Professional Documents
Culture Documents
Parts Manual
SJIII Compact Series (ANSI/CSA & KC)
Hardware
Parts Ordering Information Standard screws, washers, nuts, etc. are not identified
When ordering replacement parts, the complete part by a reference number. These parts are known as
number and description should be used to ensure COMMON HARDWARE items and appear indented
proper identification and delivery of the desired item. under the major items with which they are used. They
This complete identification should also be used when should be ordered separately as listed, since they are
requesting equipment information. not component parts of the pieces they attach to.
DEALER______________________________________________________________________
3 10
11
3 4
3 4 5
15
16
2 17
13 3 12
14
1 15 16 17
M10155AA_4
1
1 106893 - CHAIN, Entry
106896 1 • Chain
100297 1 • LINK, Attaching
100493 1 • LATCH, Chain snap
127103 1 • LINK, Chain lap
2 127944 1 FIXED UPPER RAIL ASSEMBLY
106520 1 • TUBE, Top rail
127943 1 • PADDING, Entry rail
103864 2 • BOLT, Hex head (5/16”-18 x 1”, Gr. 5)
103404 2 • WASHER, Lock (5/16”)
3 103632 AR SCREW, Self tapping (1/4”-14 x 3/4”)
4 125526 1 GATE STOP
5 (Ref.) - GATE LATCH ASSEMBLY
(For components, refer to Section 1.2)
6 (Ref.) 1 UPPER HINGED RAIL ASSEMBLY
127946 1 • BAR, Rear Cross
103872 1 • • BOLT, Hex head (3/8”-16 x 2.25”, Gr. 5)
104606 1 • • NUT, Hex nylon lock (3/8”-16)
7 (Ref.) - QUICK RELEASE SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)
8 127943 1 PADDING, Entry rail
9 125577 1 PAD, Adhesive rubber foam
10 125687 - ADDITIONAL GATE STOP ASSEMBLY
11 100702 AR PLUG, Tube
12 117277 2 HINGE, Spring
13 127961 1 GATE, Solid full
14 127955 1 GATE, Half
15 119941 1 STRIP, Gates rubber (KC)
16 119943 1 CLAMP, Gate plate (KC)
17 119945 1 RIVET, Pop wide head (KC)
4 5
M10160AA
Index Skyjack
Qty. Description
No. Part No.
- 110824 - GATE LATCH ASSEMBLY
7 7 17 18 8
4
10
3 13
12 11
15
7 17 18 17
2
16
9
1
14
3
11
13
12
19
M10533AC_2
8 9 10
3
7
5 12 1
13
4
11
3
7
12 13
4
M10534AB
5 4 3 2
M10572AA_1
Index Skyjack
Qty. Description
No. Part No.
1 125480 1 HANDRAIL, Extension
2 103550 3 PLUG, Handrail slide plug
3 103865 AR BOLT, Hex head (5/16”-18 x 2”, Gr. 5)
4 103984 AR NUT, Hex lock (5/16”-18, Grade B)
5 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)
3 4
5
2 6
M10168AA_2
Index Skyjack
Qty. Description
No. Part No.
1 124548 1 QUICK RELEASE LARGE LOOP PIN ASSEMBLY
100509 1 • PIN, Quick release (3/8” diameter x 2”)
105807 1 • LANYARD, Plastic coated (6”)
2 104606 1 NUT, Hex lock (3/8”-16, Grade B)
3 103472 2 WASHER, Flat (3/8” SAE)
4 103873 1 BOLT, Hex head (3/8”-16 x 2.5”, Gr. 5)
5 124547 2 QUICK RELEASE SMALL LOOP PIN ASSEMBLY
100509 1 • PIN, Quick release (3/8” diameter x 2”)
105807 1 • LANYARD, Plastic coated (6”)
6 112327 1 BOLT, Self tapping (#8-18 x 1/2”)
7
1
L
9
3
2
4
5
M127366AB_1
3 4 5
M127382AA
Index Skyjack
Qty. Description
No. Part No.
1 127382 1 WELDMENT, Extension platform
2 125433 6 BUSHING, Slider
3 121042 1 STOP, Extension platform
4 103984 2 NUT, Hex nylon lock (5/16”-18, Gr. 5)
5 300064 2 SCREW, Hex head cap (5/16”-18 x 3/4”)
7 5
18
4
13
3
10
12 11
9
8
17
16
15
14
M156879AA
4 5 6 7
2 3
5
8
14
9
1
13 12 11 10
15
17
16
23 24
18
22
19
20
21
M123994AC
3
9
6
7 8
4 5
10 11
1 12
14 13
15 16
17 18 19 20 21 22
24
23
25
30
26 31 32
27 28 29
M159229AA
3 7 4
6 5
9 8
Ontario Hydro Cover with Gate Ontario Hydro Cover without Gate
M156635AA_156637AA
1 3 3 2
3 3
2 1
M146601AA2
Index Skyjack
Qty. Description
No. Part No.
A 156893 - PLATFORM CONTROL CABLE ASSEMBLY
B 146592 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model 3219)
C 146601 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model 3215)
D 146585 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY
3
4
3
3
5 3
1
Model 3219
6
2
3 3
Model 3215
1
M10552AC_2
1 8
2
10 11 12 13
5
7
8
1
3 9
2 1 14 15 16 17 18
19 20
11
21
M146648AA_1
1 10
9 11
3 4
6 7
4
5
8
16
15
11 14 13 4
12
M11272AA_1
1
2
10
9
6 7
8 13
12
10
2
11
M11271AA_1
13 14
15 17
3
6
A B
2
7
5
8
16
10
18 12 13
14 15
11
13 14
15 17
3
6
4 C D
7
16 1
9
10 5
20 8
18
13 14 11
15 17
19 21
M10557AC3
13 14
15 17
3
6
A B
2
7
5
8
16
10
18 12 13
14 15
11
13 14
15 17
3
6
4 C D
7
16 1
9
10 5
20 8
18
13 14 11
15 17
19 21
M10557AC3
7 8
9 10
A B
BROWN BLACK 2
3
NO NC
BLUE BLACK/WHITE
DEUTSCH
1 4
2 3
11 5
12
7 8
9 10
BROWN BLACK
2
3
NO NC
BLUE BLACK/WHITE C D
11 BROWN BLACK
1
4
NO NC
BLUE BLACK/WHITE
DEUTSCH
1 4
11 2 3
12
7 8 6
9 10
13 14
M10557AC3
K 6
3
7
4
10
1
8
10
M10140AA_1
13
12
11
10
5 6
4
1
7 8
M139341AB
4 5 6
2
3 7
24 1
25
26 9
21
20
11
22 23 22 10
17 12
13 27
27
16
15
14
18
19
M139463AI
10
(Ref.)
115005
115420
-
1
1
REAR AXLE ASSEMBLY
(For components, refer to Section 3.7)
STATIC STRAP ASSEMBLY (with hardware)
• STATIC STRAP ASSEMBLY
3
101632 1 • BOLT, Hex head (3/8”-16 x 3/4”, Gr. 5)
103999 1 • WASHER, Lock (3/8” NOM x 0.09)
103978 1 • NUT, Hex head (3/8” -16, Grade B)
11 119725 1 SWITCH, Battery disconnect
108714 1 • LEVER, Main disconnect switch
12 146658 1 TILT SWITCH ASSEMBLY (1.5 x 3.5)
13 109505 1 PLATE, Tilt switch mounting
14 103856 2 BOLT, Hex head (1/4”-20 x 3/4”, Gr. 5)
15 104000 2 WASHER, Lock (1/4” NOM * 0.06)
16 103980 2 NUT, Hex head (1/4”-20, Grade B)
17 120094 2 SCREW, Round head machine (#10-32 x 5/8")
18 104185 2 WASHER, Lock (#10)
19 104003 2 NUT, Hex head (#10-32)
20 125798 2 BOLT, Carriage (1/2”-13 x 1.5”, Gr. 5)
21 103471 2 NUT, Hex head (1/2”-13, Gr. 5)
22 (Ref.) - WHEEL MOTOR ASSEMBLY
(For components, refer to Section 3.5)
23 (Ref.) - FREE-WHEELING MANIFOLD ASSEMBLY
(For components, refer to Section 3.3)
24 (Ref.) - STEER ASSEMBLY
(For components, refer to Section 3.6)
- - - Parts list continued on the following page.
4 5 6
2
3 7
24 1
25
26 9
21
20
11
22 23 22 10
17 12
13 27
27
16
15
14
18
19
M139463AI
29
34
23 22 28 29
1 30 35
19
36
2
20 21
22
27
25
24
17 18
12
13
13 26
A
32
11 10
A 4 31
15 B 13
5
B
6
7
14 33
5
9 12
12
16 8
M129477AF_M129477AF_1
5 7
6 8
9
10
1
9
M138021AC
Index Skyjack
Qty Description
No. Part No.
1 2
3 4
5 6
Front Tire Tread Pattern Rear Tire with Brake Ring
M128051AA, M154838AA_M216462AA
20
6 7
9 22
11 10
21
12
13 1
14 3
22
21 16
21
16 15 17 4
19 18
1
2 K
16 21
M139673AB-3
6 7 8
3
2
M10558AA_1
Index Skyjack
Qty. Description
No. Part No.
1 111306 1 STEERING, Arm (Right hand)
2 (Ref.) - STEER CYLINDER ASSEMBLY
(For components, refer to Section 3.9)
3 107951 2 SCREW, Hex socket shoulder (5/8” x 1.25”)
4 111300 1 STEERING, Arm (Left hand)
5 100050 2 BUSHING, Fibreglide
6 107949 2 NUT, Hex head jam (1/2”-13, Gr. 5)
7 103789 2 WASHER, Internal tooth lock
8 107947 2 NUT, Hex head jam (1”-14, Gr. 5)
5 7
1 2 3 4
8 9 6
10
M10568AB
Index Skyjack
Qty. Description
No. Part No.
6 K 12 K 14 7 1
13
15
5
11 K 10 9 8 4 3 2
M10558AA_1
Index Skyjack
Qty. Description
No. Part No.
- 127900 - BRAKE CYLINDER ASSEMBLY
6 1
7 K 2
3 4
5
7
M10568AB
Index Skyjack
Qty. Description
No. Part No.
- 121087 - STEER CYLINDER ASSEMBLY
7
5
4
3
9
2 1 6
5
3
3 4
8
1 2
M138017AA_1
Index Skyjack
Qty. Description
No. Part No.
1 138003 2 HOSE, Hydraulic (3/8” x 21.25”)
2 137974 2 HOSE, Hydraulic (3/8” x 19.75”)
3 129492 2 HOSE, Drive (3/8” x 82”)
4 110697 2 HOSE, Steering (1/4” x 82”)
5 130551 1 HOSE, Lift cylinder
6 102541 1 HOSE, Brake cylinder (1/4” x 33”)
7 (Ref.) - BRAKE CYLINDER ASSEMBLY
(For components, refer to Section 3.8)
8 (Ref.) - STEER CYLINDER ASSEMBLY
(For components, refer to Section 3.9)
9 (Ref.) - STEER MANIFOLD ASSEMBLY
(For components, refer to Section 4.4)
BACK VIEW
3
NO NO
4
5 6 7 8
2
3
NO NO
4
3 X1
1
NC
X2
2
4
10 15
11
13 12 9
2 16 15
4 14
M146579AC
TO CHARGER CUTOUT
2
5
6 7
8 9 10
TO REAR HARNESS
M149686AB
1 - - • SWITCH, Selector
147056 1 • • LATCH
147054 2 • • BLOCK, Contact (N.O.)
2 - - • KEY SWITCH
147056 1 • • LATCH
147053 2 • • BLOCK, Contact (N.C.)
147054 1 • • BLOCK, Contact (N.O.)
3 - - • SWITCH, Emergency stop
147056 1 • • LATCH
147053 1 • • BLOCK, Contact (N.C.)
147061 1 • • LED BLOCK, 24V (Red)
4 121050 10 • FERRULE, 16GA Red (not shown)
5 139462 4 • FERRULE, 16 GA Twin wire (not shown)
6 116990 2 • PIN, Female wire
7 116992 1 • HOUSING PLUG, Male (2 pin)
8 117584 1 • CONNECTOR, Wedge (8 pin)
9 117590 8 • CONNECTOR, Contact pin (16-18)
10 117582 1 • RECEPTACLE (8 pin)
12
13
10
12 14
3
6
12
7
8
11
10
1
15
10 9 2
M10540AB
3 29
4
2
16
18
28 16 19
1
30
15 7
6 17
27 8
26 20
7 9
25 10
14 11
16
21
22
13 16 12
23
31
24
M10561AC_2
3 29
4
2
16
18
28 16 19
1
30
15 7
6 17
27 8
26 20
7 9
25 10
14 11
16
21
22
13 16 12
23
31
24
M10561AC_2
15 16 8 7 12
2
9
10
17
4 1 3
13
14
11
10
M154885AA
147663 1 • COUPLER
1 147664 1 • MOTOR (24 volt, 4 HP)
2 147661 1 • PUMP, Hydraulic
3 - - HARDWARE, Motor/pump assembly
103864 4 • BOLT, Hex head (5/16”-18 x 1”)
103996 4 • WASHER, Flat (5/16”)
104637 4 • WASHER, Lock (5/16”)
100397 4 • NUT, Hex head (5/16”-18)
4 132756 1 PLATE, Motor/Manifold mount
5 (Ref.) - PROPORTIONAL MANIFOLD ASSEMBLY
(For components, refer to Section 4.5)
(For components, refer to Section 4.5)
6 103845 4 BOLT, Hex head (5/16”-18 x 1/2”, Gr. 5)
7 147208 1 HOSE, Suction (3/4”)
8 102854 2 CLAMP, Gear (#12)
9 103886 2 BOLT, Hex head (5/16”-18 x 1.5”, Gr. 5)
10 103404 6 WASHER, Lock (5/16”)
11 103996 6 WASHER, Flat (5/16”)
12 102665 1 FITTING, 90° (06 JICM - 08 ORBM)
13 355099 1 CABLE, Motor/Main contactor (5/16 x 35 x 3/8, #4GA)
14 (Ref.) 1 CABLE, Motor/Battery
(For components, refer to Section 5.1)
15 117407 1 INSULATOR, Boot (Black) (ANSI/CSA EE rated)
16 117408 1 INSULATOR, Boot (Red) (ANSI/CSA EE rated)
17 129962 1 KIT, Motor band (ANSI/CSA EE rated)
1
2
4 3
M126761AC
Index Skyjack
Qty. Description
No. Part No.
2
4
2
5
6
7
M11212AA
Index Skyjack
Qty. Description
No. Part No.
- 132761 1 PROPORTIONAL MANIFOLD ASSEMBLY
3
4
1
5
10 9
M127657AE
Index Skyjack
Qty. Description
No. Part No.
1 102693 1 FILLER/CAP ASSEMBLY
2 103962 13 SCREW, Round head machine (#10-32 x 1/2”)
3 105446 1 FITTING, Straight (08 JICM - 12 ORBM)
4 103864 2 BOLT, Hex head (5/16”-18 x 1”, Gr. 5)
5 109568 1 FILTER ASSEMBLY, Hydraulic oil
104254 1 • ELEMENT, Filter
123022 1 • SEAL, Filter assembly
123021 1 • COVER, Filter assembly
123020 1 • SPRING, Filter assembly
122973 1 • CASTING, Aluminum
121571 1 • SCREW, Set
122969 1 • BOLT, Washer combined
122968 1 • CASING, Filter
6 127554 1 WELDMENT, Tank lid
7 103984 2 NUT, Hex nylon lock (5/16”-18, Gr. 5)
3
4
1
5
10 9
M127657AE
Index Skyjack
Qty. Description
No. Part No.
- - - Parts list continued from the previous page.
1 2
M10551AA
Index Skyjack
Qty. Description
No. Part No.
1 128169 1 HOSE, Hydraulic line (1/4” diameter x 15”)
2 111949 1 HOSE,Hydraulic line (1/4” diameter x 26”)
3 132773 1 TUBE, Hydraulic (3/8” OD x 0.049” wall x 5.642”)
4 121854 1 HOSE, Hydraulic line (1/2” diameter x 18”)
5 147727 1 HOSE, Hydraulic line (3/8” diameter x 22.5”)
6 108003 1 HOSE, Hydraulic line (1/4” diameter x 16”)
17 21 20 19 18
23
24
22
14
12
15
10 6 13
11
16
2
L
4
9 8 5
7
4
1
3
M137264AB1
19
(Ref.)
137263
-
1
SWITCH, Battery disconnect
(For components, refer to Section 3.1)
CABLE (#4 GA) (Main disconnect switch to battery)
5
- - - Parts list continued on the following page.
17 21 20 19 18
23
24
22
14
12
15
10 6 13
11
16
2
L
4
9 8 5
7
4
1
3
M137264AB1
L (Ref.) - LABELS
(Refer to Section 8.1)
10
12
11
13
13
3 2
M226378AA_ANSI_KC
5 6
3 8
U E230227
IN 85VAC/264VAC 50/60Hz
CURRENT 4A 8.5A
L 67ZJ
F LISTED MAX. 30.6VDC
OUT
POWER
24 V 129163AB
9 L
M147134AB_2
11
13
17 14
15
1
13 2
10
14 16
16
5
8 12
3
13 4
16 6
M147334AB_2
6
A 147334 1 ELECTRICAL PANEL ASSEMBLY (ANSI/CSA)
B 156368 1 ELECTRICAL PANEL ASSEMBLY (KC)
26
2
25
22
23
24
4 21
5
19 20
27 28 17
16
5 18
3 4 5 6 30 5
29 4 5 7
9 10
8 12
13
14 11
15
12
11
M147958AB
TO ELECTRIC PANEL
TO
DRIVE & STEER
TO PROP. VALVE VALVES
TO CUSHION VALVE
2
MOTOR (-)
TO
HOLDING
VALVE
M147331AB_S7
4 3 2 1
TO CHARGER CUTOUT
TO LOWER BASE CTRL
M146596AA
Index Skyjack
Qty. Description
No. Part No.
- 146581 1 HARNESS, Rear Manifold (ANSI)
- 156371 1 HARNESS, Rear Manifold (KC)
HARNESS A
TO FLASHING LIGHT
TO ELECTRIC PANEL
TO HORN
HARNESS B
TO ELECTRIC PANEL
TO TILT SWITCH
1 2 3 4
HARNESS C TO MAIN MANIFOLD
HARNESS
TO HOLDING VALVE
5
HARNESS D
TO ELECTRIC PANEL
TO PRESSURE SWITCH
M156375AC-2
Index Skyjack
Qty. Description
No. Part No.
A 146578 1 HARNESS, Horn/Flashing light
149654 1 HARNESS, Horn/Flashing light (ANSI/CSA EE rated)
B 146577 1 HARNESS, Tilt switch
C 134508 1 HARNESS, Holding valve
D 156375 1 HARNESS, Pressure switch (KC)
4 3 2 1
8 6 5
5
6
M226425AB
13
9 2 11
4 6
10 12
5 7
8
L
16 15 14
M135994AE
10 11
12
M135990AC
24VDC Inverter
M10703AA
Index Skyjack
Qty. Description
No. Part No.
1 130115 AR LABEL, Inverter switch
2 4
1 2 3 5
M310053AB_1
Index Skyjack
Qty. Description
No. Part No.
1 146149 1 FITTING, Male disconnect (3/8”)
2 107886 2 CLAMP, Hose
3 146150 260” HOSE, Air (3/8”) (Model 3215)
300” HOSE, Air (3/8”) (Model 3219)
4 146148 1 FITTING, Female disconnect (3/8”)
5 138212 2 LABEL, Connect air here
1 4 1 4
3 3
2 2
M10626AF_1
Index Skyjack
Qty. Description
No. Part No.
1 156852 2 LABEL, Skyjack logo (small, grey)
2 157114 2 STRIPE & SKYJACK LOGO (small, grey)
3 156853 112” STRIPE, Grey
4 157113 2 LABEL, Model designation (grey) (Model SJIII 3219)
4 5 6
M147348AA
Index Skyjack
Qty. Description
No. Part No.
A 147348 1 FLASHING AMBER LIGHT OPTION
B 147990 1 FLASHING AMBER LIGHT OPTION (ANSI/CSA EE rated)
2
4
4
3
M134746AB
L 6
7
5
15
4
14 13 12
3
2
20
11 8
10 9
16 18
17 19
21 22 23 24 25
M158042AB
2
3 4
M157891AA
Index Skyjack
Qty. Description
No. Part No.
1 155688 4 BATTERY, Gel (AGM 200)
2 129631 2 SPACER, Wood
3 129630 1 SPACER, Wood
4 155689 1 CHARGER, Battery (24VDC)(Gel)
4 5 6
1
L 7 4
M159226AA
Index Skyjack
Qty. Description
No. Part No.
A 133595 1 PIPE RACK ASSEMBLY (Rear Mount)
B 133596 1 PIPE RACK ASSEMBLY (Front Mount)
12 9 4 3
6 11 7 10
13
3
1
5 5
M204334AA_7
16
6
15 14 12
7
13
4 11 B+
22 21
B+
3
9 8
25
27
20
TM
221111
26 18
19
M230300AA
4
M220497AA
Index Skyjack
Qty. Description
No. Part No.
The label kit, Part Number 157561, is for models SJ3 3215 & 3219. It contains labels that are common to
both machines.
It excludes:
• serial numbers
• name plate
• stripes
• tape
• platform capacities
• model designations
• all special options
Supply model number, country and language when ordering complete machine labels.
M10626AF_4
Index Skyjack
Qty. Description
No. Part No.
- (Ref.) - (To order a complete label kit, refer to Section 8.1)
5 6
1 2 3 4
8 9
11
12
13 10
M11001AC
1 2
15 13 14 8 13 14
3 10
9 6
8
11
7
4 5 5 11 12
M10626AF_1
Index Skyjack
Qty. Description
No. Part No.
- (Ref) - (To order a complete label kit, refer to Section 8.1)
1 2
15 13 14 8 13 14
3 10
9 6
8
11
7
4 5 5 11 12
M10626AF_1
Index Skyjack
Qty. Description
No. Part No.
- - - Parts list continued from the previous page.
7 2
1 1
9
10
2
6
11
3
5
Index Skyjack
Qty. Description
No. Part No.
- (Ref) - (To order a complete label kit, refer to Section 8.1)
20
19
18
17
16
12
15
14
Index Skyjack
Qty. Description
No. Part No.
- - - Parts list continued from the previous page.
2 4
M10626AF_3
Index Skyjack
Qty. Description
No. Part No.
- (Ref) - (To order a complete label kit, refer to Section 8.1)