLT, Hex head (0.625-11 x 1, Grade 5)
63 112467 1 PLUNGER, Pull-ring
64 138673 1 BOLT, Hex head (0.75-10 x 2.25, Grade 5)
65 702194 1 WASHER, Flat (0.75, hardened) (Universal engine tray)
66 144270 1 BUSHING, Engine tray (Universal engine tray)
138469 1 BUSHING, Engine tray (Deutz engine tray)
67 104002 1 WASHER, Lock (0.75)
68 705240 1 NUT, Hex head (0.75-10, Grade 5)
69 103855 1 BOLT, Hex head (0.25-20 x 0.5, Grade 5)
70 104000 1 WASHER, Lock (0.25)
71 144287 1 BRACKET, Tray stop (Universal engine tray)
72 125959 2 WASHER, Flat (0.375)

SJ 40T & SJ 45T SKYJACK, Page 61

143843
 Figure 4.3a. Lift Cylinder Bracket Assembly
Serial Breakdown
Reference Chart
Serial Number Reference
98000353 & Below Figure 4.3a 7
8 1 5
98000354 & Above Figure 4.3b
6

4
3

2
3
4
8
6
5

M138446AA

Index Skyjack
Qty. Description
No. Part No.

1 138447 1 BRACKET, Lift cylinder

2 138465 1 PIN, Lift cylinder
3 710428 2 BEARING, Spherical plain
4 138463 2 COVER, Main boom pin
5 138464 8 BOLT, Hex head (0.375-16 x 0.625, Grade 5)
6 103999 8 WASHER, Lock (0.375)
7 139151 8 BOLT, Hex head (0.75-10 x 2.5, Grade 8)
8 702194 8 WASHER, Flat (0.375)

SKYJACK, Page 62 SJ 40T & SJ 45T

143843
 Figure 4.3b. Lift Cylinder Bracket Assembly AE
Serial Breakdown
Reference Chart
Serial Number Reference
98000353 & Below Figure 4.3a
98000354 & Above Figure 4.3b

7 9

3 2

4
5
6

M144293AA

Index Skyjack
Qty. Description
No. Part No.

1 144288 1 BRACKET, Lift cylinder

2 702194 8 WASHER, Flat (0.75”)
3 139151 8 BOLT, Hex head patch (0.75-13 x 2.5, Grade 8)
4 144292 1 PIN, Lift cylinder
5 104379 1 WASHER, Flat (0.5”)
6 139005 1 BOLT, Hex head patch (0.5-13 x 1, Grade 5)
7 144290 2 WASHER, Thrust (2.01” ID x 3” OD x 1/8”)
8 114580 2 FITTING, Elbow, 45° (06 JICM - 06 ORBM)
9 (Ref.) - LIFT CYLINDER ASSEMBLY
(For components, refer to Figure 3.1)

SJ 40T & SJ 45T SKYJACK, Page 63

143843
 Figure 4.4. High Pressure Filter Assembly
4
Index Skyjack
Qty.
No. Part No.
- 139148 - HIGH PRESSURE FILTER ASSEMBLY
1 138399 1 •
2 133174 2 •
3 116218 2 •
4 105445 1 •
5 138400 1 •
6 138402 1 •
7 138401 1 •
8 139099 1 •
SKYJACK, Page 64
AD
3
1
8
M139148AB
Description
HEAD, High pressure filter
BOLT, Hex head (M8 x 1.25 x 20mm, ZP, DIN933, Grade 5)
WASHER, Lock (M8-Plated, DIN 127B)
FITTING, Elbow, 90° (12-12, O-Ring)
HOUSING, High pressure filter
ELEMENT, High pressure filter
INDICATOR, Filter cleanliness
FITTING, Elbow, 90° (12-12, O-Ring)
SJ 40T & SJ 45T
143843
 Figure 4.5. Turret Swing Drive Assembly AE

3 1
10
4

7
2 5
11

9
8

6 9

M139130AB

Index Skyjack
Qty. Description
No. Part No.

1 138280 1 TURRET SWING DRIVE ASSEMBLY

2 141488 1 • MANIFOLD, Swing drive
3 141499 2 • • VALVE, Counterbalance
4 145981 1 • MOTOR, Hydraulic
5 146005 1 • BRAKE, Hydraulic
6 146006 1 • GEAR REDUCTION
7 114578 2 FITTING, Elbow, 90° (6-6, O-Ring)
8 139184 4 BOLT, Hex head (0.75-10 x 2, Grade 8)
9 702194 4 WASHER, Flat (0.75)
10 139181 1 BOLT, Hex head (1-8 x 2.5, zinc, Grade 8)
11 107948 1 WASHER, Lock (0.75)

K 141500 1 KIT, Seal (Turret Swing Drive)

SJ 40T & SJ 45T SKYJACK, Page 65

143843
 Figure 4.6. Axle Lockout Valve Assembly

5
4
3

M139133AA

Index Skyjack
Qty. Description
No. Part No.

- 139133 - AXLE LOCKOUT MANIFOLD ASSEMBLY

1 139093 1 • ASSEMBLY, Solenoid valve (Axle oscillation)

145968 1 • • VALVE, Cartridge
145969 1 • • COIL, 12 Volt
145970 1 • BLOCK, Axle lockout
2 103069 3 • FITTING, Straight connector (6 SAE - 6 JIC)
3 103860 2 • BOLT, Hex head (0.25-20 x 1.75, Grade 5)
4 104000 2 • WASHER, Lock (0.25)
5 103995 2 • WASHER, Flat (0.25)

SKYJACK, Page 66 SJ 40T & SJ 45T

143843
 Figure 4.7. Main Boom Pin Assembly

1 2

2 4
3

3
4
7
6

5
6
7

M139152AA

Index Skyjack
Qty. Description
No. Part No.

1 138471 1 PIN, Main boom

2 138757 12 SCREW, Socket head cap (0.375-16 x 1.75)
3 709264 2 BLOCK, Bearing
4 710428 2 BEARING, Spherical plain
5 138463 2 COVER, Main boom pin
6 103999 8 WASHER, Lock (0.375)
7 103473 8 BOLT, Hex head (0.375-16 x 1, Grade 5)
8 (Ref.) - TURRET ASSEMBLY
(For components, refer to Figure 4.2)

SJ 40T & SJ 45T SKYJACK, Page 67

143843
 Figure 4.8. Main Control Valve Assembly AE

13
11 12 14
13 16 17 18

40 15 18 19
41
26
20 21 22 27
31 35 7

23 24 28
2
25

10
34
34
32
2
29
2
33
10

2 38
39

30 2 9

31
8

7 32

34 33

3 36
37 2
2
5 1
6

3
M139132AD

SKYJACK, Page 68 SJ 40T & SJ 45T

143843
 Figure 4.8. Main Control Valve Assembly AE
Index Skyjack
Qty. Description
No. Part No.

- 138119 - MAIN MANIFOLD ASSEMBLY

1 141402 1 • MANIFOLD, Main

2 141428 15 • PLUG (SAE -4)
3 141406 8 • VALVE, Check
4 141415 3 • ORIFICE, Removable (0.031)
5 141407 2 • VALVE, Counterbalance (4.5:1, 1500-5000 psi)
6 141403 2 • VALVE, Relief (200-2000 psi)
7 141412 2 • VALVE, Check
8 141413 1 • PISTON, Dual pilot
9 141414 3 • VALVE, Shuttle
10 141429 1 • PLUG (SAE -6)
11 141408 1 • VALVE, Pressure dump
12 141409 1 • COIL, 12VDC (Deutsch S series)
13 141411 2 • COIL, 12 VDC (J series Deutsch)
14 141426 1 • SPACER, Coil
15 141410 1 • VALVE (Steering left & right)
16 141417 1 • VALVE ASSEMBLY (Boom turret rotate)
17 145971 1 • • COIL
18 141425 12 • SCREW, Socket head cap
19 141430 2 • VALVE (Boom extend & retract / raise & lower)
20 141422 2 • COIL, 12VDC (Deutsch P series)
21 141424 1 • SPACER (8 Size coil)
22 141421 1 • VALVE (Boom manual level raise / lower)
23 141419 1 • COIL, Deutsch
24 141418 1 • VALVE, Flow enable
25 141420 1 • ORIFICE, Removable (0.078)
26 141404 1 • VALVE, Check
27 141405 1 • VALVE, Check
28 141416 3 • VALVE, Differential sensing
29 141423 1 • ORIFICE, Removable (0.040)
30 146015 1 • VALVE, Relief
31 138957 3 BOLT, Hex head (0.312-18 x 5.5, Zinc, Grade 5)
32 103404 3 WASHER, Lock (0.312)
33 103996 3 WASHER, Flat (0.312)
34 126128 6 FITTING, Straight connector (4 JICM - 4 ORBM)
35 105445 1 FITTING, Elbow, 90° (12-12, O-Ring)
36 114578 1 FITTING, Elbow, 90° (6-6, O-Ring)
37 131286 1 CAP, JIC (#4)
38 103069 6 FITTING, Straight (06 JICM - 06 ORBM)
39 103070 2 FITTING, Straight (06 JICM - 08 ORBM)
40 122420 1 QUICK DISCONNECT ASSEMBLY (CE)
122385 1 • COUPLER, Quick disconnect
114521 1 • CAP, Dust
122428 1 • FITTING, Straight (#6 -#6)
41 144537 1 FITTING, Straight (04 ORBM - 06 ORBF) (CE) (if equipped)

SJ 40T & SJ 45T SKYJACK, Page 69

143843
 Figure 4.9. Brake Control Valve Assembly AE

6 15 12 13

14

16

10

20

22 23

19
9

11 18

17

5
21
22 23

2 3

M139131AA

SKYJACK, Page 70 SJ 40T & SJ 45T

143843
 Figure 4.9. Brake Control Valve Assembly AE
Index Skyjack
Qty. Description
No. Part No.

- 138740 - BRAKE CONTROL VALVE ASSEMBLY

1 141434 1 • VALVE BODY

2 141435 2 • VALVE, 2 Speed motor / brake apply
3 141409 2 • COIL, 12VDC (Deutsch S series)
4 141428 2 • PLUG (SAE-4)
5 141443 1 • ORIFICE (0.073” diameter)
6 141444 1 • VALVE, Check (247 psi spring)
7 141442 1 • VALVE, Loop flush
8 141441 1 • VALVE, Shuttle
9 141438 1 • VALVE, Pressure reducing
10 141437 1 • PUMP, Hand (0.07 in.³ stroke)
11 141436 1 • VALVE, Brake release override
12 141440 1 • VALVE, Brake
13 141439 1 • VALVE, Shuttle (3 gpm, 3000 psi)
14 125883 1 FITTING, Elbow, 90° (04MJ04MB)
15 114583 1 FITTING, Elbow, 90° (08MJ08MB)
16 701956 2 FITTING, Straight connector (6 SAE - 4 JIC)
17 103069 2 FITTING, Straight connector (6 SAE 37 - 6 ORB)
18 121250 1 PLUG (04MB)
19 703725 1 GAUGE, 800 psi
20 139162 1 FITTING, Swivel, 45° ( 04 ORB - 04 NPTFS)
21 138762 4 BOLT, Hex head (0.312-18 x 5, Zinc, Grade 5)
22 103404 4 WASHER, Lock (0.312)
23 103996 4 WASHER, Flat (0.312)

SJ 40T & SJ 45T SKYJACK, Page 71

143843
 Figure 4.10a. Rotary Manifold

13

12

11

15

10

6
6

7
15

14

2
7
3

4 8

5 2

9
4 3

7 15

M139169AA

SKYJACK, Page 72 SJ 40T & SJ 45T

143843
 Figure 4.10a. Rotary Manifold
Index Skyjack
Qty. Description
No. Part No.

A 139169 - ROTARY MANIFOLD ASSEMBLY (Oscillating Axles)

B 139170 - ROTARY MANIFOLD ASSEMBLY (Rigid Axles)

1 138340 1 • MANIFOLD, Rotary

2 139007 2 •
3 103468 2 •
4 138956 2 •
5 139171 2 •
6 114578 2 •
1 •
7 129127 4 •
3 •
8 105445 1 •
9 132256 1 •
10 114580 6 •
4 •
11 137630 1 •
12 702118 2 •
13 139159 2 •
14 131707 1 •
15 104437 4 •
BOLT, Hex head (0.50-13 x 2, Grade 8)
WASHER, Flat (0.50)
SPACER, Rotary manifold
PLUG, Hollow hex (06 NPT)
FITTING, Elbow, 90° (6-6, O-Ring) A
FITTING, Elbow, 90° (6-6, O-Ring) B
FITTING, Elbow, 90° (4-6, O-Ring) A
FITTING, Elbow, 90° (4-6, O-Ring) B
FITTING, Elbow, 90° (12-12, O-Ring)
FITTING, Elbow, 90° (08 JICM - 10 ORBM)
FITTING, Elbow, 45° (6 SAE - 6 JIC) A
FITTING, Elbow, 45° (6 SAE - 6 JIC) B
FITTING, Straight connector (10 SAE - 10 JIC)
FITTING, Straight connector (12 SAE - 12 JIC)
FITTING, Swept, 90° (12 JICM - 12 JICF)
FITTING, Elbow, 45° (12 SAE - 12 JIC)
FITTING, Plug (06MB) B

K 145980 1 KIT, Seal (Rotary Manifold)

SJ 40T & SJ 45T SKYJACK, Page 73

143843
 Figure 4.10b. Rotary Manifold (with Propane Fittings) AE

3
2
4

7 2 10

6
4

8 9

M144372AA_RM

Index Skyjack
Qty. Description
No. Part No.

A - - Rotary manifold with single propane tank

B - - Rotary manifold with double propane tank

1 (Ref.) - MANIFOLD, Rotary

(For components, refer to Figure 4.10a)
2 103156 2 FITTING, Straight (06 SAE 45M - 04NPTM, brass) A
1 FITTING, Straight (06 SAE 45M - 04NPTM, brass) B
3 144325 1 FITTING, Elbow, 90° (04NPTF - 04NPTF, brass)
4 143478 2 FITTING, Nipple (04NPTM x 2”, brass)
5 115810 1 FITTING, Straight (04NPTF - 06NPTM)
6 702239 1 FITTING, Live swivel, 90° (04NPTF - 06NPTM)
7 132919 1 FITTING, Tee branch (04NPTF, brass) A
8 300799 1 VALVE, Relief A
9 111622 1 CAP, Rain A
10 144334 1 FITTING, Elbow, 90° (06 SAE 45 - 04NPTF, brass) B

SKYJACK, Page 74 SJ 40T & SJ 45T

143843
 Figure 4.11. Hydraulic Tank Assembly AD

6
8

27
28
28
10 32
1

A B

30
9
15
25
26
15
25

24
11 31 22 23
12
13
14

16
17
18
19
20
21
M139134AD

SKYJACK, Page 76 SJ 40T & SJ 45T

143843
 Figure 4.11. Hydraulic Tank Assembly AE
Index Skyjack
Qty. Description
No. Part No.

A 139134 - HYDRAULIC TANK WITH FITTINGS ASSEMBLY (Oscillating Axles)

B 139155 - HYDRAULIC TANK WITH FITTINGS ASSEMBLY (Rigid Axles)

- 138497 - • HYDRAULIC TANK ASSEMBLY

1 138472 1 • • TANK WELDMENT, Hydraulic
2 138477 1 • • GASKET, Hydraulic tank
3 138498 1 • • COVER, Hydraulic tank
4 103995 10 • • WASHER, Flat (0.25)
5 103855 10 • • BOLT, Hex head (0.25-20 x 0.5, Grade 5)
6 137540 1 • • VENT, Breather (3/8 NPT)
7 144520 1 • • FITTING, 90 ° (3/8 NPTF - 3/8 NPTM) (If equipped)
8 136361 1 • • CAP, Filler non-vented (2.281 outer diameter)
9 138480 1 • • GAUGE, Hydraulic level/temperature
10 702796 1 • PLUG, Hex head (08 ORB)
11 103909 4 • BOLT, Hex head( 0.5-13 x 1.25, Grade 5)
12 103468 4 • WASHER, Flat (0.5)
13 138791 4 • NUT, Crownlock (0.5-13, Grade 8)
14 143980 1 • PLUG, Drain (#8ORB Magnetic)
15 702796 1 • PLUG, Hydraulic (08MB) A
2 • PLUG, Hydraulic (08MB) B
16 139164 1 • FITTING, Elbow, 90° (20 ORBM)
17 139165 1 • FITTING, Straight (20 NPTM - 20 ORBF)
18 704087 1 • VALVE, (1/4 Turn ball #20 NPTF)
19 703708 1 • FITTING, Straight (20 NPTM - 20 BEADM)
20 708798 1 • FITTING, Tee (20 NPTF)
21 139097 1 • FITTING, 90° (20 NPTM - 16 BEADM)
22 139099 2 • FITTING, Elbow, 90° (12-12, O-Ring)
23 139153 1 • FITTING, Straight (12 JICF - 10 JICM)
24 111392 1 • PLUG, Hydraulic (12MB)
25 102659 3 • FITTING, Straight connector (8 SAE 8 JIC) A
2 • FITTING, Straight connector (8 SAE 8 JIC) B
26 139098 1 • FITTING, Tee-run ( 6-8-6)
27 139101 1 • FITTING, Straight (20 ORBM - 20 ORBM)
28 138403 1 • FILTER HEAD, Return line (No Indicator)
29 144071 1 • FITTING, Straight (20 ORBM - 12 ORBF)
30 138404 1 • FILTER ELEMENT, Return line
31 144113 1 • PLUG, Hex socket (20 ORB)
32 (Ref.) - HOSE FITTINGS, No generator and oil cooler
(For components, refer to Figure 4.17)
(Ref.) - GENERATOR AND OIL COOLER ASSEMBLY
(For components, refer to Figure 9.3)

SJ 40T & SJ 45T SKYJACK, Page 77

143843
 Figure 4.12a. Fuel Tank Assembly (GM dual fuel engine) AD

16
17

18 21 12 12
12 20
5
13
15
14

6
4

8 1

12 19

9 10 11

M144226AA_2

SKYJACK, Page 78 SJ 40T & SJ 45T

143843
 Figure 4.12a. Fuel Tank Assembly (GM dual fuel engine) AE
Index Skyjack
Qty. Description
No. Part No.

- 138481 1 FUEL TANK ASSEMBLY (Gasoline, steel)

1 138482 1 • TANK, Fuel (steel)

2 117701 1 • PLUG (3/4-16UNF with magnet)
3 136369 1 • CAP, Fuel (filler non-vented)
4 138230 1 • SWITCH, Fuel level
5 103155 2 • FITTING, Brass tank (#T68-5B)
6 144338 2 • TUBE, Fuel send/return
7 144393 1 • GAUGE, Level
8 144392 1 • VALVE, Dual action
9 138739 4 BOLT, Hex head (0.375-16 x 0.75, Grade 5)
10 138506 4 ISOLATOR, Fuel tank
11 127067 4 WASHER, Flat (0.375, Style BB)
12 142397 9 FITTING, Quick disconnect (straight)
13 116997 1 BOLT, Hex head (0.5-13 x 0.75, Grade 5)
14 103470 1 WASHER, Lock (0.5)
15 103468 1 WASHER, Flat (0.5)
16 103861 2 BOLT, Hex head (0.25-20 x 2, Grade 5)
17 104000 2 WASHER, Lock (0.25)
18 103995 2 WASHER, Flat
19 (Ref.) 1 PUMP, Fuel
(For components, refer to Figure 7.5)
20 (Ref.) 1 FILTER, Fuel
(For components, refer to Figure 7.5)
21 (Ref.) 1 MANIFOLD, Fuel
(For components, refer to Figure 7.5)

- (Ref.) - FUEL
(For components, refer to Table 11.1)

SJ 40T & SJ 45T SKYJACK, Page 79

143843
 Figure 4.12b. Fuel Tank Assembly (Deutz engine) AE

5
4

12 13 14
2

4 11 7
Fuel Tank without Fuel Sensor Mount

10

9 8

Fuel Tank with Fuel Sensor Mount 15

M138940AD

SKYJACK, Page 80 SJ 40T & SJ 45T

143843
 Figure 4.12b. Fuel Tank Assembly (Deutz engine) AE
Index Skyjack
Qty. Description
No. Part No.

- 138940 - FUEL TANK ASSEMBLY (diesel)

1 138938 1 • TANK, Fuel (Molded)

2 137629 1 • FITTING, Hydraulic plug (10MB)
3 144410 1 • CAP, Fuel (Non EPA)
(Order P/N 139172 for machines with serial numbers 98000232 and below)
4 138230 1 • SWITCH, Fuel level
5 103155 2 • FITTING, Brass tank (#T68-5B)
6 138491 2 • TUBE, Fuel send/return
7 116408 1 • BREATHER VENT (1/4” NPT)
(Order for machine with serial numbers 98000233 and above)
8 144620 1 • MOUNT, Fuel sensor (If equipped)
9 144624 1 • GASKET, Sensor mount (If equipped)
10 144626 6 • SCREW, Hex washer head tapping (#10 x 5/8”) (If equipped)
11 103164 1 • FITTING, Elbow 90° (04 NPTF - 04 NPTM) (If equipped)
12 138739 4 BOLT, Hex head (3/8”-16 x 3/4”, Grade 5)
13 138506 4 ISOLATOR, Fuel tank
14 127067 4 WASHER, Flat (3/8”, Style BB)
15 (Ref.) - FUEL
(For components, refer to Table 11.1)

SJ 40T & SJ 45T SKYJACK, Page 81

143843
 Figure 4.13. Emergency Power Unit AE

2 3
4

1 5

M139129AA

Index Skyjack
Qty. Description
No. Part No.

- 706921 1 POWER UNIT, Emergency

1 146010 • MOTOR
2 146011 • CONTACTOR
3 146012 • PUMP
4 129127 1 FITTING, Elbow, 90° (4-6 O-ring)
5 139739 1 FITTING, Elbow, 45° (8 SAE - 8 JIC)
6 101632 2 BOLT, Hex head (0.375-16 x 0.75, Grade 5)
7 103999 2 WASHER, Lock (0.375)

K 146013 1 KIT, Seal (Emergency Power Unit)

SKYJACK, Page 82 SJ 40T & SJ 45T

143843
 Figure 4.14a. Base Control Console Assembly (Deutz engine) AD

45
44

35 36

19 20 21
33 34 37
46 1

21 20 19 41

2 32 37
24
36 29
37 31
38 42 30 28

3 27

6 7

37 38

48 26
38 39 40

21 22 23

24
43
8 37 38 3 25
47

9 1

10
11

12

10 18
12
1
13 14 15 16 17
M138743AD

SKYJACK, Page 84 SJ 40T & SJ 45T

143843
 Figure 4.14a. Base Control Console Assembly (Deutz engine) AD
Index Skyjack
Qty. Description
No. Part No.

A 138743 - BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA SJ 45T - Deutz)

B 138741 - BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA SJ 40T - Deutz)
C 144378 - BASE CONTROL CONSOLE ASSEMBLY (CE - Deutz)

1 138710 1 • CONTROL BOX

138715 1 •
2 138713 1 •
3 138724 4 •
4 127131 14 •
5 138749 15 •
6 112327 6 •
7 103991 6 •
8 (Ref.) - •
9 117325 3 •
10 102853 7 •
6 •
11 103336 1 •
12 138278 2 •
13 138277 1 •
138137 1 •
138136 1 •
144366 1 •
14 138767 1 •
15 138228 1 •
139203 6 •
16 137795 1 •
17 137790 1 •
137781 1 •
137783 2 •
137785 1 •
18 139127 1 •
19 138751 3 •
20 103957 12 •
21 138765 14 •
22 103056 1 •
23 126499 2 •
24 103041 6 •
25 139128 3 •
• LATCH, Slotted door
• PANEL, Control box
• STANDOFF, Nylon (0.26 inner diameter x 0.5 long)
RELAY, (12V 40 AMP)
SOCKET, Automotive relay
SCREW, Hex head self-tapping (#8-18 x 1/2)
WASHER, Flat (#8)
TERMINAL STRIP, Base
(For components, refer to Figure 4.15)
CIRCUIT BREAKER (15 AMP)
SWITCH, Toggle A, C
SWITCH, Toggle B
HOUR METER
SWITCH, Toggle
KEYSWITCH (3-position) A, B
• KEY (#455)
• NUT, Key switch
KEYSWITCH (3-position) C
WASHER, Internal tooth (0.875, zinc)
MODULE, Lower indicating
• BULB, 12V
SWITCH, Emergency stop red
SWITCH, Base assembly (2NC/LED red)
• LATCH, Mounting
• BLOCK, NC Contact
• SWITCH, LED block (Red)
PLUG B
HOUSING, Open bottom 24 pin levered
SCREW, Round head machine (8-32 x 0.5)
NUT, Hex nylon lock (8-32, Grade 5)
BEEPER (7.5 - 16 VDC)
SCREW, Round head machine (8-32 x 0.875)
CONNECTOR, Strain relief
PLUG (0.88”)

Parts list continued on the following page.

SJ 40T & SJ 45T SKYJACK, Page 85

143843
 Figure 4.14a. Base Control Console Assembly (Deutz engine) (Continued) AC
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

26 116266 1 • CONNECTOR, Heyco liquid tight

27 138725 1 • ENGINE CONTROL UNIT, Deutz
28 103860 4 • BOLT, Hex head (0.25-20 x 1.75, Grade 5)
29 128571 4 • SLEEVE, Anti-vibration mount battery
30 102850 1 • HORN (12V)
31 103845 1 • BOLT, Hex head (0.312-18 x 0.5, Grade 5)
32 103984 2 • NUT, Hex nylon lock (0.313-18, Grade 5)
33 139014 1 • SWITCH, Tilt (5°/ 5°)
34 103855 2 • BOLT, Hex head (0.25-20 x 0.5, Grade 5)
35 138755 1 • PLUG, 24 Pin spring (16A)
36 138756 2 • SOCKET, 24 Pin spring (16A)
37 115649 7 NUT, Hex nylon lock (0.25-20, Grade 5)
38 103995 8 WASHER, Flat (0.25)
39 103855 3 BOLT, Hex head (0.25-20 x 0.5, Grade 5)
40 104000 1 WASHER, Lock (0.25)
41 103856 3 BOLT, Hex head (0.25-20 x 0.5, Grade 5)
42 103886 1 • BOLT, Hex head (0.312-18 x 1.5, Grade 5)
43 (Ref.) - ECU HARNESSES
(For components, refer to Figure 5.6)
44 (Ref.) - CONTROL CABLE HARNESS (Male End)
(For components, refer to Figure 5.3)
45 (Ref.) - CONTROL CABLE HARNESS (Female End)
(For components, refer to Figure 5.3)
46 (Ref.) - MAIN ELECTRICAL HARNESS
(For components, refer to Figure 5.1)
47 (Ref.) - GLOW PLUG HARNESS
(For components, refer to Figure 5.7)
48 (Ref.) - INTERLOCK, Platform level (relay kit)
(45T aerial platform with serial # 980144 and above)
(40T aerial platform with serial # 980173 and above)
(For components, refer to Figure 4.18)

SJ 40T & SJ 45T SKYJACK, Page 87

143843
 Figure 4.14b. Base Control Console Assembly (GM engine) AD

32 33

19 20 21
30 31 35
1
39
21 20 19
2
24
33
35
40
36
3 27 28 29
4

5
34
6 7

23 21 22
35 36

26
36 37 38 25

24

8 35 36 3

9 1

11

12

10 1

12 18

13 14 15 16 17

M138747AA

SKYJACK, Page 88 SJ 40T & SJ 45T

143843
 Figure 4.14b. Base Control Console Assembly (GM engine)
Index Skyjack
Qty.
No. Part No.
A 138747 - BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA SJ 45T - GM)
B 138745 - BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA SJ 40T - GM)
1 138710 1 •
138715 1 •
2 138713 1 •
3 138724 4 •
4 (Ref.) 9 •
5 (Ref.) 10 •
6 112327 6 •
7 103991 6 •
8 (Ref.) - •
9 117325 3 •
10 102853 6 •
11 103336 1 •
12 138278 2 •
13 138277 1 •
138137 1 •
138136 1 •
14 138767 1 •
15 138228 1 •
139203 6 •
16 137795 1 •
17 137790 1 •
137781 1 •
137783 2 •
137785 1 •
18 139127 1 •
2 •
19 138751 3 •
20 103957 12 •
21 138765 14 •
22 103056 1 •
23 126499 2 •
24 103041 2 •
25 139128 4 •
26 116266 1 •
27 102850 1 •
28 103845 1 •
29 103984 2 •
30 139014 1 •
Parts list continued on the following page.
SJ 40T & SJ 45T
143843
AE
Description
CONTROL BOX
• LATCH, Slotted door
• PANEL, Control box
• STANDOFF, Nylon (0.26 inner diameter x 0.5 long)
RELAY, (12V 40 AMP)
(For components, refer to Figure 4.14a)
SOCKET, Automotive relay
(For components, refer to Figure 4.14a)
SCREW, Hex head self-tapping (#8-18 x 1/2)
WASHER, Flat (#8)
TERMINAL STRIP, Base
(For components, refer to Figure 4.15)
CIRCUIT BREAKER (15 AMP)
SWITCH, Toggle
HOUR METER
SWITCH, Toggle
KEYSWITCH (3-position)
• KEY (#455)
• NUT, Key switch
WASHER, Internal tooth (0.875, zinc)
MODULE, Lower indicating
• BULB, 12V
SWITCH, Emergency stop red
SWITCH, Base assembly (2NC/LED red)
• LATCH, Mounting
• BLOCK, NC Contact
• SWITCH, LED block (Red)
PLUG (1/2”) A
PLUG (1/2”) B
HOUSING, Open bottom 24 pin levered
SCREW, Round head machine (8-32 x 0.5)
NUT, Hex nylon lock (8-32, Grade 5)
BEEPER (7.5 - 16 VDC)
SCREW, Round head machine (8-32 x 0.875)
CONNECTOR, Strain relief
PLUG (0.88”)
CONNECTOR, Heyco liquid tight
HORN (12V)
BOLT, Hex head (0.312-18 x 0.5, Grade 5)
NUT, Hex nylon lock (0.313-18, Grade 5)
SWITCH, Tilt (5°/ 5°)
SKYJACK, Page 89
 Figure 4.14b. Base Control Console Assembly (GM engine) (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

31 103855 3 • BOLT, Hex head (0.25-20 x 0.5, Grade 5)

32 138755 1 • PLUG, 24 Pin spring (16A)
33 138756 2 • SOCKET, 24 Pin spring (16A)
34 144264 4 • PLUG (9/32”)
35 115649 3 NUT, Hex nylon lock (0.25-20, Grade 5)
36 103995 8 WASHER, Flat (0.25)
37 103855 3 BOLT, Hex head (0.25-20 x 0.5, Grade 5)
38 104000 1 WASHER, Lock (0.25)
39 103856 3 BOLT, Hex head (0.25-20 x 0.5, Grade 5)
40 103886 1 BOLT, Hex head (0.312-18 x 1.5, Grade 5)

SJ 40T & SJ 45T SKYJACK, Page 91

143843
 Figure 4.15. Base Terminal Strip AD

6
7
3

1
2 4

M138612AA

Index Skyjack
Qty. Description
No. Part No.

A 138612 1 TERMINAL STRIP, Base (ANSI/CSA)

B 144402 1 TERMINAL STRIP, Base (CE)

1 137941 3 • END PLATE

2 707146 1 • SEPARATOR
3 707145 7 • TERMINAL BLOCK, Diode A
9 • TERMINAL BLOCK, Diode B
4 137940 30 • TERMINAL BLOCK, Through
5 707147 2 • END STOP
6 102874 10” • DIN RAIL
7 600531 2 SCREW, Rambo (ST3.5 x 13 DIN 7504)

SKYJACK, Page 92 SJ 40T & SJ 45T

143843
 Figure 4.16. Charge Pressure Filter Assembly AC

5 6

2 10

M143956AA

Index Skyjack
Qty. Description
No. Part No.

- 143956 1 CHARGE PRESSURE FILTER ASSEMBLY

1 138397 1 • HEAD, Charge pressure filter (No Indicator)

2 138398 1 •
3 101632 4 •
4 103999 4 •
5 138981 1 •
6 131743 1 •
7 134836 1 •
8 131286 1 •
9 138982 1 •
10 131724 1 •
ELEMENT, Charge pressure filter
BOLT, Hex head (0.375-16 x 0.75, Grade 5)
WASHER, Lock (0.375)
FITTING, Elbow, 90° (10JICM - 120ORBM)
FITTING, Tee swivel (10JICF - 10JICF - 10JICM)
FITTING, Straight (10JICF - 04JICM)
CAP (04JIC)
FITTING, Branch tee (10JICM - 10JICM - 120ORBM)
FITTING, Straight (10JICF - 06JICM)

SJ 40T & SJ 45T SKYJACK, Page 93

143843
 Figure 4.17. No Generator and Oil Cooler Hose Fitting AC

11

8 7 10 6

4 9 3 2

M144157AA

Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - FITLER HEAD, Return line

(Refer to Figure 4.11)
2 144161 1 FITTING, Tee-run (12 ORBF - 12 ORBM - 12 ORBF)
3 702118 1 FITTING, Straight (12 JICM - 12 ORBM)
4 105445 1 FITTING, Elbow 90˚ (12 JICM - 12 ORBM)
5 144162 1 FITTING, Tee-run (8 JICM - 12 ORBM - 8 JICM)
6 706812 1 FITTING, Straight (04 JICM - 08 JICF)
7 139205 1 VALVE, Check (04 JICF - 04 JICM)
8 131705 1 FITTING, Straight (04 JICM - 08 ORBM)
9 (Ref.) - HOSE, Hydraulic (0.75 / 100R17 x 20)
(Refer to Figure 8.3)
10 (Ref.) - HOSE, Hydraulic (0.25 / 100R17 x 17)
(Refer to Figure 8.3)
11 (Ref.) - HOSE, Hydraulic (0.50 / 100R17 x 15)
(Refer to Figure 8.3)

SKYJACK, Page 94 SJ 40T & SJ 45T

143843
 Figure 4.18. Platform Level Interlock (Relay Kit) AD

1 2 3 4 5

M144311AA

Index Skyjack
Qty. Description
No. Part No.

- 144311 - INTERLOCK, Platform level (relay kit)

(45T aerial platform with serial # 980144 and above)
(40T aerial platform with serial # 980173 and above)

1 (Ref.) 1 • RELAY, (12V 40 AMP)

(For components, refer to Figure 4.14a)
2 (Ref.) 1 • SOCKET, Automotive relay
(For components, refer to Figure 4.14a)
3 126808 4 • TERMINAL (14-18GA 1/4, non insulated)
4 121050 1 • FERULE, Red (16GA)
5 105267 1 • SPLICE. Butt insulated (10-12AWG, yellow)
6 102955 2 • TERMINAL, Ring insulated (#6, 14-16AWG, blue)
7 108171 1 • TERMINAL, RIng insulated (#10, 10-12AWG, yellow)

SJ 40T & SJ 45T SKYJACK, Page 95

143843
 Figure 5.1. Main Electrical Harness SJ 40T/45T

18 17 16

12 11 10
14

12
11 13
10

13
8

14 15

6 7
8 6 7

12 11 10

4 3 2 1

M138709AA

SKYJACK, Page 96 SJ 40T & SJ 45T

143843
 Figure 5.1. Main Electrical Harness SJ 40T/45T
Index Skyjack
Qty.
No. Part No.
- 138709 1 ELECTRICAL HARNESS, Main (40T/45T)
1 138753 1 •
2 138755 1 •
3 121050 18 •
4 138044 4 •
5 138754 1 •
6 102871 3 •
7 103370 6 •
8 111354 95 •
9 103090 38 •
10 117597 16 •
11 117591 32 •
12 117599 16 •
13 124399 104 •
14 102940 2 •
15 102936 1 •
16 138377 1 •
17 138378 4 •
18 124369 4 •
SJ 40T & SJ 45T
143843
AC
Description
HOOD, Side 24 pole (M32)
PLUG, 24 pole spring (16A)
FERULE, Red (16GA)
FERULE, Blue (14GA)
STRAIN, RELIEF (M32 x 1.5)
PARALLEL SPLICE
HEATSHRINK (3/8 diameter)
WIRE PROTECTOR (3/8” inner diameter)
WIRE PROTECTOR (3/4” inner diameter)
PLUG, Deutsch (2 pin)
SOCKET, Deutsch solid (16/18 Gauge)
WEDGE, Deutsch (2 pin)
WIRE PROTECTOR (1/4” Inner diameter)
TERMINAL (10-12GA x 5/16 ring)
TERMINAL, Blue (14-16 Gauge x #10 ring)
CONNECTOR, Weather-pack (4 pin plug)
TERMINAL, Weather-pack (female)
WIRE SEAL, W-P
SKYJACK, Page 97
 Figure 5.2. Cable Harnesses AD

1 2 3 4 5 2 6

1 2 4 2
7

C&F
6 2 5 4 5 2 7

6 2 4 2 7

9 2 5 10 4 10 2 8

G
1 2 3 2 11 13 2 4 5 2 6

1 2 12 2 4 2 7

H
M138700AB M144531AA

SKYJACK, Page 98 SJ 40T & SJ 45T

143843
 Figure 5.2. Cable Harnesses AE
Index Skyjack
Qty. Description
No. Part No.

A 138700 1 CABLE HARNESS (Battery positive to main disconnect switch) (ANSI/CSA)

B 138702 1 CABLE HARNESS (Battery negative to chassis ground) (ANSI/CSA)
C 138701 1 CABLE HARNESS (Deutz engine - main disconnect switch to starter)
D 138703 1 CABLE HARNESS (Engine ground to chassis ground)
E 138704 1 CABLE HARNESS (Emergency pump to main disconnect switch)
F 138705 1 CABLE HARNESS (GM engine - main disconnect switch to starter)
G 144531 1 CABLE HARNESS (Main disconnect switch to B1 positive to B2 positive) (CE)
H 144532 1 CABLE HARNESS (B2 negative to B1 negative to chassis ground) (CE)

1 139030 1 • POST CLAMP, Battery (#2/0 positive) A, G

139031 1 •
2 139035 3 •
103754 3 •
3 139032 1 •
4 139028 13” •
81” •
102” •
23” •
139029 50” •
30” •
70” •
106746 86” •
5 139105 1 •
2 •
139106 1 •
6 139034 1 •
7 139033 1 •
8 102952 1 •
9 139033 1 •
10 139185 10” •
11 144528 1 •
12 144529 1 •
13 144530 1 •
POST CLAMP, Battery (#2/0 negative) B, H
HEATSHRINK, Clear (1”) A, B, C, D, F, G, H
HEATSHRINK, Clear (0.5”) E
POST BOOT, Battery (#2/0 red)
CABLE (#2/0 red) A
CABLE (#2/0 red) C
CABLE (#2/0 red) F
CABLE (#2/0 red) G
CABLE (#2/0 black) B
CABLE (#2/0 black) D
CABLE (#2/0 black) H
CABLE (#1) E
TERMINAL BOOT (#2/0 red) A, E, G
TERMINAL BOOT (#2/0 red) C, F
TERMINAL BOOT (#1 red) E
TERMINAL (#2/0 x 3/8 diameter)
TERMINAL (#2/0 x 5/16 diameter)
TERMINAL (2GA x 3/8 diameter)
TERMINAL (1-2 GA x 5/16 diameter)
HEATSHRINK, Red (0.5”)
POST CLAMP, Battery (#2/0 flag positive)
POST BOOT, Battery (#2/0 flag negative)
POST CLAMP, Battery (#2/0 flag negative)

SJ 40T & SJ 45T SKYJACK, Page 99

143843
 Figure 5.3. Control Cable Harnesses AD

5
1 4

2
3

2
5

To Base Control Console To Platform Control Console

M138758-A

Index Skyjack
Qty. Description
No. Part No.

A 138758 1 CABLE HARNESS, Control (No Jib - male ends)

B 138759 1 CABLE HARNESS, Control (No Jib - female ends)
C 138760 1 CABLE HARNESS, Control (Jib - male ends)
D 138761 1 CABLE HARNESS, Control (Jib - female ends)

1 138753 1 • HOOD, Side 24 (M32)
2 138754 2 • RELIEF, Strain (M32 x 1.5)
3 138763 668 • CABLE, Control (16/24C) A
744 • CABLE, Control (16/24C) C
138764 668 • CABLE, Control (16/24C) B
744 • CABLE, Control (16/24C) D
4 138752 1 • HOOD, Top 24 pole (M32)
5 138755 2 • PLUG, 24 Pole spring (16A) A, C
138756 2 • SOCKET, 24 Pole spring (16A) B, D

- 131284 AR GUARD, Spring (1”)

SKYJACK, Page 100 SJ 40T & SJ 45T

143843
 Figure 5.4. Valve Harnesses and Limit Switch Assemblies AD

A, B & C

1 2 3 4
5 6 7

1 2 3 8

D&E

M138716AC

Index Skyjack
Qty. Description
No. Part No.

A 138716 1 HARNESS, Jib valve

B 138717 1 HARNESS, Rotate valve
C 138718 1 HARNESS, Rotate valve (No Jib)
D 138719 1 Assembly, Limit switch (Fly boom) (ANSI/CSA)
E 138720 1 Assembly, Limit switch (Fly boom - no Jib) (ANSI/CSA)

1 139044 1 • PLUG, 4 Pole screw (10A) B, C

139045 1 •
138375 1 •
2 138372 1 •
3 138373 1 •
4 111354 137 •
63 •
5 117599 2 •
6 117591 4 •
7 117597 2 •
8 138231 1 •
SOCKET, 4 Pole screw (10A) A
SOCKET, 3 Pole screw (10A) D, E
HOOD, Top 7 pole (M20)
STRAIN RELIEF (M20)
PROTECTOR, Wire (3/8” Inner diameter) A, B
PROTECTOR, Wire (3/8” Inner diameter) C
WEDGE, Deutsch (2-pin)
SOCKET, Deutsch (16/18 GA)
PLUG, Deutsch (2-pin)
ADJUSTABLE Lever, Limit switch (with plastic roller & 5M cord)

- 131284 AR GUARD, Spring (1”) A, B, C

SJ 40T & SJ 45T SKYJACK, Page 101

143843
 Figure 5.5. 110/220V Outlet Harness AE

11

1 12

10 8 7 4 5 6
9

M138706AA

Index Skyjack
Qty. Description
No. Part No.

A 138706 1 HARNESS, 110V Outlet (ANSI/CSA SJ 40T)

B 138707 1 HARNESS, 110V Outlet (ANSI/CSA SJ 45T)
C 144449 1 HARNESS, 220V Outlet (CE)

1 109698 1 • RECEPTACLE, GFI A, B

2 103259 672 •
759 •
3 103024 1 •
4 112495 1 •
5 103856 1 •
6 103995 1 •
7 102939 1 •
8 112998 8 •
9 104208 1 •
10 115496 3 •
11 109699 1 •
12 121461 2 •
CABTIRE, 12/3 SJ (300V) A
CABTIRE, 12/3 SJ (300V) B, C
CLIP, Single (G8)
BOLT, Hex head (1/4-20 x 0.375, Grade 5)
WASHER, Lock (1/4)
WASHER, Flat (1/4)
TERMINAL, Blue ring (14-16GA x 1/4) A, B
WIRE, Green/yellow (14AWG-41-BC) A, B
PLUG, 15A male (125V) A, B
TERMINAL, Lock fork (#10, 10-12 AWG) A, B
PLATE, Weatherproof cover A, B
BOLT, Machine round head (6-32 UNC x 3/8) A, B

SKYJACK, Page 102 SJ 40T & SJ 45T

143843
 Figure 5.6. ECU Harnesses

1 2
5

3 6

7
4
6
11 10 9
8

M138708AA M146007AA_146008AA

Index Skyjack
Qty. Description
No. Part No.

- 138708 - HARNESS, ECU

1 138574 1 • CONNECTOR KIT, Deutz controller

2 103090 12 • PROTECTOR, Wire (3/4” inner diameter)
3 111354 3 • PROTECTOR, Wire (3/8” inner diameter)
4 138575 1 • CONNECTOR KIT, Deutz engine
5 105359 4 • TERMINAL, Female (14-16GA blue)
6 121050 7 • FERULE, Red (16GA)
7 138380 2 • TERMINAL, Metri-pack female
8 138576 1 • CONNECTOR KIT, Deutz programming
9 146007 1 HARNESS, Cable
10 146008 1 HARNESS, Interconnect Cable
11 (Ref.) 1 ENGINE CONTROL UNIT, Deutz
(For components, refer to Figure 4.14)

SJ 40T & SJ 45T SKYJACK, Page 103

143843
 Figure 5.7. Glow Plug Harness

2 3 4 5
1

To Plug

13
To Air Box
To Base Control Console

To Starter

6 9 11 12
7
10

2 14

To Harness

To Engine

M138849AA

SKYJACK, Page 104 SJ 40T & SJ 45T

143843
 Figure 5.7. Glow Plug Harness AC
Index Skyjack
Qty. Description
No. Part No.

- 138849 1 HARNESS, Glow Plug (Deutz)

1 103090 36 • PROTECTOR, Wire (3/4” inner diameter)

2 138846 2 • TERMINAL (8-10GA, 0.38, non-insulated)
3 126808 2 • TERMINAL (14-18GA, 0.25, non-insulated)
4 138845 1 • SOCKET, Relay (80A)
5 138844 1 • RELAY, SPST (80A 12V)
6 139158 1 • PARALLEL, Splice (6GA non-insulated)
7 113584 1.5 • HEATSHRINK, Black (1/2”)
8 138847 1 • FUSE HOLDER, Inline
9 139195 1 • COVER, Fuse holder
10 138848 1 • FUSE (50A)
11 103754 1.5 • HEATSHRINK, Clear (1/2”)
12 115236 1 • TERMINAL (6GA x 5/16 non-insulated)
13 103256 150 • CABTIRE (18/2 SJ)
14 139154 1 • GLOW PLUG HARNESS, Deutz

SJ 40T & SJ 45T SKYJACK, Page 105

143843
 Figure 5.8. Engine Interface Harness (GM Engine)
8 9 12 13
10 11 12 13
Index Skyjack
Qty.
No. Part No.
- 144265 1 HARNESS, Engine interface (GM engine)
1 117586 1 •
2 117588 1 •
3 117590 8 •
4 117594 4 •
5 144337 1 •
6 119752 1 •
7 124399 38” •
8 142361 1 •
9 142362 3 •
10 142363 1 •
11 142364 7 •
12 142365 10 •
13 142366 22 •
14 120748 125” •
SKYJACK, Page 106
AD
5 6
14 1 2 3 4
M144265AB
Description
CONNECTOR, Receptacle (12 pin)
CONNECTOR, Receptable (12 pin wedge)
CONNECTOR, Contact (16-18)
CONNECTOR, Seal plug
TERMINAL, Ring red (22-18GA x #8)
TERMINAL, Ring red (22-18GA x #10)
PROTECTOR, Wire (1/4” ID)
HOUSING, Female (150 GT sealed 16 way)
TERMINAL, Female (150 GT series)
HOUSING, Male (150 GT sealed 16 way)
TERMINAL, Male (150 GT series)
SEAL, Wire (150 GT series)
PLUG, Cavity (150 GT series)
PROTECTOR, Wire (1/2” ID)
SJ 40T & SJ 45T
143843
 Figure 6.1. Base, Axles And Wheel Assembly AD

21
24 27 28
27
25
26 24
19
25
23
19 26
22
20

33

32 31
7 8
17 18
K2
16
1
15 29 30
14 32 31

K1 35
K2

11
12
5
13 10
8
32 31 9 33
K2 5 8
3 2 33

K1 4 36

33 7 8
K2 37
34 32 31
9

M138560AB

SKYJACK, Page 108 SJ 40T & SJ 45T

143843
 Figure 6.1. Base, Axles And Wheel Assembly AC
Index Skyjack
Qty. Description
No. Part No.

1 138526 1 WELDMENT, Base

2 138733 2 WHEEL ASSEMBLY, Left hand (Air tire)
143998 2 WHEEL ASSEMBLY, Left hand (Foam tire)
138727 1 • RIM (16.5 x 9.75 [0.875 offset])
710109 1 • TIRE (12 x 16.5 - 10 ply)
143996 1 • VALVE STEM, Carlisle (TR-501)
130043 1 • FOAM FILL (T-25) (Foam Only)
3 (Ref.) - REAR AXLE ASSEMBLY
(For components, refer to Figure 6.2)
4 138530 2 Plate, Fixed axle mounting
5 700575 24 NUT, Crownlock (0.750-10, Grade 8)
6 139137 4 WASHER, Flat (M20 DIN 125)
7 139135 26 BOLT, Hex head (0.75-10 x 9.5, Grade 8)
8 702194 40 WASHER, Flat (0.750)
9 138732 2 WHEEL ASSEMBLY, Right hand (Air tire)
143999 2 WHEEL ASSEMBLY, Right hand (Foam tire)
138727 1 • RIM (16.5 x 9.75 [0.875 offset]
710109 1 • TIRE (12 x 16.5 - 10 ply)
143996 1 • VALVE STEM, Carlisle (TR-501)
130043 1 • FOAM FILL (T-25) (Foam Only)
10 138980 1 shaft, Drive
11 138352 4 BOLT, Hex head (M20 x 2.5 x 120mm, Grade 10.9)
12 138549 2 Plate, Oscillating axle mounting
13 (Ref.) - FRONT AXLE ASSEMBLY
(For 2 Wheel Drive components, refer to Figure 6.8)
(For 4 Wheel Drive components, refer to Figure 6.9)
14 138737 4 NUT, Crownlock (M20 x 2.5, Grade 10.9)
15 138548 2 BRACKET, Lockout cylinder
16 138555 2 PIN, Lockout cylinder
17 138739 2 BOLT, Hex head (0.375-16 x 1, Grade 5)
18 125959 2 WASHER, Flat (0.375, hard)
19 103216 4 BUSHING, Fiberglide (1.51 inner diameter x 2)
20 (Ref.) - AXLE LOCKOUT cylinder ASSEMBLY
(For components, refer to Figure 3.6)
21 (Ref.) - AXLE LOCKOUT cylinder FITTINGS
(For components, refer to Figure 6.14)
22 138276 8 BOLT, Hex head (0.75-10 x 4.5, Grade 8)
23 138552 4 BLOCK, Trunnion mounting
24 103949 10 SCREW, Button hexagonal cap (0.375-16 x 1)
25 103999 10 WASHER, Lock (0.375)
26 103472 10 WASHER, Flat (0.375)

Parts list continued on the following page.

SJ 40T & SJ 45T SKYJACK, Page 109

143843
 Figure 6.1. Base, Axles And Wheel Assembly (Continued) AE
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

27 139138 2 COVER PLATE, Axle

28 703661 1 GEAR, Turret rotation
29 701762 20 BOLT, Hex head (0.625-11 x 4.5, Grade 8)
30 700782 20 WASHER, Flat (0.625)
31 139635 AR SEALANT, Pneumatic tire (Air tire option)
32 141850 4 CAP, Tire valvestem (Green, Air tire option)
33 144306 4 HIGH FLOTATION WHEEL ASSEMBLY
144307 1 • RIM (19.5 x 14 duplex, 15°)
144308 1 • TIRE (33/16LL500)
144409 1 • VALVE STEM, Tire (33-16LL500)
34 (Ref.) - PROPANE TANK ASSEMBLY
(For components, refer to Figure 6.15)
35 (Ref.) - MOTOR, Hydraulic drive
(For components, refer to Figure 6.6)
36 (Ref.) - OIL, Gear
(For components, refer to Table 11.1)
37 (Ref.) - GREASE
(For components, refer to Table 11.2 & Table 11.3)

K1 127195 2 KIT, Universal joint

K2 138731 2 KIT, Universal joint strap

SJ 40T & SJ 45T SKYJACK, Page 111

143843
 Figure 6.2. Rear Axle Assembly with Gear Box

BRAKE WITH
1 ANNULAR PISTON

16 2
2

3
4
5
6
7
8
5
10
K1
15

K2

13 14

14 9
WITH DOWEL BUSH 13
12 10

17 18 19 11

M141077AA_1 M141084AA_1 M141057AA M141061AA_1

SKYJACK, Page 112 SJ 40T & SJ 45T

143843
 Figure 6.2. Rear Axle Assembly with Gear Box
Index Skyjack
Qty. Description
No. Part No.

- 138218 - REAR AXLE ASSEMBLY (with gear box)

1 141078 2 • CASE, Axle

2 141079 32 • BOLT
3 141082 2 • SEAL
4 141018 2 • SEAL
5 141019 4 • BEARING
6 141021 16 • STUD, Wheel
7 141020 2 • HUB, Wheel
8 140970 2 • O-RING
9 141031 16 • NUT
10 140969 4 • PLUG
11 141033 4 • BOLT, Countersunk
12 141081 2 • PLATE, Locking
13 141027 16 • NUT
14 141026 16 • STUD
15 140968 2 • PLUG, Magnet
16 141080 2 • SHAFT, Half
17 (Ref.) - • CENTRAL HOUSING ASSEMBLY
(For components, refer to Figure 6.4)
18 (Ref.) - • DIFFERENTIAL ASSEMBLY
(For components, refer to Figure 6.3)
19 (Ref.) - • BRAKES - REAR AXLE
(For components, refer to Figure 6.7)

K1 141042 2 KIT, Ring gear support

K2 141034 2 KIT, Planet gear carrier

SJ 40T & SJ 45T SKYJACK, Page 113

143843
 Figure 6.3. Differential Assembly (Rear Axle Assembly with Gear Box)

7 8 9 10 11

12
13
14
13 10
9
8

6
15
2
K2
5
4
3
K1
2
1

16 2
K2
5
4
21
20
4
19
2
1
18
17

16

WITH GEAR BOX

M141061AA_1

SKYJACK, Page 114 SJ 40T & SJ 45T

143843
 Figure 6.3. Differential Assembly (Rear Axle Assembly with Gear Box)
Index Skyjack
Qty. Description
No. Part No.

1 140980 1 RING NUT

2 140984 2 BEARING, Taper roller
3 141062 1 SPACER
4 141063 1 COVER
5 141064 1 O-RING
6 141065 1 GEAR SET, Bevel
7 140977 4 BOLT
8 141069 2 BOLT
9 141068 2 NUT, Ring
10 140987 2 BEARING, Taper roller
11 140993 12 BOLT
12 141066 1 DIFFERENTIAL, NoSPIN
13 141071 1 • CARRIER, Differential
14 141070 1 • DIFFERENTIAL, NoSPIN
15 141067 16 • BOLT
16 141072 12 BOLT, Hexagon
17 141073 1 BEARING, Ball
18 140966 1 CIRCLIP
19 141074 1 SEAL
20 141075 8 WASHER, Spring
21 141076 8 BOLT, Hexagon

K1 140982 1 KIT, Shim

K2 140983 1 KIT, Shim

SJ 40T & SJ 45T SKYJACK, Page 115

143843
 Figure 6.4. Central Housing Assembly (Rear Axle Assembly with Gear Box)

2 5
3

1
4

M141057AA_1

SKYJACK, Page 116 SJ 40T & SJ 45T

143843
 Figure 6.4. Central Housing Assembly (Rear Axle Assembly with Gear Box)
Index Skyjack
Qty. Description
No. Part No.

- 141057 - CENTRAL HOUSING ASSEMBLY

1 140970 3 • O-RING
2 141054 1 • COVER, Intermediate
3 140966 1 • CIRCLIP
4 140967 1 • PLUG
5 141059 1 • VENT
6 140969 1 • PLUG
7 140968 1 • PLUG, Magnet
8 141058 1 • HOUSING

SJ 40T & SJ 45T SKYJACK, Page 117

143843
 Figure 6.5. Gear Box - Rear Axle

13 14

6 11 12
9 10
5
K2 8

6 7
5
3 4

1 2 K1

32
30 31

28 29
27
26
K3 25
24
23
22
21
20
K2
19
18
17
16
15

M141361AA_1

SKYJACK, Page 118 SJ 40T & SJ 45T

143843
 Figure 6.5. Gear Box - Rear Axle AC
Index Skyjack
Qty. Description
No. Part No.

- 141361 - BOX, Gear

1 141362 6 • BOLT
2 141157 1 • COVER
3 141363 2 • NUT
4 141364 6 • WASHER, Spring
5 141365 1 • HOUSING
6 141366 2 • BEARING, Ball
7 141367 2 • STUD
8 141383 4 • BOLT
9 141368 2 • BOLT, Grub
10 141369 1 • COVER
11 141370 2 • SEAL
12 141371 1 • COVER
13 141384 1 • COVER
14 141158 4 • BOLT
15 141381 10 • BOLT
16 141380 10 • WASHER, Spring
17 141379 2 • BUSHING, Reduction
18 141143 1 • PLUG
19 141378 1 • SPACER
20 141377 1 • SHAFT
21 141376 1 • SHAFT, Output
22 141375 1 • SPACER
23 141137 1 • BEARING, Ball
24 141144 1 • PLUG, Magnet
25 141134 1 • VENT
26 141149 1 • SEAL
27 141374 1 • COVER
28 141373 4 • WASHER, Spring
29 141072 4 • BOLT, Hex
30 141151 1 • FLANGE
31 141152 1 • O-RING
32 141372 1 • NUT

K1 141382 1 KIT, Shim

K2 141385 1 KIT, Gear
K3 140994 2 KIT, Shim

SJ 40T & SJ 45T SKYJACK, Page 119

143843
 Figure 6.6. Hydraulic Drive Motor AE

M138118AA

Index Skyjack
Qty. Description
No. Part No.

1 138118 1 MOTOR, Hydraulic drive

2 138738 2 WASHER, Lock (M14)
3 138734 2 BOLT, Hex head (M14 x 2 x 30mm, ZP, Grade 8.8)
4 139207 2 FITTING, Elbow, 90° (12 JICM -12 ORBM)
5 129127 1 FITTING, Elbow, 90° (4-6 O-Ring)
6 114583 1 FITTING, Elbow, 90° (08MJ08M8)

SKYJACK, Page 120 SJ 40T & SJ 45T

143843
 Figure 6.7. Brakes - Rear Axle

42
41
40
39
38
37
36
35
34
33
32
31
30
29
43
44
45

27
2 28

3 26

4 25
23
24
5
6 12
7 23
13
8
14 22

21
15
1
16
20

19
11
10 18
9

17

M141084AA_1

SKYJACK, Page 122 SJ 40T & SJ 45T

143843
 Figure 6.7. Brakes - Rear Axle
Index Skyjack
Qty. Description
No. Part No.

1 141096 10 BRAKE DISC, Intermediate

2 141108 8 DISC, Brake
3 141097 6 BOLT, Adjusting
4 141127 1 PISTON (Right)
141128 1 PISTON (Left)
5 141098 3 • SPRING
6 141109 1 • PISTON (Right)
141099 1 • PISTON (Left)
7 141100 1 • RING, Back-up
8 141101 1 • O-RING
9 141105 2 • PUSHER
10 141106 1 • RING, BACK-UP
11 141107 1 • O-RING
12 141102 2 DOWEL
13 141085 1 LEVER (Right)
141103 1 LEVER (Left)
14 141089 2 BUSHING, Reduction
15 141006 2 PLUG
16 141086 2 BOLT, Bleeding
17 141104 6 SPRING
18 141129 2 O-RING
19 141088 2 O-RING
20 141091 2 NUT
21 141090 2 BOLT
22 141087 6 BOLT
23 141092 2 O-RING
24 141093 1 LEVER
25 141094 2 WASHER
26 141095 2 BOLT, Countersunk
27 141112 1 FITTING, Grease
28 141110 1 LEVER
29 139126 1 SEAL, British bonded
30 138985 1 FITTING, Straight (06 JICM - 04 BSPPM)
31 141123 1 CYLINDER, Wheel
32 141122 1 NUT
33 141121 1 CIRCLIP
34 141113 2 WASHER
35 141119 1 BUSHING, Reduction
36 141124 1 BUSHING, Reduction
37 141118 4 BALL, Detend

Parts list continued on the following page.

SJ 40T & SJ 45T SKYJACK, Page 123

143843
 Figure 6.7. Brakes - Rear Axle (Continued)
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

38 141117 1 CAM, Brake

39 141116 1 SPRING
40 141115 1 BUSHING, Reduction
41 141114 1 RING, Snap
42 141111 1 CIRCLIP
43 141120 1 SUPPORT
44 141126 1 SPACER
45 141125 1 CIRCLIP

SJ 40T & SJ 45T SKYJACK, Page 125

143843
 Figure 6.8. Front Axle Assembly (2 Wheel Drive)

28

27
26
25
1

24

8 36

7 23
22 20
16
19
2 18
3 21 17
16
4 15
5 14
6 13
12
K1

K2

K3
29 7
8
9
30
10
31
29 11
32

35

33
29
34

M141159AA_2 M138220-A M141053AA M141047AA_1

SKYJACK, Page 126 SJ 40T & SJ 45T

143843
 Figure 6.8. Front Axle Assembly (2 Wheel Drive)
Index Skyjack
Qty. Description
No. Part No.

1 138220 - FRONT AXLE ASSEMBLY

2 141165 4 • STUD
3 141166 4 • WASHER
4 141167 4 • NUT
5 141015 4 • NUT
6 141164 4 • BOLT, Adjusting
7 141005 20 • BOLT
8 141006 4 • PLUG
9 141026 16 • STUD
10 141163 16 • NUT
11 141033 4 • BOLT, Countersunk
12 141168 16 • NUT
13 141162 2 • COVER
14 141081 2 • PLATE, Locking
15 141161 2 • SPACER
16 141019 4 • BEARING
17 140970 2 • O-RING
18 141020 2 • HUB, Wheel
19 141021 16 • STUD, Wheel
20 141018 2 • SEAL
21 141001 2 • BUSHING
22 141003 2 • SHIM KIT
23 141004 2 • KIT, Pivot pin
24 141007 2 • COVER
25 141170 2 • BOLT
26 141169 2 • NUT
27 141079 28 • BOLT
28 141160 2 • AXLE CASE
29 140970 2 • O-RING
30 141054 1 • COVER, Intermediate
31 140966 1 • CIRCLIP
32 140967 2 • PLUG
33 141055 1 • HOUSING
34 140977 4 • BOLT
35 (Ref.) - • TRUNNION ASSEMBLY
(For components, refer to Figure 6.13)
36 (Ref.) - • STEERING ASSEMBLY
(For components, refer to Figure 6.12)

K1 141172 2 KIT, Bushing reduction
K2 141010 1 KIT, Steering case (Right)
K3 141012 2 KIT, Pivot pin

SJ 40T & SJ 45T SKYJACK, Page 127

143843
 Figure 6.9. Front Axle Assembly (4 Wheel Drive)

20

6
24
21
23 4
5
K5

22
19 21
K4

18 14
17
1 16
15
2 14
K3
3
K1
25

13

5 6
02-02-2005

5
1
2
4

7 6

DANA
TECHNICAL
CENTRAL
DANA ITALIA S.P.A.
DOCUMENTATION
Type
HOUSING
222 Tav. 222-01-0001

8
9
10
11
K2 12 1

26 27 28
M140997AA_2 M140972AA M140973AA M141043AA_1 M141047AA

SKYJACK, Page 128 SJ 40T & SJ 45T

143843
 Figure 6.9. Front Axle Assembly (4 Wheel Drive)
Index Skyjack
Qty. Description
No. Part No.

- 138219 - FRONT AXLE ASSEMBLY

1 140969 3 • PLUG
2 140998 1 • CASE, Axle
3 141017 4 • BOLT, Steering adjust
141015 1 • • NUT
141016 1 • • BOLT
4 141004 2 • PIN, Pivot
5 141005 20 • BOLT
6 141006 AR • PLUG
7 141026 16 • STUD
8 141027 16 • NUT
9 141025 2 • PLATE, Locking
10 141035 2 • RING
11 141036 2 • CIRCLIP
12 141033 4 • BOLT, Countersunk
13 141031 16 • NUT
14 141019 2 • BEARING
15 140970 2 • O-RING
16 141020 2 • HUB, Wheel
17 141021 16 • STUD, Wheel
18 141018 2 • SEAL
19 141001 2 • BUSHING
20 141007 2 • COVER
21 141040 4 • SEAL
22 141041 2 • JOINT, Double universal
23 140999 16 • BOLT, Hexagon
24 141000 1 • VENT
25 (Ref.) - • STEERING ASSEMBLY
(For components, refer to Figure 6.12)
26 (Ref.) - • DIFFERENTIAL ASSEMBLY
(For components, refer to Figure 6.10)
27 (Ref.) - • CENTRAL HOUSING ASSEMBLY
(For components, refer to Figure 6.11)
28 (Ref.) - • TRUNNION ASSEMBLY
(For components, refer to Figure 6.13)

K1 141012 2 KIT, Pivot pin

K2 141034 2 KIT, Planet gear carrier
K3 141042 2 KIT, Ring gear support
K4 141010 1 KIT, Steering case (Right)
K4 141011 1 KIT, Steering case (Left)
K5 141003 2 KIT, Shim

SJ 40T & SJ 45T SKYJACK, Page 129

143843
 Figure 6.10. Differential Assembly (4 Wheel Drive)

K3
10
11

8 10
6 K3
K2
7 K4
K1
6
5
4
3
2
1

M140973AA

SKYJACK, Page 130 SJ 40T & SJ 45T

143843
 Figure 6.10. Differential Assembly (4 Wheel Drive)
Index Skyjack
Qty. Description
No. Part No.

1 140974 1 NUT
2 140979 1 O-RING
3 140975 1 FLANGE
4 140976 1 SEAL
5 140980 1 NUT, Ring
6 140984 2 BEARING, Taper roller
7 140981 1 SPACER
8 140985 1 GEAR SET, Bevel
9 140977 4 BOLT
10 140987 2 BEARING, Taper roller
11 140993 12 BOLT

K1 140982 1 KIT, Shim

K2 140983 1 KIT, Shim
K3 140994 2 KIT, Shim
K4 140996 1 KIT, Limited slip differential

SJ 40T & SJ 45T SKYJACK, Page 131

143843
 Figure 6.11. Central Housing Assembly (4 Wheel Drive)

2 3 5 4

M140972AA

Index Skyjack
Qty. Description
No. Part No.

- 140972 - CENTRAL HOUSING ASSEMBLY

1 141038 1 • CASE, Axle

2 140971 2 • O-RING
3 140970 1 • O-RING
4 140966 1 • CIRCLIP
5 140967 1 • PLUG
6 140969 1 • PLUG
7 140968 1 • PLUG, Magnet

SKYJACK, Page 132 SJ 40T & SJ 45T

143843
 Figure 6.12. Steering Assembly AD

M141043AA_2

Index Skyjack
Qty. Description
No. Part No.

A 141173 - STEERING ASSEMBLY, (2 Wheel Drive)

B 141043 - STEERING ASSEMBLY, (4 Wheel Drive)

1 141083 1 • CYLINDER (2WD)

141046 1 • CYLINDER (4WD)
2 141045 2 • ROD, Articulated tie
3 141044 4 • BOLT
4 139103 2 FITTING, 45° (04 JICM - 08 ORBM)

K 141251 1 KIT, Seal (Steer Cylinder)

SJ 40T & SJ 45T SKYJACK, Page 133

143843
 Figure 6.13. Trunnion Assembly

1 2 3

M141047AA_2

Index Skyjack
Qty. Description
No. Part No.

- 141052 2 SUPPORT

1 141006 2 • PLUG
2 141014 2 • FITTING, Grease
3 141050 2 • SUPPORT
4 141048 4 • BUSHING, Reduction
5 141049 2 BUSHING, Thrust

SKYJACK, Page 134 SJ 40T & SJ 45T

143843
 Figure 6.14. Axle Lockout Cylinder Fittings AB

4 5 1 2

1 6 3 4
M139003AB

Index Skyjack
Qty. Description
No. Part No.

1 103070 2 FITTING, Straight (06 JICM - 08 ORBM)

2 103309 1 FITTING, Tee-run, swivel (06 JICM - 06 JICM - 06 JICF)
3 702875 1 FITTING, Swivel, 90° (04 JICM - 04 JICFS)
4 126128 2 FITTING, Straight (04 JICM - 04 ORBM)
5 707917 1 FITTING, Tee-run, swivel (04 JICM - 04 JICM - 04 ORBM)
6 702761 1 FITTING, Elbow, Swivel (06 JICM - 06 JICFS)
7 (Ref.) - AXLE LOCKOUT CYLINDER ASSEMBLY
(For components, refer to Figure 3.6)

SJ 40T & SJ 45T SKYJACK, Page 135

143843
 Figure 6.15. Propane Tank Assembly AE

7
6

13
3
B - Optional
5 2

2
3 1
13

11

12
7
9
10

M144252AA

SKYJACK, Page 136 SJ 40T & SJ 45T

143843
 Figure 6.15. Propane Tank Assembly AE
Index Skyjack
Qty. Description
No. Part No.

A 144251 - SINGLE PROPANE TANK ASSEMBLY

B 144252 - DOUBLE PROPANE TANK ASSEMBLY (Optional)

1 702253 1 • BOTTLE, Propane (43.5#), A

2 •
2 103006 1 •
2 •
3 144334 1 •
2 •
5 144295 1 •
2 •
6 103870 4 •
10 •
7 125959 6 •
12 •
8 144283 1 •
9 144284 1 •
10 144294 1 •
11 101297 2 •
12 103999 2 •
13 143478 1 •
2 •
BOTTLE, Propane (43.5#), B
QUICK COUPLING, Female tank, A
QUICK COUPLING, Female tank, B
FITTING, Elbow, 90° (06SAE 45M - 04NPTM), A
FITTING, Elbow, 90° (06SAE 45M - 04NPTM), B
MOUNTING, Propane bottle, A
MOUNTING, Propane bottle, B
BOLT, Hex head (0.375-16 x 1.5, Grade 5), A
BOLT, Hex head (0.375-16 x 1.5, Grade 5), B
WASHER, Flat hard (0.375), A
WASHER, Flat hard (0.375), B
BRACKET, Tee mount, B
BRACKET, Swivel lock
GRONMET (1 x 1.375 x 0.188)
BOLT, Hex head (0.375-16 x 1.25, Grade 5)
WASHER, Lock (0.375)
FITTING, Nipple (04NPTM x 2”, brass), A
FITTING, Nipple (04NPTM x 2”, brass), B

- (Ref.) - HOSE CONNECTION, Fittings and Fuel line

(For components, refer to Figure 8.5b)

SJ 40T & SJ 45T SKYJACK, Page 137

143843
 Figure 7.1. Engine Assembly (Deutz Diesel Engine) AE

5 16 17

18 19 20
28
25

21
26
1
2
22 27
29
5 6 7 15
23
24

3
8 4

6
9
7
10
13

6 7 15 34

11 4

5
7

14
5 30

12 31 Deutz Engine Tray

7
32

33

35 36
6
7

14
Universal Engine Tray
M138451AD

SKYJACK, Page 138 SJ 40T & SJ 45T

143843
 Figure 7.1. Engine Assembly (Deutz Diesel Engine)
Index Skyjack
Qty.
No. Part No.
- 138451 1 ENGINE ASSEMBLY
1 137772 1 •
127181 1 •
127182 1 •
127183 1 •
127184 1 •
127185 1 •
127186 1 •
127187 1 •
127188 1 •
127189 1 •
147071 1 •
147072 1 •
2 133940 4 •
3 103470 4 •
4 104379 9 •
5 103887 5 •
6 103845 5 •
7 103996 10 •
8 (Ref.) 1 •
9 (Ref.) - •
10 (Ref.) - •
11 103907 4 •
12 144233 1 •
13 138452 1 •
14 138456 1 •
15 143974 1 •
16 703315 1 •
17 103984 2 •
18 703312 1 •
19 704560 1 •
20 706549 1 •
21 138810 1 •
22 138829 1 •
23 138508 1 •
24 138665 4 •
25 138513 1 •
Parts list continued on the following page.
SJ 40T & SJ 45T
143843
AD
Description
ENGINE, Diesel (Deutz)
• PUMP, Fuel injection
• CAP, Filler
• FLYWHEEL
• CONNECTOR, Plug-in
• CONNECTOR, Plug-in
• CABLE, Interconnect
• STARTER
• EXHAUST, Silencer
• V-BELT, Narrow
• FILTER, Fuel
• FILTER, Oil
BOLT, Hex head (0.5-13 x 3.750, Grade 5)
WASHER, Lock (0.5, Grade 5)
WASHER, Flat (0.500 hard)
BOLT, Hex head (0.312-18 x 0.75, Grade 5)
BOLT, Hex head (0.312-18 x 0.5, Grade 5)
WASHER, Flat (0.312)
ENGINE COUPLING ASSEMBLY
(For components, refer to Figure 7.4)
DRIVE PUMP ASSEMBLY
(For components, refer to Figure 7.3)
SYSTEM PUMP ASSEMBLY
(For components, refer to Figure 7.2)
BOLT, Hex head (0.50-13 x 1.5, Grade 5)
WELDMENT, Tray (Universal engine tray)
WELDMENT, Tray (Deutz engine tray)
ANGLE, Engine tray
BOX, Air intake
BAND, Air filter mounting
NUT, Hex nylon lock (0.313-18, Grade 5)
AIR FILTER, Engine
FILTER ELEMENT, Primary
FILTER ELEMENT, Secondary
ELBOW, 3.5 inch (90°)
TUBE, Air intake
ELBOW, 90 Reducer (Air intake)
CLAMP, Gear (SAE No. 56)
STACK, Exhaust
SKYJACK, Page 139
 Figure 7.1. Engine Assembly (Deutz Diesel Engine) (Continued) AE
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

26 139091 1 • INDICATOR, Air restriction

27 139254 1 • FILTER, In-line fuel
28 103321 2 • CLAMP (#16)
29 144129 1 • CLIP, Single (S332G10)
30 103078 1 • CLIP, Double (S344G10)
31 103404 1 • WASHER, Lock (0.312)
32 103473 4 • BOLT, Hex head (0.375-16 x 1, Grade 5)
33 125959 4 • WASHER, Flat (0.375)
34 100397 2 • NUT, Hex head (0.312-18, Grade 5)
35 (Ref.) - OIL, Engine
(For components, refer to Table 11.1)
36 (Ref.) - FUEL
(For components, refer to Table 11.1)

SJ 40T & SJ 45T SKYJACK, Page 141

143843
 Figure 7.2. System Pump Assembly AB

6 7

M138117AA

SKYJACK, Page 142 SJ 40T & SJ 45T

143843
 Figure 7.2. System Pump Assembly AC
Index Skyjack
Qty. Description
No. Part No.

1 138117 1 PUMP, System

2 710124 1 FITTING, Elbow, 90° (12 JICM - 16 ORBM)
3 125883 1 FITTING, Elbow, 90° (04 JICM - 04 ORBM)
4 138984 1 FITTING, Elbow, 90° (20BEAD - 24 ORBM)
5 135091 1 FITTING, Elbow, 90° (10 JICM - 10 ORBM)
6 103907 2 BOLT, Hex head (0.5-13 x 1.5, Grade 5)
7 104379 2 WASHER, Flat (0.5)

K 141226 1 KIT, Overhaul seal (System Pump)

SJ 40T & SJ 45T SKYJACK, Page 143

143843
 Figure 7.3. Drive Pump Assembly AB

3
2

K
K 8
10 11 12 K
9 K
4

13

10 11 12

14 15
6

M138116-2AA

SKYJACK, Page 144 SJ 40T & SJ 45T

143843
 Figure 7.3. Drive Pump Assembly AC
Index Skyjack
Qty. Description
No. Part No.

1 138116 1 DRIVE PUMP ASSEMBLY

2 141486 1 • VALVE, Drive pump relief
3 141231 1 • ASSEMBLY, Charge relief plug
4 141229 1 • SPRING, Charge relief valve
5 141230 1 • VALVE, Charge relief
6 710124 1 FITTING, Elbow, 90° (12 JICM - 16 ORBM)
7 139102 1 FITTING, Elbow, 90°, extra long (12 JICM - 16 ORBM)
8 138983 1 FITTING, Elbow, 90° (16 BEAD - 16 ORBM)
9 702118 1 FITTING, Straight connector (12 SAE - 12 JIC)
10 701956 2 FITTING, Straight connector (6 SAE - 4 JIC)
11 707917 2 FITTING, Run tee (04 JICF - 04 ORBM)
12 131286 2 CAP (04 JIC)
13 137630 2 FITTING, Straight connector (10 SAE - 10 JIC)
14 103907 2 BOLT, Hex head (0.5-13 x 1.5, Grade 5)
15 104379 2 WASHER, Flat (0.5)

K 141312 1 KIT, Overhaul gasket / seal (Drive Pump)

SJ 40T & SJ 45T SKYJACK, Page 145

143843
 Figure 7.4. Engine Coupling Assembly AB

M138281AA

SKYJACK, Page 146 SJ 40T & SJ 45T

143843
 Figure 7.4. Engine Coupling Assembly AB
Index Skyjack
Qty. Description
No. Part No.

- 138281 1 ENGINE COUPLING ASSEMBLY

1 146069 1 • HOUSING, SAE #4

2 146070 1 • PLATE, Flywheel
3 146071 1 • HUB, Coupling
4 146072 6 • INSERT, Neoprene
5 146073 6 • BUSHING, Threaded

K 146074 1 • KIT, Bolt

SJ 40T & SJ 45T SKYJACK, Page 147

143843
 Figure 7.5. Engine Assembly (GM Dual Fuel Engine) AE

15

11 10

12
4
1
13 5

2 14

3
6

5
7

M144241AB

SKYJACK, Page 148 SJ 40T & SJ 45T

143843
 Figure 7.5. Engine Assembly (GM Dual Fuel Engine) AE
Index Skyjack
Qty. Description
No. Part No.

1 137949 1 ENGINE, Dual fuel (GM)

142302 1 • PUMP, Fuel
142301 1 • FILTER, Fuel
142303 1 • MANIFOLD, Fuel
147120 1 • FILTER, Oil
147121 1 • PLUGS, Spark
147122 1 • SWITCH, Pressure
147123 1 • VALVE, Oil Drain
147183 1 • STARTER
147184 1 • BELT
147185 1 • ALTERNATOR
147186 1 • BODY, Throttle
147187 1 • VALVE, Lock off
147188 1 • SENSOR, Oxygen
147189 1 • REGULATOR
147190 1 • MIXER
147191 1 • SENSOR, T Map
147192 1 • WIRE SET, Spark plug
147193 1 • OVER FLOW ASSEMBLY
147194 1 • BOTTLE, Over flow
147195 1 • ELEMENT, Air cleaner
147196 1 • HEAT SHIELD
2 (Ref.) - WELDMENT, Tray (Universal engine tray)
(For components, refer to Figure 7.1)
3 138456 1 ANGLE, Tray
4 100850 1 BOLT, Hex head (0.75”-10 x 2.5”, Grade 8)
5 702194 2 WASHER, Flat (0.75”)
6 144270 1 BUSHING
7 700575 1 NUT, Lock (0.75”-10 x 2.5”, Grade C)
8 103470 12 WASHER, Lock (0.5”, Grade 5)
9 139005 8 BOLT, Hex head/patch (0.5”-13 x 1”, Grade 5)
10 103470 4 WASHER, Lock (0.5”, Grade 5)
11 103471 4 NUT, Hex head (0.5”-13, Grade 5)
12 103909 4 BOLT, Hex head (0.5”-13 x 1.25”, Grade 5)
13 103887 2 BOLT, Hex head (0.312”-18 x 0.75”, Grade 5)
14 103996 2 WASHER, Flat (0.312”)
15 139091 1 INDICATOR, Air restriction

SJ 40T & SJ 45T SKYJACK, Page 149

143843
 Figure 8.1. Standard Hose Numbering System

H1104 0081 2

FITTING LENGTH IN
ARRANGEMENT LENGTH OF HOSE IN FRACTIONS (1/4”
(See Schedule WHOLE INCHES INCREMENTS) I.E.
HOSE SIZE
Below) 1=1/4”
(See Chart
2=1/2”
Below)
3=3/4”

Using the number above as an example (H1104 0081 2). This hose requires a 37° JIC, female swivel fitting
on one end. A medium length 90° JIC, female swivel fitting for the other end. The Hose must meet or exceed
S.A.E. 100R13 hose specification, and be a total of 81-1/2” long. NOTE: Hose ends and hose must be from
same manufacturer per S.A.E. J1273 Nov. ‘91, Sections 3.10 and 4.2. Hose ends and hose must be of the
same size i.e. #4 size fittings must be used with #4 size hose.

Hose Size Chart

SIZE 03 04 06 08 10 12 16 20 24 32 40 48 56 64
ID 3/16” 1/4” 3/8” 1/2” 5/8” 3/4” 1” 1-1/4” 1-1/2” 2” 2-1/2” 3” 3-1/2” 4”

Fitting Arrangement Schedule (Continued on the following page)

S.A.E. HOSE
HOSE PREFIX HOSE END FITTING HOSE END FITTING
SPECIFICATION
H01 FEMALE, 37º JIC, SWIVEL FEMALE, 37° JIC, SWIVEL 100R17
H02 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R13
H03 FEMALE, 37º JIC, SWIVEL 45º, FEMALE, 37º JIC, SWIVEL 100R17
H04 FEMALE, 37º JIC, SWIVEL 45º, FEMALE, 37º JIC, SWIVEL 100R13
H05 FEMALE, 37º JIC, SWIVEL LONG 90º, FEMALE, 37º JIC, SWIVEL 100R17
H06 FEMALE, 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 100R17
H07 LONG 90º, FEMALE, 37º JIC, SWIVEL LONG 90º, FEMALE, 37º JIC, SWIVEL 100R17
H08 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R4
H09 FEMALE, 37º JIC, SWIVEL 45º, FEMALE, 37º JIC, SWIVEL 100R4
H10 FEMALE, 37º JIC, SWIVEL MALE PIPE THREAD FITTING 100R17
H11 FEMALE, 37º JIC, SWIVEL MEDIUM 90º, FEMALE, 37º JIC, SWIVEL 100R13
H12 SHORT 90º, FEMALE, 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 100R17
H13 FEMALE, 37º JIC, SWIVEL REUSABLE MALE PIPE THREAD FITTING 300 PSI
H14 REUSABLE MALE PIPE THREAD FITTING NO FITTING 300 PSI

SKYJACK, Page 150 SJ 40T & SJ 45T

143843
 Figure 8.1. Standard Hose Numbering System

Fitting Arrangement Schedule (Continued from the previous page)

S.A.E. HOSE
HOSE PREFIX HOSE END FITTING HOSE END FITTING
SPECIFICATION
H16 NO FITTING NO FITTING 100R4
H17 NO FITTING NO FITTING 300 PSI
H18 REUSABLE, FEMALE, 37º JIC, SWIVEL NO FITTING 300 PSI
H19 LONG 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R13
H20 FEMALE, 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 100R4
H21 FEMALE, 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 100R2AT
H22 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R2AT
H23 FEMALE, 37º JIC, SWIVEL LONG 90º, FEMALE, 37º JIC, SWIVEL 100R2AT
H24 FEMALE, 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 100R13
H25 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R4
H26 SHORT 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R17
H27 LONG 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R17
H28 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R17
H29 45º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R17
H30 MEDIUM 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 100R17

SJ 40T & SJ 45T SKYJACK, Page 151

143843
 Figure 8.2. Hydraulic Hose Connection - Cylinders AD
PP BULKHEAD
(Main (BRACKET
2(P)
Manifold) WELDMENT 138244)
6 1
3 2
4(T) R
T10
NO JIB VALVE ROTARY ACTUATOR
L (TOP)
3A
5
1

1A
4 2

1B

JIB VALVE 3(P)

(RIGHT)
6
1A

7 BULKHEAD 8
(BRACKET WELDMENT 138244)
JIB
9 CYLINDER
2 E
4
JIB VALVE
(FRONT) 4(T) 3 1 R

ROTARY
ACTUATOR 10
JIB VALVE
11 (TOP)
(LEFT)
2A 5 12
MAIN MANIFOLD SLAVE
(RIGHT) 2 CYLINDER
2B
L
13
14 R
PP 1

E-CHAIN 15 16 BULKHEAD 17
(ON END OF FLY BOOM)
18
4 BULKHEAD
MAIN MANIFOLD 1 LIFT
(UNDER MAIN BOOM)
(BOTTOM) LA CYLINDER

1
EA 19

23 PLA
21 29 MASTER
LB CYLINDER
BULKHEAD
PLB 30 (BACK OF TURRET)
22 EB 24
2 1
4
20 25
3
T7 T4
T10 T3
T6 26 EXTENSION
T2 CYLINDER
T8 T5
T11 4 2

3 1
HYDRAULIC
TANK
28 27 M139122AB_138121AA_139112AA

SKYJACK, Page 152 SJ 40T & SJ 45T

143843
 Figure 8.2. Hydraulic Hose Connection - Cylinders AD

Index Hose From To

No. P/N Description Port Port Description
1 H0304 0015 0 Bulkhead (Bracket WLDT) L 1 Rotary Actuator (No Jib)
2 H0304 0015 0 Bulkhead (Bracket WLDT) R 2 Rotary Actuator (No Jib)
3 H0304 0032 0 No Jib Valve 3A L Bulkhead (Bracket WLDT)
4 H0304 0036 0 No Jib Valve 1A R Bulkhead (Bracket WLDT)
5 H0106 0446 0 Bulkhead (Main Boom) 1 4(T) Jib Valve (No Jib)
6 H0106 0449 0 Jib Valve (No Jib) 2(P) 2 Bulkhead (Main boom)
7 H2704 0105 0 Jib Valve 1A 4 Bulkhead (Bracket WLDT)
8 H0104 0084 0 Jib Valve 1B E Jib Cylinder
9 H0304 0015 0 Bulkhead (Bracket WLDT) 4 2 Rotary Actuator (Jib)
10 H0304 0015 0 Bulkhead (Bracket WLDT) 3 1 Rotary Actuator (Jib)
11 H2704 0107 0 Jib Valve 2A 3 Bulkhead (Bracket WLDT)
12 H0306 0025 0 Bulkhead (Fly boom) L 2 Slave Cylinder
13 H0104 0084 0 Jib Valve 2B R Jib Cylinder
14 H0106 0087 0 Bulkhead (Main Boom) 2 PP Main Manifold
15 H0106 0443 0 Bulkhead (Main Boom) 4 R Bulkhead (Fly Boom)
16 H0106 0446 0 Bulkhead (Main Boom) 3 L Bulkhead (Fly Boom)
17 H0306 0025 0 Bulkhead (Fly Boom) R 1 Slave Cylinder
18 H0306 0044 0 Main Manifold LA 2 Lift Cylinder
19 H0306 0044 0 Main Manifold LB 1 Lift Cylinder
20 H0106 0072 0 Main Manifold EB 3 Bulkhead (Turret)
21 H0606 0072 0 Main Manifold PLB 3 Bulkhead (Turret)
22 H0606 0072 0 Main Manifold PLA 4 Bulkhead (Turret)
23 H0106 0072 0 Main Manifold EA 4 Bulkhead (Turret)
24 H0106 0028 2 Bulkhead (Turret) 4 2 Master Cylinder
25 H0106 0042 0 Bulkhead (Turret) 3 1 Master Cylinder
26 H0306 0064 0 Bulkhead (Turret) 4 1 Extension Cylinder
27 H0306 0064 0 Bulkhead (Turret) 3 2 Extension Cylinder
28 H0106 0096 0 Hydraulic Tank T10 1 Bulkhead (Main Boom)
29 H0106 0108 0 Bulkhead (Turret) 3 3 Bulkhead (Main Boom)
30 H0106 0108 0 Bulkhead (Turret) 4 4 Bulkhead (Main Boom)
60582AC_1

SJ 40T & SJ 45T SKYJACK, Page 153

143843
 Figure 8.3. Hydraulic Hose Connection - Control Compartment AC

HYDRAULIC TANK LS
BRAKE MANIFOLD
1 (TOP) ROTARY MANIFOLD
(TOP)
2
T11 1
5

2 BRAKE MANIFOLD
T10 CHECK (BOTTOM) 2
T8
VALVE
T7 1
BR 9
T5 T6
T4 2-SPD 3
T2 T3 12
3 6

4 4

F3 F2 F1 F5 T

F4 10

13
RETURN
11
LINE FILTER BRAKE MANIFOLD
(RIGHT)

AXLE LOCKOUT
VALVE
5 6
2 7 8 9

EP2 EP1

EMERGENCY MAIN MANIFOLD MAIN MANIFOLD

POWER UNIT (RIGHT) (LEFT)

T
MAIN MANIFOLD
(BOTTOM)

BLS

P2

SA SB

M139116AA_139118AB_139119AA_2

SKYJACK, Page 154 SJ 40T & SJ 45T

143843
 Figure 8.3. Hydraulic Hose Connection - Control Compartment AD

Index Hose From To

No. P/N Description Port Port Description
1 H3008 0054 0 Hydraulic Tank T6 9 Rotary Manifold
2 H0306 0056 0 Hydraulic Tank T7 3 Rotary Manifold
3 H0306 0052 0 Brake Manifold 2-SPD 6 Rotary Manifold
4 H0306 0051 0 Brake Manifold BR 4 Rotary Manifold
5 H0108 0025 0 Hydraulic Tank T4 EP2 Emergency Pump
6 H0112 0020 0 Main Manifold T F4 Fitting
7 H0306 0051 0 Axle Lockout Valve 3 2 Rotary Manifold
8 H0304 0045 0 Main Manifold SB 5 Rotary Manifold
9 H0104 0017 0 Emergency Pump EP1 P2 Main Manifold
10 H0104 0022 0 Main Manifold BLS LS Brake Manifold
11 H0304 0045 0 Main Manifold SA 1 Rotary Manifold
12 H0104 0017 0 Check Valve 1 F5 Fitting
13 H0608 0015 0 Fitting F5 T Brake Manifold
60582AC_2

SJ 40T & SJ 45T SKYJACK, Page 155

143843
 Figure 8.4. Hydraulic Hose Connection - Engine Compartment

DRIVE PUMP DRIVE PUMP SYSTEM PUMP SYSTEM PUMP

(SIDE FACING IN) (SIDE FACING OUT) (SIDE FACING IN) (SIDE FACING OUT)
S L1
B
L1 1 B
2 1

F2 F1

LS

S A
HIGH PRESSURE
FILTER
2 3 4
TURRET
SWING DRIVE

8 7
DRIVE PUMP
(TOP)

M2 ROTARY
E 6 5 MANIFOLD
(TOP)
G3
D F G1 G4
G5
CHARGE G2
FILTER 7
M1
8

HYDRAULIC TANK 9 10

11
T11 AXLE LOCKOUT
VALVE

T8 T10 12
2
1 13
T7 BRAKE MANIFOLD
(RIGHT)
T5 T6
T4 14
T2 T3 F3 F2
T

F1

RETURN
LINE FILTER M1
M2

HYDRAULIC TANK
(BOTTOM)
MAIN MANIFOLD MAIN MANIFOLD
(BOTTOM) (LEFT)
T1

P1
SHUT-OFF VALVE

17 16
LS

RB RA
15
18
3
2

M139118AB_M139119AA

SKYJACK, Page 156 SJ 40T & SJ 45T

143843
 Figure 8.4. Hydraulic Hose Connection - Engine Compartment AD

Index Hose From To

No. P/N Description Port Port Description
1 H0612 0057 0 Hydraulic Tank T2 L1 Drive Pump
2 H1616 0061 0 Fitting 4 S Drive Pump
3 H0112 0079 0 High Pressure Filter F2 P1 Main Manifold
4 H0112 0036 0 System Pump B F1 High Pressure Fiilter
5 H0510 0028 0 Fitting G3 E Drive Pump
6 H0610 0021 0 Charge Filter F D Drive Pump
7 H1912 0045 0 Drive Pump B 8 Rotary Manifold
8 H1112 0045 0 Drive Pump A 7 Rotary Manifold
9 H2104 0077 0 Drive Pump M1 M2 Brake Manifold
10 H2104 0079 0 Drive Pump M2 M1 Brake Manifold
11 H0606 0062 0 Axle Lockout Valve 1 G2 Fitting
12 H0106 0012 0 Hydraulic Tank T7 2 Axle Lockout Valve
13 H0110 0064 0 Hydraulic Tank T3 L1 System Pump
14 H0608 0015 0 Brake Manifold T F1 Fitting
15 H0104 0074 0 Main Manifold LS LS System Pump
16 H0106 0058 0 Main Manifold RA 2 Turret Swing Drive
17 H0106 0056 0 Main Manifold RB 1 Turret Swing Drive
18 H1620 0070 0 Fitting 3 S System Pump
60582AC_3

SJ 40T & SJ 45T SKYJACK, Page 157

143843
 Figure 8.5a. Fuel Line Hose Connection - Engine Compartment AC

FUEL TANK

7 5 3 4

6
8

ENGINE

M139139AB

SKYJACK, Page 158 SJ 40T & SJ 45T

143843
 Figure 8.5a. Fuel Line Hose Connection - Engine Compartment AE
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - FUEL TANK ASSEMBLY

(For components, refer to Figure 4.12)
2 (Ref.) - ENGINE ASSEMBLY
(For components, refer to Figure 7.1)
- - HARDWARE, Shutoff valve (if equipped)
3 708601 1 • VALVE, Fuel shutoff
4 704801 1 • FITTING, Straight connector (5 BARB - 4 NPTM)
5 139112 1 • FITTING, Straight connector (5 BARB - 4 NPTF)
6 102984 1 • HOSE, Fuel line (5/16” inner diameter x 6” long)
7 102984 1 HOSE, Fuel line (5/16” inner diameter x 100” long)
(if equipped with shutoff valve)
1 HOSE, Fuel line (5/16 inner diameter x 106” long)
(if not equipped with shutoff valve)
8 102984 1 HOSE, Fuel line (5/16” inner diameter x 65” long)
9 (Ref.) - FILTER, In-line fuel
(For components, refer to Figure 7.1)

SJ 40T & SJ 45T SKYJACK, Page 159

143843
 Figure 8.5b. Fuel Line Hose Connection (GM Dual Fuel Engine) AD

2
3 4 1

SINGLE DOUBLE
PROPANE TANK ASSEMBLY PROPANE TANK ASSEMBLY
BOTTOM VIEW BOTTOM VIEW

13 13
9 10
11 13

12 13
13 8

7
6

TOP VIEW

M144243AA

SKYJACK, Page 160 SJ 40T & SJ 45T

143843
 Figure 8.5b. Fuel Line Hose Connection (GM Dual Fuel Engine) AD
Index Skyjack
Qty. Description
No. Part No.

1 144326 1 HOSE, Propane (45 SAE x 36 TYPE III)

2 123062 1 SHUTTLE, Tee
3 123067 1 HOSE, Propane (45 SAE x 31 TYPE III)
4 103098 1 HOSE, Propane (45 SAE x 42 TYPE III)
5 103158 1 FITTING, Elbow 90° (06 SAE45M - 04NPTM, brass)
6 144369 1 QUICK CONNECT, Fuel (3/8 x 5/16)
7 144327 1 HOSE, Propane (45 SAE x 103 TYPE III)
8 142405 120” HOSE, Fuel line (5/16 SETIFLEX II)
9 142405 14” HOSE, Fuel line (5/16 SETIFLEX II)
10 142405 11” HOSE, Fuel line (5/16 SETIFLEX II)
11 142405 14” HOSE, Fuel line (5/16 SETIFLEX II)
12 142405 11” HOSE, Fuel line (5/16 SETIFLEX II)
13 103321 10 CLAMP (#4)

SJ 40T & SJ 45T SKYJACK, Page 161

143843
 Figure 8.6. Hydraulic Hose Connection - Base and Axles

2 4
Front Axle
1 3

1 2

Axle Lockout Cylinder 6 7 Axle Lockout Cylinder

2 4

1 3

1 2

8
1 2 3

4 3 6 8

Rotary Manifold Rotary Manifold

(Back) (Front)

5 1 2 7 9

9
L1

X1 10

11

Rear Axle

BR

A B

M139116AA_M139117AA

SKYJACK, Page 162 SJ 40T & SJ 45T

143843
 Figure 8.6. Hydraulic Hose Connection - Base and Axles AD
Index Hose From To
No. P/N Description Port Port Description
1 H0106 0077 0 Rotary Manifold 4 BR Wheel Cylinder (Brake)
2 H0104 0061 0 Rotary Manifold 1 1 Steering
3 H0104 0061 0 Rotary Manifold 5 2 Steering
4 H0104 0077 0 Rotary Manifold 2 1 Axle Lockout Cylinder
5 H0106 0077 0 Rotary Manifold 3 4 Axle Lockout Cylinder
6 H0604 0020 0 Axle Lockout Cylinder 1 3 Axle Lockout Cylinder
7 H0606 0021 0 Axle Lockout Cylinder 4 2 Axle Lockout Cylinder
8 H0212 0063 0 Rotary Manifold 8 B Drive Motor
9 H0104 0069 0 Rotary Manifold 6 X1 Drive Motor
10 H0108 0061 0 Rotary Manifold 9 L1 Drive Motor
11 H0212 0063 0 Rotary Manifold 7 A Drive Motor
60582AB_4

SJ 40T & SJ 45T SKYJACK, Page 163

143843
 Figure 8.7. Hydraulic Hose Connection - Turret Grease Fittings AE

For aerial platform with S/N For aerial platform with S/N
98000354 & Above 98000353 & Below

1 1 2 3

9
9

6 7

7
8
8
4 5
3
4

3 2 5 4

10
11

M139149AC

SKYJACK, Page 164 SJ 40T & SJ 45T

143843
 Figure 8.7. Hydraulic Hose Connection - Turret Grease Fittings AE
Index Skyjack
Qty. Description
No. Part No.

1 139082 1 HOSE, Grease line (25”)

2 139085 1 HOSE, Grease line (60”)
(For aerial platform with serial # 98000353 and below)
3 139090 1 HOSE, Grease line (108”)
4 139083 1 HOSE, Grease line (40”)
5 139084 1 HOSE, Grease line (50”)
(For aerial platform with serial # 98000353 and below)
6 102027 5 FITTING, Grease straight (1/8 NPT)
7 139095 5 FITTING, Straight (1/8NPTF - 1/8NPTF)
8 139094 5 FITTING, 90 (1/8 NPTM - 1/8 NPTF)
9 132565 5 CAP, Grease (GC5)
10 (Ref.) - TURRET ASSEMBLY
(For components, refer to Figure 4.2)
11 (Ref.) - GREASE
(For components, refer to Table 11.2 & Table 11.3)

SJ 40T & SJ 45T SKYJACK, Page 165

143843
 Figure 9.1. Air Hose To Platform Option AD

ML3F-1017AA

Index Skyjack
Qty. Description
No. Part No.

A 139201 - AIR HOSE TO PLATFORM (ANSI/CSA SJ 40T)

B 139202 - AIR HOSE TO PLATFORM (ANSI/CSA SJ 45T)
C 144461 - AIR HOSE TO PLATFORM (CE)

1 107882 1 • FITTING, Female disconnect A, B

107883 1 • FITTING, Male disconnect A, B
107884 732 • HOSE, Air (1/2” diameter) A
792 • HOSE, Air (1/2” diameter) B, C
109050 2 • FITTING, Hose barb (Brass) A, B
107886 2 • CLAMP, Hose A, B

SKYJACK, Page 166 SJ 40T & SJ 45T

143843

1 2
7 8
Index Skyjack
Qty.
No. Part No.
- 144026 - FLASHING AMBER LIGHT OPTION
1 144078 1 •
2 143971 1 •
144215 1 •
3 117596 1 •
4 117590 2 •
5 117598 1 •
6 124399 4 •
7 122498 3 •
8 300450 3 •
9 104694 3 •
10 144079 1 •
11 117597 1 •
12 117591 2 •
13 117599 1 •
14 103256 120 •
15 103041 1 •
16 102972 3 •
SJ 40T & SJ 45T
143843
Figure 9.2. Flashing Amber Light Option AC
6 5 4 3
14 13 12 11
9
16
10 15
M144026AA2
Description
FLASHING AMBER LIGHT ASSEMBLY
• STROBE LIGHT, Amber (12/24 VDC)
• • FLASH TUBE
• CONNECTOR RECEPTACLE (2 pin)
• CONNECTOR CONTACT PIN (16/18 GA)
• WEDGE, Receptacle (2 pin)
• SPLIT LOOM (1/4 inch)
SCREW, Round head machine (10-32 x 1-1/4)
NUT, Hex lock/nylon insert (#10-32 UNF)
WASHER, Flat (#10 SAE)
HARNESS, Flash amber light
• PLUG, Connector (2 pin)
• SOCKET, Connector contact (16/18 GA)
• WEDGE, Plug (2 pin)
• CABTIRE, SJ (18/2)
STRAIN RELIEF (blue)
CLIP, Double (G8)
SKYJACK, Page 167
 Figure 9.3. Generator and Oil Cooler Assembly AD

49 37 5 17 43 44 20 45 8
2 3

46 40 42

50 51 52 53
8
46 2 47 Oil Cooler 7
only
48 13

4 5 14
6
21 40

41 38 39 40 1

37 5 17

10 11 12 13

32 33 34 35 36 28 27
15 55

31 5 30 29 24 56
57 25
20
26 16
5
58

59 60

17

23 11 12 22 5 17 18 19 20 21

M144056AC

SKYJACK, Page 168 SJ 40T & SJ 45T

143843
 Figure 9.3. Generator and Oil Cooler Assembly AE
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - Assembly, hydraulic tank

(For components, refer to Figure 4.11)
2 703412 2 FITTING, Straight (12 JICF - 08 JICM)
3 (Ref.) 1 HOSE
(Refer to Figure 9.8)
4 (Ref.) 1 HOSE
(Refer to Figure 9.8)
5 144097 10 CLAMP, Mikalor
6 144058 1 FITTING, 90˚ (12 BEAD -10 ORBM)
7 144110 1 GENERATOR, Hydraulic (60Hz, 3500 W) (ANSI/CSA)
144526 1 GENERATOR, Hydraulic (50Hz, 3500 W) (CE)
(Ref.) 1 GENERATOR, Hydraulic (12 kW)
(Refer to Figure 9.9)
8 114583 2 FITTING, 90˚ (08 JICM - 08 ORBM)
9 144128 1 FITTING, 90˚ (04 JICM - 04 BSPPM)
10 139186 1 SUPPORT, Hydraulic generator
11 139007 5 BOLT, Hex head (0.5 -13 x 2, Grade 8)
12 104379 5 WASHER, Flat (0.5 hard)
13 144259 3 BOLT, Hex head (M10 x 1.25 x 35mm, Grade 9.8)
14 144260 3 NUT, Hex nylon lock (M10 x 1.25, Grade 8 ZP)
15 707006 1 FITTING, 90˚ (04 JICM - 08 ORBM)
16 (Ref.) 1 HOSE
(Refer to Figure 9.8)
17 144059 4 FITTING, 90˚ (12 BEAD -12 ORBM)
18 139092 1 COOLER, Hydraulic oil
19 300437 4 BOLT, Hex head (0.375 -16 x 0.875 grade 5)
20 103999 8 WASHER, Lock (0.375)
21 125959 14 WASHER, Flat (0.375 hard)
22 (Ref.) 1 HOSE
(Refer to Figure 9.8)
23 139190 1 SUPPORT, Oil cooler
24 144046 2 MOUNT, Hydraulic tubes
25 101632 4 BOLT, Hex head (0.375 -16 x 0.75 grade 5)
26 103472 4 WASHER, Flat (0.375)
27 144065 4 SPONGE, Tube mounting
28 144045 1 TUBE, Return
29 144043 1 TUBE, Pressure
30 144044 1 TUBE, Cooler collector
31 (Ref.) 1 HOSE
(Refer to Figure 9.8)
32 (Ref.) - Assembly, Brake control valve
(For components, refer to Figure 4.9)
33 706715 1 FITTING, Tee swivel (8 JIC)
34 706812 1 FITTING, Straight (04 JICM - 08 JICF)
35 144087 1 FITTING, Straight (08 BARB - 08 JICFS)
36 144279 1 FITTING, Straight (12 JICM - 08 ORBM)
37 (Ref.) 2 HOSE
(Refer to Figure 9.8)

Parts list continued on the following page.

SJ 40T & SJ 45T SKYJACK, Page 169

143843
 Figure 9.3. Generator and Oil Cooler Assembly (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

38 138394 1 VALVE, Shuttle (#4 ORB)

39 126128 1 FITTING, Straight (04 JICM - 04 ORBM)
40 125883 3 FITTING, 90˚ (04 JICM - 04 ORBM)
41 144191 1 FITTING, Straight (04 ORBM - 04 ORBM)
42 (Ref.) 1 HOSE
(Refer to Figure 9.8)
43 138405 1 VALVE, Generator control
(For components, refer to Figure 9.4)
44 125958 2 BOLT, Hex head (0.375 -16 x 3 grade 5)
45 104606 5 NUT, Hex nylon lock (0.375 -16 grade 5)
46 (Ref.) 1 HOSE
(Refer to Figure 9.8)
47 703413 1 TEE, Swivel (12 JICM x 12 JICM x 12 JICF)
48 702120 1 FITTING, 45/SW (12 JICM - 12 JICF)
49 (Ref.) - Assembly, Main control valve
(For components, refer to Figure 4.8)
50 (Ref.) 1 HOSE (Oil cooler only)
(Refer to Figure 9.8)
51 144094 1 CLAMP, Mikalor (Oil cooler only)
52 144091 1 FITTING, Straight (12 BARB - 12 JICFS) (Oil cooler only)
53 134843 1 FITTING, Plug (12 JIC) (Oil cooler only)
54 706789 3 BOLT, Hex head (0.375 - 16 x 1.5 grade 5)
55 (Ref.) 1 HOSE
(Refer to Figure 9.8)
56 702796 1 FITTING, Plug (08 ORB hex socket) (Oil cooler only)
57 131286 1 CAP, (04 JIC)
58 (Ref.) - 110V GENERATOR CABLE ASSEMBLY
(Refer to Figure 9.5)
59 (Ref.) - HARNESSES, Generator and oil cooler
(Refer to Figure 9.6)
60 (Ref.) - GENERATOR WIRE ASSEMBLIES
(Refer to Figure 9.7)

SJ 40T & SJ 45T SKYJACK, Page 171

143843
 Figure 9.4. Generator Control Valve Assembly AC

2 3

M138405AA

Index Skyjack
Qty. Description
No. Part No.

- 138405 - ASSEMBLY, Generator control valve

1 146076 1 • VALVE BODY

2 146078 1 • VALVE, Poppet solenoid
3 146079 1 • COIL, 12 VDC
4 146077 1 • REGULATOR, FLOW

SKYJACK, Page 172 SJ 40T & SJ 45T

143843
 Figure 9.5. 110V Generator Cable Assembly (ANSI/CSA) AD

6 7
4
5
1

M144102AB

Index Skyjack
Qty. Description
No. Part No.

- 144102 - 110V GENERATOR CABLE ASSEMBLY (3500W generator) (ANSI/CSA)

1 103035 1 • STRAIN RELIEF, Elbow 90°

2 144286 1 • CORD SET, GFCI (auto reset, 15A, 120V, 6’)
3 109892 2 • TERMINAL, Lock fork (#10, 14-16 AWG)
4 105359 1 • TERMINAL, Female (14-16 AWG * 1/4)
5 117887 1 • LOCKNUT (1/2”)
6 119431 3 • SPLICE, Butt (14-12 AWG, non-insulated)
7 103370 6” • HEATSHRINK, Polyolefin (3/8 diameter)

SJ 40T & SJ 45T SKYJACK, Page 173

143843
 Figure 9.6. Generator and Oil Cooler Harnesses AC

A - Generator Valve Harness

1 2 3 4 5 6

B - Cooler Fan Harness

1 2 7 8 10

C - Cooler Temperature Sensor

3 11 12 4 5 6 10

D - Cooler Power Harness

13 14 15 16 17 8 10

M144068AA_M144074AA

SKYJACK, Page 174 SJ 40T & SJ 45T

143843
 Figure 9.6. Generator and Oil Cooler Harnesses AD
Index Skyjack
Qty. Description
No. Part No.

A 144068 - HARNESS, Generator valve

B 144069 - HARNESS, Cooler fan
C 144070 - HARNESS, Cooler temperature sensor
D 144074 - HARNESS, Oil cooler power

1 117597 1 • PLUG, 2 Pin connector

2 117599 1 • PLUG, 2 Pin wedge connector
3 117590 1 • CONTACT SOCKET, Connector (16/18 GA)
4 113584 1.5 • HEATSRINK, Black (1/2” diameter)
5 103256 86 • CABTIRE (18/2) A
61 • CABTIRE (18/2) C
6 115401 2 • FERULE, Red (18 GA) A
1 • FERULE, Red (18 GA) C
7 117593 1 • CONTACT SOCKET, Connector (14-16)
8 124399 33 • PROTECTOR, Wire (1/4” ID) B
77 • PROTECTOR, Wire (1/4” ID) D
9 102941 1 • TERMINAL, Blue (14-16 GA, 3/4 ring)
10 126808 1 • TERMINAL, (14-16 GA, 1/4 non insulated) B, C, D
11 117596 1 • RECEPTACLE, 2 Pin connector (Deutsch)
12 117598 1 • RECEPTACLE, 2 Pin wedge connector (Deutsch)
13 102940 1 • TERMINAL, Yellow (10-12, 5/16 ring)
14 119293 1 • FUSE HOLDER (with cover)
15 121504 1 • FUSE (20 Amp)
16 119431 1 • SPLICE BUTT (14-12 GA, non insulated)
17 108878 2 • HEATSRINK, Polyofin (5/16 diameter)

SJ 40T & SJ 45T SKYJACK, Page 175

143843
 Figure 9.7. Generator Wire Assemblies AE

A - Generator Wire Assembly (Platform control console)

7 1 2 3 4 5

4
4
4

4 2 3 4

B - Generator Wire Assembly (Base control console)

8 2

5 5
11

C & D - Jumper wires

9 10

12 12

M144088AB_M144089AB_1

SKYJACK, Page 176 SJ 40T & SJ 45T

143843
 Figure 9.7. Generator Wire Assemblies AE
Index Skyjack
Qty. Description
No. Part No.

A 144089 - GENERATOR WIRE ASSEMBLY (Platform control console)

B 144088 - GENERATOR WIRE ASSEMBLY (Base control console)
C 144103 - JUMPER WIRE
D 144610 - JUMPER WIRE (If equipped with GFI receptacle outlet)

1 108171 1 • TERMINAL, Yellow (#10 ring, 10-12 AWG)

2 102921 2 •
1 •
3 103370 2 •
4 102955 7 •
5 121050 3 •
4 •
6 144266 1 •
7 144016 1 •
8 707145 1 •
9 115496 1 •
10 105568 1 •
11 137940 1 •
12 109892 2 •
DIODE, A
DIODE, B
HEATSRINK, Polyofin (3/8 diameter) A
TERMINAL, Blue (#6 ring insulated, 14-16 AWG)
FERULE, Red (16 GA) A
FERULE, Red (16 GA) B
SWITCH, Toggle
SEAL, Panel bushing (Toggle switch)
TERMINAL BLOCK, Diode
TERMINAL, Lock fork (12-10 GA * 1/4)
TERMINAL, Female (12-10 GA * 1/4)
BLOCK, Terminal (4 COND. - through)
TERMINAL, Lock fork (#10, 14-16 AWG)

SJ 40T & SJ 45T SKYJACK, Page 177

143843
 Figure 9.8. Hydraulic Hose Connection - Generator and Oil Cooler AC

3500W GENERATOR 3500W GENERATOR

(SIDE FACING IN) (SIDE FACING OUT)

HYDRAULIC TANK HYDRAULIC TANK

(FRONT) (BACK)
1 2 3

T11

T8 T10

T7 RETURN
LINE FILTER
T5 T6 T12
T4
T2 T3
11

RETURN TUBE

PRESSURE TUBE

4
COOLER COLLECTOR TUBE

GENERATOR GENERATOR
CONTROL VALVE CONTROL VALVE
(RIGHT) (LEFT) 7 5
Oil Cooler OIL COOLER

LS
OUT
T only
IN

BRAKE MANIFOLD
(RIGHT)
6
8
P1

10 9 T

LS

SHUTTLE
VALVE

MAIN MANIFOLD MAIN MANIFOLD

(LEFT) (RIGHT)

M144056AB_1

SKYJACK, Page 178 SJ 40T & SJ 45T

143843
 Figure 9.8. Hydraulic Hose Connection - Generator and Oil Cooler AD

Index Hose From To

No. P/N Description Port Port Description
1 H1712 0025 0 3500W Generator - - Cooler Collector Tube
2 H0508 0026 2 Pressure Tube - - 3500W Generator
3 H1504 0022 2 3500W Generator - T12 Hydraulic Tank
4 H1712 0044 0 Oil Cooler - - Return Tube
Cooler Collector Tube
5 H1712 0004 0 - - Plug
(Oil Cooler only)
6 H1712 0019 2 Cooler Collector Tube - - Oil Cooler
7 H1708 0011 2 Break Manifold T - Cooler Collector Tube
8 H1712 0017 0 Main Manifold T - Cooler Collector Tube
9 H0604 0019 0 Generator Control Valve LS - Shuttle Valve
10 H0608 0038 0 Main Manifold P1 IN Generator Control Valve
11 H1712 0014 0 Return Tube - - Return Line Filter
60582AB_5

SJ 40T & SJ 45T SKYJACK, Page 179

143843
 Figure 9.9. 12 kW Generator Assembly AC

6
5
15
20 4
3

1 18 17 13 12 11
1
7
1

9 16
10
1
1

1 1

19

12

14

M144057AA

SKYJACK, Page 180 SJ 40T & SJ 45T

143843
 Figure 9.9. 12 kW Generator Assembly AD
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - GENERATOR AND OIL COOLER ASSEMBLY (3500 W)

(For components, refer to Figure 9.3)
2 139136 1 GENERATOR, Hydraulic (12 kW)
3 (Ref.) 1 HOSE
(Refer to Figure 9.12)
4 (Ref.) 1 HOSE
(Refer to Figure 9.12)
5 144168 1 FITTING, 45˚ (12BEAD - 12ORBM)
6 702118 1 FITTING, Straight connector (12 SAE - 12 JIC)
7 144175 1 FITTING, Straight (12 ORBM - 08 ORBF)
8 144062 1 FITTING, 45˚ (08BEAD - 08ORBM)
9 (Ref.) 1 HOSE
(Refer to Figure 9.12)
10 144170 1 FITTING, 90˚ (08BEAD - 08ORBM)
11 (Ref.) 1 HOSE, 0504 x 14.5
(Refer to Figure 9.12)
12 139099 2 FITTING, 90˚ (12-12 o-ring, x-long)
13 138989 1 VALVE, Generator control
14 (Ref.) 1 HOSE
(Refer to Figure 9.12)
15 144097 1 CLAMP, Mikalor
16 144094 2 CLAMP, Mikalor
17 103472 4 WASHER, Flat (0.375)
18 103872 2 BOLT, Hex head (0.375-16 x 2.250, Grade 5)
19 (Ref.) - CIRCUIT BREAKER ASSEMBLY (12 kW generator)
(Refer to Figure 9.10)
20 (Ref.) - WELDER AND MOUNTING ASSEMBLY
(Refer to Figure 9.15)

SJ 40T & SJ 45T SKYJACK, Page 181

143843
 Figure 9.10. Circuit Breaker Assembly (12kW generator) AD

4 5 6
14
13 12 11 15

7 8 9
26 17 26

27 16

1
3 10 19

L1
18
20

21
22
23

25 24 2

M144186AB M141614AA

SKYJACK, Page 182 SJ 40T & SJ 45T

143843
 Figure 9.10. Circuit Breaker Assembly (12kW generator)
Index Skyjack
Qty.
No. Part No.
A 144186 1 12kW GENERATOR CONNECTION ASSEMBLY (40T)
B 144187 1 12kW GENERATOR CONNECTION ASSEMBLY (45T)
1 144173 1 •
2 144367 2 •
3 103041 1 •
4 103856 4 •
5 103995 4 •
6 104000 4 •
7 102874 5” •
8 104694 2 •
9 115545 2 •
10 141631 1 •
11 141630 1 •
12 144185 1 •
13 144184 1 •
14 144368 1 •
15 707147 1 •
16 (Ref.) - •
17 (Ref.) - •
18 (Ref.) - •
19 (Ref.) - •
20 141614 1 •
21 139835 1 •
22 139832 1 •
23 139836 1 •
24 104694 2 •
25 120094 2 •
26 702613 2 •
27 (Ref.) - •
L1 141692 1 LABEL, Hazardous Voltage
SJ 40T & SJ 45T
143843
AD
Description
ENCLOSURE, Electrical
STRAIN RELIEF (1”)
CONNECTOR, Strain relief (1/4”, blue)
BOLT, Hex head (0.25-20 x 0.75)
WASHER, Flat (0.25)
WASHER, Lock (0.25)
DINRAIL
WASHER, Flat (#10)
SCREW, Round head machine (10-32 x 0.375)
BREAKER, Circuit (50AMP)
BREAKER, Circuit (15AMP)
TERMINAL BLOCK, Through (3-COND 8 AWG)
TERMINAL BLOCK, Ground (3-COND 8 AWG)
END PLATE
END STOP
CABLE (runs through power track)
(Refer to Figure 9.11)
CABLE ASSEMBLY (Generator to CB5)
(Refer to Figure 9.11)
110V CABLE ASSEMBLY (12kW generator)
(Refer to Figure 9.11)
GROUND WIRE ASSEMBLY
(Refer to Figure 9.11)
ELECTRICAL COMPONENT ASSEMBLY
• FD BOX, Receptacle (50A)
• RECEPTACLE, Single locking
• COVER, Weather resistant (50A)
• WASHER, Flat (#10)
• SCREW, Round head machine (10-32 x 0.625)
STRAIN RELIEF (1”-18)
WIRES, Jumper
(Refer to Figure 9.11)
SKYJACK, Page 183
 Figure 9.11. Generator Wire Assemblies (12kW generator) AD

A - Cable Assembly (Generator to CB5)

2 1

B - Cable (Power track) 3

2 4

C - Jumper Wires D - Ground Wire Assembly

5 6

D - 110V Cable Assembly

M144176_144180AB

SKYJACK, Page 184 SJ 40T & SJ 45T

143843
 Figure 9.11. Generator Wire Assemblies (12kW generator) AD
Index Skyjack
Qty. Description
No. Part No.

A 144179 - CABLE ASSEMBLY (Generator to CB5)

B 144180 - CABLE (runs through power track) (40T)
144181 - CABLE (runs through power track) (45T)
C 144178 - WIRES, Jumper
D 144176 - GROUND WIRE ASSEMBLY
E 144177 - 110V CABLE ASSEMBLY (12kW generator)

1 141632 48 • CABLE (5 COND/8 GA)

2 141702 5 •
2 •
3 139838 690 •
762 •
4 102936 2 •
5 144286 1 •
6 138044 3 •
TERMINAL, Red (#10, 8 GA, ring, insulated) A
TERMINAL, Red (#10, 8 GA, ring, insulated) C
CABLE (4 COND/8 GA) (40T)
CABLE (4 COND/8 GA) (45T)
TERMINAL, Blue (#10 14-16 AWG, ring, insulated)
CORD SET, GFCI (auto reset, 15A, 120V, 6’)
FERRULE, Blue (14GA)

SJ 40T & SJ 45T SKYJACK, Page 185

143843
 Figure 9.12. Hydraulic Hose Connection - 12kW Generator AC

12kW GENERATOR 12kW GENERATOR

(TOP VIEW) (SIDE FACING OUT)

HYDRAULIC TANK
(FRONT)

T11

T8 T10

T7 RETURN
T5 T6
LINE FILTER 3
HYDRAULIC TANK
T4
T2 4
(BACK)
5
T3

RETURN TUBE
GENERATOR T12
CONTROL VALVE
(RIGHT)
PRESSURE TUBE

2 COOLER COLLECTOR TUBE

1
P1
T

LS

SHUTTLE
VALVE
MAIN MANIFOLD
(LEFT)
MAIN MANIFOLD OIL COOLER
(RIGHT)

M144056AB_1

SKYJACK, Page 186 SJ 40T & SJ 45T

143843
 Figure 9.12. Hydraulic Hose Connection - 12kW Generator AD
Index Hose From To
No. P/N Description Port Port Description
1 H0512 0034 0 Main Manifold P1 - Generator Control Valve
2 H0504 0016 0 Pressure Tube - - Shuttle Valve
3 H0612 0029 0 12kW Generator - - Pressure Tube
4 H1712 0030 0 12kW Generator - - Cooler Collector Tube
5 H1708 0022 0 12kW Generator - T12 Hydraulic Tank
6 - Refer to Figure 9.8
60582AB_6

SJ 40T & SJ 45T SKYJACK, Page 187

143843
 Figure 9.13. Cold Start Engine Assembly - Diesel AC

L1
2 L2
3

ENGINE

BATTERY

TURRET

HYDRAULIC TANK
1 4

M138850AA

Index Skyjack
Qty. Description
No. Part No.

- 138850 1 COLD START ENGINE ASSEMBLY - Diesel

1 138843 1 • HEATER, Immersion (1000W)

2 144008 1 • Y-CORD, Immersion heater/battery warmer
3 703290 1 • BLANKET, Engine battery (36 inches)
4 144155 1 • FITTING, Straight (1” NPTF - 20 ORBM)

L1 146162 1 • LABEL, Pictorial cold weather factory oil (on oil dipstick)
L2 146021 1 • LABEL, Hydraulic oil/battery warmer cord

SKYJACK, Page 188 SJ 40T & SJ 45T

143843
 Figure 9.14. Work Light Assembly AD

6
5
4

M144121AA2

Index Skyjack
Qty. Description
No. Part No.

- 144121 1 WORK LIGHT ASSEMBLY

1 141701 1 • WORK LIGHT, Dual 250 watt halogen

2 104208 1 • PLUG, Male (15A, 125V)
3 144158 1 • BRACKET, Work light
4 103861 2 • BOLT, Hex head (0.25-20 x 2.0, Grade 5)
5 104000 2 • WASHER, Lock (0.25)
6 103995 2 • WASHER, Flat (0.25)

SJ 40T & SJ 45T SKYJACK, Page 189

143843
 Figure 9.15. Welder and Mounting Assembly AE

12 14
15

K2
13 1

14 17
18
15

K3
16
5
L1 20
10 25
21 19
9
4
K4
22
11
K1 23 24
L1

5
8 3 2 8
7 7
6

M144164AC1

SKYJACK, Page 190 SJ 40T & SJ 45T

143843
 Figure 9.15. Welder and Mounting Assembly AE
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - RAILING ASSEMBLY - Side gate

(Refer to Figure 1.1)
2 144194 1 WELDER ASSEMBLY
138811 1 • WELDER (275A)
138813 1 • CABLE, Electrode
144376 1 • • ELECTRODE HOLDER (400A)
106746 168” • • CABLE
138814 1 • CABLE, Work
144377 1 • • GROUND CLAMP (400A)
106746 168” • • CABLE
144374 1 • PLUG, Locking (50A / 250V / 3P)
144375 1 • CONNECTOR, Locking plug
144603 2 • CLAMP, Cushioned loop (0.875” diameter)
3 144203 1 WELDMENT, Welder tray
4 144214 1 WELDMENT, Welder tray channel
5 103872 4 BOLT, Hex head (0.375-16 x 2.250, Grade 5)
6 144205 4 SPACER, Welder tray
7 103472 6 WASHER, Flat (0.375)
8 104606 4 NUT, Hex nylon lock (0.375-16, Grade 5)
9 103020 0.5 STRAP, LP tank
10 137814 1 PLATE BRACKET, Propane tank strap
11 103855 2 BOLT, Hex head (0.25-20 x 0.5, Grade 5)
12 144220 1 BRACKET, Welding cables
13 144219 2 U BOLT, Welder bracket
14 103995 8 WASHER, Flat (0.25)
15 115649 8 NUT, Hex nylon lock (0.25-20, Grade 5)
16 (Ref.) - ELECTRICAL COMPONENTS ASSEMBLY
(For components, refer to Figure 9.10)
17 144222 1 PLATE, Receptacle mounting
18 144223 2 U BOLT, Receptacle mounting
19 144225 1 CHANNEL, Welder cable
20 124548 2 PIN QUICK LARGE LOOP RELEASE ASSEMBLY
21 144065 1 SPONGE, Tube mounting
22 104000 2 WASHER, Lock (0.25)
23 105621 2 SCREW, Round head machine (10-32 x 1)
24 104694 2 WASHER, Flat (#10)
25 300450 2 NUT, Hex nylon lock (10-32, Grade 5)

K1 144206 1 WELDER MOUNTING TRAY ASSEMBLY

K2 144218 1 WELDER CABLES BRACKET ASSEMBLY
K3 144221 1 WELDER RECEPTACLE ASSEMBLY (220V)
K4 144224 1 WELDER CABLE HANGER ASSEMBLY

L1 147112 2 LABEL, Welder weight pictorial

SJ 40T & SJ 45T SKYJACK, Page 191

143843
 Figure 9.16. Diesel Scrubber (Deutz engine) AD

5
2

L1

Engine Compartment
M144297AA

Index Skyjack
Qty. Description
No. Part No.
- 144297 - ENGINE, Diesel (Deutz with diesel scrubber)

1 (Ref.) - • ENGINE ASSEMBLY

(Refer to Figure 7.1)
2 144298 1 • MUFFLER, Catalylic
3 144268 1 • STACK, Exhaust
4 144299 3 GASKET
5 144300 6 NUT

L1 144301 1 LABEL, Catalytic muffler

SKYJACK, Page 192 SJ 40T & SJ 45T

143843
 Figure 9.17. Glazier Package Option AE

5 4

8
L1
7
1
6
7 2

14
13 12 6

11 L1

10 9 8

M144476AA

SKYJACK, Page 194 SJ 40T & SJ 45T

143843
 Figure 9.17. Glazier Package Option AE
Index Skyjack
Qty. Description
No. Part No.

- 144476 - Field Kit, Glazier Package Option

1 144479 1 • TRAY WELDMENT, Glazier kit

2 144486 3 • WEAR PAD, Glazier kit tray
3 144491 2 • FOAM, Support
4 144604 2 • COVER, Bumper
5 144613 1 • STRAP, Glazier kit
6 144483 6 • PLATE, Backing
7 103866 4 • BOLT, Hex head (0.312”-18 x 2.25”, Grade 5)
8 103864 4 • BOLT, Hex head (0.312”-18 x 1”, Grade 5)
9 138464 6 • BOLT, Hex head (0.375”-16 x 0.625”, Grade 5)
10 103999 6 • WASHER, Lock (0.375”)
11 103472 6 • WASHER, Flat (0.375”)
12 103996 8 • WASHER, Flat (0.312”)
13 103404 8 • WASHER, Lock (0.312”)
14 100397 8 • NUT, Hex head (0.312”18, Grade 5)
15 136743 1 • FIELD KIT INSTRUCTION, Glazier package option

L1 147610 2 • LABEL, Panel cradle

SJ 40T & SJ 45T SKYJACK, Page 195

143843
 Figure 10.1. Label Kit

Label Kits

The following label kit is for models SJ 40T and 45T. It contains labels that are common to both
machines.

It excludes:
• serial numbers
• platform capacities
• model designations

Supply model number, country and language when ordering complete machine labels.

Label Kit
ANSI/CSA
MODELS
Part # 129971
SJ 40T All Serial Numbers
SJ 45T All Serial Numbers

SJ 40T & SJ 45T SKYJACK, Page 197

143843
 Figure 10.2. Labels - Boom (Platform Control Console) AD

10 9 8 7 6 5

1 2 3 4

M143621AC_PC2

Index Skyjack
Qty. Description
No. Part No.

1 138388 1 LABEL, Boom up/down and turret left/right control

2 138389 1 LABEL, Boom jib/basket controls
3 143813 1 LABEL, Emergency lowering procedure (at platform control) (ANSI/CSA)
147156 1 LABEL, Emergency lowering procedure (at platform control) (CE)
4 138387 1 LABEL, Drive/steer controller
5 138390 1 LABEL, Boom engine controls
6 142428 1 LABEL, Boom rotary pot
7 138386 1 LABEL, Boom controls horn/e-stop (ANSI/CSA)
147137 1 LABEL, Boom controls e-stop/engine enable (CE)
8 146151 1 LABEL, Glow plug procedure pictorial
9 147102 1 LABEL, Overload indicator (CE)
10 142449 1 LABEL, Boom lights/gen/fuel selector(ANSI/CSA)
147103 1 LABEL, Boom lights/gen/horn selector (CE)

(For label kit, refer to Figure 10.1)

SKYJACK, Page 198 SJ 40T & SJ 45T

143843
 Figure 10.3. Labels - Boom (Front and Back) AE

2 1 1

Front View Back View

M143621AC_FS M143621AC_BS

Index Skyjack
Qty. Description
No. Part No.

1 139669 2 LABEL, “4X4” (If equipped)

2 139684 1 LABEL, Serial plate (ANSI/CSA / CE) (Not included in kit)
132233 1 LABEL, Serial plate (AS) (Not included in kit)
3 106705 1 LABEL, Do not alter (CE)

(For label kit, refer to Figure 10.1)

SJ 40T & SJ 45T SKYJACK, Page 199

143843
 Figure 10.4. Labels - Boom (Engine Side) AD

1 3 2

4 5 6

7 1 1
M143621AB_LS

Index Skyjack
Qty. Description
No. Part No.

1 139314 3 LABEL, Body crush

2 106705 1 LABEL, Do not alter (ANSI/CSA)
3 137988 1 LABEL, Crush/pinch point
4 139665 1 LABEL, Skyjack logo (grey)
5 139666 1 LABEL, Model number (grey) (45T) (Not included in kit)
142284 1 LABEL, Model number (grey) (40T) (Not included in kit)
6 143688 1 LABEL, Lift points
7 139668 1 LABEL, Model number (blue) (45T) (Not included in kit)
142285 1 LABEL, Model number (blue) (40T) (Not included in kit)

(For label kit, refer to Figure 10.1)

SKYJACK, Page 200 SJ 40T & SJ 45T

143843
 Figure 10.4. Labels - Boom (Engine Side) (Continued) AD

11

9 10 8
M143621AB_LS

Index Skyjack
Qty. Description
No. Part No.

8 129761 1 LABEL, Skyjack logo (blue/red)

9 117023 1 LABEL, CE (CE)
10 128226 1 LABEL, Sound power level (CE)
11 147111 1 LABEL, Tie down points (CE)

(For label kit, refer to Figure 10.1)

SJ 40T & SJ 45T SKYJACK, Page 201

143843
 Figure 10.5. Labels - Boom (Control Side) AD

2 1

8 5 3 4

7 1 6
M143621AB_RS

Index Skyjack
Qty. Description
No. Part No.

1 139314 3 LABEL, Body crush

2 137988 1 LABEL, Crush/pinch point
3 139665 1 LABEL, Skyjack logo (grey)
4 139666 1 LABEL, Model number (grey) (45T) (Not included in kit)
142284 1 LABEL, Model number (grey) (40T) (Not included in kit)
5 143688 1 LABEL, Lift points
6 139668 1 LABEL, Model number (blue) (45T) (Not included in kit)
142285 1 LABEL, Model number (blue) (40T) (Not included in kit)
7 129761 1 LABEL, Skyjack logo (blue/red)
8 143760 1 LABEL, Emergency lowering Procedure (at base control) (ANSI/CSA)
147100 1 LABEL, Emergency lowering Procedure (at base control) (CE)

(For label kit, refer to Figure 10.1)

SKYJACK, Page 202 SJ 40T & SJ 45T

143843
 Figure 10.5. Labels - Boom (Control Side) (Continued) AD

10 14

11 13 12

M143621AB_RS

Index Skyjack
Qty. Description
No. Part No.

9 109985 1 LABEL, Annual inspection

10 102962 1 LABEL, Use diesel only
11 138146 1 LABEL, No smoking
12 117023 1 LABEL, CE (CE)
13 128226 1 LABEL, Sound power level (CE)
14 147111 1 LABEL, Tie down points (CE)

(For label kit, refer to Figure 10.1)

SJ 40T & SJ 45T SKYJACK, Page 203

143843
 Figure 10.6. Labels - Compartments (Engine) AD

1 1

7 5 6 8 9 5 6 8 7 M143621AD-EC

Index Skyjack
Qty. Description
No. Part No.

1 124767 2 LABEL, Tie down/lift lugs pictorial

2 119674 1 LABEL, Battery disconnect switch
3 143472 1 LABEL, Caution winch/tow procedure
4 106705 1 LABEL, Do not alter (ANSI/CSA)
5 124631 2 LABEL, Wheel Specification
6 142125 2 LABEL, Tire pressure (65 psi)
142384 2 LABEL, Tire (Foam only)
7 141848 2 LABEL, Tire Sealant (Air with tire seal)
144310 2 LABEL, Tire pressure (High flotation tire)
8 145991 2 LABEL, Wheel load 3710 kg/8175 lb (45T)
145990 2 LABEL, Wheel load 3530 kg/7775 lb (40T)
9 139669 1 LABEL, “4X4” (If equipped)

(For label kit, refer to Figure 10.1)

SKYJACK, Page 204 SJ 40T & SJ 45T

143843
 Figure 10.7. Labels - Compartments (Control) AE

15
2
14
11
12
10

9
8
13

16
1
1

5 3 4 6 7 3 4 6 5
M143621AB-CC

Index Skyjack
Qty. Description
No. Part No.

1 124767 2 LABEL, Tie down/lift lugs pictorial

2 143472 1 LABEL, Caution winch/tow procedure
3 124631 2 LABEL, Wheel Specification
4 142125 2 LABEL, Tire pressure (65 psi)
142384 2 LABEL, Tire (Foam only)
5 141848 2 LABEL, Tire Sealant (Air with tire seal)
144310 2 LABEL, Tire pressure (High flotation tire)
6 145991 2 LABEL, Wheel load 3710 kg/8175 lb (45T)
145990 2 LABEL, Wheel load 3530 kg/7775 lb (40T)
7 139669 1 LABEL, “4X4” (If equipped)
8 138384 1 LABEL, Base control
9 138385 1 LABEL, Circuit breaker
10 143593 1 LABEL, Hydraulic oil Tellus T46
11 102962 1 LABEL, Use diesel only
12 138146 1 LABEL, No smoking
13 138211 1 LABEL, Connect AC supply
14 147673 1 LABEL, Grease points maintenance
(For aerial platform with serial # 98000354 and above)
145975 1 LABEL, Grease points maintenance
(For aerial platform with serial # 98000353 and below)
15 146016 1 LABEL, Hydraulic oil level (Min/Max)
16 146151 1 LABEL, Glow plug procedure pictorial

(For label kit, refer to Figure 10.1)

SJ 40T & SJ 45T SKYJACK, Page 205

143843
 Figure 10.8. Labels - Dual Fuel AD

1 2 1 2 3

M144401AA

Index Skyjack
Qty. Description
No. Part No.

1 138146 2 LABEL, No smoking

2 120390 2 LABEL, Propane pictorial
3 132400 2 LABEL, Unleaded fuel only

(For label kit, refer to Figure 10.1)

SKYJACK, Page 206 SJ 40T & SJ 45T

143843
 Figure 10.9. Labels - Boom (Railing) AE

1
1
Top View

4 5 6 7 8 9 5 4

10 14

18 4 17 16

15

Left Side View

10 11 7 12 8 13 14 7 12 8 16 13
11
Rear Gate Side Gate
(CE Standard) (ANSI/CSA Standard)
M143621AC_RG

SKYJACK, Page 208 SJ 40T & SJ 45T

143843
 Figure 10.9. Labels - Boom (Railing) AE
Index Skyjack
Qty. Description
No. Part No.

1 137988 6 LABEL, Crush/pinch point

2 106705 1 LABEL, Do not alter
3 143638 1 LABEL, Footswitch enable (on/off)
4 115543 6 LABEL, Warning no step
5 130018 2 LABEL, Harness anchorage
6 123628 1 LABEL, Manual box
7 139689 2 LABEL, Platform capacity (500 lb/227 kg) (SJ 45T) (Not included in kit)
142374 2 LABEL, Platform capacity (650 lb/295 kg) (SJ 40T) (Not included in kit)
8 124465 2 LABEL, Horizontal loading rating
9 143511 1 LABEL, Danger/warning booms
10 139664 1 LABEL, Skyjack logo (blue)
129758 1 LABEL, Skyjack logo (blue) (CE SJ 45T - 36” x 72” platform)
11 142146 1 LABEL, Standards Compliance
12 106691 1 LABEL, Check list
13 124362 1 LABEL, Warning do not wear jewelry
14 139663 1 LABEL, Model number (blue) (SJ 45T - 36” x 96” platform)
139668 1 LABEL, Model number (blue) (CE SJ 45T - 36” x 72” platform)
142283 1 LABEL, Model number (blue) (SJ 40T - 36” x 96” platform)
15 138211 1 LABEL, Connect AC supply
16 114252 1 LABEL, California proposition 65 warning (ANSI/CSA)
17 147043 1 LABEL, AWPT “Click It!” (ANSI/CSA) (Not included in kit)
18 147593 1 LABEL, Australian registration (AS SJ 45T)
(Inside manual box) (Not included in kit)
147592 1 LABEL, Australian registration (AS SJ 40T)
(Inside manual box) (Not included in kit)

(For label kit, refer to Figure 10.1)

SJ 40T & SJ 45T SKYJACK, Page 209

143843
 Table 11.1. SJ 40T / 45T Boom Fluids Table AD

MODEL SJ 40T SJ 45T

Type Shell Tellus T46

Recommended Oil

Oil Temperature
Cold Start Down to 11°F (-11°C)
Operating and

Limits
Ambient Operation 113°F (+45°C)
Hydraulic

Max. Oil Temp. 200°F(+33°C)

Approved Alternates Chevron Rykon MV

(Note: Cold starting temperatures can be improved with
Mobilfluid 424
Skyjack options. Please consult your nearest Skyjack
service center.) Esso Univis N46

Tank Capacity 59 gal (223.3 L) 59 gal (223.3 L)

Recommended Type LS 80W-90 GL5

(Dana Front /
Rear Axle)
Axle

Oil Capacity 0.25 gal (0.94 L) 0.25 gal (0.94 L)

Skjack Part Number 134612

Recommended Type LS 80W-90 GL5

Swing
Drive

Oil
Skjack Part Number 134612

Type Diesel
Fuel
Tank Capacity 45 gal (170 L) 45 gal (170 L)
Deutz D2011L03i

Recommended Type SAE 15W-40

Engine

Recommended Type - Cold Start SAE 5W-30

Oil
Approved Alternative SAE 0W-40

Capacity 1.58 gal (6 L) 1.58 gal (6 L)

Type Gasoline
Fuel
3.0L GM Dual Fuel

Tank Capacity 45 gal (170 L) 45 gal (170 L)

Engine

Recommended Type
SAE 5W-30
Oil Recommended Type - Cold Start

Capacity 1.19 gal (4.5 L) 1.19 gal (4.5 L)

60566AE-P

SKYJACK, Page 210 SJ 40T & SJ 45T

143843
 Table 11.2. SJ 40T / 45T Boom Grease Locations, Turret and Axle Grease Table

To Master Cylinder Bracket

To Turret Rotation Bearing

To Lift Cylinder Bracket

Grease Fitting

Grease Fitting

Grease Fitting

Grease Fitting

Grease Fitting

*GREASE

Model Recommended Grease Type

Mobil Mobillux EP2

Texaco Multifax EP2
SJ40T / 45T Sun Prestige 742 EP
Shell Alvania EP2
Exxon Ronex WB
60587AA_1

* Refer to Service and Maintenance manual for greasing

frequency and procedures.

SJ 40T & SJ 45T SKYJACK, Page 211

143843 *GREASE

Model Recommended Grease Type

Mobil Mobiltac C
 Table 11.3. SJ 40T / 45T Boom Grease Locations and Gear Grease Table

*GREASE

Turret Swing Gear

Model Recommended Grease Type

Mobil Mobillux EP2

Texaco Multifax EP2
SJ40T / 45T Sun Prestige 742 EP
Shell Alvania EP2
Turret Rotation Gear
Exxon Ronex WB

* Refer to Service and Maintenance manual for greasing

frequency and procedures.

*GREASE

Model Recommended Grease Type

Mobil Mobiltac C
Texaco Crater 2X or 3X
SJ40T / 45T Sun Gear Compound 407
Shell Cardium EP
Exxon Surrett Fluid 30
60587AA_1

* Refer to Service and Maintenance manual for greasing

frequency and procedures.

SKYJACK, Page 212 SJ 40T & SJ 45T

143843
 TM

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