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Design Parameters
Sizing of Gas Pressure Regulating and Metering Stations (GRMS)
Project Data
max.: 31 barg Flange pressure rating: max.: 25,8 barg Flange pressure rating:
Design pressure: 50 barg ANSI 300 RF Design pressure: 50 barg ANSI 300 RF
Doc.-no.: cs-25050-units-rev1
Pressure units
lb/in2 (=psi) bar lb/in2 (=psi) bar
450 31,005 375 25,8375
Flow units
Nm3/h scft/h Nm3/h scft/h
Temperature units
°F °C °C °F
80 26,66666667 35 95
Energy units
J kwh kwh J
Density units
SG (air=1) kg/m3 kg/m3 SG (air=1)
Volume units
ltr (=dm3) m3 m3 ltr (=dm3)
Length units
in m m ft
SizeMax/V2.4/AG---userID=philipp.heinrichs
Doc.-no.: cs-25050-line-rev1
Customer: MAN Ferrostaal Industrial Projects GmbH
Project: 892829 TGU Trinidad 720MW CCPP
Operating pressure p
min.: norm.: max.:
Inlet: 31 barg 31 barg 31 barg
Outlet: 25,8 barg 25,8 barg 25,8 barg
Outlet: 20 m/s
Required line size Operating pressure p Flow rate Qn: Required line size
[barg] [Nm3/h] [mm]
354 ⋅ Q n 25,8 151082 316
DN req =
V max ⋅ p 25,8 151082 316
25,8 151082 316
Doc.-no.: cs-25050-filt-rev1
Operating pressure p
min.: norm.: max.:
31 barg 31 barg 31 barg
3
Normal density ρn: 0,7625 kg/m
Performance
velocities:
354 ⋅ Q n Operating pressure p 31 bar 31 bar 31 bar
v= 75541 Nm3/h
DN 2 ⋅ p Flow rate Qn:
151082 Nm3/h
7 m/s
14 m/s
7 m/s
14 m/s
7 m/s
14 m/s
Pressure drop:
Operating pressure p 31 bar 31 bar 31 bar
75541 Nm3/h
Flow rate Qn:
151082 Nm3/h
acc. to supplier 50 mbar 50 mbar 50 mbar
Doc.-no.: cs-25050-heat-rev1
Max. inlet pressure p1: 32,013 bar(abs) Normal density ρn: 0,7625 kg/m3
3
Min. outlet pressure p2: 26,813 bar(abs) Flow rate Qnmax: 151082 Nm /h
Spec. heat capacity water cw: 3,8 kJ/kg/K Max. flow velocity water: 1,5 m/s
Calculation
Performance
SizeMax/V2.4/AG---userID=philipp.heinrichs
Doc.-no.: cs-25050-ssv-rev1
Operating pressure p
min.: norm.: max.:
29,99 barg 29,99 barg 29,99 barg
Performance
velocities:
354 ⋅ Q n Operating pressure p 29,99 bar 29,99 bar 29,99 bar
v= 75541 Nm3/h
DN 2 ⋅ p Flow rate Qn:
151082 Nm3/h
22 m/s
43 m/s
22 m/s
43 m/s
22 m/s
43 m/s
Pressure drop:
2
Q 1 Operating pressure p 29,99 bar 29,99 bar 29,99 bar
Δp ≈ n
⋅ 75541 Nm3/h
KG ⋅ p f 2
2
Flow rate Qn:
151082 Nm /h3
58 mbar 58 mbar 58 mbar
231 mbar 231 mbar 231 mbar
Doc.-no.: cs-25050-act-rev1
Required valve flow koefficient KG upon min. inlet pressure, max. outlet pressure and max. flow:
Pressure drop (pdmax/pumin) = 0,87 Subcritical pressure drop !
Performance
Doc.-no.: cs-25050-act-cht-rev1
SizeMax/V2.4/AG---userID=philipp.heinrichs
Doc.-no.: cs-25050-act-dia-rev1
350.000
300.000
250.000
200.000
Qnmax [Nm3/h]
150.000
100.000
50.000
0
31,0 31,0 31,0 31,0 31,0 31,0 31,0 31,0
pu [bar]
SizeMax/V2.4/AG---userID=philipp.heinrichs
Doc.-no.: cs-25050-srv-rev1
Required valve flow koefficient KG upon min. inlet pressure, max. outlet pressure and max. flow:
Pressure drop (pdmax/pumin) = 0,03 Supercritical pressure drop !
KG (req.) = 436 m3/h/bar Calculated, using formula no. II. , as shown below
Performance
Doc.-no.: cs-25050-vel-rev1
Customer: MAN Ferrostaal Industrial Projects GmbH
Project: 892829 TGU Trinidad 720MW CCPP
norm.: max.:
3
Flow rate Qn: 75541 Nm /h 151082 Nm3/h
Station inlet Operating pressure p Qn= 75541 Nm3/h Qn= 151082 Nm3/h
Regulator inlet Operating pressure p Qn= 75541 Nm3/h Qn= 151082 Nm3/h
Regulator outlet Operating pressure p Qn= 75541 Nm3/h Qn= 151082 Nm3/h
Meter run Operating pressure p Qn= 75541 Nm3/h Qn= 151082 Nm3/h
Station outlet Operating pressure p Qn= 75541 Nm3/h Qn= 151082 Nm3/h
SizeMax/V2.4/AG---userID=philipp.heinrichs
Line diagram:
Station inlet Station outlet
Type Thielmann/OKEV 400.40.2.6"/300.14"/300.15 RMG 711 RMG 512
DN 350/350 350/ 350 350/200 200/ 200 200/200 200/ 400 400/400
Filter/Heat Exchanger SSV (2 x) Active Regulator
Pu_max 31,00 bar 29,99 bar 29,76 bar 25,80 bar
Pu_min 31,00 bar 29,99 bar 29,76 bar 25,80 bar
Available nominal Inlet pressure pu: Inlet pressure pu: Inlet pressure pu:
flow Qn 31 bar 31 bar 31 bar 31 bar 31 bar 31 bar
Qnmax ----> 151.082 151.082 3 280.136 280.136 3 277.840 277.840 3
Nm /h Nm /h Nm /h
Qnmin ----> 0 0 3 0 0 3 2.778 2.778 3
Nm /h Nm /h Nm /h