Mr. Jeyaraman Mr. Prabhu Mr. Senthil Mr. Haridharan Mr.

Ravindran

S# Type of Work Force

Maintenance Cost Total cost Structures Cost Total cost Schwing Cost Total cost Cutting Cost Total cost NPD
stetter shop

1 Fitter 4 279 1116 2 279 558 3

2 Welder 4 1851.92 7407.68 3 1851.92 5555.76 4

3 Grinder 0 12 1704.83 20457.96

4 Drilling operator 2 357.5 715

5 Plasma AND Oxy operator 0 22 1098 24156

7 Gas cutting operator 2 1665.5 3331 0 6 1665.5 9993

8 VMC / CNC operator

9 Blasting operator

10 Crane Operator 0 4 279 1116

12 Painter

13 Blaster -Paint shop

14 Blaster - Cutting shop

15 Helper 3 316.2 948.6 1 316.2 316.2 4 316.2 1264.8 2

16 Electrical technician 14 645.67 9039.38

17 Forklift operator

18 Office Employee

19 Visitor

20 PDI

21 Rolling operator

22 Tooth assembly

23 Tr. Fitter

24 Lathe operator

25 Spiderman

26 Welder Assembler

27 Saw - welder

28 Foreman 4 279 1116

29 Quality

30 Operative Engineer

31 Security
32 Housekeeper

Any New categorisation to

33
be Added

Total 14 645.67 9039.38 19 4749.12 14634.28 6 2447.12 6429.96 48 5063.53 56987.76 9

 MANPOWER REQUIRMENT DETAILS FOR THE MONTH OF Aug 2021

Mr.Ravindran Mr. Shankar Mr. Manigandan Mr. Durganand Mr. Sudanva Mr. Senthil kumar

RM stock Terex and

Cost Total cost UGM & Cost Total cost CAT WDO Cost Total cost Machine Cost Total cost yard/Store Cost Total cost Feeder/Track Cost Total cost
EDGE and Rail Shop
s frame

279 837 6 279 1674 28 279 7812 10 279 2790

1851.92 7407.68 6 1851.92 11111.52 39 1851.92 72224.88 13 1851.92 24074.96

12 1704.83 20457.96 1 1704.83 1704.83 1 1704.83 1704.83

6 1665.5 9993

35 357.5 12512.5
316.2 632.4 3 279 837 9 279 2511 9 279 2511 7 279 1953

1 279 279

1 279 279 279 0

2447.12 8877.08 15 2409.92 13622.52 94 5780.25 112998.84 45 2341.33 16728.33 8 558 2232 25 4393.75 28848.79
 Mr. Shankar Mr. Shankar Mr. Ashok kumar Mr. Ashok kumar Mr. SR Ravi Mr. Karthic SG

Gieth bucket Cost Total cost CAT Bucket Cost Total cost Logistics Cost Total cost Paint Shop Cost Total cost Quality Cost Total Office Cost Total cost
cost

16 279 4464 34 279 9486

32 1851.92 59261.44 21 1851.92 38890.32

1704.83 0

357.5 0 357.5 0

8 279 2232

6 279 1674 6 279 1674

22 639 14058

4 829.5 3318
8 279 2232 5 279 1395 5 279 1395 5 279 1395

4 279 1116

112 115.42 12927.04

6 357.5 2145

1 279 279

279 0

20 279 5580
56 4472.25 65957.44 67 3403.92 52195.32 15 1116 4185 45 2305.5 22677 20 279 5580 112 115.42 12927.04
 Mr. Sudhakar

Housekeeping Cost Total cost Cummulative Total

101

119

26

22

14

35

16

22

0
60

14

112

20

0
9 114.5 1030.5 9

Total Plant PPE cost

9 114.5 1030.5 601 428521.28

Category of worker force and PPEs cost details

Frequenc Frequenc
Sl.No Fitter Life time Cost Monthly cost Welder Life time Cost
y y

1 Safety 6 Month 625 104.17 Safety 6 Month 625

shoe shoe
Safety Safety
2 1 Year 124 10.33 1 Year 124
helmet helmet
3 Goggle 1 Month 35 35 Goggle 1 Month 35

4 Ear plug 1 Month 18 18 Ear plug 1 Month 18

Cotton Cotton
5 1 Week 9.3 46.5 1 Week 9.3
gloves gloves

Nose Leather
6 1 Week 13 65 1 Week 100
mask gloves

7 Hand 2 Week 99
sleeve

8 Apron 2 Week 147

9 Leg guard 2 Week 99

10 Coverall 3 Month 550

Welding
11 1 Year 325
helmet
Welding
12 1 Week 13
mask

Total 279

Welder 1851
Grinder 1704
Plasma 1098
oxy 1098
Gas Cut 1665
Painter 3606
Monthly Frequenc Monthly Drilling Frequenc
Grinder Life time Cost Life time
cost y cost operator y

104.17 Safety shoe 6 Month 625 104.17 Safety shoe 6 Month

10.33 Safety helmet 1 Year 124 10.33 Safety helmet 1 Year

35 Goggle 1 Month 35 35 Goggle 1 Month

18 Ear plug 1 Month 18 18 Ear plug 1 Month

46.5 Cotton gloves 1 Week 9.3 46.5 Nylon gloves 1 Week

Leather
500 1 Week 100 500 Nose mask 1 Week
gloves

247.5 Hand sleeve 2 Week 99 247.5

367.5 Apron 2 Week 147 367.5

247.5 Leg guard 2 Week 99 247.5

Grinding face
183.33 3 Month 190 63.33
shield

27.08 Nose mask 1 Week 13 65

65

1851.92 1704.83
 Monthly Plasma Frequenc Monthly Oxy Frequenc
Cost Life time Cost Life time
cost operator y cost operator y

625 104.17 Safety 6 Month 625 104.17 Safety 6 Month

shoe shoe
Safety Safety
124 10.33 1 Year 124 10.33 1 Year
helmet helmet
35 35 Goggle 1 Month 35 35 Goggle 1 Month

18 18 Ear plug 1 Month 18 18 Ear plug 1 Month

Cotton Cotton
25 125 1 Week 9.3 46.5 1 Week
gloves gloves

Black Black
13 65 1 Month 24 24 1 Month
goggle goggle
Respitato 3 Month 2580 860 Respitato 3 Month
ry mask ry mask
Nose
1 Week
mask

357.5 1098
 Gas
Monthly Frequenc Monthly VMC Frequenc
Cost cutting Life time Cost Life time
cost y cost operator y
operator

625 104.17 Safety 6 Month 625 104.17 Safety 6 Month

shoe shoe
Safety Safety
124 10.33 1 Year 124 10.33 1 Year
helmet helmet
35 35 Goggle 1 Month 35 35 Goggle 1 Month

18 18 Ear plug 1 Month 18 18 Ear plug 1 Month

Cotton Nylon
9.3 46.5 1 Week 9.3 46.5 1 Week
gloves gloves

Lether Nose
24 24 1 Week 100 500 1 Week
gloves mask

2580 NP Hand 2 Week 99 247.5

sleeve

13 65 Apron 2 Week 147 367.5

Leg guard 2 Week 99 247.5

Nose
1 Week 13 65
mask
Black
1 Month 24 24
goggle

303 1665.5
 Bending
Monthly and Frequenc Monthly Crane Frequenc
Cost Life time Cost Life time
cost Strainght y cost Operator y
ening

625 104.17 Safety 6 Month 625 104.17 Safety 6 Month

shoe shoe
Safety Safety
124 10.33 1 Year 124 10.33 1 Year
helmet helmet
35 35 Goggle 1 Month 35 35 Goggle 1 Month

18 18 Ear plug 1 Month 18 18 Ear plug 1 Month

Cotton Cotton
25 125 1 Week 9.3 46.5 1 Week
gloves gloves

Nose Reflective
13 65 1 Week 13 65 1 Month
mask Jacket
Nose 1 Week
mask

357.5 279
 Monthly Laser Frequenc Monthly Frequenc
Cost Life time Cost Painter Life time
cost operator y cost y

625 104.17 Safety 6 Month 625 104.17 Safety 6 Month

shoe shoe
Safety Safety
124 10.33 1 Year 124 10.33 1 Year
helmet helmet
35 35 Goggle 1 Month 35 35 Goggle 1 Month

18 18 Ear plug 1 Month 18 18 Ear plug 1 Month

Cotton Cotton
9.3 46.5 1 Week 9.3 46.5 1 Week
gloves gloves

Black Painting
84 NP 1 Month 24 24 1 Year
goggle hood

13 65 Nose 1 Week 13 65 Painting 3 Month

mask coverall
Nirile
2 Week
gloves
Nose
1 Week
mask

279 303

Painting
hood 1 Year
 Blaster -
Monthly Monthly Blaster -
Cost Cutting Life time Frequency Cost Life time
cost cost Paint shop
shop

625 104.17 Safety 6 Month 625 104.17 Safety shoe 6

shoe
Safety Safety
124 10.33 1 Year 124 10.33 1
helmet helmet
35 35 Goggle 1 Month 35 35 Goggle 1

18 18 Ear plug 1 Month 18 18 Ear plug 1

Leather Leather
9.3 46.5 1 Week 100 500 2
Gloves Gloves

Blasting
35608 2967.33 Nose mask 1 Week 13 65 1
hood

600 200 Blasting 3

coverall

64 160 Nose mask 1

13 65 Apron 1

3606.33 732.50

Blasting
35608 2967.33 hood 1
 Electrical
Frequenc Monthly Frequenc Monthly
Cost Helper Life time Cost technicia Life time
y cost y cost
n

Month 625 104.17 Safety 6 Month 625 104.17 Safety 6

shoe shoe
Safety Safety
Year 124 10.33 1 Year 124 10.33 1
helmet helmet
Month 35 35 Goggle 1 Month 35 35 Goggle 1

Month 18 18 Ear plug 1 Month 18 18 Ear plug 1

Cotton Cotton
Week 100 250 1 Week 9.3 46.5 1
gloves gloves

Nose Nylon
Year 11500 958.33 1 Week 13 65 1
mask gloves

Month 600 200 Cotton 3

coverall
Safety
Week 13 65 5
harness
Nose
Month 147 147 1
mask

1787.83 279

Year 11500 958.33

 Office
Frequenc Monthly Forklift Frequenc Monthly Employee
Cost Life time Cost Life time
y cost operator y cost ( Band 1
to 5)

Month 625 104.17 Safety 6 Month 625 104.17 Safety 1

shoe shoe
Safety Safety
Year 124 10.33 1 Year 124 10.33 1
helmet helmet
Month 35 35 Goggle 1 Month 35 35 Goggle 1

Month 18 18 Ear plug 1 Month 18 18 Ear plug 1

Cotton Nose
Week 9.3 46.5 1 Week 9.3 46.5 1
gloves mask

Nose
Week 25 125 1 Week 13 65
mask

Month 550 183.33

Years 3500 58.33

Week 13 65

645.67 279
 Office
Frequenc Monthly Frequenc
Cost Employee Life time Cost Monthly cost Visitor Life time
y cost y
( Band 6)

Year 625 52.08 Safety 6 Month 625 104.17 Safety 6

shoe shoe
Safety Safety
Year 124 10.33 1 Year 124 10.33 1
helmet helmet
Month 35 35 Goggle 1 Month 35 35 Goggle 1

Month 18 18 Ear plug 1 Month 18 18 Ear plug 1

Cotton Cotton
Week 13 NP 1 Week 9.3 46.5 1
gloves gloves

Nose Nose
1 Week 13 65 1
mask mask

115.4167 279
Frequenc Monthly Housekee Frequenc
Cost Life time Cost Monthly cost
y cost ping y

Month 625 104.17 Safety 6 Month 625 104.17

shoe
Safety
Year 124 10.33 1 Year 124 10.33
helmet
Month 35 35

Month 18 18

Week 9.3 46.5

Week 13 65

279 114.5
 New
Testing certificate
material Description Model no & make Testing standard
required (Yes/No)
code
Cored Reusable Ear
CS000023 3M 1270 IS 9167 : 1979
Plug 3M 1270

Leather Apron with

CS000116 NA IS: 6153 - 1971
Joint Size:24"X36"

Safety Shoe (6
CS000169 Inches) ACME alloy Yes IS 15298 (Part 1) :2011

Safety Shoe (7
CS007654 Inches) ACME alloy Yes IS 15298 (Part 1) :2011

Safety Shoe (8
CS007655 ACME alloy Yes IS 15298 (Part 1) :2011
Inches)
Safety Shoe (9
CS007656 Inches) ACME alloy Yes IS 15298 (Part 1) :2011

Safety Shoe (10

CS007657 Inches) ACME alloy Yes IS 15298 (Part 1) :2011

CS007658 Safety Shoe (11 ACME alloy Yes IS 15298 (Part 1) :2011
Inches)

CS007659 Safety Shoe (12 ACME alloy Yes IS 15298 (Part 1) :2011
Inches)
Welding Helmet Flip
CS000207 TypeOnType WH- WL314414
Welspring IS 1179 (1967)

Cotton Knitted Hand

CS000476 NA IS 6994 (Part I) 1973
Gloves - 60 Gms

CS000480 Yellow Helmet Karam, Ventra ' IS 2925:1984

Leather Hand Sleeve

CS000482 20 inches Pair NA IS: 6153 - 1971

Leather Leg Guard

CS000483 Pair NA IS: 6153 - 1971

Respirator Model
CS000484 3M 7502 Yes IS 14166 (1994)
3M 7502
Welding Mask Type
SLV410 Make:
CS000488 No:SLV410 Yes IS 9473:2002
Venus
Make:Venus
 Cotton
CS000490 Coverall6204-210 NA
Gsm-Allen Cooper

Leather Gloves Size

CS000493 15"Single NA IS 6994 (Part I) 1973
PalmStitch

CS000503 White Helmet Karam, Ventra ' IS 2925:1984

CS000507 Gloves Seamless Yes IS 12649 (1989)

Virtua Clear Lens

CS001073 Eyewear-3M 11850- 3M 11850-00000 IS 2553-1 (1990)
00000
Black Goggles for
CS001908 NA IS 5983 (1980)
Cutting
EN388, EN374-2,
CS004112 Nitril gloves Yes IS 12649 (1989)
EN3714 - 3
CS001030 Violet Helmet Karam, Ventra ' IS 2925:1984
CS000495 Green Helmet Karam, Ventra ' IS 2925:1984
CS000502 Blue Helmet Karam, Ventra ' IS 2925:1984
CS001534 Orange Helmet Karam, Ventra ' IS 2925:1984
Reflective Mesh typ
CS001209 Jacket Size2” Floran NA
(Orange) IS 15809 : 2008
Reflective Mesh typ
CS007660 Jacket Size2” Floran NA
(GREEN) IS 15809 : 2008

Grinding helmet
CS002067 NA
mounted face shield
IS : 8521 ( Part I ) - 1977
CS007321 Dust Mask Venus V44 IS 9473:2002

Antistatic Cover all

CS007173 Suit - Reusable NA

Blasting operator RPB PE astro

CS004245 Hood Set Yes
blasting hood

CS000517 Venus V-44+ FFP1 V-44+ FFP1 Yes IS 9473:2002

Mask - IS 9473:2002

CS004242 Grey Helmet Karam, Ventra ' IS 2925:1984

CS007171 Painting hood NA Yes
Material
User
Group

ID-PPE All

Grinder,Welder,gas
ID-PPE
cutter

ID-PPE All

ID-PPE All

ID-PPE All

ID-PPE All

ID-PPE All

ID-PPE All

ID-PPE All

ID-PPE Welder

ID-PPE All shop floor operators

ID-PPE Subcontractor

Grinder,Welder,gas
ID-PPE
cutter

Grinder,Welder,gas
ID-PPE
cutter

ID-PPE Plasma operator

ID-PPE Welder
 ID-PPE Welder ,Blaster

Grinder,Welder,gas
ID-PPE
cutter

ID-PPE All shop floor operators

Vmc,Driller,Maintenanc
ID-PPE e,Painter,House
keeping, STP

ID-PPE All shop floor operators

ID-PPE Welder , Gas cutter

Painter,House
ID-PPE
keeping ,STP
ID-PPE Crane operator
ID-PPE Quality
ID-PPE Team leader
ID-PPE Visitor

ID-SAFETY Visitor

ID-SAFETY Crane operator

ID-SAFETY Grinder

ID-SAFETY All shop floor operators

ID-SAFETY Painter

ID-SAFETY Blaster and Painting

ID-SAFETY Grinder

ID-SAFETY Maintenance
ID-SAFETY Paint Shop
 Aug Manpower Forecast

S# Dept Nos Remarks Remarks 2

1 WC 112

PED Plan
and Existing 278
2 BC 425 business ==>Proposed
expansion- Addtnl 147 Aug
YGRW

3 RM Stores 8
4 MTCE 14
5 Structures 19
6 Quality 20
7 Admin-HK 9
Total 607