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5 R. Maya-Yescas *,1
1
7 Facultad de Ingeniería Química, Universidad Michoacana de San Nicolás de Hidalgo
12
13 Abstract
14 This work deals with the production of biohydrogen by anaerobic fermentation of agave
15 vinasses, using as inoculum pre-treated sludge from a UASB wastewater treatment plant and
16 supplementing nitrogen and phosphorus by wastes from the seafood food industry. The effects
17 of the initial organic loading (COD) of the substrate and the initial pH on biohydrogen
18 production were determined following the anaerobic digestion of vinasses in 125 ml Erlen-
19 Meyer Flasks by a factorial 22 design. The highest production of biohydrogen was obtained
20 using initial pH of 3.5, with initial organic substrate load of 8,000 mg/L. Subsequently, using
21 the above operating conditions, the fermentation was scaled up to 3L UASB bioreactor and a
22 maximum yield in biohydrogen production of 1.1643 (mol H2)/(L of substrate) was reached.
23 This yield is comparable with data reported in the literature when vinasses from another type
24 of source has been used as a substrate. The results obtained evaluate the potential of mezcal
26
27 Keywords: Anaerobic fermentation, agave vinasses, decoupling metabolic pathways,
28 biohydrogen production.
29
30 1. Introduction
31 The search for renewable sources for the production of fuels is undoubtedly one of the most
32 current research activities worldwide today. This is driven by multiple factors such as global
33 warming of the planet, diplomatic problems due to limited reserves of hydrocarbons and the
34 unequal distribution of non-renewable resources among different countries. With these new
35 renewable energy sources, it is intended to stop the excessive use of fossil fuels (natural gas,
36 coal and petroleum) and consequently reduce the environmental impact generated by their
37 combustion.
38
39 Among the possible renewable fuels is biohydrogen, a carrier of clean energy, since its
40 oxidation reaction with oxygen produces 120 kJ/g of energy, releasing only water as waste.
41 Although this element is not freely found on the biosphere, it is one of the most abundant
42 elements of the earth, since it forms numerous chemical compounds such as water and biomass.
43
44 During last decade, about 95% of biohydrogen production in the world was obtained from fossil
45 fuels, through synthesis gas production, as in the case of steam reforming of natural gas or light
46 naphtha, coal gasification and oxidation of heavy oil fractions. The other 5% biohydrogen was
47 obtained by electrolysis of water (4%) and biomass gasification (1%) (Balat Kirtay, 2010).
48 However, in order to suspend the use of non-renewable resources and to lower the current costs
53 One of the alternatives that continues generating high expectations is biohydrogen production
54 (renewable energy source) from biomass conversion routes through biological processes such
55 as anaerobic fermentation. This process consists of the digestion of organic material by means
56 of microorganisms in the absence of oxygen (Figure 1). Among the advantages of this
57 technology are the ability to use any carbohydrate-rich substrate, biohydrogen production rates
58 faster than those of other biological processes, lower operating costs than other methods that
59 require light energy, and the microbial communities used are available in waste waters,
60 anaerobic compost or deep sludge (Manish and Banerjee, 2008). This has been possible thanks
61 to the implementation of systems that separate the hydraulic retention time (HRT) from the cell
62 retention time (CRT), which have been called “high-rate bioreactors”. During this process,
63 combustible biogas, and sludge with properties suitable for use as fertilizers, are obtained.
64
65
67
68 Several factors influence the methodology of the treatment of waste waters. Some of them
71 energy requirements during the process, and bioreactor configuration. In this respect, the flow
73 one of the most critical phenomena in the treatment and physiology of a microbial community.
75 parameters such as hydraulic retention time (HRT) and organic load rate. Environmental
78
79 During the last years, the popularity of mezcal consumption has grown in Mexico; mezcal is
80 produced only in few states in the country that have the “designation of origin”, such as
81 Michoacán, Oaxaca, Guerrero and Guanajuato. The production of mezcal generates 74% of
82 waste vinasses in its production process. It is estimated that in previous years, generated 14 to
84 directly into bodies of water (rivers, lakes and reserves), to the municipal sewer system, or to
85 the ground without receiving the appropriate treatment for their disposal. The last practice
86 causes soil deterioration as consequence of its high salt content, the presence of substances such
87 as acetic acid, lactic acid, glycerine and ammoniacal nitrogen can poison crops (phytotoxicity).
88 The use of this waste as an alternative source of higher value-added materials would be
90
91 Motivated by the successful biohydrogen production from anaerobic fermentation using tequila
92 and nejayote vinasses (García-Depraect et al., 2017), the goal of this work is to use agave
93 vinasses to obtain biohydrogen. Tequila is produced from only one species of agave, the “Blue
94 Variety Agave” Tequilana weber, which is widely studied. On the other hand, for the
95 production of mezcal more than a dozen of different types of agaves are used. As consequence,
97 because of feed properties variability in vinasses treatment processes. For example, mezcal
98 vinasses contain variable proportions of sugar oligomers and some waxes, absent in tequila
99 ones, which influence treatment conditions because of different microbial growth rates.
100
101 Alone, nutrients in agave vinasses are insufficient to support the microorganism consortia
102 present in anaerobic fermentation, then another waste coming from the sea food industry was
103 used to compliment the feedstock to the anaerobic fermentation process. Mainly it consists of
104 shrimp and fish waste and also contains vegetable residues with which the food was prepared.
106
107 Pohland and Ghosh (1971) were the first to propose the physical separation of acid-forming and
108 methane-forming microbial populations, in two separate bioreactors in series, where the optimal
109 conditions are created for each group of microorganisms, thus improving the stability and
110 control of the process. The first bioreactor would be used for the production of volatile fatty
111 acids (VFA) and the second bioreactor for methane production. This configuration overcomes
112 the limitations of the conventional method of anaerobic digestion, increasing the robustness of
113 the system, facilitating better application, control and optimisation of the process (Dareioti et
114 al, 2009). It also allows the selection and enrichment of the different groups of microorganisms
115 in each separate bioreactor, increasing the stability of the process by better control of the
116 acidogenic phase, preventing overload and inhibition by toxic compounds. On the other hand,
117 the first bioreactor acts as pH buffer to the methanogenic populations in the second bioreactor.
118
119 Many published works show considerable discrepancies in inhibition and toxicity levels at the
120 methanogenic stage for different substrates. The main reason for this phenomenon is due to the
121 complexity of microbial interactions during the process of anaerobic digestion, where some
123 phenomena (W.M. Chen, et al. 2005). A large number of substances inhibit the process of
124 anaerobic digestion, which prevents adequate bacterial growth, causing a deterioration in the
125 stability of the system and the accumulation of acidic species; however, limited research has
126 been carried out on the inhibition of the acid phase. However, it is possible for the micro-
127 organisms present in the anaerobic bioreactors to adapt to these compounds during the
128 anaerobic digestion process, provided that they do not exceed the permissible values for their
129 positive effect on biochemical processes; therefore, the concentrations at which they are found
130 and the appropriate population balance must be taken into account, the latter being ensured in
131 the granulation of the anaerobic sludge from the advanced UASB reactors.
132
133 This project evaluates the possibility of increasing production of biohydrogen by anaerobic
134 digestion of agave vinasses by decoupling fermentation stages, in a scheme of two bioreactors
135 in series:
136
137 The first bioreactor is attempted to for the hydrolysis-acidification stages, which is
139 The second bioreactor is regulated for the acetogenesis-methanogenesis phase, by the
140 addition of chemical acetate nutrients, which is followed by the partial stability of pH and
142
143 This treatment scheme provides some advantages compared to that performed in the same
144 bioreactor, including greater process stability, greater resistance to inhibitory compounds and
146
148
150 It is during the last stage of mezcal production that the vinasses are generated, which are the
151 residual product of the distillation of the fermented must once the alcohol-rich components are
152 separated. Part of their volume and variability of organic load comes from other minor effluents
153 such as the cleaning water of fermentation vats, which contributes significantly to the load
154 having values of around 25,000 mg of Chemical Oxygen Demand per litre (COD/L), and
155 cooling water of the condensers, which dilutes and increases the volume of vinasses.
156
157 The physicochemical characterization of the agave vinasses (Table 1) showed that agave
158 vinasses are rich in carbohydrates, 11.3%p of reducing sugars and 1.14%p of glucose. For this
159 reason, the agro-industrial waste of mezcal agave vinasses stands out as a material that could
161
163
165 In order to fulfil nutrient requirements and to improve the yield to biohydrogen production (Pan
166 et al., 2008; Lin and Lay, 2005), a supplement, based on waste from the seafood industry, was
168
169 Anaerobic sludges extracted from a UASB reactor of an anaerobic wastewater treatment plant
170 (GEA Ambiental S.A. de C.V., located in Morelia, Mexico), were heat treated at 303.15 K
171 before to be used as inoculum. Likewise, a physical characterization (Table 3) was carried out
172 according to Standard Methods (Woo and Song, 2010; APHA, 1999).
173
Amount Amount
Nutrient Component
(mg/L) (mg/L)
H3BO3 10 Creatine 25
175
177
179 An experimental factorial 22 design was carried out in 125 mL Erlen Meyer flasks, with a
180 working volume of 100 mL, running two replicas in each experimental point. The first factor
181 considered was the initial concentration (low level= 5 g glucose/L, high level= g glucose/L)
182 and the second one addition or no addition of co-substrate respectively. The production of
184
185 Previous upon inoculation, samples were prepared with the stillage and nutrient co-substrate
186 mixture, the appropriate amount of water was added to adjust to the appropriate COD (5,000
187 mg / L), the substrate and the nutrient mixture They were heated to 308.15 K to obtain an
188 anaerobic atmosphere in each flask. Then, the samples were inoculated in such a way to obtain
189 a 20% inoculum concentration (v/v), the pH was adjusted to the desired value of 3.5, and the
193 Fermentations were carried out in two UASB type reactors of 3 L capacity, connected in series,
194 using effective working volume of 2 L. The temperature was maintained at 306.15 K by means
195 of a thermal bath (Thermo Scientific ™). Initial values of pH of 3.5, COD of 5,000 mg/L and
196 the nutrients supplement amount necessary to fulfil initial minerals requirement were used
197 (Table 4). Hourly sampling was carried out, through a hole located in the bioreactor cover, for
198 48 hours.
199
Variable Value
201
203 The quantitative analysis of biohydrogen in gas can be determined based on Liebig’s technique
204 for elemental analysis for organic compounds. This method was invented by Joseph Louis Gay-
205 Lussac ; Justus von Liebig studied the method while working with Gay-Lussac between 1822
206 and 1824 and improved the method in the following years to a level that it could be used as
207 standard procedure for organic analysis (He X. et al., 2005). The physicochemical
208 characterization of agave vinasses was based on standard methods (Table 5).
209
210
211 Table 5. Methods used for the physicochemical characterization of mezcal agave vinasses.
pH NMX-AA-008-SCFI-2000 pH-metro
212
214 The kinetic model used to describe the experimental data is based on the ADM-1 anaerobic
215 digestion model (X. Zhao, 2011) and the modified Gompertz equation (2).
216
𝑅𝑚 ∗ 𝑒
𝐻 = 𝑃𝑚𝑔 𝑒𝑥𝑝 [ (𝜆 − 𝑡) + 1] (2)
𝑃𝑚
217
218 Here, H is the cumulative amount of H2 produced (mol), after t (h) incubation hours, Pm is the
219 amount of the maximum potential of H2 produced (mol), e is the Napier’s constant (2.71828),
220 λ is the time required to start the production of H2 (h) and Rm is the maximum production rate
221 of H2 (mol/h). The kinetic constants (Pm, Rm and λ) were obtained by adjusting the model to
222 the experimental data by nonlinear regression, using Polymath ™ software version 6.1.
223
225
227 After stabilization by 60 days no significant amounts of methane were detected in the analysis
228 of the gases produced during the fermentation process (Figure 2). This fact indicates that the
229 thermal pre-treatment carried out in the system, in addition to the low pH used in the tests, are
231
70
60
50
Concentration (%)
40
Methane
30 Hydrogen
Other *
20
10
0
20 45 60
Time (Days)
232
235
237 After collecting kinetic data, the kinetic parameters (Rm, λ and Pm) were calculated according
238 to the modified Gompertz equation (2), and the average and the standard deviation for each
239 condition were analysed (Table 6). Experimental runs 5, 7 and 8 were the ones that reach the
240 highest biohydrogen production (Pm). However, there is a notable difference in the start time
241 of biohydrogen production (λ) between runs 5 and 7 (7.398 h and 7.906 h, respectively), and 8
242 (λ = 22.974 h). It is also noticed that in runs (5, 6, 7 and 8) that were carried out with the addition
243 of the nutrient formulation, more biohydrogen was produced than in the case of the runs without
244 addition of nutrients (Table 7).
245
Run 1 2 3 4 5 6 7 8
Average
Standard deviation
247
YH2
Run <YH2> Interaction or Effect
Replica I Replica II
250 To perform the statistical analysis of the experimental design, the yield to biohydrogen
251 production (YH2), which units are (mol H2 produced)/(mol of glucose consumed), was used as
252 response variable. This was calculated by dividing the kinetic constant of maximum
253 biohydrogen production (Pm) among the moles consumed of glucose in each run. Table 7 shows
254 the calculated values, as well as the effects and interactions obtained in the statistical analysis.
255 With the data of the variances between experiments a confidence-interval of statistical non-
256 significance was calculated at 95% confidence value, which turned out to be [-0.0064; 0.0064].
257 Under these results, the effects of variables 2 (initial substrate concentration) and 3 (food waste
258 supplement) are significant. Effect 1, associated with the initial pH of the mixture, was not
260
261 In the case of effect 2 (-0.00861) the negative sign indicates that, at lower initial substrate
262 concentrations, the yield to biohydrogen production is favoured. This phenomenon has been
263 widely reported in the literature and is explained due to inhibition processes both by the
264 substrate used, and by products generated during the fermentation process (acids, alcohols and
266
267 The value of effect 3 (0.01548) indicates that if the nutrient formulation is used, higher yields
268 to biohydrogen production are obtained. In addition, this effect exhibits the highest absolute
269 value, so it becomes the most influential effect on biohydrogen production. The nutrient
270 formulation is composed of metallic elements such as Zn, Na, Fe and Mn, which help in
273
274 3.3. Biohydrogen production in the decoupled UASB reactor
275 The process was running out under the conditions corresponding to the run 5 of the previous
276 stage. This is due to the fact that under these conditions the highest yield was obtained (0.0484
277 mol H2/mol glucose consumed) and because it meets the conditions deduced as favourable from
278 the statistical analysis: variable 2 at its lower level (5 g glucose/L) and variable 3 at its highest
279 level (including nutrients supplement). The initial pH was set to the lower level of 3.5.
280
281 The data of biohydrogen production (Figure 3) show the lag time in biohydrogen production in
282 the bioreactor to be approximately 48 h; this time is after the stabilization of the system (20
283 days). The maximum biohydrogen production was 36.7 mol, which corresponds to a yield to
284 hydrogen of 1.54 (molH2/mol of substate consumed). This yield is higher than the one obtained
285 in the run 5 of the previous stage, which could be consequence of the better mass transfer in the
286 3 L bioreactor, due to the mechanical agitation. The increasing of hydrogen production was
287 because microorganisms were able to take advantage of 8% more of the initial substrate.
288
500
400
vOL. H2 (ML)
300
200
100
0
0 16 32 56 64 74 82 90 98 104 108 116 120
Time (D)
289
291
292 Kinetic parameters of the kinetic model of hydrogen production were adjusted for the results in
293 the UASB reactor. It should be noted (Table 8) that these parameters are acceptably close to
294 those obtained in run 5, whereas the stabilization of the system took longer, affecting the λ
295 variable in a sensitive way. The global effect of the stabilization time seems to predict a slower
296 process, however once production of hydrogen begins, agitation enhancing of mass transfer
298
300
301 For anaerobic fermentations, where acidogenic bacteria such as Clostridium sp. are used
302 primarily, there is a relatively low theoretical yield to biohydrogen, 4 (mol H2)/(mol of glucose).
303 The yield obtained in this study was 1.54 (mol H2)/(mol of glucose consumed) and represents
304 38.5% of the theoretical value that could be achieved, falling within the range of yields that
305 have been obtained in other studies reported in the literature (Table 9).
306
Yield
substrate consumed)
308
309 Chemical oxygen demand (COD) analysis was performed to the fermentation residue, in order
310 to determine the characteristics of the eventual waste streams of this process. The value
311 obtained was 8,000 mg/L, evidencing high content of organic matter still available. These
312 mixtures, due to their rich content of carboxylic acids, could be used to produce more
314
315 4. Conclusions
316 This research showed that separation of the stages in this type of bioreactor has a positive
317 influence on biogas production, with hydrogen being the most favoured during the first
318 stage. However, the study of decoupling and operating UASB type reactors is still in early
319 stages.
320 The sludge heat treatment and the pH used were effective in preventing the growth of
323 The mezcal agave vinasses residue stands out as a carbohydrate-rich material that can be
324 easily fermented for the biohydrogen production or other metabolites of interest, containing
325 on average 0.113 g of reducing sugars and 0.0114 g of glucose per gram of vinasses.
326 A maximum biohydrogen production yield of 1.54 (mol H2)/(mol of glucose consumed)
327 was obtained under the following working conditions: initial pH of 3.5, initial substrate
328 concentration of 5 (g glucose)/L and using the Nutrient formulation based on magnesium,
330 The results obtained evaluate the potential of mezcal agave vinasses for biohydrogen
331 production.
332
333 Acknowledgements
334 Financial support provided by CIC-UMSNH (Projects 20.20.) is greatly appreciated. ABM and
335 EDAS thank postgraduate studies scholarships from Consejo Nacional de Ciencia y Tecnología
336 (CONACYT). GJG, JAC and RMY greatly appreciate grants from the National System of
338
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