Professional Documents
Culture Documents
As a guide to the operation of your machine, various universal symbols have been utilized on the instruments and
controls. The symbols are shown below with an indication of their meaning.
Q LST Oil-Pressure
k Limited Travel Speed
p Parking Brake
0 Hazard Warning Lights
9 Headlight
R Diesel Fuel
E Hydraulic Oil
Bucket Up
Bucket Down
Bucket Tilt
Bucket Dump
Bucket Float
J Travel Forward
K Travel Backward
Lock
Unlock
FOREWORD
You are now the proud owner of a KUBOTA Wheel Loader. This wheel
loader is a product of KUBOTA quality engineering and
manufacturing. It is made of the fine materials and under rigid quality
control systems. It will give you long, satisfactory service. To obtain
the best use of your wheel loader, please read this manual carefully. It
will help you become familiar with the operation of the wheel loader
and contains many helpful hints about wheel loader maintenance. It is
KUBOTA's policy to utilize as quickly as possible every advance in our
research. The immediate use of new techniques in the manufacture of
products may cause some small parts of this manual to be outdated.
KUBOTA distributors and dealers will have the most up-to-date
information. Please do not hesitate to consult with them.
3 SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout
this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety regulations before
you attempt to assemble or use this unit.
Starting ........................................................................................................................... 24
Turning............................................................................................................................ 25
Deceleration on a Slope ................................................................................................. 25
Traveling on rough roads................................................................................................ 25
Traveling on Snow .......................................................................................................... 25
STOPPING............................................................................................................. 26
HOW TO USE THE INCHING PEDAL................................................................... 26
Inching Pedal Operation ................................................................................................. 26
Use the Inching Pedal According to the Job................................................................... 27
TYPICAL JOBS USING A WHEEL LOADER ........................................................ 29
Digging and Loading....................................................................................................... 29
Refilling ........................................................................................................................... 30
Leveling Ground ............................................................................................................. 30
Loading onto a Truck ...................................................................................................... 31
MULTI-COUPLER ..................................................................................................... 32
ATTACHING AND DETACHING THE FRONT ATTACHMENTS .......................... 32
Attaching the Front Attachments .................................................................................... 32
Attaching the Front Attachment ...................................................................................... 33
Hoses fitting for Hydraulic Multi-Coupler ........................................................................ 34
TRANSPORT BY TRUCK ......................................................................................... 35
HANDLING LOADER IN COLD-WEATHER.............................................................. 37
PREPARATIONS FOR COLD WEATHER ............................................................ 37
AFTER-OPERATION DIRECTIONS...................................................................... 37
MAINTENANCE......................................................................................................... 38
SERVICE INTERVALS .......................................................................................... 39
Service Interval Chart (Do all previous checks in addition to New checks.) ................... 39
LUBRICANTS ........................................................................................................ 41
Select the Grade by Referring to the Table. ................................................................... 41
PERIODIC SERVICE................................................................................................. 42
HOW TO OPEN THE ENGINE COVER ................................................................ 42
Engine Cover .................................................................................................................. 42
DAILY CHECK ....................................................................................................... 42
Checking Coolant Level and Replenishing ..................................................................... 42
Checking the Engine Oil ................................................................................................. 43
Checking Hydraulic Oil (LST Oil) Level .......................................................................... 44
Checking the Fuel and Replenishing .............................................................................. 44
Checking and Replenishment of Oil in the Brake Fluid Reservoir .................................. 45
Grease Fittings ............................................................................................................... 45
Checking Tire Pressure, Wear and Damage and Bolts .................................................. 46
Checking and Cleaning the Radiator and Oil Cooler Fins .............................................. 46
Checking the Parking Brake ........................................................................................... 47
Checking the Brake Pedal .............................................................................................. 47
Checking the Steering Wheel ......................................................................................... 47
Checking and Tighten Loose Bolts and Nuts.................................................................. 47
Checking Electrical Wiring for Short-circuits and Loose Terminals ................................ 47
Checking the SMV Emblem for Stains and Damage ...................................................... 47
Checking the Lamps and Meters .................................................................................... 47
Testing the Horn ............................................................................................................. 47
Checking Oil and Water Leak ......................................................................................... 47
CONTENTS
SAFE OPERATION
Careful operation is your best insurance against an 5. Never modify structural members of ROPS by
accident. welding, drilling, bending, grinding or cutting, as this
Read and understand this section carefully before may weaken the structure. If any component is
operating the Wheel Loader. damaged, replace it. Do not attempt repairs. If ROPS
All operators, no matter how much experience they may is loosened or removed for any reason, make certain
all parts are reinstalled correctly.Tighten mounting
have had, should read this and other related manuals
bolts to proper torque. (See "Roll-Over Protective
before operating the machine or any attachment. It is the
Structures (ROPS) / Falling Objective Protective
owner's obligation to instruct all operators in safe Structures (FOPS)".)
operation. 6. Do not install any attachments, including water and
calcium chloride that is added into the tires, that
exceed the weight shown in the "FOR MAXIMUM
1. BEFORE OPERATING THE MACHINE GROSS MACHINE WEIGHT" space on the ROPS /
1. Know your equipment and its limitations. Read this FOPS label.
entire manual before attempting to start and operate 7. Do not start or operate an unsafe machine. Before
the machine. working the machine, be sure that any unsafe
2. If using an attachment on the machine, read the condition has been satisfactorily remedied. Check
attachment operator's manual to ensure safe brakes, steering and attachment controls before
operating procedures. moving. Consult with the proper maintenance
3. Pay special attention to the danger, warning and authority if any malfunctioning part of system is
caution labels on the machine and the attachments. observed. Be sure all protective guards or panels are
4. For your safety, ROPS/FOPS (Roll-Over Protective in place, and all safety devices provided are in place
Structures, Falling Objects Protective Structures.) with and in good operating condition.
a seat belt is installed by KUBOTA. Always use seat 8. Wear and use safety items such as non-skid safety
belt when the machine is equipped with a ROPS/ shoes or boots, safety glasses and safety hardhats.
FOPS. Do not operate or work around the machine, when
ROPS is required on Wheel Loaders, Dozertractors, wearing loose, bulky clothing.
9. Never operate the machine or any equipment while
Truck type Loaders, Graders and Scrapers by OSHA
under the influence of alcohol or other drugs, or while
and SAE regulations. (See "SAFETY LEVERS AND
fatigued.
APPLIANCE" in the OPERATING THE MACHINE 10. Before allowing other people to use your machine,
section.) give instruction to the operator on safe and correct use
of the machine and make sure the operator reads and
understands the Operator's Manual for the machine.
11. Inspect your seat belt daily for signs of fraying, wear or
other weakness that could lead to failure.
12. Do not use the loader bucket or attachment to lift or
carry a person.
13. Do not use the bucket or any other working attachment
of the machine for crane work. Otherwise, the machine
may lose its balance and overturn.
3. Before starting the engine, fasten the seat belt, make 21. Be sure to ease off the accelerator at the end of
sure that the shuttle change lever is set at the neutral backfilling grooves, or areas at the edge of cliffs or
position, the parking brake switch is set at the parking pond banks, or at the end of an ascent. Upon removal
position and the bucket is lowered to the ground. of the external load, the machine speed will
4. Do not start engine by shorting across starter automatically increase, reduce speed to avoid
terminals. entering grooves or tipping over.
5. Watch where you are going at all times. Watch for and 22. To avoid machine slip or tipping over, do not operate
avoid obstacles. the machine on ungraded or soft terrain, such as land
6. Never permit passengers on the machine. Keep fills. Grade and compact the site beforehand at all
bystanders away from the machine during operation. times.
7. When working around other machines, let the other 23. Avoid running the engine for a long time indoors.
drivers know what you are doing at all times. When the engine must be run indoors, be sure to open
8. Never allow anyone to get under or near the bucket or the windows and doors. Carbon monoxide gas from
attachment when it is raised. exhaust is colorless, odorless and deadly.
9. When raising the bucket or attachment, take extra 24. Check that no one is near the muffler exhaust before
caution to prevent it from touching overhead wires or starting the engine. If exposed to exhaust fume, he or
other obstacles. Contact with wires may cause death she may get burned or poisoned. Check that there is
by electrical shock. no flammable objects, such as dead leaves, sheets of
10. Keep away from the muffler while the engine is running paper, or pieces of cloth, attached to areas around the
and immediately after it has stopped. engine before starting the engine.
11. Unreasonable operation such as on dangerous 25. To avoid the danger of exhaust fume poisoning, do not
terrain, beyond the load capacity or beyond the operate the engine, in a closed building without proper
intended use of the machine must be avoided as it ventilation. Carbon monoxide is odorless, colorless,
may cause the machine to tip over. and deadly.
12. Do not drive the machine close edges of ditches or 26. Use extra caution when backing up, look behind and
banks which may collapse under the weight of the down-make sure area is clear before moving.
machine, especially when the ground is loose or wet. 27. When parking your machine if at all possible park on a
13. Slow down for turns, uneven terrain and slopes to firm, flat and level surface; if not, park across a slope.
avoid tip over. Set the parking brake(s), lower the implements to the
14. When transporting a load, keep the loader bucket as ground, remove the key from the ignition and lock the
low as possible to avoid tip over. Be extremely careful cab door (if equipped) and chock the crawlers or the
when working on inclines. wheels.
15. Operation on slopes can be dangerous. Rain, snow,
gravel soft ground, etc. will change the ground C Safety for children
conditions. Do not operate the machine in Tragedy can occur if the operator is not alert to the
questionable ground conditions. If operating on a presence of children. Children generally are attached to
slope or ramp, always slow down, travel straight up machines and the work they do.
and down the incline and not across. Keep the bucket
as low as possible. If you do not follow these
28. Never assume that children will remain where you last
instructions, the machine can go out of control and tip
saw them.
over.
29. Keep children out of the work area and under the
16. Avoid turning on a slope.
watchful eye of another responsible adult.
17. Never perform digging or shoveling with the machine
30. Be alert and shut your machine down if children enter
in the articulated condition, or the machine may tip
the work area.
over.
31. Never carry children on your machine. There is no safe
18. Never dig or shovel at high speed. Such operation can
place for them to ride. They may fall off and be run
cause the machine to lose stability and its rear wheels
over or interfere with your control of the machine.
to lift off the ground, which may lead to serious
32. Never allow children to operate the machine even
personal injury or death.
under adult supervision.
19. Do not go up or down a 30 or steeper hill. Otherwise,
33. Never allow children to play on the machine or on the
the machine may skid sideways or turn on its side. If
implement.
the ground is ungraded or soft, limit the slope below
15 .
20. To avoid possible machine tip over, do not operate the
machine in any site whose terrain cannot be
ascertained, such as ground covered with seeds or
snow and check for hidden projections, dents, road
shoulders, etc. beforehand, and take care not to
approach them during work.
SAFE OPERATION 3
4. AFTER OPERATION
1. When dismounting the machine, stop the engine, set
(1) SMV emblem the parking brake switch to the parking position, lower
2. When traveling on a public road, lock the bucket and the bucket and attachment to the ground, release the
attachments securely so that they cannot lower, even hydraulic pressure in the hydraulic system by
if any control lever is operated. Lift the bucket about 40 operating control levers, lock all control levers in
cm (16 in.) above the ground and set it in the proper neutral, and remove the key.
position for travel, then completely lock the bucket If the machine has to be parked on a slope, be sure to
lever with the lock. block the tires securely.
3. Check area around the machine, then gradually
increase the engine rpm and slowly move the
machine. Do not move the machine abruptly. To move
the machine on a steep slope, press the accelerator
pedal gradually while releasing the inching pedal so
that the machine does not move backwards.
4. The steering wheel for this machine will not return to
the straight ahead position after turning a curve. Be
sure to turn the wheel to the straight ahead position by
yourself.
5. When operating the machine, obey all safety signals
and traffic signs.
6. Use the brake when the machine begins to accelerate.
7. If the engine should stall on a slope, apply the brake to
hold the machine in a present position and then set the
parking brake switch to the parking position, lower the
bucket to the ground to prepare for the next start. (1) Block
8. When crossing over an obstacle such as a rock, cross
at a right angle, and slow the machine down. Trying to 2. All equipment left unattended at night adjacent to a
cross over it diagonally or at high speed may tip the highway in normal use, or adjacent to construction
machine over. areas where work is in progress, shall have
9. If there is the risk of the machine slipping excessively appropriate lights or reflectors, or barricades equipped
on frozen ground, install chains on the front wheels; for with appropriate lights or reflectors to identify the
operation on snow, install chains on both front and rear location of the equipment.
wheels. 3. For storage, be sure to cover machine after all the
10. Do not turn sharply at high speed, or the machine may heated parts have cooled down.
tip over.
11. Steering effort will increase if the engine stops. Do not
stop the engine during travel.
4 SAFE OPERATION
4. Before storing the machine for long periods of time, do 6. After loading the machine on the truck bed, do the
the following. following.
A Stop the engine. A Check to see that the machine's center point aligns
A Set the parking brake switch to the parking with that of the truck bed.
position. A Secure the steering frame lock and attachment.
A Lower the bucket and attachment to the ground. A Stop the engine.
A Release the hydraulic pressure in the hydraulic A Set the parking brake switch to the parking
system by operating control levers. position.
A Lock all control levers in neutral. A Lower the bucket and attachment to the truck bed
A Remove the key. and lock it.
A Release the hydraulic pressure in the hydraulic
system by operating control levers.
5. SAFE LOADING AND TRANSPORT A Lock all control levers in neutral.
A Remove the key.
1. When loading or un-loading the machine on or from a A Block the machine's wheels.
truck or trailer, be sure to use strong planks. Never use A Secure with chains.
wet lumber, etc.
2. Keep the planks at an angle such that the machine can
be kept stable (10 to 15 ). Never try to change
directions while on the planks.
3. When loading or off-loading the machine on or from a
truck, keep the bucket about 40cm (1'3 3/4") up from
the ground and reverse the machine at the low speed
or advance it at the same speed to off-load it.
4. It is dangerous to alter the climbing direction once
already on the ramps. If direction of climb needs
correction, be sure to first bring the machine down off
the ramps and make the directional correction.
5. If a hydraulic lever is operated while the machine is
loaded or unloaded, the machine may move at an
angle. Be sure to stop the machine before using
another control.
While loading or un-loading the machine, block the
truck tires and apply the truck parking brake. If
necessary, place a support under the truck bed behind
the rear tires to prevent the truck front from lifting.
1BBABAAAP2300
1BBABAAAP2320
1BBABAAAP2310
10 SAFE OPERATION
1BBABACAP0100
1BBABACAP0110
1BBABAAAP2340
(12) Part No. R2401-5736-1
(9) Part No. R2401-5757-1
Diesel fuel
only No fire
1BBABAAAP2380
1BBABAAAP2350
1BBABAAAP2360 1BBABAAAP2400
SAFE OPERATION 11
12 SAFE OPERATION
SPECIFICATIONS
SPECIFICATION TABLE
With 1500lbs Counter weight for R420S.
Model name R420S
Counter weight 1500 lbs
Type Canopy CAB
Operating weight (with Rops/Fops Canopy, CAB) kg(lbs.) 3380 (7450) 3600 (7935)
Tipping load Straight (SAE Rating) kN(lbf) 20.4 (4585) 23.1 (5200)
Tipping load Full turn (SAE Rating) kN(lbf) 17.1 (3850) 19.3 (4340)
Manufacturer KUBOTA
Drive system 4 WD
Tire 12.5/70-16-8PR
Tipping load Straight (SEA Rating) kN(lbf) 23.1 (5190) 25.5 (5740) 25.4 (5710) 27.8 (6260)
Tipping load Full turn (SEA Rating) kN(lbf) 19.6 (4410) 21.7 (4870) 21.6 (4850) 23.6 (5310)
Manufacturer KUBOTA
Drive system 4 WD
Tire 15.5/60-18-8PR
Above dimensions are based on the machine with JPN ROPS/FOPS Canopy and ROPS/FOPS CAB.
JPN = made in Japan
Mean Value and value for use on concrete roads are given for tipping load and operating load.
Specifications Subject to change without Notice.
INSTRUMENT PANEL AND CONTROLS 5
ILLUSTRATED CONTENTS
(1) Hourmeter/Tachometer.......................18
(2) Fuel gauge..........................................19
(3) Coolant Temperature..........................19
(4) Key switch...........................................9
(5) Turn signal switch...............................20
(6) Horn switch.........................................-
(7) Parking brake switch..........................18
(8) Hazard lamp switch............................20
(9) Headlight switch.................................20
(10) Travel speed limiter switch.................21
6 INSTRUMENT PANEL AND CONTROLS
ILLUSTRATED CONTENTS
(1) Steering wheel.........................................-
(2) Shuttle change lever................................22
(3) Shuttle change lever lock knob................22
(4) Inching and brake pedal..........................21
(5) Bucket lever.............................................22
(6) Bucket lever lock.....................................14
(7) Service port lever.....................................15
(8) Service port lever lock.............................15
(9) Accelerator pedal....................................21
INSTRUMENT PANEL AND CONTROLS 7
B PART NAMES
(1) CAB
(2) Counter weight
(3) Hydraulic oil tank
(4) Headlight
(5) Turn signal light
OPERATING THE ENGINE 9
DAILY CHECK
To prevent the trouble, it is important to know the
conditions of the machine well.
Check it before starting.
Check item
See "DAILY CHECK" in the MAINTENANCE section.
3. Start engine using starter key. A Never turn the key from "ON" to "START" while the
engine is running, or the starter motor may be
A "OFF ( )" position damaged.
With the starter switch in the "OFF ( )" position, all A If the engine fails to start, wait at least 20 seconds
the electrical systems are shut off, the key can be before re-starting. Do not keep the starter motor on for
inserted. more than 10 seconds, or it may be burnt out or the
A "ON ( )" position battery may not be charged.
When the key is turned one notch clockwise to "ON A After starting the engine, allow it to warm up for 5
( )" from "OFF ( )"position, all the circuits are minutes.
activated.
A "START" position
Turn the key another notch clockwise to "START" and A This machine uses the key stop system. To stop the
the starter motor starts the engine. Once the engine engine, drop the engine speed and turn the key to the
has started, release the key, and it will return to "ON "OFF( )" position.
( )" by itself.
A "PREHEAT" position
When the key is turned one notch counterclockwise COLD WEATHER STARTING
from the "OFF ( )" position, electric current flows 1. Push the accelerator pedal completely down.
through the glow lamp circuit for preheating. When the 2. Turn the starter switch counterclockwise to preheat
key is released in this position, it will return to the "OFF the engine, and hold it about 10 more seconds after
( )" position by itself. the preheat lamp has gone off.
[Super glow plug type]
3. Turn the key to the "START" position.
4. Once the engine has started, release the key, and it
will automatically return to the "ON" position.
5. As the engine rpm increases, gradually release the
accelerator pedal. Warm up the engine for at least 5
minutes.
(A) "Preheat"
(B) "OFF"
(C) "ON"
(D) "Start"
C If one of the following should be found, 1. Idle the engine for about five minutes to allow it to cool.
immediately stop the engine. 2. By turning the key to the "OFF ( )" position, the
A Engine speed suddenly decreases or increases. engine stops.
A Sudden, abnormal noise is heard. 3. Slowly operate the bucket control levers to place the
A Color of exhaust is dark. bucket on the ground.
A The engine oil pressure alarm lamp lights up during
operation.
A LST filter warning lamp lights up during operation. A Do not stop the engine before it cools sufficiently, or
the service life of the engine parts may be shortened.
A If the engine overheats, do not stop it immediately but
A Check and maintain the machine, following the cool it gradually by running it at medium speed before
directions from your KUBOTA dealer. stopping.
12 OPERATING THE ENGINE
C Before connection
1. The booster cables and clips should be identical to the
battery in capacity.
2. Make sure that the terminals of the cables, clips and
battery are properly connected and are not corroded.
3. Make sure that the start switch is off.
4. The battery of the two vehicles should have the same
capacity.
(1) Frame of troubled vehicle
C Connecting the booster cables
(2) Battery of normal vehicle
1. Connect the clip of booster cable (A) to the positive (3) Battery of troubled vehicle
terminal of the troubled vehicle and the other end to
the positive terminal of the normal vehicle.
2. Connect the clip of booster cable (B) to the negative
terminal of the normal vehicle and the other end to the
body of troubled vehicle.
The clip should be connected to the body away from
the battery.
3. Before starting the engine, make sure that booster
cables are properly connected.
(1) Seat
(2) Adjusting lever
(3) Adjusting knob
(A) "Look"
14 OPERATING THE MACHINE
This lock is used to lock the bucket lever. With the bucket
4. Where to keep the Tools and Operator's
lever in neutral, press the lock.
Manual
(1) Nut
(2) Bolt
(1) ROPS/FOPS
(2) Bolt
(3) Spring washer
(4) Plain washer
(5) Bolt
OPERATING THE MACHINE 17
CAB
Nut QTY. Grade Tightening Torque (1) Snap pin
(2) Steering frame lock [Steering frame lock in lock position]
196 to 226(N-m)
M16 4 7T
145 to 167(ft-lbf)
48 to 56(N-m)
M10x1.25 2 7T
35 to 41(ft-lbf)
Bolt QTY. Grade Tightening Torque
48 to 56(N-m)
M10x1.25x40 2 7T
35 to 41(ft-lbf)
48 to 56(N-m)
M10x1.25x45 2 7T
35 to 41(ft-lbf)
BHourmeter / Tachometer
BParking Brake Switch
BCoolant Temperature
With the starter switch in the "ON ( )" position, it
indicates engine coolant temperature. The symbol C
stands for cool and the symbol H, hot.
(1) Turn signal switch (A) To blink left turn signal BFuse Box
(B) To blink light turn signal The fuse box houses fuse for protection of the electrical
circuit. There are six 5 ampere fuses and six 10 ampere
BHeadlight Switch fuses in the fuse box.
There are also extra fuses provided.
This lever is used for changing the machine's running A single lever controls all bucket and lift arm operations.
direction, forward or back. (1) Lift arm up
Pull the lock knob to unlock the shuttle change lever lock (N) Hold (neutral)
and push the shuttle change lever forward for forward (2) Lift arm down
direction and pull it back for reverse direction. (3) Floating
(A) Bucket dump
(B) Bucket tilt
(A) "Tilt"
(B) "Dump"
(C) "Up"
(D) "Down"
OPERATING THE MACHINE 23
CAB TYPE MACHINES 3. To close the CAB door, pull the release lever and undo
the lock.
BOpening/Closing of CAB Door(CAB type
only)
1. To open the CAB door from outside, unlock the CAB
door with the CAB key and pull the knob. Open the
CAB door fully, push on its end, and the CAB door will
be locked.
(1) Working light (3) Wiper switch (front) (1) Heater valve (A) "Close"
(2) Wiper switch(rear) (B) "Open"
TRAVELING
BHeater Switch(CAB type only)
BStarting
Turn the starter switch to position "RUN", turn the heater
switch clockwise, and the heater fan will be activated to
warm up the CAB. The heater switch has 3 positions -
"Low" , "Medium" and "High" -.
To avoid personal injury or death:
A Fasten seat belt before operating the machine
A When transporting a load, keep the loader
bucket as low as possible to avoid tip over.
Be extra careful when working on inclines.
A Before operating, check operating area. Make
sure no bystanders are near the machine.
Sound the horn before moving.
C To approach slowly
1. Press the inching pedal slightly while pressing the
accelerator pedal. The machine approaches slowly.
2. The machine can slowly approaches an object by
accelerator pedal regulation only, without inching
pedal operation.
C Loading
1. Press the inching pedal slightly while pressing the
accelerator pedal to approach an object slowly.
Slow approach can be done also by regulating
accelerator pedal operation.
2. The bucket can be operated at the maximum engine
rpm when the inching pedal is used to approach
slowly. Bucket operation speed is thus maintained.
3. Press the inching pedal slightly to allow the machine to
(A) Press the pedal fully approach to the desired stop position.
(B) Release the pedal Then press the pedal all the way to stop the machine
completely.
C Refilling
1. Press the inching pedal slightly to approach the
desired stop position, then press the pedal all the way
to stop the machine at the exact position.
2. The traveling speed automatically decreases to
prevent engine stalling as the external load increases.
3. During traveling with bucket operation, the traveling
speed abruptly increases at the time of dumping
operation since the external load changes at that time.
4. Use inching pedal and concentrate the power to the
attachment operation near holes or slopes.
BLeveling Ground
MULTI-COUPLER
ATTACHING AND DETACHING THE
FRONT ATTACHMENTS
[Mechanical Multi-Coupler]
This machine utilizes a multi-coupler for easy connection
and disconnection of various attachments.
By replacing the front attachments, this machine can be
used in agriculture, raising stock, landscaping, gardening
and snow removal as well as general civil engineering and
construction work.
[Hydraulic Multi-Coupler]
(Does not apply to all machines.)
TRANSPORT BY TRUCK
B Loading on a Truck, off-Loading
3. Support the rear end of the bed to prevent the truck
front from rising.
To avoid personal injury or death:
A When loading or off-loading the machine on or
from a truck, be sure to use strong planks.
Never use wet lumber, etc.
A Keep the planks at an angle such that the
machine can be kept stable (10 to 15degrees).
Never try to change directions while on the
planks.
A Do not alter the climbing direction once already
on the ramps.
If direction of climb needs correcting, first
bring the machine down off the ramps and
make the directional correction.
B Transportation
Anti-freeze
30 30 30 35 40 45 50 55
%
Water % 70 70 70 65 60 55 50 45
MAINTENANCE
Whether the machine is properly lubricated and A Never get under the machine while it is being lifted
maintained directly determines the trouble frequency and with only the bucket. If servicing or checking
service life of the machine. Periodically check and underneath, support it firmly with strong blocks,
maintain your machine, and you will find in the long run etc. If you do not follow this, serious injury or
that the jobs can be finished earlier and more death can result.
A Keep clear of articulation area when servicing.
economically.
A Keep all sparks and flames away from the fuel and
Shown in the Service Interval Chart below are the hours
the oil.
indicated on the hourmeter, practically, it will be A To avoid the danger of exhaust fume poisoning,
convenient to schedule the time of inspection and do not operate the engine in a closed building
maintenance according to the calendar (day, week, without proper ventilation.
month) on the basis of the chart. If the machine is used in
harder-than-usual working conditions, it must be checked
and maintained at shorter intervals.
To avoid personal injury:
B Maintenance A When servicing or checking the electrical
system, disconnect the battery terminals.
A Wear safety wear such as a helmet, glasses
and safety shoes.
A Never touch the relief valves because all of
them have been adjusted to proper setting
pressure at the factory.
SERVICE INTERVALS
BService Interval Chart (Do all previous checks in addition to New checks.)
First (hrs) Maintenance (hrs) One Two
Maintenance hours
year years Ref.
(Hourmeter) every every every every every every every every
50 100 500 from from Page
Item of Maintenance 50 200 250 500 1000 1500 2000 3000 buying buying
: Check and replenish * : Replace for the first time : Replace * : Check and clean for the first time
: Consult your local KUBOTA Dealer for this service
*1 Clean and replace the air filter more frequently if used under dusty conditions. By heavy soiling, replace the filter.
*2 Replace only if necessary.
*3 Consult your local KUBOTA Dealer for this service.
40 MAINTENANCE
A The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA nonroad
emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the
engine according to the above instruction.
Please see the Warranty Statement in detail.
MAINTENANCE 41
LUBRICANTS
BSelect the Grade by Referring to the Table.
A In areas where the temperature drops to -10 or lower, drain all oil in hydraulic oil tank and replace with all season
type engine oil SAE5W-30(CD) for the winter.
A Use engine oil API service classification CD,CE or CF.
A It cannot be guaranteed against any problem caused by use of the fuel and lubricating oil and grease that are not
specified.
D Always use the specified gear oil, M80B or equivalent, which is permitted by KUBOTA.
When engine oil is used to the LSD specification differential, paki-paki sounds are generated from differential gears
during turning (especially when the steering wheel is maintained at a turned position). (This occurs due to wrong
combination of LSD clutch plate and oil, causing change in the friction characteristics, which has no adverse effects
including durability.)
Specified differential oil type
M80B
Chevron
Mobiland Multipurpose Multi gear
Shell Universal Gear
super Tcuban EP Lubricant EP
Donax TD Lubricant SAE
Universal SAE 80W SAE 80W-90
80W-90
42 PERIODIC SERVICE
PERIODIC SERVICE
HOW TO OPEN THE ENGINE COVER DAILY CHECK
It is of Extremely importance to maintain your machine
To avoid personal injury from contact with moving properly to prevent trouble.
parts: 1. Check to see that there is no trace of water or oil leak
A Never open the engine cover while the engine by walking around the machine carefully check
is running. connections of high-pressure hoses, oil pressure
A Do not touch muffler or exhaust pipes while cylinder and fuel piping. If there are any leaks, take
they are hot; Severe burns could result. proper measures to stop them. If repair is impossible,
contact your KUBOTA dealer.
2. Check for loose bolts, nuts and tighten if necessary,
BEngine Cover
especially wheel nuts.
Use the engine starter key for releasing the lock of the 3. Check the electrical circuit for any disconnections,
Engine Cover. shorts or loose terminals.
Insert the key into the lock and turn the key to counter
clockwise, then the lock is released.
Pull up the lever and lift the back-rest of the seat, then top BChecking Coolant Level and Replenishing
cover will open.
When the engine cover is opened completely, it will be
automatically held by gas cylinder.
To avoid personal injury or death:
A Do not remove radiator cap while coolant is
hot. When cool, rotate the cap to the first stop
to allow excessive pressure to escape. Then
remove the cap completely.
BChecking Hydraulic Oil (LST Oil) Level BChecking the Fuel and Replenishing
A When refilling the hydraulic oil, wipe sand and dust off
the area around the oil port, and use the same brand
of the same hydraulic fluid manufacturer.
A Never mix hydraulic oils of different manufacturer.
(1) Key
(2) Cap
(3) Cover
PERIODIC SERVICE 45
BChecking and Replenishment of Oil in the To avoid serious personal injury or death:
A Keep clear of articulation joint in area of
Brake Fluid Reservoir
service.
1. Start the engine, turn the steering wheel left and right
and check the operation.
2. If any abnormality is found, have it inspected further by
your KUBOTA dealer.
48 PERIODIC SERVICE
BBattery
(1) Battery
50 PERIODIC SERVICE
C Charging Battery
C Maintenance of battery
How the battery is handled greatly affects the life of the
battery. To avoid personal injury or death:
When the batteries are mishandled and not properly A The charging generates gas, creating the
cared for, the life will be considerably shortened. danger of ignition or explosion. Be sure to keep
Handle the battery correctly so as to obtain the most from all fire away and allow no sparks in the area.
the battery. Remove all stoppers from all the cells.
1. The battery of the engine is absolutely necessary for
starting the engine, the electric source for the lights,
etc. A Avoid rapid charging as much as possible. This may
2. When the battery becomes discharged, it would shorten the battery's service life.
become difficult to start the engine and the lights would A When disconnecting cables from the battery,
become dim. disconnect the negative (-) terminal first; when
The battery should be charged before it becomes connecting, connect the positive (+) terminal first. If
completely discharged. done in the opposite order, a short will occur when the
3. In a battery, water in the electrolyte will evaporate terminal is touched by the disconnecting/connecting
during the charging procedure. When there is tool.
shortage of electrolyte, the battery would be damaged. A When charging the battery, connect the (+) of the
If the electrolyte is excessive, it will spill and damage battery to the (+) of the charger, and the (-) of the
the machine. battery to the (-) of the charger. And charge in the
4. Check to see if the battery plate separators are above ordinary way (long time charging). Slow charge is
the electrolyte. If electrolyte is insufficient, add distilled best.
water. A Rapid charging method is the way of recharging the
5. When the engine is to be stored for a long period of battery in a very short time with a large current. This
time, remove the battery from the machine, charge method should be used only in emergencies.
fully, adjust the electrolyte to the correct level, and A Disconnect the battery cable before handling the
keep stored in a cool, dry place. battery except when checking the liquid level and
6. Even during storage the battery will discharge, charge specific gravity.
the battery once a month. A Clean the battery case with a solution of baking soda
and water and waste rags. Discard rags after use.
A If the engine is running with a loose fan belt, the belt BCleaning and Checking Air Cleaner
may slip, causing engine overheat or insufficient
battery recharging.
Element
Always keep the fan belt properly tightened. Open the engine cover and remove the dust-cover.
A If the fan belt should break, the battery charge lamp Remove the wing nut and take out only outer element,
lights up. clean the element, case interior and reassemble. During
Immediately stop the engine. reassembly, take care to install the dust cup so that its
TOP mark (arrow) faces upwards. Do not remove the
BChecking Radiator Hoses (water pipes) inner element.
Check to see if radiator hoses are properly fixed every 200
hours of operation or six months, whichever comes first.
A Should the machine be used in extreme dusty areas,
1. If clamp bands are loose or water leaks, tighten bands
the air filter element must be inspected and cleaned
securely.
more frequently than in the specified maintenance
2. Replace hoses and tighten clamp bands securely, if
periods.
radiator hoses are swollen, hardened or cracked.
A The air filter has a dry element, keep free from oil.
A Do not run the engine without the air filter.
3. Apply engine oil from the oil port to the correct level.
4. Idle the engine. About 5 minutes after stopping the
engine, check with the oil level gauge to make sure the
proper amount of engine oil has been supplied.
1. Check to see that all lines and hose clamps are tight
and not damaged.
2. If hoses and clamps are found worn or damaged,
replace or repair them at once.
54 PERIODIC SERVICE
3. Apply a thin layer of oil over the O-ring of the new filter
cartridge and firmly tighten it in place by hand.
4. Add the engine oil to the specified level.
5. Run the engine for about 5 minutes and stop the
engine after confirming that the oil level indicator lights
normally.
6. Check the oil level again. If the oil level is low, add an
additional amount of oil.
PERIODIC SERVICE 55
BChecking and Replenishing Oil in the BReplacing LST Oil Filter Cartridge
Front / Rear Axle Differential Cases
EVERY 1000 HOURS SERVICE 2. After draining, be sure to tighten the plug completely.
3. Supply oil up to the oil port level through the oil port.
When performing inspection and servicing for every 1000
hours of operation, perform inspection and servicing for Oil capacity
every 50, 200, 250 and 500 hours at the same time. Front, Rear 3.0L (0.8U.S.gal.)
5 inch R1411-4228-0
Part No. of inner element
6 inch R2401-4228-0
5 inch R1411-4227-0
Part No. of outer element
6 inch R1401-4227-0
SERVICE AS REQUIRED
BChecking the Electrical System, Handling
Fuses
After the engine has been run until no fuel is left in the fuel
tank, the engine cannot be started again after refueling.
This is because air has entered the fuel pump, making fuel
injection impossible. It is thus necessary to bleed the fuel
system in the following manner (do the same after
replacing the fuel filter):
(1) Fusible link 1. Fill the fuel tank with fuel.
2. Turn the starter switch one notch clockwise.
Thus the fuel pump starts working to supply fuel into
A Fusible link also protects the electrical circuit. If the the line.
fuse or fusible link has blown, determine why it blew 3. About 10 seconds later, the air will be bled out from the
and make any necessary repairs. line. Then the engine is ready for starting.
In replacing, never use any substitutes for it but a new
one of the same capacity.
Part No. of fusible link RC411-53980 50A A The engine may sometimes stall after starting if air
bleeding was not complete. If this should occur, repeat
steps 2 and 3.
C Tire pressure
C Removal
1. Loosen the hub bolts each by one turn on the wheel to
be removed.
2. Raise the wheel off the ground, then loosen and
remove the hub bolts and change the tire to a new one.
C Fitting
(1) Deficient 1. Mount wheel to axle and lightly tighten the hub bolts.
(2) Correct 2. Lower the wheel to the ground, and tighten the hub
(3) Excessive bolts to the recommended torque in the order shown
(4) Ground level above.
Type R420S R520S Tightening torque 275 to 314N-m (203 to 231ft-lb)
Tire
12.5/70-16-8PR 15.5/60-18-8PR
size BMounting the Tires
Front 0.26 0.01MPa 0.22 0.01MPa Lug tires are used to provide strong traction and buoyancy
tire (36.9 1.4psi) (31.2 1.4psi) on soft ground. When mounting them, take care to
Rear 0.26 0.01MPa 0.22 0.01MPa position their tread pattern in the proper direction.
tire (36.9 1.4psi) (31.2 1.4psi)
STORAGE
CAUTION WHEN WASHING THE MACHINE
To avoid personal injury or death: Wash the machine after stopping the engine. If you wash
A While storing, do the following. the machine while running the engine, splashing water will
Stop the engine, set the parking brake switch to get into the air cleaner through its intake and cause
the parking position, lower the bucket and engine trouble. Carefully, wash and do not splash water
attachment to the ground, release the hydraulic
over the air cleaner.
pressure in the hydraulic system by operating
control levers, lock all control levers in neutral,
and remove the key.
TROUBLESHOOTING
ENGINE TROUBLES AND REPAIRS
Trouble Cause Countermeasure
* Check fuel tank and filter
Fuel is too viscous * Remove impurities and water
* If necessary, replace filter
* Remove water from the fuel tank.
* Check fuel pipe joint bolts and nuts for looseness
Air or water in the fuel system. * Purging of the fuel system (for fuel filter and injection pump
Starting difficulties see "PURGING OF THE FUEL SYSTEM" in the chapter
"OTHER ADJUSTMENTS AND REPLACEMENTS".)
*Pour hot water over the radiator
Oil viscosity is too high that the
*Use oils of different viscosities depending on the ambient
engine runs sluggishly in winter
temperature. (Use SAE10W, SAE10W-30 or SAE10W-40)
Battery is almost dead; insufficient
* Recharge battery
compression
Unresponsive brake
Leaking brake fluid. Check and change fluid. Then bleed.
pedal.
Parking brake
Brake disc worn down. Check and replace if necessary.
insufficient.
oil leak inside steering control valve. Contact KUBOTA dealer.
Bucket Dump
Left Outrigger Up
Right Outrigger Up
3 SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout
this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety regulations before
you attempt to assemble or use this unit.
SAFE OPERATION
This section contains an explanation of how to operate the
backhoe safely.
Be sure to read the manual for this machine (wheel
loader) before reading the manual for the backhoe.
Read and understand this section carefully before
operating the backhoe on the wheel loader.
All operators, no matter how much experience they may
have had, should read this and other related manuals
before operating the machine or any attachment. It is the
owner's obligation to instruct all operators in safe
operation.
3. TRAVELING
1. Before loading the machine on a truck or trailer, make 1. If servicing or checking underneath, support it firmly
sure the backhoe is securely looked by backhoe with strong blocks etc. Never get under the machine
locking hook and outriggers are fully raised. while it is being lifted with only the loader bucket,
backhoe or outriggers. If you do not follow this, serious
injury or death can result.
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA dealer.
4. If a component with danger, warning and caution label (s) affixed is replaced with new part, make sure new label (s) is
(are) attached in the same location (s) as the replaced component.
5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside
edge.
SPECIFICATIONS 1
SPECIFICATIONS
SPECIFICATION TABLE
Model name R420S R520S
Type Canopy CAB Canopy CAB
Operating weight
kg(lbs.) 3410(7520) 3660(8070) 3750(8270) 4000(8820)
(with ROPS/FOPS Canopy, CAB)
Tipping Load (Full Turn) kN(lbf) 20.6(4630) 22.8(5130) 22.1(4960) 24.1(5420)
Operating load kN(lbf) 10.3(2315) 11.0(2480)
Overall length mm(in.) 4695(184.8) 5135(202.2)
Max. digging depth mm(in.) 2750(108.3) 2750(108.3)
Max. digging height mm(in.) 3220(126.8) 3220(126.8)
Max. dumping height mm(in.) 2040(80.3) 2040(80.3)
Max. digging radius mm(in.) 3700(145.7) 3700(145.7)
Swing angle Deg 180 180
Backhoe
Width of boom slide mm(in.) 1000(39.4) 1000(39.4)
Bucket capacity (cu.ft) 0.07(2.4) 0.07(2.4)
Bucket width mm(in.) 450(17.7) 450(17.7)
Digging force bucket kN(lbf) 18.2(4100) 18.2(4100)
Digging force dipperstick kN(lbf) 12.3(2755) 12.3(2755)
Above dimensions are based on the machine with JPN Quick Coupler, Standard Loader, ROPS/FOPS Canopy,
Backhoe and Standard Backhoe Bucket.
JPN = made in Japan
Mean Value and value for use on concrete roads are given for tipping load and operating load.
Specifications Subject to change without Notice.
2 PARTS NAMES
PARTS NAMES
C Position of lever
To avoid personal injury or death: A Dipperstick, bucket lever
A When dismounting the machine, lower the (A) Dipperstick up
backhoe to the ground. Lock the backhoe (B) Dipperstick crowd
levers by the backhoe lever lock. (C) Bucket crowd
(D) Bucket dump
A Boom, swing lever
(E) Boom down
(F) Boom up
(G) Left swing
(H) Right swing
BACKHOE OPERATION
BWorking Light Switch
To turn the working light on, set the starter switch to the
"ON" position and push the working light switch.
To avoid personal injury or death:
A Operate backhoe from backhoe operator's seat
position only. Any other method could result in
serious injury or death.
For your safety, ROPS/FOPS (Roll-Over
Protective Structures, Falling Objects
Protective Structures.) with a seat belt is
installed by KUBOTA. Always use seat belt
when the machine is equipped with a ROPS/
FOPS.
6. Finally, move the dipperstick and bucket to make sure C Ditch digging
that the hydraulic lock is activated. 1. Position the machine so that it aligns with the center
line of the ditch to be digged.
2. Lower the outriggers and the loader bucket.
A Always lock the slide lock lever. Otherwise, the 3. Dig the ditch by operating the backhoe levers.
backhoe will be unstable during work resulting in 4. Move the machine step by step taking into
possible damage. consideration the bucket's dumping reach and
proceed in digging.
BBackhoe operation
A Never use the bucket in such a way that its side strikes
an object by swinging the bucket boom. Also, do not
use the bucket to drive pipes. Such action can damage
the digging section.
C Digging on a slope
When digging a ditch along a slope, start digging from the
ATTACHING AND DETACHING THE
top of the ditch and proceed downhill. BACKHOE
When digging a ditch along a contour line, first scrape off
the shoulder of the slope so as to keep the machine level.
Dig only after a safe, level place is secured for the
machine. To avoid personal injury or death:
A When the backhoe is removed, the machine's
balance is changed.
Mount counterweights in place of the backhoe
to ensure the stability of the machine and to
avoid the danger of tipping over while
shoveling.
A The machine's balance changes greatly when
the backhoe is slid. This means that sliding the
backhoe on a slope or on irregular terrain
increases the chance that the machine will tip
over. Be sure to slide the backhoe on flat and
firm ground to facilitate work and to prevent it
from tipping over.
A To prevent the machine from tipping over,
position the backhoe in the center of the slide
frame.
A If the backhoe is detached from the machine
and left unused, retract the outriggers as
shown in the Fig. to ensure a safe posture and
lock the backhoe operating lever.
A When the backhoe is detached from the
machine, immediately mount counterweights
in its place. This ensures safety when
shoveling.
C When side-digging
When digging a ditch along an obstacle such as a wall,
move the digging section of the backhoe to that direction.
10 OPERATING THE BACKHOE
(1) Float
6. Pull out the backhoe locking snap pins and lock pins
on both sides.
A Temporarily store these pins by fitting them in the A Should the slide frame tilt forward or backward at this
holes on the backhoe. time, operate the boom and dipperstick levers to
maintain a proper, safe posture. Then retract the
outriggers.
OPERATING THE BACKHOE 11
(1) Sleeve A When bringing the machine near the backhoe, run the
(2) Hydraulic hose
engine at low speed.
12 OPERATING THE BACKHOE
1. Bring the slide bracket to the far right position, lock the
slide bracket, fold the backhoe and retract the bucket
(1) Rear frame fully.
(2) Slide frame 2. When traveling in the work site, especially on roads,
(3) Pin do not forget to attach the backhoe locking hook.
1) Crowd the bucket fully.
7. Insert the lock pins and secure them with the snap 2) Crowd the dipperstick fully.
pins. 3) Raise the boom fully.
4) Swing the boom to left side fully.
5) Attach the backhoe locking hook.
6) Stop the engine and then operate the boom
lever to relieve hydraulic pressure and secure
the locking hook.
TRAVELING A Do not pull the locking hook with hydraulic power. Lock
the locking hook with gravity after stopping the engine.
TRANSPORT BY TRUCK
B TRANSPORTATION
MAINTENANCE
B Checking Hydraulic Oil Level
Make sure that the oil port cap is securely fitted.
To avoid personal injury or death: Run the engine at low speed, set the shuttle change lever
A Never get under the machine while it is being to the neutral position and repeatedly press the parking
lifted with only the loader bucket, backhoe, or brake switch (ON to OFF and OFF to ON) for two minutes.
outriggers. If servicing or checking Then operate the bucket lever and the steering wheel for
underneath, support it firmly with strong about five minutes.
blocks, etc. Stop the engine and make sure that the oil quantity is
If you do not follow this, serious injury or death sufficient through the oil level gauge.
can result.
PERIODIC SERVICE
DAILY CHECK
BGrease Fittings
LIFTING CAPACITY
1. Lift capacity figures on this chart are 87% of the maximum lift force per SAE Definition J31 and J49 at 2700 psi (18.6
MPa) system relief pressure and does not exceed 75% of the machine tipping load.
2. Top numbers - lift capacity within 45 either side of prime mover.
3. Bottom numbers - lift capacity anywhere within full swing arc.
4. Figures stated are determined by static tests and do not include dynamic factor.
Machine conditions : Standard bucket, all else according to standard specifications.
B R420, R520